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CN106280578B - A kind of limbic function graphite alkene, preparation method and the purposes for being used to prepare anticorrosive paint - Google Patents

A kind of limbic function graphite alkene, preparation method and the purposes for being used to prepare anticorrosive paint Download PDF

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CN106280578B
CN106280578B CN201610543496.6A CN201610543496A CN106280578B CN 106280578 B CN106280578 B CN 106280578B CN 201610543496 A CN201610543496 A CN 201610543496A CN 106280578 B CN106280578 B CN 106280578B
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anticorrosive paint
graphite alkene
graphene
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李祥龙
苗中正
智林杰
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National Center for Nanosccience and Technology China
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Abstract

The invention belongs to the functionalization of graphene and application field, it is related to a kind of limbic function graphite alkene, preparation method and the purposes for being used to prepare anticorrosive paint.The present invention method be using chlorate, the concentrated sulfuric acid and hydrogen peroxide system to graphene carry out functionalization, obtain carboxylic group selective modification the lamella edge of complete structure limbic function graphite alkene;Gained limbic function graphite alkene individually film forming and/or with anticorrosion paint formulation component composite membrane-forming, limbic function graphite alkene anticorrosive paint can be made.The method and process that the present invention prepares limbic function graphite alkene is simple, efficient, graphene is not only overcome to be difficult to handle, be easy the problem of accumulation, impart graphene solution machinability and handlability, simultaneously, avoid to graphene sheet layer structural damage, realize the holding of graphene sheet layer structure and characteristic, the anticorrosion ability of limbic function graphite alkene anticorrosive paint obtained is good, applied widely.

Description

一种边缘功能化石墨烯、其制备方法及用于制备防腐涂料的 用途A kind of edge functionalized graphene, its preparation method and its preparation method for anti-corrosion coating use

技术领域technical field

本发明属于石墨烯的功能化及应用领域,涉及一种边缘功能化石墨烯、其制备方法及用于制备防腐涂料的用途,尤其涉及一种羧基基团选择性修饰在完整的石墨烯片层的边缘的边缘功能化石墨烯、其制备方法及用于制备边缘功能化石墨烯防腐涂料的用途。The invention belongs to the field of functionalization and application of graphene, relates to a kind of edge functionalized graphene, its preparation method and the application for preparing anti-corrosion coating, especially relates to a kind of carboxyl group selective modification in complete graphene sheet Edge-functionalized graphene on the edge of , a preparation method thereof and use for preparing an edge-functionalized graphene anticorrosion coating.

背景技术Background technique

自2004年被发现以来,石墨烯作为一种新型碳材料备受关注。石墨烯材料可在高性能纳电子器件、光电器件、气体传感器、复合材料、场发射材料及能量存储等领域获得广泛应用。鉴于石墨烯的难分散性及片层之间的相互堆叠难题,对石墨烯的功能化改性更是拓宽了石墨烯的工业应用潜力。氧化石墨烯(GO)是最典型的被广泛试验的边缘功能化石墨烯,片层上存在大量羧基、环氧基、羟基和羰基等官能团,这些基团可使得氧化石墨烯在溶液中具有较好的分散性。但是,在引入含氧官能团的同时,石墨烯片层本身具有的共轭结构遭到极大破坏,即使通过各种还原方法可在一定程度上去掉片层上的含氧基团,得到的还原氧化石墨烯(RGO)片层仍然具有大量不可修复的缺陷或孔洞(Kris Erickson,RolfErni,Zonghoon Lee,Nasim Alem,Will Gannett,Alex Zettl,Determination of theLocal Chemical Structure of Graphene Oxide and Reduced Graphene Oxide,Adv.Mater.2010,22,4467-4472),使得氧化石墨烯和/或还原氧化石墨烯的特性与石墨烯本征的诸多优异的物化特性有很大差距。Since its discovery in 2004, graphene has attracted much attention as a new type of carbon material. Graphene materials can be widely used in high-performance nanoelectronic devices, optoelectronic devices, gas sensors, composite materials, field emission materials, and energy storage. In view of the difficult dispersion of graphene and the difficulty of stacking between sheets, the functional modification of graphene has broadened the industrial application potential of graphene. Graphene oxide (GO) is the most typical edge-functionalized graphene that has been extensively tested. There are a large number of functional groups such as carboxyl, epoxy, hydroxyl, and carbonyl on the sheet, which can make graphene oxide have a relatively high density in solution. Good dispersion. However, when the oxygen-containing functional groups are introduced, the conjugated structure of the graphene sheet itself is greatly destroyed. Even though various reduction methods can remove the oxygen-containing groups on the sheet to a certain extent, the obtained reduced Graphene oxide (RGO) sheets still have a large number of irreparable defects or holes (Kris Erickson, RolfErni, Zonghoon Lee, Nasim Alem, Will Gannett, Alex Zettl, Determination of the Local Chemical Structure of Graphene Oxide and Reduced Graphene Oxide, Adv. Mater.2010,22,4467-4472), so that the characteristics of graphene oxide and/or reduced graphene oxide have a large gap with many excellent physical and chemical properties of graphene.

涂料防腐以其简便、经济、适用、不受设备外形约束以及具有装饰效果等特点而在表面防护领域被广泛应用。由于石墨烯具有独特的由sp2杂化的碳原子构成的二维蜂窝状结构及优异的热稳定性和化学稳定性,石墨烯能在金属等材料表界面与活性物质间形成物理阻隔层,有效阻止气体或液体分子的扩散渗透,有潜力成为一种优异的保护涂层材料。目前,石墨烯已经应用到涂料防腐的某些方面,主要分为两种方法:(1)在涂料配方制备过程中直接使用石墨烯,然而,所使用的石墨烯难于分散,使得涂料制备方法繁琐、耗时长,以及导致所制备的涂料均一性、稳定性差;(2)在涂料配方制备过程中使用溶液可加工的氧化石墨烯或其衍生物,然而,由于氧化石墨烯或其衍生物具有大量无法修复的孔洞,其极大减低了石墨烯作为防腐涂层的有效性,而且涂料使用范围受到限制,如有的无法适用于海洋环境,有的无法用于高温环境。Coating anticorrosion is widely used in the field of surface protection because of its simplicity, economy, applicability, freedom from equipment shape constraints, and decorative effects. Because graphene has a unique two-dimensional honeycomb structure composed of sp 2 hybridized carbon atoms and excellent thermal and chemical stability, graphene can form a physical barrier between the surface interface of metals and other materials and active materials, It can effectively prevent the diffusion and penetration of gas or liquid molecules, and has the potential to become an excellent protective coating material. At present, graphene has been applied to some aspects of coating anticorrosion, mainly divided into two methods: (1) directly using graphene in the coating formulation preparation process, however, the graphene used is difficult to disperse, making the coating preparation method cumbersome , time-consuming, and lead to poor uniformity and stability of the prepared coating; (2) use solution-processable graphene oxide or its derivatives in the coating formulation preparation process, however, because graphene oxide or its derivatives have a large amount of Irreparable holes greatly reduce the effectiveness of graphene as an anti-corrosion coating, and the scope of use of coatings is limited. For example, some cannot be used in marine environments, and some cannot be used in high-temperature environments.

CN 104445163 A公开了一种羧基化石墨烯的制备方法,包括以下步骤:1.1制备氧化石墨烯悬浮液;1.2使用还原剂水合肼还原氧化石墨烯,制备石墨烯浑浊液;1.3将石墨烯悬浊液降温至70~80℃,加入氨基苯基酸与亚硝酸异戊酯的醇溶液,调节各组分的含量,然后加入强碱,在70~80℃油浴中冷凝回流24~48h,获得羧基化石墨烯的前驱体浑浊液;1.4用强酸调整pH至5~6得到酸性石墨烯的前驱体浑浊液;1.5将酸性羧基化石墨烯浑浊液中的固体物质用去离子水淋洗过滤至pH至6~7,得到含水羧基化石墨烯;1.6冷冻干燥,得到羧基化石墨烯粉末。但是,如前所述,使用的氧化石墨烯片层即使经过各种还原处理,本身具有大量不可修复的缺陷或孔洞,这极大制约了石墨烯在阻止气体或液体分子扩散渗透方面的应用。CN 104445163 A discloses a method for preparing carboxylated graphene, comprising the following steps: 1.1 preparing graphene oxide suspension; 1.2 reducing graphene oxide with reducing agent hydrazine hydrate to prepare graphene turbid liquid; 1.3 suspending graphene Cool the liquid to 70-80°C, add the alcohol solution of aminophenyl acid and isoamyl nitrite to adjust the content of each component, then add a strong base, condense and reflux in an oil bath at 70-80°C for 24-48 hours to obtain The precursor turbid solution of carboxylated graphene; 1.4 adjust the pH to 5~6 with strong acid to obtain the precursor turbid solution of acidic graphene; 1.5 the solid matter in the acidic carboxylated graphene turbid solution is rinsed and filtered with deionized water until When the pH reaches 6-7, water-containing carboxylated graphene is obtained; at 1.6 freeze-drying, carboxylated graphene powder is obtained. However, as mentioned above, even after various reduction treatments, the graphene oxide sheet itself has a large number of irreparable defects or holes, which greatly restricts the application of graphene in preventing the diffusion and penetration of gas or liquid molecules.

发明内容Contents of the invention

为克服现有技术的缺陷,本发明提供了一种新的工艺简单、成本低的石墨烯功能化方法,同时解决了现有技术中石墨烯的难分散性、易堆叠性和结构保持问题,并且将其应用到石墨烯防腐涂料领域,制得了边缘功能化石墨烯防腐涂料,其具有防腐蚀效果好和适用范围广的特点。In order to overcome the defects of the prior art, the present invention provides a new graphene functionalization method with simple process and low cost, and simultaneously solves the problems of difficult dispersion, easy stacking and structure maintenance of graphene in the prior art, And it is applied to the field of graphene anti-corrosion coating, and the edge-functionalized graphene anti-corrosion coating is prepared, which has the characteristics of good anti-corrosion effect and wide application range.

为达上述目的,本发明采用如下技术方案:For reaching above-mentioned object, the present invention adopts following technical scheme:

第一方面,本发明提供了一种边缘功能化石墨烯,所述边缘功能化石墨烯中,羧基基团选择性地修饰在完整结构的石墨烯片层的边缘。In a first aspect, the present invention provides an edge-functionalized graphene, in which the carboxyl group is selectively modified on the edge of a complete graphene sheet.

本发明的边缘功能化石墨烯具有完整的片层结构,使得石墨烯片层在阻止气体或液体扩散上效率大大提高,同时,片层的边缘修饰有羧基基团,在提高石墨烯片层分散性的同时,阻止了片层间的相互堆叠,从而有效提升了石墨烯片层在阻止气体或液体扩散渗透上的利用率。The edge-functionalized graphene of the present invention has a complete sheet structure, which greatly improves the efficiency of the graphene sheet in preventing gas or liquid diffusion. At the same time, the edge of the sheet is modified with carboxyl groups, which improves the dispersion of graphene sheets At the same time, it prevents the mutual stacking of the sheets, thereby effectively improving the utilization rate of the graphene sheets in preventing gas or liquid diffusion and penetration.

第二方面,本发明提供如第一方面所述的边缘功能化石墨烯的制备方法,所述方法为:将石墨烯分散在氯酸盐、浓硫酸和双氧水的混合溶液中,得到混合溶液,反应得到边缘功能化石墨烯。In a second aspect, the present invention provides a method for preparing edge-functionalized graphene as described in the first aspect, the method is as follows: graphene is dispersed in a mixed solution of chlorate, concentrated sulfuric acid and hydrogen peroxide to obtain a mixed solution, The reaction yields edge-functionalized graphene.

优选地,本发明所述石墨烯的制备方法可以采用现有技术公开的制备方法,例如可为但并不限于机械剥离法、球磨法、超声法、湍流法或超临界流体法等。Preferably, the preparation method of graphene in the present invention can adopt the preparation method disclosed in the prior art, such as but not limited to mechanical exfoliation method, ball milling method, ultrasonic method, turbulent flow method or supercritical fluid method, etc.

优选地,所述氯酸盐包括氯酸钠、氯酸钾、氯酸镁或氯酸钙中的任意一种或至少两种的混合物,但并不限于上述列举的氯酸盐,其他可达到相同效果的氯酸盐均可用于本发明。Preferably, the chlorate includes any one or a mixture of at least two of sodium chlorate, potassium chlorate, magnesium chlorate or calcium chlorate, but is not limited to the chlorate listed above, other can achieve the same effect All chlorates can be used in the present invention.

优选地,浓硫酸的质量浓度为98%。Preferably, the mass concentration of concentrated sulfuric acid is 98%.

优选地,双氧水的质量浓度为30%。Preferably, the mass concentration of hydrogen peroxide is 30%.

优选地,所述石墨烯和氯酸盐的质量比为1:(1~10),例如可为1:1、1:2、1:3、1:4、1:4.5、1:5、1:6、1:7、1:8、1:9或1:10等,优选的质量比为1:(3~6)。Preferably, the mass ratio of graphene and chlorate is 1:(1~10), for example, it can be 1:1, 1:2, 1:3, 1:4, 1:4.5, 1:5, 1:6, 1:7, 1:8, 1:9 or 1:10, etc., the preferred mass ratio is 1:(3-6).

优选地,所述混合溶液中石墨烯的浓度为0.1~50mg/mL,例如可为0.1mg/mL、0.5mg/mL、0.9mg/mL、1mg/mL、1.5mg/mL、2mg/mL、3mg/mL、5mg/mL、6.5mg/mL、8mg/mL、9mg/mL、10mg/mL、11mg/mL、12mg/mL、13mg/mL、15mg/mL、17mg/mL、20mg/mL、23mg/mL、25mg/mL、27.5mg/mL、30mg/mL、32.5mg/mL、35mg/mL、38mg/mL、40mg/mL、44mg/mL、47mg/mL或50mg/mL等,优选的浓度为0.9~20mg/mL。Preferably, the concentration of graphene in the mixed solution is 0.1-50 mg/mL, such as 0.1 mg/mL, 0.5 mg/mL, 0.9 mg/mL, 1 mg/mL, 1.5 mg/mL, 2 mg/mL, 3mg/mL, 5mg/mL, 6.5mg/mL, 8mg/mL, 9mg/mL, 10mg/mL, 11mg/mL, 12mg/mL, 13mg/mL, 15mg/mL, 17mg/mL, 20mg/mL, 23mg /mL, 25mg/mL, 27.5mg/mL, 30mg/mL, 32.5mg/mL, 35mg/mL, 38mg/mL, 40mg/mL, 44mg/mL, 47mg/mL or 50mg/mL etc., the preferred concentration is 0.9~20mg/mL.

优选地,所述双氧水和浓硫酸的体积比为1:(100~1:10000),例如可为1:100、1:150、1:200、1:300、1:500、1:600、1:700、1:800、1:1000、1:1200、1:1500、1:1800、1:2000、1:2350、1:2600、1:2800、1:3000、1:3200、1:3500、1:3700、1:4000、1:4200、1:4500、1:4700或1:5000等,优选的体积比为1:(200~5000)。Preferably, the volume ratio of hydrogen peroxide to concentrated sulfuric acid is 1:(100-1:10000), for example, it can be 1:100, 1:150, 1:200, 1:300, 1:500, 1:600, 1:700, 1:800, 1:1000, 1:1200, 1:1500, 1:1800, 1:2000, 1:2350, 1:2600, 1:2800, 1:3000, 1:3200, 1: 3500, 1:3700, 1:4000, 1:4200, 1:4500, 1:4700 or 1:5000, etc., the preferred volume ratio is 1:(200-5000).

优选地,所述反应的时间为0.5~48小时,例如可为0.5小时、1小时、2小时、4小时、5小时、6小时、8小时、10小时、12小时、13小时、15小时、17.5小时、20小时、24小时、26小时、28小时、30小时、33小时、35小时、38小时、40小时、42小时、46小时或48小时,优选的时间为2~10小时;Preferably, the reaction time is 0.5 to 48 hours, such as 0.5 hours, 1 hour, 2 hours, 4 hours, 5 hours, 6 hours, 8 hours, 10 hours, 12 hours, 13 hours, 15 hours, 17.5 hours, 20 hours, 24 hours, 26 hours, 28 hours, 30 hours, 33 hours, 35 hours, 38 hours, 40 hours, 42 hours, 46 hours or 48 hours, preferably 2 to 10 hours;

优选地,所述反应的温度为0~90℃,例如可为0℃、5℃、10℃、15℃、20℃、25℃、35℃、40℃、50℃、60℃、70℃、80℃或90℃等,优选的温度为0~50℃。Preferably, the reaction temperature is 0-90°C, for example, 0°C, 5°C, 10°C, 15°C, 20°C, 25°C, 35°C, 40°C, 50°C, 60°C, 70°C, 80°C or 90°C, etc., the preferred temperature is 0 to 50°C.

优选地,所述方法还包括在反应完成后,进行分离和洗涤的步骤。Preferably, the method further includes the steps of separating and washing after the reaction is completed.

第三方面,本发明提供一种边缘功能化石墨烯防腐涂料,所述防腐涂料含有第一方面所述的边缘功能化石墨烯。In a third aspect, the present invention provides an edge-functionalized graphene anti-corrosion coating, which contains the edge-functionalized graphene described in the first aspect.

本发明所述的边缘功能化石墨烯防腐涂料可以是边缘功能化石墨烯单组分防腐涂料,还可以是边缘功能化石墨烯复合防腐涂料。The edge-functionalized graphene anti-corrosion coating of the present invention can be an edge-functionalized graphene single-component anti-corrosion coating, and can also be an edge-functionalized graphene composite anti-corrosion coating.

本发明中的边缘功能化石墨烯单组分防腐涂料是指:该防腐涂料由边缘功能化石墨烯以及分散剂组成的。The edge-functionalized graphene single-component anti-corrosion coating in the present invention refers to: the anti-corrosion coating is composed of edge-functionalized graphene and a dispersant.

本发明中的边缘功能化石墨烯复合防腐涂料是指:除了边缘功能化石墨烯外和分散剂之外,还包括成膜剂、填料、助剂或固化剂中的任意一种或两种以上的组合。The edge-functionalized graphene composite anticorrosion coating in the present invention refers to: besides the edge-functionalized graphene and the dispersant, any one or two or more of film-forming agents, fillers, auxiliary agents or curing agents are also included The combination.

优选地,所述成膜剂为有机高分子,优选为环氧树脂、丙烯酸酯、酚醛树脂、聚氨酯或醇酸树脂中的任意一种或两种以上的组合,但并不限于上述列举的成膜剂,其他本领域制备防腐涂料常用的成膜剂也可用于本发明。。Preferably, the film-forming agent is an organic polymer, preferably any one or a combination of two or more of epoxy resin, acrylate, phenolic resin, polyurethane or alkyd resin, but is not limited to the above-mentioned composition Film agent, other commonly used film-forming agents for preparing anti-corrosion coatings in this field can also be used in the present invention. .

优选地,以防腐涂料的总质量为100%计,所述成膜剂的质量百分比为0~80%,且不包含0%,例如可为0.01%、0.1%、0.2%、0.5%、1%、5%、10%、13%、15%、20%、25%、28%、30%、35%、40%、45%、47.5%、50%、55%、57%、60%、70%、75%或80%等。Preferably, based on the total mass of the anti-corrosion coating as 100%, the mass percentage of the film-forming agent is 0-80%, and does not include 0%, for example, it can be 0.01%, 0.1%, 0.2%, 0.5%, 1 %, 5%, 10%, 13%, 15%, 20%, 25%, 28%, 30%, 35%, 40%, 45%, 47.5%, 50%, 55%, 57%, 60%, 70%, 75% or 80%, etc.

优选地,所述填料为二氧化硅、氧化锌、二氧化钛、三氧化二铝、硅酸镁、硅酸铝、硫酸钙、碳酸钙中的任意一种或两种以上的组合,但并不限于上述列举的填料,其他本领域制备防腐涂料常用的填料也可用于本发明。Preferably, the filler is any one or a combination of two or more of silica, zinc oxide, titanium dioxide, aluminum oxide, magnesium silicate, aluminum silicate, calcium sulfate, and calcium carbonate, but is not limited to The fillers listed above and other fillers commonly used in the preparation of anti-corrosion coatings in this field can also be used in the present invention.

本发明中的硅酸镁可以是市售的硅酸镁,也可以是含有硅酸镁的矿物,例如滑石粉等;本发明中的硅酸铝可以是市售的硅酸铝,也可以是含有硅酸铝的矿物,例如瓷土和高岭土等;本发明中的硫酸钙又称为石膏粉;本发明中的碳酸钙可以是市售的碳酸钙,也可以是含有碳酸钙的矿物,例如白土。Magnesium silicate among the present invention can be commercially available magnesium silicate, also can be the mineral that contains magnesium silicate, such as talcum powder etc.; Aluminum silicate among the present invention can be commercially available aluminum silicate, also can be Minerals containing aluminum silicate, such as china clay and kaolin etc.; calcium sulfate in the present invention is also called gypsum powder; calcium carbonate in the present invention can be commercially available calcium carbonate, or minerals containing calcium carbonate, such as white clay .

优选地,以防腐涂料的总质量为100%计,所述填料的质量百分比为1~20%,例如可为1%、3%、5%、7%、10%、12.5%、13.5%、15%、18%或20%等。Preferably, based on the total mass of the anti-corrosion coating as 100%, the mass percentage of the filler is 1-20%, for example, it can be 1%, 3%, 5%, 7%, 10%, 12.5%, 13.5%, 15%, 18%, or 20%, etc.

优选地,所述助剂为有机硅氧烷、表面活性剂、聚丙烯酸、羧甲基纤维素中的任意一种或两种以上的组合,但并不限于上述列举的助剂,其他本领域制备防腐涂料常用的助剂也可用于本发明。Preferably, the auxiliary agent is any one or a combination of two or more of organosiloxane, surfactant, polyacrylic acid, and carboxymethyl cellulose, but is not limited to the above-listed auxiliary agents. Others in the field Auxiliaries commonly used in the preparation of anti-corrosion coatings can also be used in the present invention.

优选地,以防腐涂料的总质量为100%计,所述助剂的质量百分比为1~20%,例如可为1%、2%、4%、6.5%、8.5%、10%、13%、15%、17%或20%等。Preferably, based on 100% of the total mass of the anti-corrosion coating, the mass percentage of the additive is 1-20%, such as 1%, 2%, 4%, 6.5%, 8.5%, 10%, 13% , 15%, 17% or 20%, etc.

优选地,所述固化剂为胺类固化剂、聚胺酯固化剂、酚醛树脂固化剂、丙烯酸酯固化剂或对甲苯磺酸固化剂中的任意一种或两种以上的组合,但并不限于上述列举的固化剂,其他可以达到相同效果的固化剂也可用于本发明。Preferably, the curing agent is any one or a combination of two or more of amine curing agents, polyurethane curing agents, phenolic resin curing agents, acrylate curing agents or p-toluenesulfonic acid curing agents, but is not limited to the above Among the curing agents listed, other curing agents that can achieve the same effect can also be used in the present invention.

优选地,以防腐涂料的总质量为100%计,所述固化剂的质量百分比为1~20%,例如可为1%、3%、6%、8%、10%、12%、14%、16%、18%或20%等。Preferably, based on the total mass of the anti-corrosion coating as 100%, the mass percentage of the curing agent is 1-20%, for example, it can be 1%, 3%, 6%, 8%, 10%, 12%, 14% , 16%, 18% or 20%, etc.

优选地,以防腐涂料的总质量为100%计,所述边缘功能化石墨烯的质量百分比为0.1~70%,例如可为0.1%、0.6%、1%、2%、3%、5%、10%、15%、20%、23%、26%、30%、35%、38%、40%、45%、50%、52.5%、55%、60%、65%或70%等。Preferably, based on the total mass of the anti-corrosion coating as 100%, the mass percentage of the edge-functionalized graphene is 0.1-70%, such as 0.1%, 0.6%, 1%, 2%, 3%, 5%. , 10%, 15%, 20%, 23%, 26%, 30%, 35%, 38%, 40%, 45%, 50%, 52.5%, 55%, 60%, 65% or 70%, etc.

优选地,所述分散剂为水、N‐甲基吡咯烷酮、N,N‐二甲基甲酰胺、丙酮、乙醇、正丁醇或乙酸乙酯中的任意一种或两种以上的组合。Preferably, the dispersant is any one or a combination of two or more of water, N-methylpyrrolidone, N,N-dimethylformamide, acetone, ethanol, n-butanol or ethyl acetate.

优选地,以防腐涂料的总质量为100%计,所述分散剂的质量百分比为5~45%,例如可为5%、10%、12%、16%、20%、25%、28%、30%、35%、37%、40%、42.5%或45%等。Preferably, based on the total mass of the anti-corrosion coating as 100%, the mass percentage of the dispersant is 5-45%, such as 5%, 10%, 12%, 16%, 20%, 25%, 28% , 30%, 35%, 37%, 40%, 42.5% or 45%, etc.

本发明的边缘功能化石墨烯不仅可适用于上述的边缘功能化石墨烯单组分防腐涂料和边缘功能化石墨烯复合防腐涂料,还适用于其他的防腐涂料的多种制备配方。The edge-functionalized graphene of the present invention is not only applicable to the above-mentioned edge-functionalized graphene single-component anti-corrosion coating and edge-functionalized graphene composite anti-corrosion coating, but also suitable for various preparation formulas of other anti-corrosion coatings.

第四方面,本发明提供了如第三方面所述的边缘功能化石墨烯防腐涂料的制备方法。In a fourth aspect, the present invention provides a method for preparing the edge-functionalized graphene anticorrosion coating as described in the third aspect.

由于本发明中的边缘功能化石墨烯防腐涂料具体可以是边缘功能化石墨烯单组分防腐涂料,或者是边缘功能化石墨烯复合防腐涂料,因而在制备方法上存在差异。具体地,边缘功能化石墨烯单组分防腐涂料和边缘功能化石墨烯复合防腐涂料分别的制备方法如下:Since the edge-functionalized graphene anti-corrosion coating in the present invention can specifically be an edge-functionalized graphene single-component anti-corrosion coating, or an edge-functionalized graphene composite anti-corrosion coating, there are differences in the preparation method. Specifically, the preparation methods of the edge-functionalized graphene single-component anti-corrosion coating and the edge-functionalized graphene composite anti-corrosion coating are as follows:

对于边缘功能化石墨烯单组分防腐涂料,其优选的制备方法为:将边缘功能化石墨烯添加至分散剂中,机械搅拌1~24h,获得边缘功能化石墨烯防腐涂料,该防腐涂料为边缘功能化石墨烯单组分防腐涂料。For edge-functionalized graphene one-component anti-corrosion coating, its preferred preparation method is: add edge-functionalized graphene in the dispersant, mechanically stir 1~24h, obtain edge-functionalized graphene anti-corrosion coating, this anti-corrosion coating is Edge-functionalized graphene one-component anti-corrosion coatings.

对于边缘功能化石墨烯复合防腐涂料,其优选的制备方法为:将边缘功能化石墨烯以及成膜剂、填料、助剂或固化剂中的任意一种或两种以上的组合添加至分散剂中,搅拌1~24h,静置消泡,获得边缘功能化石墨烯防腐涂料,该防腐涂料为边缘功能化石墨烯复合防腐涂料。For the edge-functionalized graphene composite anticorrosion coating, its preferred preparation method is: add any one or two or more combinations of edge-functionalized graphene and film-forming agent, filler, auxiliary agent or curing agent to the dispersant , stirring for 1-24 hours, standing for defoaming, and obtaining an edge-functionalized graphene anti-corrosion coating, which is an edge-functionalized graphene composite anti-corrosion coating.

综上,所制备的边缘功能化石墨烯能够直接成膜制备单组分边缘功能化石墨烯防腐涂层,或者结合成膜剂、填料等辅助成分复合成膜制备边缘功能化石墨烯复合防腐涂层,此外,在目前已知的各种防腐涂料配方中添加所述边缘功能化石墨烯都在本发明的保护范围之内。In summary, the prepared edge-functionalized graphene can be directly formed into a film to prepare a single-component edge-functionalized graphene anti-corrosion coating, or combined with film-forming agents, fillers and other auxiliary components to form a compound film to prepare an edge-functionalized graphene composite anti-corrosion coating. In addition, adding the edge-functionalized graphene to various currently known anti-corrosion coating formulations is within the protection scope of the present invention.

与已有技术相比,本发明具有如下优势:Compared with the prior art, the present invention has the following advantages:

(1)本发明提出了一种新的石墨烯功能化方法,采用氯酸盐、浓硫酸和双氧水复合反应体系,在保持石墨烯片层结构完整性的同时,实现了羧基基团在石墨烯边缘的选择性功能化;本发明所述方法的工艺简单、高效,成本低,易于工业化批量生产。(1) The present invention proposes a new graphene functionalization method, adopts the compound reaction system of chlorate, concentrated sulfuric acid and hydrogen peroxide, and realizes carboxyl group in graphene while keeping the structural integrity of graphene sheet Selective functionalization of edges; the process of the method of the invention is simple, efficient, low in cost, and easy to industrialized mass production.

(2)本发明的边缘功能化石墨烯具有片层结构完整、片层质量高及溶液可加工好、可处理性强、不易堆叠的特点。解决了现有技术中石墨烯的难分散性、易堆叠性和结构保持难的问题。(2) The edge-functionalized graphene of the present invention has the characteristics of complete lamellar structure, high lamellar quality, good solution processability, strong processability, and not easy to stack. The problem of difficult dispersibility, easy stacking and difficult structure maintenance of graphene in the prior art is solved.

(3)基于本发明的边缘功能化石墨烯完整的片层结构及优异的物化特性,采用本发明的边缘功能化石墨烯制备的边缘功能化石墨烯防腐蚀涂料具有优良的防腐蚀特性、可广泛适用于陆地、海洋及日常生活涉及的表界面腐蚀防护,此外,边缘功能化石墨烯防腐蚀涂料还具有一些其他纳米材料所不具有的其它物理、化学及生物特性,如抗菌、除味、抗老化及抗紫外线特性。(3) Based on the complete lamellar structure and excellent physicochemical properties of the edge functionalized graphene of the present invention, the edge functionalized graphene anticorrosion coating prepared by the edge functionalized graphene of the present invention has excellent anticorrosion properties, can It is widely used in the surface and interface corrosion protection involved in land, ocean and daily life. In addition, edge-functionalized graphene anti-corrosion coatings also have other physical, chemical and biological properties that other nanomaterials do not have, such as antibacterial, deodorizing, Anti-aging and anti-ultraviolet properties.

附图说明Description of drawings

图1为本发明实施例1制备的边缘功能化石墨烯的透射电镜照片。Fig. 1 is a transmission electron micrograph of edge-functionalized graphene prepared in Example 1 of the present invention.

图2为本发明实施例1制备边缘功能化石墨烯的拉曼光谱图。FIG. 2 is a Raman spectrum of edge-functionalized graphene prepared in Example 1 of the present invention.

图3为本发明实施例1制备边缘功能化石墨烯的X-射线光电子能谱图。Fig. 3 is an X-ray photoelectron spectrum diagram of edge-functionalized graphene prepared in Example 1 of the present invention.

具体实施方式Detailed ways

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

实施例1Example 1

(1)将300毫克湍流法制备的石墨烯加入到200ml H2SO4(98%)、1.8g NaClO3和1mlH2O2(30%)的混合体系中,室温(25℃)下搅拌8h,然后将产物重复离心水洗,从而获得羧基基团选择性修饰片层边缘的边缘功能化石墨烯。(1) Add 300 mg of graphene prepared by the turbulent flow method to a mixed system of 200 ml H 2 SO 4 (98%), 1.8 g NaClO 3 and 1 ml H 2 O 2 (30%), and stir for 8 h at room temperature (25° C.) , and then the product was repeatedly centrifuged and washed to obtain edge-functionalized graphene with carboxyl groups selectively modifying the edge of the sheet.

(2)称取2.5mg边缘功能化石墨烯、300mg酚醛树脂、40mg石膏粉填料、20mg聚丙烯酸助剂和30mg对甲苯磺酸固化剂分散于100ml水中,经5h机械搅拌获得边缘功能化石墨烯复合防腐涂料。(2) Weigh 2.5mg of edge-functionalized graphene, 300mg of phenolic resin, 40mg of gypsum powder filler, 20mg of polyacrylic acid additive and 30mg of p-toluenesulfonic acid curing agent and disperse them in 100ml of water, and obtain edge-functionalized graphene after 5 hours of mechanical stirring Composite anti-corrosion coating.

利用喷涂方式涂覆到基板表面,烘干后,获得边缘功能化石墨烯复合防腐涂层。It is applied to the surface of the substrate by spraying, and after drying, an edge-functionalized graphene composite anti-corrosion coating is obtained.

图1和图2为边缘功能化石墨烯的透射电镜照片和碳拉曼谱图,表明其结构的完整性及高质量;Figure 1 and Figure 2 are transmission electron micrographs and carbon Raman spectra of edge-functionalized graphene, indicating the integrity and high quality of its structure;

图3为边缘功能化石墨烯的X射线光电子能谱,经拟合碳峰,表明其主要来自片层边缘的羧基基团;Figure 3 is the X-ray photoelectron spectrum of edge-functionalized graphene. After fitting the carbon peak, it shows that it mainly comes from the carboxyl group at the edge of the sheet;

表1表明了本实施例的边缘功能化石墨烯防腐涂料具有优良的防腐蚀性。Table 1 shows that the edge-functionalized graphene anticorrosion coating of the present embodiment has excellent corrosion resistance.

实施例2Example 2

(1)将1000毫克湍流法制备的石墨烯加入到200ml H2SO4(98%)、1.8g NaClO3和0.04ml H2O2(30%)的混合体系中,15℃下搅拌4h,然后将产物重复离心水洗,从而获得羧基基团选择性修饰片层边缘的边缘功能化石墨烯。(1) 1000 mg of graphene prepared by turbulent flow method was added to 200ml H 2 SO 4 (98%), 1.8g NaClO 3 and 0.04ml H 2 O 2 (30%) in the mixed system, stirred at 15°C for 4h, Then the product was repeatedly centrifuged and washed with water to obtain edge-functionalized graphene with carboxyl groups selectively modifying the edge of the sheet.

(2)称取5mg边缘功能化石墨烯、60mg环氧树脂、8mg滑石粉填料、10mg磷酸三丁酯助剂和5mg间苯二胺固化剂分散于80ml N‐甲基吡咯烷酮中,经5h机械搅拌获得边缘功能化石墨烯复合防腐涂料。(2) Weigh 5 mg of edge-functionalized graphene, 60 mg of epoxy resin, 8 mg of talc filler, 10 mg of tributyl phosphate additive and 5 mg of m-phenylenediamine curing agent and disperse them in 80 ml of N-methylpyrrolidone, and mechanically Stir to obtain edge functionalized graphene composite anticorrosion coating.

利用喷涂方式涂覆到基板表面,烘干后,获得边缘功能化石墨烯复合防腐涂层。It is applied to the surface of the substrate by spraying, and after drying, an edge-functionalized graphene composite anti-corrosion coating is obtained.

表1表明了本实施例的边缘功能化石墨烯防腐涂料具有优良的防腐蚀性。Table 1 shows that the edge-functionalized graphene anticorrosion coating of the present embodiment has excellent corrosion resistance.

实施例3Example 3

(1)将200毫克机械剥离法制备的石墨烯加入到10ml H2SO4(98%)、2g KClO3和0.01ml H2O2(30%)的混合体系中,0℃下搅拌10h,然后将产物重复离心水洗,从而获得羧基基团选择性修饰片层边缘的边缘功能化石墨烯。(1) Add 200 mg of graphene prepared by mechanical exfoliation to a mixed system of 10 ml H 2 SO 4 (98%), 2 g KClO 3 and 0.01 ml H 2 O 2 (30%), stir at 0° C. for 10 h, Then the product was repeatedly centrifuged and washed with water to obtain edge-functionalized graphene with carboxyl groups selectively modifying the edge of the sheet.

(2)称取70mg边缘功能化石墨烯分散于30ml水中,经1h机械搅拌均匀,获得边缘功能化石墨烯单组分防腐涂料。(2) Weigh 70 mg of edge-functionalized graphene and disperse it in 30 ml of water, and mechanically stir for 1 hour to obtain a single-component anti-corrosion coating with edge-functionalized graphene.

利用刷涂方式涂覆到基板表面,烘干后,获得边缘功能化石墨烯单组分防腐涂层。It is applied to the surface of the substrate by brushing, and after drying, an edge-functionalized graphene single-component anti-corrosion coating is obtained.

表1表明了本实施例的边缘功能化石墨烯防腐涂料具有优良的防腐蚀性。Table 1 shows that the edge-functionalized graphene anticorrosion coating of the present embodiment has excellent corrosion resistance.

实施例4Example 4

(1)将600毫克球磨法制备的石墨烯加入到200ml H2SO4(98%)、1.8g NaClO3和0.04ml H2O2(30%)的混合体系中,45℃下搅拌2h,然后将产物重复离心水洗,从而获得羧基基团选择性修饰片层边缘的边缘功能化石墨烯。(1) Add 600 mg of graphene prepared by ball milling to 200 ml H 2 SO 4 (98%), 1.8 g NaClO 3 and 0.04 ml H 2 O 2 (30%) in a mixed system, stir at 45° C. for 2 h, Then the product was repeatedly centrifuged and washed with water to obtain edge-functionalized graphene with carboxyl groups selectively modifying the edge of the sheet.

(2)称取5mg边缘功能化石墨烯、140mg羟基丙烯酸树脂、10mg气相二氧化硅填料、12mg羧甲基纤维素助剂和10mg甲苯二异氰酸酯固化剂分散于100ml正丁醇和水的混合分散剂中,经5h机械搅拌获得边缘功能化石墨烯复合防腐涂料。(2) Weigh 5mg of edge-functionalized graphene, 140mg of hydroxyacrylic resin, 10mg of fumed silica filler, 12mg of carboxymethylcellulose additives and 10mg of toluene diisocyanate curing agent and disperse them in a mixed dispersant of 100ml of n-butanol and water In the process, the edge-functionalized graphene composite anti-corrosion coating was obtained after 5 hours of mechanical stirring.

利用喷涂方式涂覆到基板表面,烘干后,获得边缘功能化石墨烯复合防腐涂层。It is applied to the surface of the substrate by spraying, and after drying, an edge-functionalized graphene composite anti-corrosion coating is obtained.

表1表明了本实施例的边缘功能化石墨烯防腐涂料具有优良的防腐蚀性。Table 1 shows that the edge-functionalized graphene anticorrosion coating of the present embodiment has excellent corrosion resistance.

对比例1Comparative example 1

称取2.5mg氧化石墨烯(含羧基、羟基、羰基等功能基团,片层结构具有大量不可修复缺陷或孔洞)、300mg酚醛树脂、40mg石膏粉填料、20mg聚丙烯酸助剂、30mg对甲苯磺酸固化剂于100ml水中,经5h机械搅拌获得氧化石墨烯基防腐涂料。Weigh 2.5mg of graphene oxide (containing carboxyl, hydroxyl, carbonyl and other functional groups, and the sheet structure has a large number of irreparable defects or holes), 300mg of phenolic resin, 40mg of gypsum powder filler, 20mg of polyacrylic acid additives, 30mg of p-toluenesulfonate Add the acid curing agent in 100ml water and stir mechanically for 5 hours to obtain a graphene oxide-based anticorrosion coating.

利用喷涂方式涂覆到基板表面,烘干后,获得氧化石墨烯基防腐涂层。It is applied to the surface of the substrate by spraying, and after drying, a graphene oxide-based anti-corrosion coating is obtained.

利用刷涂方式涂覆到基板表面,烘干后,获得边缘功能化石墨烯单组分防腐涂层。It is applied to the surface of the substrate by brushing, and after drying, an edge-functionalized graphene single-component anti-corrosion coating is obtained.

对比例2Comparative example 2

除了不进行步骤(1)并将步骤(2)使用的2.5mg边缘功能化石墨烯替换为2.5mg步骤(1)中的湍流法制备的石墨烯外,其他制备方法和条件与实施例1相同。Except that step (1) is not carried out and the 2.5mg edge functionalized graphene used in step (2) is replaced by the graphene prepared by the turbulence method in the 2.5mg step (1), other preparation methods and conditions are the same as in Example 1 .

利用喷涂方式涂覆到基板表面,烘干后,获得石墨烯基防腐涂层。It is applied to the surface of the substrate by spraying, and after drying, a graphene-based anti-corrosion coating is obtained.

本对比例得到的石墨烯基防腐涂料不均匀,易沉淀,防腐蚀性很差。The graphene-based anticorrosion coating obtained in this comparative example is uneven, easy to precipitate, and has poor corrosion resistance.

表1给出了本发明实施例1-4制备的边缘功能化石墨烯防腐涂层、对比例1采用传统方法制备的氧化石墨烯基防腐涂料以及对比例2制备的石墨烯基防腐涂料的性能,其性能按照GB/T 9755~2001进行测试。Table 1 shows the performance of the graphene oxide-based anti-corrosion coating prepared by the edge functionalized graphene anti-corrosion coating prepared by the embodiment of the present invention 1-4, the graphene-based anti-corrosion coating prepared by the traditional method and the comparative example 2 , and its performance is tested according to GB/T 9755-2001.

表1Table 1

申请人声明,本发明通过上述实施例来说明本发明的详细方法,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed methods of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed methods, that is, it does not mean that the present invention must rely on the above-mentioned detailed methods to be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.

Claims (31)

1. a kind of limbic function graphite alkene, which is characterized in that in the limbic function graphite alkene, carboxylic group is selectively It modifies at the edge of the graphene sheet layer of complete structure;
The limbic function graphite alkene is prepared via a method which to obtain:By graphene dispersion in chlorate, the concentrated sulfuric acid and double In the mixed solution of oxygen water, mixed solution is obtained, limbic function graphite alkene is obtained by the reaction;
The mass ratio of the graphene and chlorate is 1:(1~10), a concentration of the 0.1 of graphene in the mixed solution~ The volume ratio of 50mg/mL, the hydrogen peroxide and the concentrated sulfuric acid is 1:(100~10000).
2. the preparation method of limbic function graphite alkene as described in claim 1, which is characterized in that the method is:By stone Black alkene is dispersed in the mixed solution of chlorate, the concentrated sulfuric acid and hydrogen peroxide, obtains mixed solution, and limbic function fossil is obtained by the reaction Black alkene;
The mass ratio of the graphene and chlorate is 1:(1~10), a concentration of the 0.1 of graphene in the mixed solution~ The volume ratio of 50mg/mL, the hydrogen peroxide and the concentrated sulfuric acid is 1:(100~10000).
3. the preparation method of limbic function graphite alkene according to claim 2, which is characterized in that the system of the graphene Preparation Method includes any one in mechanical stripping method, ball-milling method, ultrasonic method, turbulene method or supercritical fluid method.
4. the preparation method of limbic function graphite alkene according to claim 2, which is characterized in that the chlorate includes In sodium chlorate, potassium chlorate, magron or calcium chlorate any one or at least two mixture.
5. the preparation method of limbic function graphite alkene according to claim 2, which is characterized in that the quality of the concentrated sulfuric acid is dense Degree is 98%.
6. the preparation method of limbic function graphite alkene according to claim 2, which is characterized in that the matter of the hydrogen peroxide Measure a concentration of 30%.
7. the preparation method of limbic function graphite alkene according to claim 2, which is characterized in that the graphene and chlorine The mass ratio of hydrochlorate is 1:(3~6).
8. the preparation method of limbic function graphite alkene according to claim 2, which is characterized in that in the mixed solution A concentration of 0.9~20mg/mL of graphene.
9. the preparation method of limbic function graphite alkene according to claim 2, which is characterized in that the hydrogen peroxide and dense The volume ratio of sulfuric acid is 1:(200~5000).
10. according to the method described in claim 2, it is characterized in that, the time of the reaction is 0.5~48 hour.
11. according to the method described in claim 10, it is characterized in that, the time of the reaction is 2~10 hours.
12. according to the method described in claim 2, it is characterized in that, the temperature of the reaction is 0~90 DEG C.
13. according to the method for claim 12, which is characterized in that the temperature of the reaction is 0~50 DEG C.
14. according to the method described in claim 2, it is characterized in that, the method further includes after completion of the reaction, detached The step of with washing.
15. a kind of limbic function graphite alkene anticorrosive paint, which is characterized in that the anticorrosive paint contains described in claim 1 Limbic function graphite alkene.
16. anticorrosive paint according to claim 15, which is characterized in that the anticorrosive paint is by limbic function graphite alkene And dispersant composition.
17. anticorrosive paint according to claim 15, which is characterized in that further include film forming agent in the anticorrosive paint, fill out Material, auxiliary agent and curing agent.
18. anticorrosive paint according to claim 17, which is characterized in that the film forming agent is organic polymer.
19. anticorrosive paint according to claim 18, which is characterized in that the film forming agent be epoxy resin, acrylate, The combination of any one or two kinds or more in phenolic resin, polyurethane or alkyd resin.
20. anticorrosive paint according to claim 17, which is characterized in that by the gross mass of anticorrosive paint be 100% in terms of, institute The mass percent for stating film forming agent is 0~80%, and does not include 0%.
21. anticorrosive paint according to claim 17, which is characterized in that the filler is silica, zinc oxide, dioxy Change any one in titanium, alundum (Al2O3), magnesium silicate, alumina silicate, calcium sulfate, calcium carbonate or two or more combinations.
22. anticorrosive paint according to claim 17, which is characterized in that by the gross mass of anticorrosive paint be 100% in terms of, institute The mass percent for stating filler is 1~20%.
23. anticorrosive paint according to claim 17, which is characterized in that the auxiliary agent is organosiloxane, surface-active Any one in agent, polyacrylic acid, carboxymethyl cellulose or two or more combinations.
24. anticorrosive paint according to claim 17, which is characterized in that by the gross mass of anticorrosive paint be 100% in terms of, institute The mass percent for stating auxiliary agent is 1~20%.
25. anticorrosive paint according to claim 17, which is characterized in that the curing agent is amine curing agent, Polyurethane In curing agent, phenolic resin curing agent, acrylate cures agent or p-methyl benzenesulfonic acid curing agent any one or it is two or more Combination.
26. anticorrosive paint according to claim 17, which is characterized in that by the gross mass of anticorrosive paint be 100% in terms of, institute The mass percent for stating curing agent is 1~20%.
27. anticorrosive paint according to claim 16, which is characterized in that by the gross mass of anticorrosive paint be 100% in terms of, institute The mass percent for stating limbic function graphite alkene is 0.1~70%.
28. anticorrosive paint according to claim 16, which is characterized in that the dispersant be water, N-Methyl pyrrolidone, Any one in N,N-dimethylformamide, acetone, ethyl alcohol, n-butanol or ethyl acetate or two or more combinations.
29. anticorrosive paint according to claim 16, which is characterized in that by the gross mass of anticorrosive paint be 100% in terms of, institute The mass percent for stating dispersant is 5~45%.
30. the preparation method of the anticorrosive paint as described in claim 15 or 16, which is characterized in that the method includes following steps Suddenly:Limbic function graphite alkene is added in dispersant, mechanical agitation 1~for 24 hours, it obtains limbic function graphite alkene anti-corrosion and applies Material, the anticorrosive paint are limbic function graphite alkene one pack system anticorrosive paint.
31. the preparation method of the anticorrosive paint as described in claim 15 or 16, which is characterized in that the method includes following steps Suddenly:By any one or the two or more combinations in limbic function graphite alkene and film forming agent, filler, auxiliary agent or curing agent It is added in dispersant, stirring 1~for 24 hours, defoaming is stood, limbic function graphite alkene anticorrosive paint is obtained, which is Limbic function graphite alkene composite anticorrosion coating.
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