CN117126602A - Preparation method of novel multiphase composite reinforced organosilicon nano coating - Google Patents
Preparation method of novel multiphase composite reinforced organosilicon nano coating Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 46
- 239000002103 nanocoating Substances 0.000 title claims abstract description 24
- 238000002360 preparation method Methods 0.000 title claims description 36
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000000576 coating method Methods 0.000 claims abstract description 53
- 239000011248 coating agent Substances 0.000 claims abstract description 49
- 239000000243 solution Substances 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000011259 mixed solution Substances 0.000 claims abstract description 15
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 4
- 238000005507 spraying Methods 0.000 claims abstract 3
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 83
- 239000002245 particle Substances 0.000 claims description 30
- 239000004447 silicone coating Substances 0.000 claims description 26
- 239000000725 suspension Substances 0.000 claims description 24
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- 238000001132 ultrasonic dispersion Methods 0.000 claims description 17
- 229910052681 coesite Inorganic materials 0.000 claims description 12
- 229910052906 cristobalite Inorganic materials 0.000 claims description 12
- 238000006460 hydrolysis reaction Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 229910052682 stishovite Inorganic materials 0.000 claims description 12
- 229910052905 tridymite Inorganic materials 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 239000006185 dispersion Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 10
- 230000002378 acidificating effect Effects 0.000 claims description 9
- 239000002114 nanocomposite Substances 0.000 claims description 9
- 239000003973 paint Substances 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000001291 vacuum drying Methods 0.000 claims description 7
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 6
- 239000007822 coupling agent Substances 0.000 claims description 6
- 239000008367 deionised water Substances 0.000 claims description 6
- 229910021641 deionized water Inorganic materials 0.000 claims description 6
- 238000009775 high-speed stirring Methods 0.000 claims description 6
- 238000003760 magnetic stirring Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 5
- 230000007935 neutral effect Effects 0.000 claims description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000009827 uniform distribution Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000000498 ball milling Methods 0.000 claims 2
- 238000005303 weighing Methods 0.000 claims 2
- 230000002349 favourable effect Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 abstract description 14
- 238000005260 corrosion Methods 0.000 abstract description 14
- 230000007797 corrosion Effects 0.000 abstract description 13
- 229910000019 calcium carbonate Inorganic materials 0.000 abstract description 7
- 239000011159 matrix material Substances 0.000 abstract description 4
- 230000007774 longterm Effects 0.000 abstract description 3
- ZFAKTZXUUNBLEB-UHFFFAOYSA-N dicyclohexylazanium;nitrite Chemical compound [O-]N=O.C1CCCCC1[NH2+]C1CCCCC1 ZFAKTZXUUNBLEB-UHFFFAOYSA-N 0.000 abstract 2
- 229920001296 polysiloxane Polymers 0.000 description 16
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 5
- 235000012239 silicon dioxide Nutrition 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 235000010216 calcium carbonate Nutrition 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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Abstract
Description
技术领域Technical field
本发明涉及多相纳米复合增强材料及高性能涂层制备方法,具体涉及一种新型多相复合增强有机硅纳米涂层的制备方法,属于涂料涂层制备技术领域。The invention relates to a multiphase nanocomposite reinforced material and a preparation method for a high-performance coating. Specifically, it relates to a preparation method of a new multiphase composite reinforced silicone nanocoating, which belongs to the technical field of paint coating preparation.
背景技术Background technique
海洋丰富的资源引领人类进入了大规模海洋开发和利用的“黄金时代”,这在很大程度上依赖于海洋工程设备和船舶的高速运行。然而,海洋环境的复杂性和恶劣性使得这些设备和船舶容易受到物理或化学腐蚀的影响。The rich resources of the ocean have led mankind into the "golden age" of large-scale ocean development and utilization, which relies heavily on the high-speed operation of ocean engineering equipment and ships. However, the complexity and harshness of the marine environment make these equipment and ships susceptible to physical or chemical corrosion.
涂层作为一种经济高效的表面处理方法,可以将材料表面与周围介质隔离,有效保护基材免受腐蚀。涂层通常具有高电绝缘性和耐水性、与基材表面的强粘附性、化学耐蚀性以及一定的机械强度。因此,涂层的研发在海洋应用领域具有重要意义,旨在增强海洋工程设备和船舶的耐蚀性和寿命,同时减少海洋环境中的环境污染和安全事故。As a cost-effective surface treatment method, coating can isolate the material surface from the surrounding medium and effectively protect the substrate from corrosion. Coatings usually have high electrical insulation and water resistance, strong adhesion to the substrate surface, chemical corrosion resistance, and a certain mechanical strength. Therefore, the research and development of coatings is of great significance in the field of marine applications, aiming to enhance the corrosion resistance and lifespan of marine engineering equipment and ships, while reducing environmental pollution and safety accidents in the marine environment.
有机硅涂层是一种广泛用于表面保护和改性的涂层材料。它们通常是由含有有机硅基团的聚合物制备而成,可以提供高化学稳定性、机械强度、耐腐蚀性和耐热性。近年来,在有机硅涂层的研发领域取得了显著进展,包括新型有机硅涂层材料的设计和合成、涂层性能的改进、涂层粘附性的增强、涂层表面形态的优化,以及它们在各个领域的广泛应用。Silicone coating is a coating material widely used for surface protection and modification. They are usually made from polymers containing silicone groups, which provide high chemical stability, mechanical strength, corrosion resistance and heat resistance. In recent years, significant progress has been made in the research and development of silicone coatings, including the design and synthesis of new silicone coating materials, improvement of coating properties, enhancement of coating adhesion, optimization of coating surface morphology, and They are widely used in various fields.
然而,在实际海洋环境中,有机硅涂层仍然面临着一些挑战。海洋环境的高盐度、湿度、波浪、紫外线辐射等因素都可能对涂层的性能和稳定性造成影响。此外,海洋工程设备和船舶在长时间高强度的运行下,也需要有机硅涂层具有更长的使用寿命和更高的耐久性。However, silicone coatings still face some challenges in actual marine environments. Factors such as high salinity, humidity, waves, and ultraviolet radiation in the marine environment may affect the performance and stability of the coating. In addition, marine engineering equipment and ships also require silicone coatings to have longer service life and higher durability under long-term and high-intensity operation.
GO不仅可以为SiO2提供优越的附着表面,促进SiO2与基材的结合,从而增强有机硅涂层的稳定性。其次,GO的大比表面积能够有效阻隔腐蚀离子的进入,为有机硅涂层基体提供了更加可靠的保护屏障。GO can not only provide SiO2 with a superior adhesion surface, promote the bonding of SiO2 with the substrate, thereby enhancing the stability of the silicone coating. Secondly, the large specific surface area of GO can effectively block the entry of corrosion ions, providing a more reliable protective barrier for the silicone coating substrate.
利用微量CaCO3在酸性环境中产生CO2微气体的特性。当涂层受到腐蚀媒介的侵蚀,CaCO3会与酸性物质发生反应,释放出微量CO2气体,这些气体可以吸附在涂层表面,形成额外的保护层,这种保护效应进一步增强了有机硅涂层的耐腐蚀性能,延长了有机硅涂层的使用寿命。Utilize the characteristics of trace amounts of CaCO 3 to produce CO 2 micro gas in an acidic environment. When the coating is eroded by corrosive media, CaCO 3 will react with acidic substances and release trace amounts of CO 2 gas. These gases can be adsorbed on the coating surface to form an additional protective layer. This protective effect further enhances the performance of the silicone coating. The corrosion resistance of the silicone coating extends the service life of the silicone coating.
发明内容Contents of the invention
本发明的目的是针对现有的涂层难以满足海洋防腐及综合性能不佳的问题,提供一种基于GO@SiO2和CaCO3的多相复合增强颗粒的有机硅涂层的制备方法,以满足海洋工程设备和船舶的使用要求,这种涂层具有出色的抗腐蚀性能和耐久性,能够在恶劣的海洋环境中有效保护涂层基体,以提高海洋工程设备和船舶的使用寿命,减少环境污染和安全风险。The purpose of this invention is to provide a preparation method of an organic silicon coating based on multi-phase composite reinforced particles of GO@SiO 2 and CaCO 3 in order to solve the problems of existing coatings being difficult to meet the requirements of marine anti-corrosion and poor comprehensive performance. Meeting the requirements for the use of marine engineering equipment and ships, this coating has excellent corrosion resistance and durability, and can effectively protect the coating substrate in harsh marine environments to increase the service life of marine engineering equipment and ships and reduce environmental impact. contamination and safety risks.
本发明的技术方案是:The technical solution of the present invention is:
一种新型多相复合增强有机硅纳米涂层的制备方法,其特征是:它包括以下步骤:A method for preparing a new type of multi-phase composite reinforced silicone nano-coating, which is characterized by: it includes the following steps:
(1)超声分散处理:将乙醇、水、氧化石墨烯(GO)倒入玻璃量杯中,用智能超声波处理器超声分散后加入浓氨水调节混合溶液的pH至碱性环境,得到GO/乙醇/水混合溶液;(1) Ultrasonic dispersion treatment: Pour ethanol, water, and graphene oxide (GO) into a glass measuring cup, use an intelligent ultrasonic processor to ultrasonically disperse it, and then add concentrated ammonia to adjust the pH of the mixed solution to an alkaline environment to obtain GO/ethanol/ water mixed solution;
(2)水解反应:称取TEOS溶液加入步骤(1)的GO/乙醇/水混合溶液中,先超声分散,后室温磁力搅拌,使SiO2水解反应充分完成;(2) Hydrolysis reaction: Weigh the TEOS solution and add it to the GO/ethanol/water mixed solution in step (1), first disperse it ultrasonically, and then magnetically stir at room temperature to fully complete the SiO 2 hydrolysis reaction;
(3)GO@SiO2悬浮液的制备:将3-氨丙基三乙氧基硅烷(KH-500)加入乙醇溶液中,用乙酸调节pH至酸性环境,超声分散,将配制好的KH-500偶联剂溶液加入到GO/乙醇/水/TEOS溶液中,磁力搅拌,使GO与水解的SiO2完全结合,形成GO@SiO2悬浮液;(3) Preparation of GO@SiO 2 suspension: Add 3-aminopropyltriethoxysilane (KH-500) to the ethanol solution, adjust the pH to an acidic environment with acetic acid, disperse with ultrasound, and mix the prepared KH- 500 coupling agent solution is added to the GO/ethanol/water/TEOS solution and magnetically stirred to completely combine GO with the hydrolyzed SiO 2 to form a GO@SiO 2 suspension;
(4)GO@SiO2干燥处理:将步骤(3)的GO@SiO2悬浮液用台式电动离心机离心处理,加入去离子水,重复操作3~5次,直至GO@SiO2水溶液的pH为中性;将GO@SiO2在真空干燥箱中干燥,得到GO@SiO2纳米复合粉末;(4) GO@SiO 2 drying treatment: Centrifuge the GO@SiO 2 suspension in step (3) with a desktop electric centrifuge, add deionized water, and repeat the operation 3 to 5 times until the pH of the GO@SiO 2 aqueous solution It is neutral; dry GO@SiO 2 in a vacuum drying oven to obtain GO@SiO 2 nanocomposite powder;
(5)GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒的制备:将步骤(4)的GO@SiO2纳米复合粉末、CaCO3和Dn按照18:9:1的比例混合,然后加入球磨罐中进行均匀分散处理,制备得到GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒;(5) Preparation of GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles: Mix the GO@SiO 2 nano-composite powder, CaCO3 and Dn in step (4) in a ratio of 18:9:1, and then add Perform uniform dispersion treatment in a ball mill tank to prepare GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles;
(6)2wt.%的GO@SiO2/CaCO3/Dn-有机硅涂料的制备:称取步骤(5)的GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒,添加到有机硅基体涂料中;经过高速搅拌分散,得到2wt.%的GO@SiO2/CaCO3/Dn-有机硅涂料;(6) Preparation of 2wt.% GO@SiO 2 /CaCO 3 /Dn-organic silicone coating: Weigh the GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles in step (5) and add to the silicone In the base coating; after high-speed stirring and dispersion, 2wt.% GO@SiO 2 /CaCO 3 /Dn-organic silicone coating is obtained;
(7)SiNC2.0涂层的制备:将步骤(6)与硅烷偶联剂混合,利用高压喷枪在钢板上喷涂即形成多相复合增强有机硅纳米涂层(SiNC2.0),固化过程在室温下持续3天。(7) Preparation of SiNC2.0 coating: Mix step (6) with the silane coupling agent, and spray it on the steel plate with a high-pressure spray gun to form a multi-phase composite reinforced silicone nanocoating (SiNC2.0). The curing process is Lasts for 3 days at room temperature.
本发明涉及的关键装置是超声波分散设备、真空干燥箱、高速离心设备、高压喷枪。The key devices involved in the present invention are ultrasonic dispersion equipment, vacuum drying oven, high-speed centrifugal equipment, and high-pressure spray guns.
作为本发明的进一步改进,通过制备GO@SiO2和CaCO3的多相复合增强颗粒,进一步提升有机硅涂层的服役性能及寿命。As a further improvement of the present invention, the service performance and lifespan of the silicone coating are further improved by preparing multi-phase composite reinforced particles of GO@SiO 2 and CaCO 3 .
本发明的有益效果是:The beneficial effects of the present invention are:
本发明通过巧妙地利用多相复合增强颗粒和有机硅涂层技术,通过制备GO@SiO2/CaCO3/Dn成功构建的有机硅涂层,充分发挥了GO的大比表面积和力学性能,形成稳定的涂层基体,有效隔离了腐蚀性离子的侵蚀,从而显著提升了涂层的抗腐蚀性能;利用CaCO3在酸性环境中产生CO2微气体的特性,实现了涂层表面额外的保护层;将GO@SiO2和CaCO3等纳米材料与有机硅涂层相结合,兼具GO@SiO2和CaCO3的优势,为涂层提供了出色的力学强度和抗腐蚀性,使得涂层在恶劣的海洋环境中具有长期稳定性和持久性,为海洋工程设备和船舶的保护提供了高效可靠的解决方案。The present invention makes full use of the large specific surface area and mechanical properties of GO by cleverly utilizing multi-phase composite reinforced particles and organic silicon coating technology, and successfully constructing the organic silicon coating by preparing GO@SiO 2 /CaCO 3 /Dn, forming The stable coating matrix effectively isolates the erosion of corrosive ions, thereby significantly improving the corrosion resistance of the coating; using the property of CaCO 3 to generate CO 2 micro gas in an acidic environment, an additional protective layer is achieved on the coating surface ; Combining nanomaterials such as GO@SiO 2 and CaCO 3 with silicone coatings, combining the advantages of GO@SiO 2 and CaCO 3 , providing the coating with excellent mechanical strength and corrosion resistance, making the coating It has long-term stability and durability in harsh marine environments, providing an efficient and reliable solution for the protection of marine engineering equipment and ships.
附图说明Description of the drawings
图1是喷涂有纯有机硅涂层的304钢板浸泡18个月后的表面清洁度。Figure 1 shows the surface cleanliness of 304 steel plates sprayed with pure silicone coating after soaking for 18 months.
图2喷涂有本发明实施例的新型多相复合增强有机硅纳米涂层的304钢板浸泡18个月后的表面清洁度。Figure 2 shows the surface cleanliness of the 304 steel plate sprayed with the new multi-phase composite reinforced silicone nano-coating according to the embodiment of the present invention after soaking for 18 months.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
实施例1。Example 1.
一种新型多相复合增强有机硅纳米涂层的制备新方法,具体步骤为:A new method for preparing a new multi-phase composite reinforced silicone nanocoating. The specific steps are:
(1)超声分散处理:量取600mL乙醇和300mL水至2L玻璃量杯中,称取3.0g氧化石墨烯(GO)倒入玻璃量杯中,用智能超声波处理器超声分散60min,加入浓氨水调节混合溶液的pH至碱性环境(不小于7)。(1) Ultrasonic dispersion treatment: Measure 600mL ethanol and 300mL water into a 2L glass measuring cup, weigh 3.0g graphene oxide (GO) and pour it into the glass measuring cup, use an intelligent ultrasonic processor to ultrasonically disperse for 60 minutes, add concentrated ammonia water to adjust the mixing The pH of the solution should be adjusted to an alkaline environment (not less than 7).
(2)水解反应:称取15.0ml TEOS溶液加入步骤(1)的GO/乙醇/水混合溶液中,超声分散1h后,室温磁力搅拌24h,使SiO2水解反应充分完成。(2) Hydrolysis reaction: Weigh 15.0 ml of TEOS solution and add it to the GO/ethanol/water mixed solution in step (1). After ultrasonic dispersion for 1 hour, stir magnetically at room temperature for 24 hours to fully complete the SiO 2 hydrolysis reaction.
(3)GO@SiO2悬浮液的制备:将0.25g 3-氨丙基三乙氧基硅烷(KH-500)加入12ml乙醇溶液中,用乙酸调节pH至酸性环境,超声分散30min。将配制好的KH-500偶联剂溶液加入到GO/乙醇/水/TEOS溶液中,磁力搅拌10h,使GO与水解的SiO2完全结合,形成GO@SiO2悬浮液。(3) Preparation of GO@SiO 2 suspension: Add 0.25g 3-aminopropyltriethoxysilane (KH-500) into 12ml ethanol solution, adjust the pH to an acidic environment with acetic acid, and disperse ultrasonically for 30 minutes. Add the prepared KH-500 coupling agent solution to the GO/ethanol/water/TEOS solution and stir magnetically for 10 hours to completely combine GO with the hydrolyzed SiO 2 to form a GO@SiO 2 suspension.
(4)GO@SiO2干燥处理:将步骤(3)的GO@SiO2悬浮液用台式电动离心机离心处理,加入去离子水,重复操作3~5次,直至GO@SiO2水溶液的pH为中性的。将GO@SiO2在真空干燥箱中干燥,温度设置为70℃,干燥8小时。(4) GO@SiO 2 drying treatment: Centrifuge the GO@SiO 2 suspension in step (3) with a desktop electric centrifuge, add deionized water, and repeat the operation 3 to 5 times until the pH of the GO@SiO 2 aqueous solution For neutral. GO@ SiO2 was dried in a vacuum drying oven with the temperature set to 70 °C for 8 hours.
(5)GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒的制备:将步骤(4)的GO@SiO2纳米复合粉末、CaCO3和Dn按照18:9:1的比例混合,然后加入球磨罐中进行均匀分散处理,制备得到GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒。(5) Preparation of GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles: Mix the GO@SiO 2 nano-composite powder, CaCO3 and Dn in step (4) in a ratio of 18:9:1, and then add Conduct uniform dispersion treatment in a ball mill tank to prepare GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles.
(6)2wt.%的GO@SiO2/CaCO3/Dn-有机硅涂料的制备:称取步骤(5)的6.0gGO@SiO2/CaCO3/Dn多相复合纳米增强颗粒,添加到294.0g的有机硅基体涂料中。经过高速搅拌分散,得到2wt.%的GO@SiO2/CaCO3/Dn-有机硅涂料。(6) Preparation of 2wt.% GO@SiO 2 /CaCO 3 /Dn-organosilicon coating: Weigh 6.0g GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles from step (5) and add to 294.0 g in silicone matrix coatings. After high-speed stirring and dispersion, 2wt.% GO@SiO 2 /CaCO 3 /Dn-organic silicone coating was obtained.
(7)SiNC2.0涂层的制备:将步骤(6)与硅烷偶联剂按20:1的比例混合,利用高压喷枪在304钢板上制备多相复合增强有机硅纳米涂层(SiNC2.0),固化过程在室温下持续3天。(7) Preparation of SiNC2.0 coating: Mix step (6) with the silane coupling agent in a ratio of 20:1, and use a high-pressure spray gun to prepare a multiphase composite reinforced silicone nanocoating (SiNC2.0) on the 304 steel plate. ), the curing process lasts for 3 days at room temperature.
实施例2。Example 2.
一种新型多相复合增强有机硅纳米涂层的制备新方法,具体步骤为:A new method for preparing a new multi-phase composite reinforced silicone nanocoating. The specific steps are:
(1)超声分散处理:首先,在制备过程中,通过将600mL乙醇和300mL水量取至2L玻璃量杯中,确保溶液体积准确。随后,取3.0g GO并将其倒入玻璃量杯中。在这一步骤中,关键在于使用智能超声波处理器,其具体参数设置如频率、功率和时间,用于60分钟的超声分散。此过程有助于将GO颗粒均匀分散于溶液中。接着,引入浓氨水,以精确的量来调节混合溶液的pH至碱性环境,从而创造有利于SiO2形成的反应条件。(1) Ultrasonic dispersion treatment: First, during the preparation process, ensure that the solution volume is accurate by taking 600 mL of ethanol and 300 mL of water into a 2L glass measuring cup. Subsequently, take 3.0 g of GO and pour it into a glass measuring cup. In this step, the key is to use a smart ultrasonic processor with specific parameter settings such as frequency, power and time for 60 minutes of ultrasonic dispersion. This process helps to uniformly disperse GO particles in the solution. Next, concentrated ammonia is introduced to adjust the pH of the mixed solution to an alkaline environment in a precise amount, thereby creating reaction conditions conducive to the formation of SiO2 .
(2)水解反应:在此步骤中,首先,取15.0ml TEOS溶液并逐步加入至步骤(1)中的GO/乙醇/水混合溶液中。之后,进行1小时的超声分散处理,随后在室温下进行24小时的磁力搅拌。这一过程确保SiO2水解反应得以充分进行,从而在GO颗粒表面形成稳定的SiO2涂层。(2) Hydrolysis reaction: In this step, first, take 15.0 ml of TEOS solution and gradually add it to the GO/ethanol/water mixed solution in step (1). After that, ultrasonic dispersion treatment was performed for 1 hour, followed by magnetic stirring at room temperature for 24 hours. This process ensures that the SiO 2 hydrolysis reaction proceeds fully, thereby forming a stable SiO 2 coating on the surface of GO particles.
(3)GO@SiO2悬浮液的制备:在这一步骤中,首先将0.25g KH-500加入到12ml乙醇溶液中,然后通过乙酸的适量加入来调节pH至酸性环境。随后,进行30分钟的超声分散处理。接下来,将配制好的KH-500偶联剂溶液逐步加入到之前制备好的GO/乙醇/水/TEOS溶液中。进行10小时的磁力搅拌,确保GO与水解的SiO2充分结合,从而形成GO@SiO2悬浮液。(3) Preparation of GO@SiO 2 suspension: In this step, first add 0.25g KH-500 to 12ml of ethanol solution, and then adjust the pH to an acidic environment by adding an appropriate amount of acetic acid. Subsequently, ultrasonic dispersion treatment was performed for 30 minutes. Next, the prepared KH-500 coupling agent solution was gradually added to the previously prepared GO/ethanol/water/TEOS solution. Magnetic stirring was performed for 10 hours to ensure that GO and hydrolyzed SiO2 were fully combined to form a GO@ SiO2 suspension.
(4)GO@SiO2干燥处理:在此步骤中,首先使用台式电动离心机将制备好的GO@SiO2悬浮液进行离心处理,并多次加入去离子水,以达到悬浮液的中性pH。随后,将GO@SiO2悬浮液放入真空干燥箱中,在温度设置为70℃的条件下持续干燥8小时。这一步骤确保GO@SiO2的固态形态和干燥稳定性。(4) GO@SiO 2 drying treatment: In this step, first use a desktop electric centrifuge to centrifuge the prepared GO@SiO 2 suspension, and add deionized water several times to achieve the neutrality of the suspension. pH. Subsequently, the GO@SiO 2 suspension was placed into a vacuum drying box and dried continuously for 8 hours with the temperature set to 70 °C. This step ensures the solid-state morphology and drying stability of GO@ SiO2 .
(5)GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒的制备:在这一步骤中,根据18:9:1的比例,将之前制备的GO@SiO2纳米复合粉末、CaCO3和Dn进行混合。随后,将混合物加入球磨罐中进行均匀分散处理。这一步骤确保不同组分的均匀分布和相互作用,最终得到GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒。(5) Preparation of GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles: In this step, according to the ratio of 18:9:1, the previously prepared GO@SiO2 nano-composite powder, CaCO3 and Dn Mix. Subsequently, the mixture was added to a ball mill tank for uniform dispersion. This step ensures the uniform distribution and interaction of different components, and finally obtains GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles.
(6)2wt.%的GO@SiO2/CaCO3/Dn-有机硅涂料的制备:在此步骤中,量取6.0gGO@SiO2/CaCO3/Dn多相复合纳米增强颗粒,并将其添加到294.0g的有机硅基体涂料中。通过高速搅拌分散,确保GO@SiO2/CaCO3/Dn颗粒均匀分散于有机硅涂料中,形成2wt.%的GO@SiO2/CaCO3/Dn-有机硅涂料。(6) Preparation of 2wt.% GO@SiO 2 /CaCO 3 /Dn-organic silicone coating: In this step, measure 6.0g of GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles and add them Add to 294.0g of silicone base paint. Through high-speed stirring and dispersion, ensure that the GO@SiO 2 /CaCO 3 /Dn particles are evenly dispersed in the silicone coating, forming a 2wt.% GO@SiO 2 /CaCO 3 /Dn-organic silicone coating.
(7)SiNC2.0涂层的制备:最后,在此步骤中,将步骤(6)中制备的涂料与硅烷偶联剂按20:1的比例混合。通过高压喷枪,将混合涂料喷涂于304钢板上,形成多相复合增强有机硅纳米涂层(SiNC2.0)。整个制备过程中,涂层的固化过程在室温下持续3天,确保涂层的稳定性和性能。(7) Preparation of SiNC2.0 coating: Finally, in this step, mix the coating prepared in step (6) with the silane coupling agent in a ratio of 20:1. The mixed paint is sprayed on the 304 steel plate through a high-pressure spray gun to form a multi-phase composite reinforced silicone nano-coating (SiNC2.0). During the entire preparation process, the curing process of the coating lasted for 3 days at room temperature to ensure the stability and performance of the coating.
实施例3。Example 3.
一种新型多相复合增强有机硅纳米涂层的制备新方法,具体步骤为:A new method for preparing a new multi-phase composite reinforced silicone nanocoating. The specific steps are:
(1)超声分散处理:首先,在制备过程中,通过将600mL乙醇和300mL水量取至2L玻璃量杯中,确保溶液体积准确。随后,取3.0g GO并将其倒入玻璃量杯中。在这一步骤中,关键在于使用智能超声波发生器,其具体参数设置如频率、功率和时间(具体数值为频率为28KHZ、功率为1401W和时间为60mins),使得GO均匀分散在溶液中。此过程有助于将GO颗粒均匀分散于溶液中。接着,引入浓氨水(AR,25~28%),以精确的量来调节混合溶液的pH至碱性环境(PH值为7~8之间最佳),从而创造有利于SiO2形成的反应条件。(1) Ultrasonic dispersion treatment: First, during the preparation process, ensure that the solution volume is accurate by taking 600 mL of ethanol and 300 mL of water into a 2L glass measuring cup. Subsequently, take 3.0 g of GO and pour it into a glass measuring cup. In this step, the key is to use an intelligent ultrasonic generator with specific parameter settings such as frequency, power and time (specific values are frequency of 28KHZ, power of 1401W and time of 60mins), so that GO is evenly dispersed in the solution. This process helps to uniformly disperse GO particles in the solution. Next, concentrated ammonia (AR, 25-28%) is introduced in a precise amount to adjust the pH of the mixed solution to an alkaline environment (the optimum pH value is between 7 and 8), thereby creating a reaction conducive to the formation of SiO 2 condition.
(2)水解反应:在此步骤中,首先,取15.0ml TEOS溶液并逐步加入至步骤(1)中的GO/乙醇/水混合溶液中。之后,进行1小时的超声分散处理,随后在室温下进行24小时的磁力搅拌。这一过程确保SiO2水解反应得以充分进行,从而在GO颗粒表面形成稳定的SiO2涂层。(2) Hydrolysis reaction: In this step, first, take 15.0 ml of TEOS solution and gradually add it to the GO/ethanol/water mixed solution in step (1). After that, ultrasonic dispersion treatment was performed for 1 hour, followed by magnetic stirring at room temperature for 24 hours. This process ensures that the SiO 2 hydrolysis reaction proceeds fully, thereby forming a stable SiO 2 coating on the surface of GO particles.
(3)GO@SiO2悬浮液的制备:在这一步骤中,首先将0.25g KH-500加入到12ml乙醇溶液中,然后通过乙酸的适量加入来调节pH至酸性环境(PH值为6~7之间最佳)。随后,进行30分钟的超声分散处理。接下来,将配制好的KH-500偶联剂溶液逐步加入到之前制备好的GO/乙醇/水/TEOS溶液中。进行10小时的磁力搅拌,确保GO与水解的SiO2充分结合,从而形成GO@SiO2悬浮液。(3) Preparation of GO@SiO 2 suspension: In this step, first add 0.25g KH-500 to 12ml ethanol solution, and then adjust the pH to an acidic environment by adding an appropriate amount of acetic acid (pH value is 6~ Best between 7). Subsequently, ultrasonic dispersion treatment was performed for 30 minutes. Next, the prepared KH-500 coupling agent solution was gradually added to the previously prepared GO/ethanol/water/TEOS solution. Magnetic stirring was performed for 10 hours to ensure that GO and hydrolyzed SiO2 were fully combined to form a GO@ SiO2 suspension.
(4)GO@SiO2干燥处理:在此步骤中,首先使用台式电动离心机将制备好的GO@SiO2悬浮液进行离心处理,并多次加入去离子水,以达到悬浮液的中性pH。随后,将GO@SiO2悬浮液放入真空干燥箱中,在温度设置为70℃的条件下持续干燥8小时。这一步骤确保GO@SiO2的固态形态和干燥稳定性。(4) GO@SiO 2 drying treatment: In this step, first use a desktop electric centrifuge to centrifuge the prepared GO@SiO 2 suspension, and add deionized water several times to achieve the neutrality of the suspension. pH. Subsequently, the GO@SiO 2 suspension was placed into a vacuum drying box and dried continuously for 8 hours with the temperature set to 70 °C. This step ensures the solid-state morphology and drying stability of GO@ SiO2 .
(5)GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒的制备:在这一步骤中,根据18:9:1(重量比)的比例,将之前制备的GO@SiO2纳米复合粉末、CaCO3和Dn进行混合。随后,将混合物加入球磨罐中进行均匀分散处理。这一步骤确保不同组分的均匀分布和相互作用,最终得到GO@SiO2/CaCO3/Dn多相复合纳米增强颗粒。(5) Preparation of GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles: In this step, according to the ratio of 18:9:1 (weight ratio), the previously prepared GO@SiO 2 nano-composite Powder, CaCO3 and Dn are mixed. Subsequently, the mixture was added to a ball mill tank for uniform dispersion. This step ensures the uniform distribution and interaction of different components, and finally obtains GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles.
(6)2wt.%的GO@SiO2/CaCO3/Dn-有机硅涂料的制备:在此步骤中,量取6.0gGO@SiO2/CaCO3/Dn多相复合纳米增强颗粒,并将其添加到294.0g的有机硅基体涂料中。通过高速搅拌分散(搅拌速度为1000rpm),确保GO@SiO2/CaCO3/Dn颗粒均匀分散于有机硅涂料中,形成物质均匀的2wt.%GO@SiO2/CaCO3/Dn-有机硅涂料。(6) Preparation of 2wt.% GO@SiO 2 /CaCO 3 /Dn-organic silicone coating: In this step, measure 6.0g of GO@SiO 2 /CaCO 3 /Dn multi-phase composite nano-reinforced particles and add them Add to 294.0g of silicone base paint. Through high-speed stirring and dispersion (stirring speed is 1000rpm), ensure that GO@SiO 2 /CaCO 3 /Dn particles are evenly dispersed in the silicone coating, forming a uniform 2wt.% GO@SiO 2 /CaCO 3 /Dn-organic silicone coating. .
(7)SiNC2.0涂层的制备:最后,在此步骤中,将步骤(6)中制备的涂料与硅烷偶联剂(KH550)按20:1的比例混合。通过高压喷枪,将混合涂料喷涂于304钢板上,形成多相复合增强有机硅纳米涂层(SiNC2.0)。整个制备过程中,涂层的固化过程在室温下持续3天,确保涂层的稳定性和性能。(7) Preparation of SiNC2.0 coating: Finally, in this step, mix the coating prepared in step (6) with the silane coupling agent (KH550) in a ratio of 20:1. The mixed paint is sprayed on the 304 steel plate through a high-pressure spray gun to form a multi-phase composite reinforced silicone nano-coating (SiNC2.0). During the entire preparation process, the curing process of the coating lasted for 3 days at room temperature to ensure the stability and performance of the coating.
经测试,实施例3制备的新型多相复合增强有机硅纳米涂层(SiNC2.0)的硬度达到10.2HV,粘附强度达到2.8MPa,抗冲击强度达到75kg.cm,对比未添加GO@SiO2/CaCO3/Dn的有机硅涂层硬度和抗冲击强度分别提高了24.4%和50%;腐蚀电压从0.142V提高到0.199V;如图2所示,为静止状态下,经过18个月的太湖水浸泡实验处理,与图1所示的常规涂层相比,表面清洁度显著改善。After testing, the hardness of the new multi-phase composite reinforced silicone nanocoating (SiNC2.0) prepared in Example 3 reached 10.2HV, the adhesion strength reached 2.8MPa, and the impact strength reached 75kg.cm. Compared with that without adding GO@SiO The hardness and impact strength of the silicone coating of 2 /CaCO 3 /Dn increased by 24.4% and 50% respectively; the corrosion voltage increased from 0.142V to 0.199V; as shown in Figure 2, it is in a static state after 18 months For the Taihu Lake water immersion experimental treatment, the surface cleanliness was significantly improved compared to the conventional coating shown in Figure 1.
本发明的多相复合涂层通过充分发挥GO@SiO2和CaCO3的特性,既提供了稳定的涂层基体,又形成了额外的保护层。此外,其在海洋环境中具有出色的抗腐蚀性能、耐久性和稳定性,有效延长了海洋工程设备和船舶的使用寿命。本发明不仅为涂层技术在海洋应用领域提供了创新的解决方案,还在环保和安全方面具有积极的影响。The multi-phase composite coating of the present invention not only provides a stable coating matrix but also forms an additional protective layer by giving full play to the characteristics of GO@SiO 2 and CaCO 3 . In addition, it has excellent corrosion resistance, durability and stability in the marine environment, effectively extending the service life of marine engineering equipment and ships. The invention not only provides innovative solutions for coating technology in marine applications, but also has a positive impact on environmental protection and safety.
(实施例1、2、3实质内容相同,不过表述不同,如果其它参数没有变化的话,建议保留一个实施例3即可)(The substantive content of Embodiments 1, 2, and 3 is the same, but the expressions are different. If other parameters do not change, it is recommended to retain only one embodiment 3)
本发明未涉及部分与同有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as those in the prior art or can be implemented using the prior art.
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CN106280578A (en) * | 2016-07-11 | 2017-01-04 | 国家纳米科学中心 | A kind of limbic function functionalized graphene, its preparation method and for preparing the purposes of anticorrosive paint |
CN107974168A (en) * | 2017-12-08 | 2018-05-01 | 枞阳县新天地高新材料有限公司 | A kind of antiwear epoxy resin coating |
CN108085688A (en) * | 2017-12-06 | 2018-05-29 | 中国科学院海洋研究所 | The graphene-based selfreparing nanometer sheet ball and its synthetic method of a kind of anti-deep-sea alternating pressure |
CN112239625A (en) * | 2020-09-25 | 2021-01-19 | 上海大学 | Silicon dioxide-graphene oxide/polyurethane acrylic resin anticorrosion coating |
CN114773959A (en) * | 2022-05-31 | 2022-07-22 | 复旦大学 | A kind of high-performance transparent anti-corrosion coating material and preparation method thereof |
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Patent Citations (5)
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CN106280578A (en) * | 2016-07-11 | 2017-01-04 | 国家纳米科学中心 | A kind of limbic function functionalized graphene, its preparation method and for preparing the purposes of anticorrosive paint |
CN108085688A (en) * | 2017-12-06 | 2018-05-29 | 中国科学院海洋研究所 | The graphene-based selfreparing nanometer sheet ball and its synthetic method of a kind of anti-deep-sea alternating pressure |
CN107974168A (en) * | 2017-12-08 | 2018-05-01 | 枞阳县新天地高新材料有限公司 | A kind of antiwear epoxy resin coating |
CN112239625A (en) * | 2020-09-25 | 2021-01-19 | 上海大学 | Silicon dioxide-graphene oxide/polyurethane acrylic resin anticorrosion coating |
CN114773959A (en) * | 2022-05-31 | 2022-07-22 | 复旦大学 | A kind of high-performance transparent anti-corrosion coating material and preparation method thereof |
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