CN106257154A - A kind of Instant heating type PTC water heater - Google Patents
A kind of Instant heating type PTC water heater Download PDFInfo
- Publication number
- CN106257154A CN106257154A CN201510348759.3A CN201510348759A CN106257154A CN 106257154 A CN106257154 A CN 106257154A CN 201510348759 A CN201510348759 A CN 201510348759A CN 106257154 A CN106257154 A CN 106257154A
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- Prior art keywords
- ptc
- ceramic
- heating type
- heater
- instant heating
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000010438 heat treatment Methods 0.000 title claims abstract description 26
- 239000000919 ceramic Substances 0.000 claims abstract description 48
- 239000010935 stainless steel Substances 0.000 claims abstract description 26
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 26
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000004411 aluminium Substances 0.000 claims abstract description 18
- 239000004576 sand Substances 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000004642 Polyimide Substances 0.000 claims description 11
- 229920001721 polyimide Polymers 0.000 claims description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- 239000000741 silica gel Substances 0.000 claims description 8
- 229910002027 silica gel Inorganic materials 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 5
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 238000005485 electric heating Methods 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 150000003949 imides Chemical class 0.000 claims 1
- 229920002647 polyamide Polymers 0.000 claims 1
- 229910052573 porcelain Inorganic materials 0.000 claims 1
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 7
- 230000006378 damage Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000001138 tear Anatomy 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000003079 width control Methods 0.000 description 1
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- Resistance Heating (AREA)
Abstract
The invention discloses a kind of Instant heating type PTC water heater, including PTC electrothermal tube and water tank, be provided with oral siphon on the tangent to periphery direction of the bottom of water tank, top arranges PTC electrothermal tube, and the sidewall on top is provided with outlet pipe；The guiding gutter of current deflecting sheet or screw type it is provided with in water tank；PTC electrothermal tube includes stainless steel tube, several PTC-ceramic heaters radially arranged it are provided with in stainless steel tube, in the gap between the PTC-ceramic heater that each two is adjacent, it is provided with aluminium section bar, in the gap of aluminium section bar and stainless steel inside pipe wall, is provided with thermal conductive sand.The PTC electrothermal tube using stainless steel casing is corrosion-resistant, and service life is long, good insulating, and reliability is high；Current are high speed rotating in water tank, it is to avoid dead angle, improves the power of heater.
Description
Technical field
The present invention relates to PTC-ceramic heating art, a kind of Instant heating type PTC water heater.
Background technology
Traditional Instant heating type PTC water heater usual tinsel electrothermal tube, during work, surface temperature is the highest, and in the case of having air pocket or dry combustion method in water, electrothermal tube can burn out, and water can be caused charged, it is also possible to cause fire.Due to the heated at constant temperature characteristic of ptc material, safe and reliable, obtain application at Instant heating type water heating art.But a lot of water heater product cavitys use aluminium alloy to make, after a long time use (after generally using 1 year or several years), water can produce serious corrosion to aluminium alloy, the aluminium hydroxide blocking pipeline that corrosion produces, polluted source, and penetrate further into aluminium alloy cavity, infiltration is caused to leak, when water enters at electrical connection, produce electric leakage, serious harm personal safety.
PTC electrothermal tube of the prior art, generally use PTC-ceramic as heater element, PTC-ceramic is bonded between power-on and power-off pole piece by heat conductive silica gel, wrap up in polyimide insulative paper bag again outside electrode slice, fill in the aluminum pipe of bearing shell shape, after consolidation, then it is placed in stainless steel tube, and is allowed to stainless steel inside pipe wall against forming.Patent " a kind of High-Power PTC thermostatic electric heating tube being applied to liquid heating " such as Patent No. 201420291960.
Although this electrothermal tube have employed PTC-ceramic and instead of traditional heating wire material, substantially increase insulating reliability, extend the service life of heater, general use requirement can be met, but during producing and using, there is also some shortcomings, specific as follows:
One, owing to using polyimide insulative paper as insulating barrier, during compressing and using, the hard granule foreign being easily mixed into weares and teares, or owing to the reasons such as insulating paper are burnt in electrode sparking, and cause the damage of insulating paper, cause heater surfaces charged, produce safety problem.
Two, in this patent, with only the unilateral heating of PTC-ceramic, the other heat of PTC-ceramic is not easy to send, thus the power density of electrothermal tube is on the low side.
So substituting existing aluminium alloy heater, the particularly further optimization to heater core parts PTC electrothermal tube in the urgent need to a kind of new heater.
Summary of the invention
The technical problem to be solved in the present invention be overcome prior art heater product cavity use aluminium alloy make, perishable, infiltration, etc. unsafe problems, it is provided that surface use rustless steel, can be with the Instant heating type PTC water heater of the PTC electrothermal tube of two-side radiation.
In order to solve above-mentioned technical problem, the invention provides following technical scheme:
A kind of Instant heating type PTC water heater, it is characterized in that including PTC electrothermal tube and water tank, the tangent to periphery direction of the bottom of described water tank is provided with oral siphon, the top of described water tank is provided with PTC electrothermal tube, the sidewall on described water tank top is provided with outlet pipe；The guiding gutter of current deflecting sheet or screw type it is provided with in described water tank；
PTC electrothermal tube, including stainless steel tube, in described stainless steel tube, it is provided with several PTC-ceramic heaters radially arranged, in the gap between the PTC-ceramic heater that each two is adjacent, is provided with aluminium section bar, in the gap of aluminium section bar and stainless steel inside pipe wall, is provided with thermal conductive sand.It is provided with aluminium section bar in the gap between the PTC-ceramic heater that each two is adjacent, achieve the two-side radiation of PTC-ceramic heater, heat is transmitted rapidly by the arc surface of aluminium section bar, the power making PTC-ceramic must be in fully playing, the quantity of PTC-ceramic can reduce relatively, the operating temperature of PTC-ceramic can ratio relatively low, thus its power aging is smaller, and service life is obviously prolonged.
Further, when described PTC-ceramic heater is uniformly distributed in stainless steel tube, when the number of described PTC-ceramic heater is one or more, described aluminium section bar be shaped as semicircle or sector.
Further, it is preferred that described insulating heat-conductive pottery is trench structure or slab construction, it is preferred that described insulating heat-conductive pottery is aluminium oxide ceramics.
PTC-ceramic heater transfers heat to adjacent fan-shaped aluminium section bar, is transferred heat on stainless steel tube by the arc surface of fan-shaped aluminium section bar.In order to easy for installation, the diameter of fan-shaped aluminium section bar is less than the internal diameter of stainless steel tube, and leaves certain gap, in order to convenient for assembly, fills up thermal conductive sand in gap.
In order to solve owing to using polyimide insulative paper as insulating barrier, during compressing and using, the hard granule foreign abrasion being easily mixed into, or owing to the reasons such as insulating paper are burnt in electrode sparking, and cause the damage of insulating paper, causing heater surfaces charged, produce safety problem, the present invention adopts the following technical scheme that:
The PTC-ceramic that is arranged in aluminum pipe shell, electrode slice, insulating heat-conductive pottery, polyimide insulative paper is included at described PTC-ceramic heater；Described electrode slice is arranged on described PTC-ceramic surface by heatproof silica gel；Described PTC-ceramic is fixed in insulating heat-conductive pottery by heatproof silica gel, and described polyimide insulative paper bag is rolled in described insulating heat-conductive ceramic outer.
PTC electrothermal tube, by using insulating heat-conductive pottery as insulant, uses polyimide insulative thin film as second layer insulant at insulating heat-conductive top ceramic layer, it is achieved that double insulation, further reinforced insulation performance simultaneously.Using the insulating paper of flanging, by the width control system of insulating paper flanging, it is possible to achieve to insulating heat-conductive pottery, PTC and the location of electrode slice, even if there are the tiny grains of sand simultaneously, also not resulting in heating pipe racks electricity, it is ensured that the insulating reliability of electrothermal tube.
On the other hand, between all coupling parts (include PTC and electrode slice, between insulating heat-conductive pottery and electrode slice and insulating paper etc.) all use heat conductive silica gel bonding, to increase heat conductivity, by the gap in employing silicone filler aluminum pipe, make the side insulation of PTC-ceramic, thus prevent under high pressure the electric discharge between upper/lower electrode, substantially increase the reliability of electrothermal tube.
Further, described aluminium section bar is provided with ground connection string holes.
Further, described polyimide insulative paper is grooved flanging or circular tube shaped.
Further, the model of described stainless steel tube be 304,316Ti pipe or other metal materials.
In order to increase antiseptic effect further, stainless steel pipe surface can be provided with anticorrosive paint, described anticorrosive paint is Teflon, heatproof ceramic glaze, or other heatproof anticorrosive paint.
Beneficial effects of the present invention:
One, the present invention uses the PTC electrothermal tube of stainless steel casing, its corrosion resistance is significantly better than aluminum alloy materials, thoroughly solve the problem being easily corroded of aluminium alloy, and the service life of PTC electrothermal tube is long, good insulating, reliability is high, and then extends service life and the security performance of Instant heating type PTC water heater；
Two, the water inlet pipe of the present invention is arranged on the tangent to periphery direction of bottom of water tank, be additionally provided with the guiding gutter of current deflecting sheet or screw type in water tank, it is achieved current high speed rotating, it is to avoid dead angle, the heat on PTC electrothermal tube surface is quickly taken away, improves the power of heater；
Three, the outlet of the present invention is arranged on the highest point of water tank, after the air in water is precipitated, can be gone out by current, prevent air pocket.
Accompanying drawing explanation
Accompanying drawing is for providing a further understanding of the present invention, and constitutes a part for description, is used for together with embodiments of the present invention explaining the present invention, is not intended that limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is the structural representation of PTC electrothermal tube in the embodiment of the present invention；
Fig. 3 is the structural representation of the PTC-ceramic heater in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are illustrated, it will be appreciated that preferred embodiment described herein is merely to illustrate and explains the present invention, is not intended to limit the present invention.
Embodiment
As it is shown in figure 1, a kind of Instant heating type PTC water heater, including 1 PTC electrothermal tube 11 and water tank 12, the tangent to periphery direction of the bottom of described water tank is provided with oral siphon 13, the top of described water tank is provided with PTC electrothermal tube 11；The sidewall on described water tank top is provided with outlet pipe 14, in described water tank 12, is provided with the guiding gutter 15 of screw type；
As shown in Figure 2, described PTC electrothermal tube 11 includes not stainless steel tube 1,3 PTC-ceramic heaters 2 radially arranged it are provided with in stainless steel tube 1,3 PTC-ceramic heaters are evenly distributed in stainless steel tube 1, it is provided with the fan-shaped aluminium section bar 3 for heat conduction in the gap between the PTC-ceramic heater 2 that each two is adjacent, it is provided with thermal conductive sand in the gap 4 of fan-shaped aluminium section bar 3 and stainless steel tube 1 inwall, insulating heat-conductive pottery is the aluminium oxide ceramics of trench structure, stainless steel tube is 316Ti pipe, and stainless steel pipe surface is provided with anticorrosive paint Teflon.
As it is shown on figure 3, PTC-ceramic heater 2 includes the PTC-ceramic 10 being arranged in aluminum pipe shell 6, electrode slice 9, insulating heat-conductive pottery 7, polyimide insulative paper 8；Described electrode slice 9 is arranged on described PTC-ceramic 10 surface by heatproof silica gel；Described PTC-ceramic 10 is fixed in insulating heat-conductive pottery 7 by heatproof silica gel, and it is outside that described polyimide insulative paper 8 is wrapped in described insulating heat-conductive pottery 7, and described polyimide insulative paper is grooved flanging.
Described aluminium section bar 3 is provided with ground connection string holes 5.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, it is not limited to the present invention, although the present invention being described in detail with reference to previous embodiment, for a person skilled in the art, technical scheme described in foregoing embodiments still can be modified by it, or wherein portion of techniques feature is carried out equivalent.All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (10)
1. an Instant heating type PTC water heater, it is characterised in that include PTC electrothermal tube and water tank, described
It is provided with oral siphon on the tangent to periphery direction of the bottom of water tank, the top of described water tank is provided with PTC electric heating
Pipe, is provided with outlet pipe on the sidewall on described water tank top；Be provided with in described water tank current deflecting sheet or
The guiding gutter of person's screw type；
Described PTC electrothermal tube includes stainless steel tube, is provided with what several were radially arranged in described stainless steel tube
PTC-ceramic heater, is provided with aluminium section bar in the gap between the PTC-ceramic heater that each two is adjacent,
It is provided with thermal conductive sand in the gap of aluminium section bar and stainless steel inside pipe wall.
A kind of Instant heating type PTC water heater the most as claimed in claim 1, it is characterised in that described PTC
Ceramic heater includes the PTC-ceramic being arranged in aluminum pipe shell, and electrode slice, insulating heat-conductive pottery, polyamides are sub-
Amine insulating paper；Described electrode slice is arranged on described PTC-ceramic surface by heatproof silica gel；Described PTC-ceramic leads to
Crossing heatproof silica gel to be fixed in insulating heat-conductive pottery, described polyimide insulative paper bag is rolled in described insulating heat-conductive pottery
Outside porcelain.
A kind of Instant heating type PTC water heater the most as claimed in claim 1 or 2, it is characterised in that work as institute
State PTC-ceramic heater to be uniformly distributed in stainless steel tube, when the number of described PTC-ceramic heater be 1 or
Multiple, described aluminium section bar be shaped as semicircle or sector.
A kind of Instant heating type PTC water heater the most as claimed in claim 1 or 2, it is characterised in that described
Aluminium section bar is provided with ground connection string holes.
A kind of Instant heating type PTC water heater the most as claimed in claim 2, it is characterised in that described is exhausted
Edge thermal conductive ceramic is trench structure or slab construction.
A kind of Instant heating type PTC water heater the most as claimed in claim 2, it is characterised in that described is exhausted
Edge thermal conductive ceramic is aluminium oxide ceramics.
A kind of Instant heating type PTC water heater the most as claimed in claim 2, it is characterised in that described is poly-
Acid imide insulating paper is grooved flanging or circular tube shaped.
A kind of Instant heating type PTC water heater the most as claimed in claim 1, it is characterised in that described stainless
The model of steel pipe is 304 or 316Ti pipes.
A kind of Instant heating type PTC water heater the most as claimed in claim 1, it is characterised in that described stainless
Steel tube surface is provided with anticorrosive paint.
A kind of Instant heating type PTC water heater the most as claimed in claim 9, it is characterised in that described anticorrosion
Coating is Teflon or heatproof ceramic glaze.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510348759.3A CN106257154A (en) | 2015-06-19 | 2015-06-19 | A kind of Instant heating type PTC water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510348759.3A CN106257154A (en) | 2015-06-19 | 2015-06-19 | A kind of Instant heating type PTC water heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106257154A true CN106257154A (en) | 2016-12-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510348759.3A Pending CN106257154A (en) | 2015-06-19 | 2015-06-19 | A kind of Instant heating type PTC water heater |
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| Country | Link |
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| CN (1) | CN106257154A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107131634A (en) * | 2017-05-27 | 2017-09-05 | 朱秋虹 | Voltage stabilizing water heater |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201803465U (en) * | 2010-07-28 | 2011-04-20 | 沁阳市建华电力设备有限公司 | Efficient energy-saving ceramic heater |
| CN103032964A (en) * | 2011-09-30 | 2013-04-10 | 博格华纳贝鲁系统有限公司 | Electric heating device for heating fluid |
| CN203912216U (en) * | 2014-06-03 | 2014-10-29 | 上海帕克热敏陶瓷有限公司 | PTC heater for new energy electric vehicle |
| CN203933991U (en) * | 2014-06-03 | 2014-11-05 | 上海帕克热敏陶瓷有限公司 | A kind of High-Power PTC thermostatic electric heating tube that is applied to heating liquid |
| CN204027012U (en) * | 2014-06-03 | 2014-12-17 | 上海帕克热敏陶瓷有限公司 | A kind of novel Instant heating type PTC liquid heater |
| CN204268681U (en) * | 2014-10-24 | 2015-04-15 | 厦门建霖工业有限公司 | A kind of hot-water heater |
| US20150168014A1 (en) * | 2012-06-27 | 2015-06-18 | Byd Company Limited | Ptc electric heating assembly, electric heating device and electric vehicle |
| CN204757337U (en) * | 2015-06-19 | 2015-11-11 | 上海帕克热敏陶瓷有限公司 | Instant heating type PTC water heater |
-
2015
- 2015-06-19 CN CN201510348759.3A patent/CN106257154A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201803465U (en) * | 2010-07-28 | 2011-04-20 | 沁阳市建华电力设备有限公司 | Efficient energy-saving ceramic heater |
| CN103032964A (en) * | 2011-09-30 | 2013-04-10 | 博格华纳贝鲁系统有限公司 | Electric heating device for heating fluid |
| US20150168014A1 (en) * | 2012-06-27 | 2015-06-18 | Byd Company Limited | Ptc electric heating assembly, electric heating device and electric vehicle |
| CN203912216U (en) * | 2014-06-03 | 2014-10-29 | 上海帕克热敏陶瓷有限公司 | PTC heater for new energy electric vehicle |
| CN203933991U (en) * | 2014-06-03 | 2014-11-05 | 上海帕克热敏陶瓷有限公司 | A kind of High-Power PTC thermostatic electric heating tube that is applied to heating liquid |
| CN204027012U (en) * | 2014-06-03 | 2014-12-17 | 上海帕克热敏陶瓷有限公司 | A kind of novel Instant heating type PTC liquid heater |
| CN204268681U (en) * | 2014-10-24 | 2015-04-15 | 厦门建霖工业有限公司 | A kind of hot-water heater |
| CN204757337U (en) * | 2015-06-19 | 2015-11-11 | 上海帕克热敏陶瓷有限公司 | Instant heating type PTC water heater |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107131634A (en) * | 2017-05-27 | 2017-09-05 | 朱秋虹 | Voltage stabilizing water heater |
| CN107131634B (en) * | 2017-05-27 | 2019-11-12 | 江苏固泰建筑材料科技有限公司 | Pressure stabilizing water heater |
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Application publication date: 20161228 |
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