CN202799209U - Aluminum alloy heating tube performing heating through thick film - Google Patents
Aluminum alloy heating tube performing heating through thick film Download PDFInfo
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- CN202799209U CN202799209U CN 201220443490 CN201220443490U CN202799209U CN 202799209 U CN202799209 U CN 202799209U CN 201220443490 CN201220443490 CN 201220443490 CN 201220443490 U CN201220443490 U CN 201220443490U CN 202799209 U CN202799209 U CN 202799209U
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- Prior art keywords
- heating tube
- heating
- thick
- main body
- insertion groove
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 134
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 21
- 238000003780 insertion Methods 0.000 claims description 28
- 230000037431 insertion Effects 0.000 claims description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 25
- 239000000741 silica gel Substances 0.000 claims description 25
- 229910002027 silica gel Inorganic materials 0.000 claims description 25
- 230000008676 import Effects 0.000 claims description 5
- 239000010445 mica Substances 0.000 claims description 3
- 229910052618 mica group Inorganic materials 0.000 claims description 3
- 239000000758 substrate Substances 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 abstract 1
- 239000012774 insulation material Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000000956 alloy Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The utility model relates to an aluminum alloy heating tube performing heating through a thick film. The aluminum alloy heating tube comprises a heating tube main body and a thick film heating plate and is characterized in that an inserting slot with the depth direction to be inwards in the radial direction is arranged on the lateral surface of the heating tube main body, and the thick film heating plate is located in the inserting slot. The heating tube main body is provided with through holes in the axial direction of the heating tube main body on two sides of the inserting slot. By aid of the structure, the aluminum alloy heating tube ahs the advantages of being small in volume, light in weight, low in cost, energy-saving, environment-friendly, high in mechanical strength, resistant to vibration, fast in heating, high in heating efficiency, long in service life and resistant to high temperature. In addition, the thick film heating plate disposed on a thick film circuit board is printed on a substrate made of ceramic or other insulation materials, a layer of insulating media is coated above the thick film circuit board, and therefore the whole thick film heating plate surface is insulated, and the problem of leakage possibility of the aluminum alloy heating tube is thoroughly solved.
Description
Technical field
The utility model relates to heater block, and concrete is a kind of aluminium alloy heating tube by thick-film heating.
Background technology
At present, the foot bath of using on the market is many to be come water is heated by the PTC heat block, and this heat block is conductor, therefore, must its and heating tube housing be separated with insulation film during work, prevents chargedly in the sealing damaging to the user.But, in long-term use procedure, along with insulation film is aging, may cause insulating paper cracked, the situation that just has electric leakage occurs, and namely still there is certain potential safety hazard in the mode of heating of this heating tube.In view of the foregoing, demand urgently the structure of existing heating tube is carried out technological improvement.
The utility model content
The utility model purpose is to overcome the potential safety hazard that exists in the prior art, has proposed a kind of brand-new heating arrangement, is a kind of aluminium alloy heating tube by thick-film heating.
To achieve these goals, the technical solution of the utility model is achieved in that a kind of aluminium alloy heating tube by thick-film heating, comprise, heating tube main body and thick-film heating plate, it is characterized in that, the side of described heating tube main body is provided with the radially inside insertion groove of a depth direction, and described thick-film heating plate is positioned at this insertion groove; Described heating tube main body be respectively equipped with in the both sides of insertion groove length direction along the heating tube body shaft to through hole.
Preferably, described through hole convexes with rib near on the end face of insertion groove.
Further can, described rib is evenly arranged along the insertion groove depth direction.
Preferably, described through hole is ups and downs corrugated surface near the end face of insertion groove and the surface of rib.
Preferably, also comprise, heating tube shell, silica gel lead directly to and the silica gel threeway, described heating tube main body is positioned at the heating tube shell, and an end of heater body is fixedly connected with by the snap close ring with silica gel is straight-through, its other end is fixedly connected with by the snap close ring with the silica gel threeway, and the two ends of insertion groove seal with silica gel plug respectively.
Preferably, described heating tube shell middle part is provided with a temperature controller, and the heating tube shell all is provided with a temperature sensor near in the end of silica gel threeway.
Preferably, the end face of described insertion groove is spigot surface near its import department.
Preferably, be provided with a pair of clamping section in insertion groove import department on the described heating tube main body, be provided with a plurality of location holes on the clamping section, connect with screw and nut between the clamping section, and make the heating tube main body become tight fit with the thick-film heating plate.
Preferably, described thick-film heating plate is Double-side Heating type or single-side heating type, also is provided with a mica sheet between the heating surface of thick-film heating plate and insertion groove wall.
Preferably, the tangible stainless steel substrate of described thick-film heating plate is enclosed first one deck insulating heat-conductive coating, then, and by silk-screen printing technique printed circuit layer on this insulating heat-conductive coating; Then, on the circuit layer that produces, be coated with again one deck insulating heat-conductive coating; At last, high temperature sintering forms.
Compared with prior art, advantage of the present utility model: volume is little, and is lightweight, and cost is lower, energy-conserving and environment-protective, mechanical strength is high, anti-vibration, and firing rate is fast and efficient is high, long service life, high temperature resistant, particularly the heating element in the heating tube and water are isolated fully, have thoroughly solved the not good problem of present insulation.
Description of drawings
Below in conjunction with drawings and Examples the utility model is elaborated.
Fig. 1 is decomposition texture schematic diagram of the present utility model.
Fig. 2 is combining structure schematic diagram of the present utility model.
Fig. 3 is the radial cross-section of heating tube main body in the utility model.
1, heating tube shell 2, thick-film heating plate 3, mica sheet
4, nut 5, silica gel plug 6, screw
7, snap close 8, heating tube main body 9, silica gel lead directly to
10, temperature controller 11, temperature sensor 12, silica gel threeway
41, insertion groove 42, through hole 43, rib.
Embodiment
Shown in Fig. 1 and 2 is a kind of aluminium alloy heating tube by thick-film heating that is applied in the foot bath, comprise, the heating tube main body of cylindrical aluminum alloy material, thick-film heating plate, heating tube shell, silica gel lead directly to and the silica gel threeway, it is characterized in that, the side of described heating tube main body is provided with the radially inside insertion groove of a depth direction, the severity control of insertion groove is in the 70%-85% of heating tube diameter, and described thick-film heating plate is inserted in this insertion groove.Be provided with a pair of clamping section in insertion groove import department on the heating tube main body, be provided with 3 location holes on the clamping section, evenly distributed, with special-purpose machinery it is clamped first between the clamping section, with screw and nut locking, heating tube main body and thick-film heating plate are fixed together firmly afterwards.Described heating tube main body be respectively equipped with in the both sides (both sides of Width) of insertion groove length direction along the heating tube body shaft to the through hole (the outer setting of semicircular circular arc portion) of approximate half-circular.Vertically be provided with 3 ribs on the described semicircular planar section and be evenly arranged middle rib summary length along the insertion groove depth direction.The surface of described planar section and rib is ups and downs corrugated surface (such as Fig. 3), and is uneven, can increase the contact area of water and heating tube main body inner wall, makes heat-transfer rate faster.
Described heating tube shell is the cylindrical shell of a both ends open, and heater body is installed in the heating tube shell, because the heating tube casing is in heater body outside, so that heating tube integral body appearance looks elegant not only, and heat is difficult for scattering and disappearing.One end of heater body is fixedly connected with by the snap close ring with silica gel is straight-through, and its other end is fixedly connected with by the snap close ring with the silica gel threeway, and the two ends of insertion groove seal with silica gel plug respectively.Silica gel straight-through with silica gel threeway be connected and be connected with outside water supply or water outlet equipment.A temp control switch is installed in the side of heating tube main body, be used for the temperature that the heating of control heating tube reaches, in the silica gel threeway of assembling with it in the heating tube end, a temperature sensor is installed, is used for the temperature of water in the heating tube is passed to control chip.
The tangible stainless steel substrate of described thick-film heating plate is enclosed first one deck insulating heat-conductive coating, then, and by silk-screen printing technique printed circuit layer on this insulating heat-conductive coating; Then, on the circuit layer that produces, be coated with again one deck insulating heat-conductive coating; At last, high temperature sintering forms.The thick-film heating plate is higher than the utilance of traditional mode of heating heat, reaches 70 ~ 95%, and energy-conserving and environment-protective are favored by the client more.
During use, start water inlet system, current enter heating tube main body (simultaneously, the thick-film heating plate begins heating) by the silica gel threeway, and to flow to silica gel along through hole straight-through always, reaches to the outside.Current are flowed through during the through hole, the thick-film heating plate with electric energy conversion be thermal energy transfer to the heating tube main body, thereby the current that flow through are heated rapidly.Be not difficult to find out that the thick-film heating plate is arranged on the outside of heating tube main body, its working method is indirectly with the current in the heat transferred pipe by the heat conduction.The thick-film heating plate is to print insulating medium layer at corrosion resistant plate, be printed with alloy material layer at insulating medium layer, thick-film resistor and other conductor materials are to be printed on the alloy material layer, and then on thick film circuit, print respectively again one deck alloy material layer and insulating medium layer, therefore the current-carrying part on the thick-film heating plate is kept apart with regard to being insulated material fully, the outer surface of whole plate just all insulate, heating tube does not just have the situation generation of electric leakage like this, has greatly improved the coefficient of safety of equipment.
In order further to improve the insulation property by the aluminium alloy heating tube of thick-film heating, during installation, be lined with two cloudlet master slices at the outer surface of thick-film heating plate, make the insulating properties of heating tube many again one protecting wall, safe and reliable.
Below only expressed execution mode of the present utility model, it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model patent scope.Should be noted that; for the person of ordinary skill of the art; without departing from the concept of the premise utility; can also make some distortion and improvement; these all belong to protection range of the present utility model; and the utility model not only is applied in the middle of the foot bath, can also relate in the middle of other heating systems.Therefore, the protection range of the utility model patent should be as the criterion with claims.
Claims (9)
1. the aluminium alloy heating tube by thick-film heating comprises that heating tube main body and thick-film heating plate is characterized in that, the side of described heating tube main body is provided with the radially inside insertion groove of a depth direction, and described thick-film heating plate is positioned at this insertion groove; Described heating tube main body be respectively equipped with in the both sides of insertion groove length direction along the heating tube body shaft to through hole.
2. a kind of aluminium alloy heating tube by thick-film heating according to claim 1 is characterized in that: convex with rib on the close end face of insertion groove of described through hole.
3. a kind of aluminium alloy heating tube by thick-film heating according to claim 2, it is characterized in that: described rib is evenly arranged along the insertion groove depth direction.
4. according to claim 2 or 3 described a kind of aluminium alloy heating tubes by thick-film heating, it is characterized in that: described through hole is ups and downs corrugated surface near the end face of insertion groove and the surface of rib.
5. a kind of aluminium alloy heating tube by thick-film heating according to claim 1, it is characterized in that: also comprise, heating tube shell, silica gel lead directly to and the silica gel threeway, described heating tube main body is positioned at the heating tube shell, and an end of heater body is fixedly connected with by the snap close ring with silica gel is straight-through, its other end is fixedly connected with by the snap close ring with the silica gel threeway, and the two ends of insertion groove seal with silica gel plug respectively.
6. a kind of aluminium alloy heating tube by thick-film heating according to claim 5, it is characterized in that: described heating tube shell middle part is provided with a temperature controller, and the heating tube shell all is provided with a temperature sensor near in the end of silica gel threeway.
7. a kind of aluminium alloy heating tube by thick-film heating according to claim 1, it is characterized in that: the end face of described insertion groove is spigot surface near its import department.
8. a kind of aluminium alloy heating tube by thick-film heating according to claim 1, it is characterized in that: be provided with a pair of clamping section in insertion groove import department on the described heating tube main body, be provided with a plurality of location holes on the clamping section, connect with screw and nut between the clamping section, and make the heating tube main body become tight fit with the thick-film heating plate.
9. a kind of aluminium alloy heating tube by thick-film heating according to claim 1, it is characterized in that: described thick-film heating plate is Double-side Heating type or single-side heating type, also is provided with a mica sheet between the heating surface of thick-film heating plate and insertion groove wall.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220443490 CN202799209U (en) | 2012-09-03 | 2012-09-03 | Aluminum alloy heating tube performing heating through thick film |
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CN 201220443490 CN202799209U (en) | 2012-09-03 | 2012-09-03 | Aluminum alloy heating tube performing heating through thick film |
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CN202799209U true CN202799209U (en) | 2013-03-13 |
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CN 201220443490 Expired - Fee Related CN202799209U (en) | 2012-09-03 | 2012-09-03 | Aluminum alloy heating tube performing heating through thick film |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102833894A (en) * | 2012-09-03 | 2012-12-19 | 上海泰昌健康科技有限公司 | Aluminum alloy heating pipe for heating through thick film |
-
2012
- 2012-09-03 CN CN 201220443490 patent/CN202799209U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102833894A (en) * | 2012-09-03 | 2012-12-19 | 上海泰昌健康科技有限公司 | Aluminum alloy heating pipe for heating through thick film |
CN102833894B (en) * | 2012-09-03 | 2016-02-17 | 上海泰昌健康科技股份有限公司 | A kind of aluminium alloy heating tube by thick-film heating being applied to Pediluvium apparatus |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP03 | Change of name, title or address |
Address after: 201411 Fengxian District South Road, Shanghai, No. 669 Patentee after: Shanghai Taichang Health Technology Co., Ltd. Address before: 201411, Shanghai, Fengxian District, South Highway 669 No. 1 Patentee before: Shanghai Taichang Health Technology Co., Ltd. |
|
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20170903 |
|
CF01 | Termination of patent right due to non-payment of annual fee |