CN106237717A - A kind of efficient low-resistance electrostatic spinning nano fiber air filting material and mass preparation method - Google Patents
A kind of efficient low-resistance electrostatic spinning nano fiber air filting material and mass preparation method Download PDFInfo
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- CN106237717A CN106237717A CN201610784058.9A CN201610784058A CN106237717A CN 106237717 A CN106237717 A CN 106237717A CN 201610784058 A CN201610784058 A CN 201610784058A CN 106237717 A CN106237717 A CN 106237717A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
- B01D39/1623—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1638—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being particulate
- B01D39/1653—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being particulate of synthetic origin
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
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Abstract
本发明涉及一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法,所述过滤材料为纺粘非织造布与纳米纤维相间排列的夹层结构;采用无针式静电纺丝喷头,然后通过静电纺丝与静电喷雾同步相结合技术,制得纳米纤维/微球复合膜,以旋转滚筒作为接收装置,纺粘非织造布为接收基材,得到纳米纤维/非织造布复合材料,然后表面盖一层纺粘非织造布,形成纺粘非织造布与纳米纤维相间排列的夹层结构,然后粘合处理,即得。本发明制备工艺简单、可控和重复性好,制得的空气过滤材料具有高效低阻特点,厚度均匀,过滤性能稳定,可实现纳米纤维过滤材料的批量化生产,在空气过滤领域有非常好的应用前景。
The invention relates to a high-efficiency and low-resistance electrospinning nanofiber air filter material and a batch preparation method. The filter material is a sandwich structure in which spunbond nonwovens and nanofibers are arranged alternately; a needle-free electrostatic spinning nozzle is used, and then The nanofiber/microsphere composite film was prepared through the synchronous combination of electrospinning and electrostatic spraying. The rotating drum was used as the receiving device, and the spunbonded nonwoven was used as the receiving substrate to obtain the nanofiber/nonwoven composite material, and then The surface is covered with a layer of spun-bonded non-woven fabric to form a sandwich structure in which the spun-bonded non-woven fabric and nanofibers are arranged alternately, and then bonded to obtain the finished product. The preparation process of the present invention is simple, controllable and repeatable, and the prepared air filter material has the characteristics of high efficiency and low resistance, uniform thickness, and stable filtration performance, and can realize batch production of nanofiber filter materials, and has a very good performance in the field of air filtration. application prospects.
Description
技术领域technical field
本发明属于空气过滤材料及其制备领域,特别涉及一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法。The invention belongs to the field of air filter materials and preparation thereof, in particular to a high-efficiency and low-resistance electrospun nanofiber air filter material and a batch preparation method.
背景技术Background technique
随着我国工业化进程深入和经济快速发展,空气污染问题也日益严重,尤其是近年来我国各地持续出现的PM2.5(粒径小于2.5μm的颗粒)污染,已经对人们的身体健康造成严重威胁。过滤作为一种防护措施,可以有效抵御污染给人们带来的不利影响。目前,我国工业大量使用的是基于玻璃纤维或熔喷非织造布的空气过滤材料,其对尺寸在微米级以上的颗粒物具有较好的过滤效果,但对亚微米甚至纳米级颗粒物过滤效率较差,并且存在过滤阻力大、容尘量小、使用寿命短等问题,因此,急需开发一种新型高效低阻空气过滤材料。With the deepening of my country's industrialization process and rapid economic development, the problem of air pollution is becoming more and more serious, especially in recent years, the PM2.5 (particles with a particle size less than 2.5 μm) pollution that has continued to appear in various parts of our country has caused serious threats to people's health. . Filtration as a protective measure can effectively resist the adverse effects of pollution on people. At present, my country's industry uses a large number of air filter materials based on glass fiber or melt-blown non-woven fabrics, which have a good filtering effect on particles above the micron level, but poor filtration efficiency on sub-micron or even nano-sized particles. , and there are problems such as large filtration resistance, small dust holding capacity, and short service life. Therefore, it is urgent to develop a new type of high-efficiency and low-resistance air filter material.
静电纺纳米纤维具有纤维直径小、孔径小、比表面积大、孔隙率高等优点,将其与基材结合后可制备得到理想的空气过滤材料。但由于静电纺纤维直径在亚微米尺寸,在实现高效的同时通常伴随较高的过滤阻力,现有文献主要通过在纺丝液中加入无机纳米颗粒、制备多孔纤维、对纳米纤维膜驻极三种方式实现高效低阻。(1)在纺丝液中加入无机纳米颗粒,使纤维膜具有多级表面粗糙结构,增大比表面积,同时纤维截面为非圆形,在高效同时降低过滤阻力(N.Wang,Y.S.Si,N.Wang,et al.Multilevel structuredpolyacrylonitrile/silica nanofibrous membranes for high-performance airfiltration[J].Separation and Purification Technology,2014,126:44-51.)。但无机纳米颗粒添加量有限,过多的纳米颗粒发生团聚,纤维膜的过滤效率反而降低,并且在使用过程中无机纳米颗粒会发生脱落,对人们健康造成威胁。(2)制备多孔纤维,专利CN103952783A公开了“一种串珠多孔PLA纳米纤维及其制备方法”,使用低沸点溶剂,在纺丝过程中,溶剂快速挥发,诱导射流表面溶液快速相分离与固化,形成串珠状多孔纤维结构,实现高效低阻。但多孔纤维材料力学性能较差,同时实验过程中大量低沸点溶剂快速挥发会危害到人们身体健康。(3)对纳米纤维膜驻极,专利CN104289042A公开了“一种静电纺纳米纤维驻极过滤材料及其制备”通过控制无机纳米颗粒含量、聚合物溶液温度以及纳米纤维成型瞬间冷却工艺制备了纳米纤维驻极过滤材料,但并未给出该材料长期放置后表面电荷是否逸散的相关数据。驻极材料在储存和使用过程中,空气中的水分和微粒会加快驻极材料表面电荷逸散,使驻极效应逐渐衰减,最终导致材料过滤效率下降。静电纺纳米纤维材料产量低一直是制约其工业化生产的技术难点,以上方法与专利均未解决静电纺纳米纤维过滤材料不能批量化生产的问题。Electrospun nanofibers have the advantages of small fiber diameter, small pore size, large specific surface area, and high porosity. After combining it with a substrate, an ideal air filter material can be prepared. However, due to the fact that the diameter of electrospun fibers is submicron, high efficiency is usually accompanied by high filtration resistance. The existing literature mainly uses inorganic nanoparticles in the spinning solution to prepare porous fibers, and electret nanofiber membranes. A way to achieve high efficiency and low resistance. (1) Inorganic nanoparticles are added to the spinning solution, so that the fiber membrane has a multi-level surface rough structure, which increases the specific surface area, and the fiber cross section is non-circular, which reduces the filtration resistance while being efficient (N.Wang, Y.S.Si, N.Wang, et al.Multilevel structuredpolyacrylonitrile/silica nanofibrous membranes for high-performance airfiltration[J].Separation and Purification Technology,2014,126:44-51.). However, the amount of inorganic nanoparticles added is limited, too many nanoparticles will agglomerate, and the filtration efficiency of the fiber membrane will decrease instead, and the inorganic nanoparticles will fall off during use, posing a threat to people's health. (2) Preparation of porous fibers, patent CN103952783A discloses "a kind of beaded porous PLA nanofiber and its preparation method", using a low boiling point solvent, during the spinning process, the solvent evaporates rapidly, and induces rapid phase separation and solidification of the jet surface solution, Form a beaded porous fiber structure to achieve high efficiency and low resistance. However, the mechanical properties of porous fiber materials are poor, and the rapid volatilization of a large number of low-boiling solvents during the experiment will endanger people's health. (3) For nanofiber membrane electret, the patent CN104289042A discloses "an electrospun nanofiber electret filter material and its preparation" and prepared nano Fibrous electret filter material, but does not give relevant data on whether the surface charge of the material will dissipate after long-term storage. During the storage and use of electret materials, the moisture and particles in the air will accelerate the dissipation of the surface charge of the electret materials, which will gradually attenuate the electret effect and eventually lead to a decrease in the filtration efficiency of the materials. The low output of electrospun nanofiber materials has always been a technical difficulty restricting its industrial production. The above methods and patents have not solved the problem that electrospun nanofiber filter materials cannot be produced in batches.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法,该方法工艺简单、可控和重复性好,制得的空气过滤材料具有高效低阻特点,厚度均匀,过滤性能稳定,可实现纳米纤维过滤材料的批量化生产,在空气过滤领域有非常好的应用前景。The technical problem to be solved by the present invention is to provide a high-efficiency and low-resistance electrospun nanofiber air filter material and a batch preparation method. The process of the method is simple, controllable and repeatable, and the prepared air filter material has the characteristics of high efficiency and low resistance. , uniform thickness, stable filtration performance, can realize mass production of nanofiber filter materials, and has very good application prospects in the field of air filtration.
本发明的一种高效低阻静电纺纳米纤维空气过滤材料,所述过滤材料为纺粘非织造布与纳米纤维相间排列的夹层结构,纳米纤维为静电纺纳米纤维/微球复合膜,其中静电纺纳米纤维/微球复合膜结构为:微球嵌入静电纺纳米纤维之间形成的三维立体空腔结构。A high-efficiency and low-resistance electrospun nanofiber air filter material of the present invention, the filter material is a sandwich structure of spunbonded nonwovens and nanofibers arranged alternately, the nanofiber is an electrospun nanofiber/microsphere composite film, wherein the electrostatic The structure of the spun nanofiber/microsphere composite membrane is: a three-dimensional cavity structure formed by microspheres embedded between electrospun nanofibers.
所述纺粘非织造布,纤维直径为1-10μm,克重为10-120g/m2,初始过滤效率为0.1%-5%。The spun-bonded nonwoven fabric has a fiber diameter of 1-10 μm, a grammage of 10-120 g/m 2 , and an initial filtration efficiency of 0.1%-5%.
所述静电纺纳米纤维直径为100-300nm;微球的粒径为500-800nm。The diameter of the electrospun nanofiber is 100-300nm; the particle diameter of the microsphere is 500-800nm.
本发明的一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法,包括:A high-efficiency and low-resistance electrospun nanofiber air filter material and a batch preparation method of the present invention include:
(1)将聚合物加入溶剂中,搅拌,得到高浓度的静电纺丝聚合物溶液;其中静电纺丝聚合物溶液的质量百分浓度为10-40%;(1) adding the polymer into the solvent and stirring to obtain a high-concentration electrospinning polymer solution; wherein the mass percent concentration of the electrospinning polymer solution is 10-40%;
(2)将聚合物加入溶剂中,搅拌,得到低浓度的静电喷雾聚合物溶液;其中静电喷雾聚合物溶液的质量百分浓度为3-30%;(2) adding the polymer into the solvent and stirring to obtain a low-concentration electrostatic spray polymer solution; wherein the mass percent concentration of the electrostatic spray polymer solution is 3-30%;
(3)采用无针式静电纺丝喷头,然后通过静电纺丝与静电喷雾同步相结合技术,制得纳米纤维/微球复合膜,以旋转滚筒作为接收装置,纺粘非织造布为接收基材,得到纳米纤维/非织造布复合材料,可通过调整纺丝时间来调控静电纺纳米纤维/微球复合膜的克重为0.1-10g/m2;(3) Using a needle-free electrospinning nozzle, and then synchronously combining electrospinning and electrostatic spraying technology, the nanofiber/microsphere composite film is prepared, with the rotating drum as the receiving device, and the spunbonded nonwoven fabric as the receiving base material to obtain nanofiber/nonwoven fabric composite material, the grammage of electrospun nanofiber/microsphere composite film can be adjusted to be 0.1-10g/m 2 by adjusting the spinning time;
(4)将上述纳米纤维/非织造布复合材料表面盖一层纺粘非织造布,形成纺粘非织造布与纳米纤维相间排列的夹层结构,然后粘合处理,即得静电纺纳米纤维空气过滤材料。(4) Cover the surface of the nanofiber/nonwoven fabric composite with a layer of spunbonded nonwoven fabric to form a sandwich structure in which the spunbonded nonwoven fabric and nanofibers are arranged alternately, and then bonded to obtain the electrospun nanofiber air filter material.
所述步骤(1)、(2)中聚合物均为聚丙烯腈、聚氨酯、聚砜、聚乙烯吡咯烷酮、聚偏氟乙烯、聚氧化乙烯、聚苯乙烯、聚甲基丙烯酸甲酯、聚己内酯、聚己内酰胺、壳聚糖中的一种或几种;溶剂均为N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、二甲基亚砜、丙酮、四氢呋喃、二氯甲烷、三氯甲烷、六氟异丙醇、甲酸、乙酸、乙醇中的一种或几种。The polymers in the steps (1) and (2) are polyacrylonitrile, polyurethane, polysulfone, polyvinylpyrrolidone, polyvinylidene fluoride, polyethylene oxide, polystyrene, polymethyl methacrylate, polyethylene glycol One or more of lactone, polycaprolactam, chitosan; the solvents are N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl sulfoxide, acetone, tetrahydrofuran, One or more of dichloromethane, chloroform, hexafluoroisopropanol, formic acid, acetic acid, and ethanol.
所述步骤(1)、(2)中搅拌均为磁力搅拌10-12h。The stirring in the steps (1) and (2) is magnetic stirring for 10-12h.
步骤(3)中使用绝缘材料,将无针式静电纺丝喷头表面自中心处分为具有相同面积或长度的2-8部分,分别将静电纺丝聚合物溶液与静电喷雾聚合物溶液注入到不同部分,通过静电纺丝与静电喷雾同步相结合技术进行纺丝。In step (3), insulating materials are used to divide the surface of the needle-free electrospinning nozzle from the center into 2-8 parts with the same area or length, and the electrospinning polymer solution and the electrostatic spraying polymer solution are injected into different parts respectively. Part of it is spun through the combination of electrospinning and electrostatic spraying.
所述绝缘材料为聚四氟乙烯、聚偏氟乙烯、聚甲基丙烯酸甲酯、聚碳酸酯、聚乙烯、聚丙烯、聚苯乙烯中的一种。The insulating material is one of polytetrafluoroethylene, polyvinylidene fluoride, polymethyl methacrylate, polycarbonate, polyethylene, polypropylene and polystyrene.
所述步骤(3)中静电纺丝与静电喷雾同步相结合技术的具体工艺参数为:纺丝电压40-75KV,滚筒转速10-400r/min,喷头与滚筒间距离10-25cm,喷头横移速度10-300cm/min,供液速度20-500mL/h,环境温度20-35℃,环境湿度20-80%。The specific process parameters of the synchronous combination technology of electrospinning and electrostatic spraying in the step (3) are: spinning voltage 40-75KV, drum speed 10-400r/min, distance between nozzle and drum 10-25cm, nozzle lateral movement The speed is 10-300cm/min, the liquid supply speed is 20-500mL/h, the ambient temperature is 20-35°C, and the ambient humidity is 20-80%.
整个纺丝机密闭,密闭空间中设有温度、湿度检测与自动调控装置,纺丝喷头与横移机构相连,纺丝喷头与输液管相连,输液管另一端连接供液装置,整个纺丝过程中,供液装置持续稳定地向喷头供液,确保纺丝连续进行,实现静电纺纳米纤维材料批量化生产。The whole spinning machine is airtight, and there are temperature and humidity detection and automatic control devices in the airtight space. The spinning nozzle is connected to the traverse mechanism, the spinning nozzle is connected to the infusion tube, and the other end of the infusion tube is connected to the liquid supply device. The whole spinning process In the process, the liquid supply device continuously and stably supplies liquid to the nozzle to ensure continuous spinning and realize the mass production of electrospun nanofiber materials.
所述步骤(4)中粘合处理为超声波粘合,该粘合方式对纳米纤维的破坏小,处理后的复合材料仍能保持高效低阻特点,同时滤材的强力有了较大提高。The bonding treatment in the step (4) is ultrasonic bonding. This bonding method has little damage to the nanofibers, and the processed composite material can still maintain the characteristics of high efficiency and low resistance, and at the same time, the strength of the filter material has been greatly improved.
本发明采用无针式静电纺丝喷头,通过静电纺丝与静电喷雾同步相结合技术,创新性的制备了静电纺纳米纤维/微球复合膜,一步成型获得了高效低阻纳米纤维过滤材料The invention adopts the needle-free electrostatic spinning nozzle, and through the synchronous combination of electrostatic spinning and electrostatic spraying technology, innovatively prepares the electrostatic spinning nanofiber/microsphere composite membrane, and obtains a high-efficiency and low-resistance nanofiber filter material in one step
本发明制得的过滤材料具有三维立体空腔结构以及良好的结构可调控性,过滤材料长度为1.6m,幅宽为0.6m,生产一张滤材所用时间为20-30min,该过滤材料对数量中值直径为75nm的颗粒过滤效率可达99.99%,过滤阻力为50-150Pa,通过本发明提供的方法对纳米纤维膜结构进行优化后,与普通纳米纤维过滤材料相比,在相同过滤效率下,过滤阻力降低了35%。The filter material prepared by the present invention has a three-dimensional cavity structure and good structural controllability, the filter material length is 1.6m, and the width is 0.6m, and the time used to produce a piece of filter material is 20-30min. The particle filtration efficiency with a number median diameter of 75nm can reach 99.99%, and the filtration resistance is 50-150Pa. After the nanofiber membrane structure is optimized by the method provided by the present invention, compared with ordinary nanofiber filter materials, the filtration efficiency can reach 99.99%. , the filter resistance is reduced by 35%.
有益效果Beneficial effect
(1)本发明通过静电纺丝与静电喷雾同步相结合技术,聚合物高浓度溶液经过静电纺丝后形成直径在100-300nm的纤维,可作为纤维膜支撑结构。聚合物低浓度溶液经过静电喷雾后形成直径在500-800nm的微球,微球嵌入纳米纤维之间,增大纤维与纤维间的距离,形成三维立体空腔结构,降低过滤阻力,聚合物低浓度溶液在形成微球的同时会形成直径在80nm左右的超细纳米纤维,在降低滤阻的同时提高过滤效率,一步成型获得了高效低阻纳米纤维过滤材料;(1) The present invention combines electrospinning and electrostatic spraying synchronously. After electrospinning, a high-concentration polymer solution forms fibers with a diameter of 100-300 nm, which can be used as a fiber membrane support structure. The low-concentration polymer solution is electrostatically sprayed to form microspheres with a diameter of 500-800nm. The microspheres are embedded between nanofibers, increasing the distance between fibers, forming a three-dimensional cavity structure, reducing filtration resistance, and low polymer The concentrated solution will form ultra-fine nanofibers with a diameter of about 80nm when forming microspheres, which can reduce the filtration resistance and improve the filtration efficiency. One-step molding has obtained high-efficiency and low-resistance nanofiber filter materials;
(2)本发明采用无针式静电纺丝喷头,避免了多个单针头静电纺丝针头与针头之间电场相互干扰,导致制得的纤维膜均匀性差的问题;本发明提供的制备方法,制得的纳米纤维膜厚度均匀,过滤性能稳定,生产效率高,制备一张长度为1.6m,幅宽为0.6m的纳米过滤材料所需时间仅为20-30min,可实现静电纺纳米纤维空气过滤材料的批量化生产;(2) The present invention adopts a needle-free electrospinning nozzle, which avoids the electric field mutual interference between a plurality of single-needle electrospinning needles and needles, resulting in poor uniformity of the obtained fiber film; the preparation method provided by the present invention, The thickness of the prepared nanofiber membrane is uniform, the filtration performance is stable, and the production efficiency is high. The time required to prepare a nanofiltration material with a length of 1.6m and a width of 0.6m is only 20-30min, which can realize electrospinning nanofiber air Mass production of filter materials;
(3)本发明工艺参数简单可控,制备的纳米纤维过滤材料具有良好的结构可调控性,可通过调节静电纺丝与静电喷雾聚合物溶液的射流比例实现对纤维材料堆砌密度、孔径和孔隙率的精确调控;(3) The process parameters of the present invention are simple and controllable, and the prepared nanofiber filter material has good structural controllability, and the packing density, pore size and pore size of the fiber material can be adjusted by adjusting the jet ratio of electrospinning and electrostatic spraying polymer solution precise regulation of the rate;
(4)本发明制备的纳米纤维过滤材料孔径小、孔隙率大,微球的存在使得该材料具有三维立体空腔结构,该结构使其在实际使用过程中具有较大的容尘量,延长了过滤材料的使用寿命,具有良好的实际应用前景。(4) The nanofiber filter material prepared by the present invention has small pore size and large porosity, and the existence of microspheres makes the material have a three-dimensional cavity structure, which has a large dust holding capacity in actual use and prolongs the life of the filter material. The service life of the filter material is improved, and it has a good practical application prospect.
附图说明Description of drawings
图1为本发明高效低阻静电纺纳米纤维空气过滤材料制备流程图;Fig. 1 is the flow chart of preparation of high-efficiency and low-resistance electrospun nanofiber air filter material of the present invention;
图2为本发明实施例1中制备的高效低阻静电纺纳米纤维/微球复合膜的SEM电镜图。Fig. 2 is a SEM image of the high-efficiency and low-resistance electrospun nanofiber/microsphere composite film prepared in Example 1 of the present invention.
具体实施方式detailed description
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
过滤材料为纺粘非织造布与纳米纤维相间排列的夹层结构,纳米纤维为静电纺纳米纤维/微球复合膜,其中静电纺纳米纤维/微球复合膜结构为:微球嵌入静电纺纳米纤维之间形成的三维立体空腔结构;其中纳米纤维直径为139nm;微球的粒径为658nm;静电纺纳米纤维/微球复合膜的克重为1.08g/m2。所用纺粘非织造布,其组成纤维直径为5μm,克重为25g/m2,纺粘非织造布初始过滤效率为0.2%。The filter material is a sandwich structure of spunbonded non-woven fabrics and nanofibers arranged alternately. The nanofibers are electrospun nanofiber/microsphere composite membranes. The structure of the electrospun nanofiber/microsphere composite membrane is: microspheres embedded in electrospun nanofibers The three-dimensional cavity structure formed between them; the diameter of the nanofiber is 139nm; the particle diameter of the microsphere is 658nm; the weight of the electrospun nanofiber/microsphere composite film is 1.08g/m 2 . The spunbonded nonwoven fabric used has a fiber diameter of 5 μm and a grammage of 25 g/m 2 , and the initial filtration efficiency of the spunbonded nonwoven fabric is 0.2%.
一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法,具体步骤为:A high-efficiency and low-resistance electrospun nanofiber air filter material and a batch preparation method, the specific steps are:
第一步:将聚丙烯腈粉末置于真空干燥箱中,在70℃下真空干燥8小时;Step 1: Place the polyacrylonitrile powder in a vacuum drying oven and dry it under vacuum at 70°C for 8 hours;
第二步:将干燥后的聚丙烯腈粉末溶于N,N-二甲基甲酰胺溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为10wt%的聚丙烯腈高浓度溶液;Step 2: dissolve the dried polyacrylonitrile powder in N,N-dimethylformamide solvent, stir on a magnetic stirrer for 12 hours, and prepare a high-concentration solution of polyacrylonitrile with a mass fraction of 10 wt %;
将干燥后的聚丙烯腈粉末溶于N,N-二甲基甲酰胺溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为5wt%的聚丙烯腈低浓度溶液;Dissolve the dried polyacrylonitrile powder in N,N-dimethylformamide solvent, stir on a magnetic stirrer for 12 hours, and prepare a polyacrylonitrile low-concentration solution with a mass fraction of 5% by weight;
第三步:采用伞状纺丝喷头(CN103088443A),使用聚四氟乙烯薄板将喷头表面自中心处分为具有相同圆周长度的两部分,使用供液装置,使喷头表面左半部分注满10wt%的聚丙烯腈高浓度溶液,喷头表面右半部分注满5wt%的聚丙烯腈低浓度溶液,通过静电纺丝与静电喷雾同步相结合技术,制备得到纳米纤维/微球复合膜。以纺粘非织造布为接收基材,整个纺丝过程在密闭的空间中进行,纺丝电压65KV,滚筒转速70r/min,喷头与滚筒间距离20cm,喷头横移速度120cm/min,供液速度50mL/h,环境温度23℃,环境湿度25%,纺丝时间20min;The third step: adopt an umbrella-shaped spinning nozzle (CN103088443A), use a polytetrafluoroethylene sheet to divide the surface of the nozzle into two parts with the same circumferential length from the center, and use a liquid supply device to fill the left half of the surface of the nozzle with 10wt% A high-concentration polyacrylonitrile solution, the right half of the nozzle surface is filled with a 5wt% low-concentration polyacrylonitrile solution, and a nanofiber/microsphere composite membrane is prepared by synchronously combining electrospinning and electrostatic spraying. Using spunbonded nonwoven fabric as the receiving substrate, the whole spinning process is carried out in a closed space, the spinning voltage is 65KV, the drum speed is 70r/min, the distance between the nozzle and the drum is 20cm, the nozzle traverse speed is 120cm/min, and the liquid supply The speed is 50mL/h, the ambient temperature is 23°C, the ambient humidity is 25%, and the spinning time is 20min;
第四步:在第三步得到的纳米纤维/纺粘非织造布材料上表面再盖一层非织造布,形成纺粘非织造布与纳米纤维相间排列的夹层结构,最后经过超声波粘合处理后得到静电纺纳米纤维空气过滤材料。Step 4: Cover the upper surface of the nanofiber/spunbonded nonwoven material obtained in the third step with a layer of nonwoven fabric to form a sandwich structure in which the spunbonded nonwoven fabric and nanofibers are arranged alternately, and finally undergo ultrasonic bonding Finally, the electrospun nanofiber air filter material is obtained.
所述纳米纤维空气过滤材料对数量中值直径为75nm颗粒的过滤效率可达99.99%,过滤阻力为130.7Pa。The filtration efficiency of the nanofiber air filter material to particles with a number median diameter of 75nm can reach 99.99%, and the filtration resistance is 130.7Pa.
实施例2Example 2
过滤材料为纺粘非织造布与纳米纤维相间排列的夹层结构,纳米纤维为静电纺纳米纤维/微球复合膜,其中静电纺纳米纤维/微球复合膜结构为:微球嵌入静电纺纳米纤维之间形成的三维立体空腔结构;其中纳米纤维直径为204nm;微球的粒径为569nm;静电纺纳米纤维/微球复合膜的克重为1.25g/m2。所用纺粘非织造布,其组成纤维直径为5μm,克重为30g/m2,纺粘非织造布初始过滤效率为0.2%。The filter material is a sandwich structure of spunbonded non-woven fabrics and nanofibers arranged alternately. The nanofibers are electrospun nanofiber/microsphere composite membranes. The structure of the electrospun nanofiber/microsphere composite membrane is: microspheres embedded in electrospun nanofibers The three-dimensional cavity structure formed between them; the diameter of the nanofiber is 204nm; the particle diameter of the microsphere is 569nm; the weight of the electrospun nanofiber/microsphere composite film is 1.25g/m 2 . The spunbonded nonwoven fabric used has a fiber diameter of 5 μm and a grammage of 30 g/m 2 , and the initial filtration efficiency of the spunbonded nonwoven fabric is 0.2%.
一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法,具体步骤为:A high-efficiency and low-resistance electrospun nanofiber air filter material and a batch preparation method, the specific steps are:
第一步:将聚丙烯腈粉末置于真空干燥箱中,在70℃下真空干燥8小时;Step 1: Place the polyacrylonitrile powder in a vacuum drying oven and dry it under vacuum at 70°C for 8 hours;
第二步:将干燥后的聚丙烯腈粉末溶于二甲基亚砜溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为12wt%的聚丙烯腈高浓度溶液;Step 2: dissolve the dried polyacrylonitrile powder in dimethyl sulfoxide solvent, stir on a magnetic stirrer for 12 hours, and prepare a polyacrylonitrile high-concentration solution with a mass fraction of 12 wt %;
将干燥后的聚丙烯腈粉末溶于二甲基亚砜溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为6wt%的聚丙烯腈低浓度溶液;Dissolve the dried polyacrylonitrile powder in dimethyl sulfoxide solvent, stir on a magnetic stirrer for 12 hours, and prepare a polyacrylonitrile low-concentration solution with a mass fraction of 6 wt %;
第三步:采用伞状纺丝喷头(CN103088443A),使用聚四氟乙烯薄板将喷头表面自中心处分为具有相同圆周长度的四部分,使用供液装置,使喷头其中一部分注满12wt%的聚丙烯腈高浓度溶液,另外三部分注满6wt%的聚丙烯腈低浓度溶液,通过静电纺丝与静电喷雾同步相结合技术,制备得到纳米纤维/微球复合膜。以纺粘非织造布为接收基材,整个纺丝过程在密闭的空间中进行,纺丝电压60KV,滚筒转速100r/min,喷头与滚筒之间距离15cm,喷头横移速度80cm/min,供液速度40mL/h,环境温度25℃,环境湿度30%,纺丝时间30min;The third step: adopt an umbrella-shaped spinning nozzle (CN103088443A), use a polytetrafluoroethylene sheet to divide the surface of the nozzle into four parts with the same circumferential length from the center, and use a liquid supply device to fill a part of the nozzle with 12wt% poly Acrylonitrile high-concentration solution, the other three parts are filled with 6wt% polyacrylonitrile low-concentration solution, and the nanofiber/microsphere composite membrane is prepared by synchronously combining electrospinning and electrostatic spraying technology. Using spunbonded nonwoven fabric as the receiving substrate, the whole spinning process is carried out in a closed space, the spinning voltage is 60KV, the drum speed is 100r/min, the distance between the nozzle and the drum is 15cm, and the nozzle traverse speed is 80cm/min. The liquid speed is 40mL/h, the ambient temperature is 25°C, the ambient humidity is 30%, and the spinning time is 30min;
第四步:在第三步得到的纳米纤维/纺粘非织造布材料上表面再盖一层非织造布,形成纺粘非织造布与纳米纤维相间排列的夹层结构,最后经过超声波粘合处理后得到静电纺纳米纤维空气过滤材料。Step 4: Cover the upper surface of the nanofiber/spunbonded nonwoven material obtained in the third step with a layer of nonwoven fabric to form a sandwich structure in which the spunbonded nonwoven fabric and nanofibers are arranged alternately, and finally undergo ultrasonic bonding Finally, the electrospun nanofiber air filter material is obtained.
所述纳米纤维空气过滤材料对数量中值直径为75nm颗粒的过滤效率可达99.91%,过滤阻力为102.8Pa。The filtration efficiency of the nanofiber air filter material to particles with a number median diameter of 75nm can reach 99.91%, and the filtration resistance is 102.8Pa.
实施例3Example 3
过滤材料为纺粘非织造布与纳米纤维相间排列的夹层结构,纳米纤维为静电纺纳米纤维/微球复合膜,其中静电纺纳米纤维/微球复合膜结构为:微球嵌入静电纺纳米纤维之间形成的三维立体空腔结构;其中纳米纤维直径为236nm;微球的粒径为631nm;静电纺纳米纤维/微球复合膜的克重为1.96g/m2。所用纺粘非织造布,其组成纤维直径为10μm,克重为30g/m2,纺粘非织造布初始过滤效率为0.1%。The filter material is a sandwich structure of spunbonded non-woven fabrics and nanofibers arranged alternately. The nanofibers are electrospun nanofiber/microsphere composite membranes. The structure of the electrospun nanofiber/microsphere composite membrane is: microspheres embedded in electrospun nanofibers The three-dimensional cavity structure formed between them; the diameter of the nanofiber is 236nm; the particle diameter of the microsphere is 631nm; the weight of the electrospun nanofiber/microsphere composite film is 1.96g/m 2 . The spunbonded nonwoven fabric used has a fiber diameter of 10 μm and a grammage of 30 g/m 2 , and the initial filtration efficiency of the spunbonded nonwoven fabric is 0.1%.
一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法,具体步骤为:A high-efficiency and low-resistance electrospun nanofiber air filter material and a batch preparation method, the specific steps are:
第一步:将聚氨酯颗粒置于真空干燥箱中,在110℃下真空干燥8小时;Step 1: Put the polyurethane particles in a vacuum drying oven and dry them under vacuum at 110°C for 8 hours;
第二步:将干燥后的聚氨酯颗粒溶于N,N-二甲基甲酰胺溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为35wt%的聚氨酯高浓度溶液;Step 2: dissolve the dried polyurethane particles in N,N-dimethylformamide solvent, stir on a magnetic stirrer for 12 hours, and prepare a high-concentration polyurethane solution with a mass fraction of 35 wt %;
将干燥后的聚氨酯颗粒溶于N,N-二甲基甲酰胺溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为20wt%的聚氨酯低浓度溶液;Dissolving the dried polyurethane particles in N,N-dimethylformamide solvent, stirring on a magnetic stirrer for 12 hours, and preparing a low-concentration polyurethane solution with a mass fraction of 20% by weight;
第三步:采用一种聚合物纤维批量化生产的静电纺丝装置(CN104593880A),使用多根金属丝作为静电纺丝喷头,使用聚四氟乙烯薄板将储液槽自中心处分为具有相同长度的两部分,使用供液装置,使储液槽左半部分注满35wt%的聚氨酯高浓度溶液,储液槽右半部分注满20wt%的聚氨酯低浓度溶液,通过静电纺丝与静电喷雾同步相结合技术,制备得到纳米纤维/微球复合膜。以纺粘非织造布为接收基材,整个纺丝过程在密闭的空间中进行,纺丝电压70KV,滚筒转速120r/min,喷头与滚筒间距离25cm,喷头横移速度100cm/min,供液速度80mL/h,环境温度27℃,环境湿度35%,纺丝时间25min;The third step: adopt an electrospinning device (CN104593880A) for mass production of polymer fibers, use a plurality of metal wires as the electrospinning nozzle, and use a polytetrafluoroethylene sheet to divide the liquid storage tank from the center to have the same length For the two parts, use the liquid supply device to fill the left half of the liquid storage tank with a high-concentration polyurethane solution of 35wt%, and fill the right half of the liquid storage tank with a low-concentration polyurethane solution of 20wt%, and synchronize it with electrostatic spraying through electrospinning Combining the technology, the nanofiber/microsphere composite membrane is prepared. Using spunbonded nonwoven fabric as the receiving substrate, the whole spinning process is carried out in a closed space, the spinning voltage is 70KV, the drum speed is 120r/min, the distance between the nozzle and the drum is 25cm, the nozzle traverse speed is 100cm/min, and the liquid supply The speed is 80mL/h, the ambient temperature is 27°C, the ambient humidity is 35%, and the spinning time is 25min;
第四步:在第三步得到的纳米纤维/纺粘非织造布材料上表面再盖一层非织造布,形成纺粘非织造布与纳米纤维相间排列的夹层结构,最后经过超声波粘合处理后得到静电纺纳米纤维空气过滤材料。Step 4: Cover the upper surface of the nanofiber/spunbonded nonwoven material obtained in the third step with a layer of nonwoven fabric to form a sandwich structure in which the spunbonded nonwoven fabric and nanofibers are arranged alternately, and finally undergo ultrasonic bonding Finally, the electrospun nanofiber air filter material is obtained.
所述纳米纤维空气过滤材料对数量中值直径为75nm颗粒的过滤效率可达99.26%,过滤阻力为76.3Pa。The filtration efficiency of the nanofiber air filter material to particles with a number median diameter of 75nm can reach 99.26%, and the filtration resistance is 76.3Pa.
实施例4Example 4
过滤材料为纺粘非织造布与纳米纤维相间排列的夹层结构,纳米纤维为静电纺纳米纤维/微球复合膜,其中静电纺纳米纤维/微球复合膜结构为:微球嵌入静电纺纳米纤维之间形成的三维立体空腔结构;其中纳米纤维直径为152nm;微球的粒径为670nm;静电纺纳米纤维/微球复合膜的克重为1.68g/m2。所用纺粘非织造布,其组成纤维直径为10μm,克重为35g/m2,纺粘非织造布初始过滤效率为0.2%。The filter material is a sandwich structure of spunbonded non-woven fabrics and nanofibers arranged alternately. The nanofibers are electrospun nanofiber/microsphere composite membranes. The structure of the electrospun nanofiber/microsphere composite membrane is: microspheres embedded in electrospun nanofibers The three-dimensional cavity structure formed between them; the diameter of the nanofiber is 152nm; the particle diameter of the microsphere is 670nm; the weight of the electrospun nanofiber/microsphere composite film is 1.68g/m 2 . The spunbonded nonwoven fabric used has a fiber diameter of 10 μm and a grammage of 35 g/m 2 , and the initial filtration efficiency of the spunbonded nonwoven fabric is 0.2%.
一种高效低阻静电纺纳米纤维空气过滤材料及批量化制备方法,具体步骤为:A high-efficiency and low-resistance electrospun nanofiber air filter material and a batch preparation method, the specific steps are:
第一步:将聚丙烯腈粉末置于真空干燥箱中,在70℃下真空干燥8小时;将聚偏氟乙烯粉末置于真空干燥箱中,在130℃下真空干燥8小时;The first step: place the polyacrylonitrile powder in a vacuum drying oven, and dry it in vacuum at 70°C for 8 hours; put the polyvinylidene fluoride powder in a vacuum drying oven, and dry it in vacuum at 130°C for 8 hours;
第二步:将干燥后的聚丙烯腈粉末溶于二甲基亚砜溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为10wt%的聚丙烯腈高浓度溶液;Step 2: dissolve the dried polyacrylonitrile powder in dimethyl sulfoxide solvent, stir on a magnetic stirrer for 12 hours, and prepare a high-concentration solution of polyacrylonitrile with a mass fraction of 10 wt %;
将干燥后的聚偏氟乙烯粉末溶于N,N-二甲基甲酰胺溶剂中,在磁力搅拌器上搅拌12小时,配成质量分数为6wt%的聚偏氟乙烯低浓度溶液;Dissolve the dried polyvinylidene fluoride powder in N,N-dimethylformamide solvent, stir on a magnetic stirrer for 12 hours, and prepare a low-concentration polyvinylidene fluoride solution with a mass fraction of 6 wt %;
第三步:采用一种聚合物纤维批量化生产的静电纺丝装置(CN104593880A),使用多根金属丝作为静电纺丝喷头,使用聚四氟乙烯薄板将储液槽分为具有相同长度的四部分,使用供液装置,使储液槽其中一部分注满10wt%的聚丙烯腈高浓度溶液,另外三部分注满6wt%的聚偏氟乙烯低浓度溶液,通过静电纺丝与静电喷雾同步相结合技术,制备得到纳米纤维/微球复合膜。以纺粘非织造布为接收基材,整个纺丝过程在密闭的空间中进行,纺丝电压55KV,滚筒转速140r/min,喷头与滚筒之间距离20cm,喷头横移速度60cm/min,供液速度30mL/h,环境温度25℃,环境湿度40%,纺丝时间30min;The third step: adopt an electrospinning device (CN104593880A) for mass production of polymer fibers, use a plurality of metal wires as the electrospinning nozzle, and use a polytetrafluoroethylene sheet to divide the liquid storage tank into four parts with the same length. Part, using a liquid supply device, so that one part of the liquid storage tank is filled with a 10wt% polyacrylonitrile high-concentration solution, and the other three parts are filled with a 6wt% polyvinylidene fluoride low-concentration solution, and the electrospinning and electrostatic spraying are synchronized. Combined with the technology, the nanofiber/microsphere composite membrane is prepared. Using spunbonded nonwoven fabric as the receiving substrate, the entire spinning process is carried out in a closed space, the spinning voltage is 55KV, the drum speed is 140r/min, the distance between the nozzle and the drum is 20cm, and the nozzle traverse speed is 60cm/min. The liquid speed is 30mL/h, the ambient temperature is 25°C, the ambient humidity is 40%, and the spinning time is 30min;
第四步:在第三步得到的纳米纤维/纺粘非织造布材料上表面再盖一层非织造布,形成纺粘非织造布与纳米纤维相间排列的夹层结构,最后经过超声波粘合处理后得到静电纺纳米纤维空气过滤材料。Step 4: Cover the upper surface of the nanofiber/spunbonded nonwoven material obtained in the third step with a layer of nonwoven fabric to form a sandwich structure in which the spunbonded nonwoven fabric and nanofibers are arranged alternately, and finally undergo ultrasonic bonding Finally, the electrospun nanofiber air filter material is obtained.
所述纳米纤维空气过滤材料对数量中值直径为75nm颗粒的过滤效率可达99.82%,过滤阻力为95.1Pa。The filtration efficiency of the nanofiber air filter material to particles with a number median diameter of 75nm can reach 99.82%, and the filtration resistance is 95.1Pa.
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