CN106235421A - The raw cigarette device of a kind of cavity adjustable type intelligent temperature control Nicotiana tabacum L. dry type low-temperature heat - Google Patents
The raw cigarette device of a kind of cavity adjustable type intelligent temperature control Nicotiana tabacum L. dry type low-temperature heat Download PDFInfo
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Abstract
一种腔体可调型智能温控烟草干式低温加热生烟装置,包括放置烟草的试验管,带有加热器出口的外壳,置于外壳内的控制电路,以及用于加热试验管的加热器;所述试验管独立于加热器有多种型号可以替换,主要用于进行烟草的盛放与烟雾的收集,试验管顶部设置有带中心孔的活塞盖子用于烟雾的检测;所述加热器包括加热腔,三路功率不同的陶瓷加热片,四路分布均匀的温度传感器以及包裹在加热丝外的导热绝缘层。本发明采用改进的PID算法进行温度分析控制,避免因为热惯性而引起的温度大幅度的上下波动起伏不定,并且采用三路陶瓷加热片均匀独立加热,一方面加热迅速,另一方面烟草利用率高,加热均匀,释放的烟雾均匀稳定。
An intelligent temperature-controlled tobacco dry-type low-temperature heating smoke generating device with an adjustable cavity, including a test tube for placing tobacco, a shell with a heater outlet, a control circuit placed in the shell, and a heater for heating the test tube The test tube is independent of the heater and has a variety of models that can be replaced. It is mainly used for holding tobacco and collecting smoke. The top of the test tube is provided with a piston cover with a central hole for smoke detection; the heating The device includes a heating chamber, three ceramic heating chips with different powers, four evenly distributed temperature sensors, and a thermally conductive insulating layer wrapped around the heating wire. The present invention adopts the improved PID algorithm to carry out temperature analysis and control, avoiding large fluctuations in temperature due to thermal inertia, and adopts three-way ceramic heating plates to heat evenly and independently. High, even heating, and the released smoke is even and stable.
Description
技术领域technical field
本发明涉及烟草加热领域,尤其是一种可以精确调节温度的用于干式加热烟草并收集所产生烟雾的腔体可调型智能温控干式低温加热生烟装置。The invention relates to the field of tobacco heating, in particular to a cavity-adjustable intelligent temperature-controlled dry-type low-temperature heating smoke-generating device for dry heating tobacco and collecting generated smoke, which can precisely adjust the temperature.
背景技术Background technique
近年来,随着传统烟草制品的销量在一些发达国家市场出现停滞甚至下降,以及许多国家公共场所禁烟力度的不断加大,新型烟草制品正在快速兴起。目前,新型烟草主要有3大类,无烟气烟草制品,低温卷烟,电子烟。其中,无烟气烟草制品是指未经燃烧过程并通过口腔或鼻腔吸食消费的烟草制品,从使用行为上来说,指的是非抽吸方式使用的烟草制品。无烟气烟草制品主要通过口含,吸吮,咀嚼烟草的方式向消费者提供满足感,包括口含烟,鼻烟,嚼烟等;低温卷烟外观与传统卷烟类似,在500摄氏度以下只加热不燃烧烟草,但可将满足感和部分烟草香味传递给消费者,这种加热不燃烧型卷烟减少了烟草高温燃烧裂解产生的有害成分,使主流烟气化学组分释放量大大降低。同时,与常规卷烟阴燃不同,它在抽吸间歇时烟丝处于非燃烧/非加热状态,因此侧流烟气和环境烟气也大幅度降低。按照加热源的不同,加热非燃烧型烟草制品可分为电加热型烟草制品、燃烧加热型烟草制品和理化反应加热型烟草制品;电子烟是将含有烟碱的溶液雾化,通过肺部吸收,使消费者获得类似吸食传统卷烟的满足感。与普通香烟相比,电子烟不含焦油、无一氧化碳、二氧化碳、氢氰酸、丙烯醛、砷、铅、汞等有害物质,所以不会对吸烟者造成任何伤害。另外,烟碱溶液经雾化后形成汽溶胶,汽溶胶在空气中迅速被稀释,而低密度汽溶胶很难再被吸收,也不会形成二手烟。因此,电子烟不会危及吸烟者的健康,同时也不会危害周围人的健康。新型烟草制品通常具有以下一些主要特征:一是不需要燃烧,极大减少因燃烧产生的焦油和有害成分,相比传统卷烟危害性较小;二是不会产生二手烟气,不会对公共环境产生影响,在一定程度上缓解了吸烟和公共场所禁烟的矛盾;三是能在一定程度上适应和满足消费者的生理需要。In recent years, as the sales of traditional tobacco products have stagnated or even declined in some developed countries, and the ban on smoking in public places in many countries has continued to increase, new tobacco products are emerging rapidly. At present, there are three main categories of new tobacco, smokeless tobacco products, low-temperature cigarettes, and electronic cigarettes. Among them, smokeless tobacco products refer to tobacco products that have not been burned and consumed through the oral or nasal cavity. From the perspective of use behavior, they refer to tobacco products that are used in a non-smoking manner. Smokeless tobacco products mainly provide consumers with a sense of satisfaction through sucking, sucking, and chewing tobacco, including snus, snuff, and chewing tobacco; low-temperature cigarettes are similar in appearance to traditional cigarettes, and only heat without burning below 500 degrees Celsius Tobacco, but can deliver satisfaction and part of the tobacco aroma to consumers. This heat-not-burn cigarette reduces the harmful components produced by high-temperature combustion and pyrolysis of tobacco, and greatly reduces the release of chemical components in mainstream smoke. At the same time, unlike the smoldering of conventional cigarettes, the shredded tobacco is in a non-burning/non-heating state during puffing intervals, so sidestream smoke and ambient smoke are also greatly reduced. According to different heating sources, heating non-combustion tobacco products can be divided into electric heating tobacco products, combustion heating tobacco products and physical and chemical reaction heating tobacco products; electronic cigarettes atomize a solution containing nicotine and absorb it through the lungs , so that consumers can obtain a sense of satisfaction similar to smoking traditional cigarettes. Compared with ordinary cigarettes, electronic cigarettes do not contain harmful substances such as tar, carbon monoxide, carbon dioxide, hydrocyanic acid, acrolein, arsenic, lead, mercury, etc., so they will not cause any harm to smokers. In addition, the nicotine solution forms an aerosol after being atomized, and the aerosol is rapidly diluted in the air, while the low-density aerosol is difficult to be absorbed again and will not form second-hand smoke. Therefore, e-cigarettes will not endanger the health of smokers, nor will they endanger the health of those around them. New tobacco products usually have the following main features: First, they do not need to be burned, which greatly reduces the tar and harmful components produced by burning, and are less harmful than traditional cigarettes; second, they do not produce second-hand smoke and will not harm the public. The impact of the environment has alleviated the contradiction between smoking and smoking bans in public places to a certain extent; the third is to adapt and meet the physiological needs of consumers to a certain extent.
新型烟草制品是烟草产业的新兴战略性产品,发展新型烟草制品是事关行业未来发展的重大战略性课题。随着新型烟草制品市场需求快速增长以及越来越多的烟草生产厂商致力于危害性更小的新型烟草制品的研发,作为具有代表性的新型烟草制品,只加热不燃烧型的低温卷烟开始逐渐受到越来越多的关注。然而,现有只加热不燃烧烟草的加热器一般采用单个热源加热,没有对外部热源进行分离且独立控制,同时对温度的测量也不太精确,还有不可调节的加热腔体对于所产生的烟雾没有合理、有效、方便的收集。New tobacco products are emerging strategic products of the tobacco industry, and the development of new tobacco products is a major strategic issue related to the future development of the industry. With the rapid growth of market demand for new tobacco products and more and more tobacco manufacturers committing to the research and development of less harmful new tobacco products, as a representative new tobacco product, heat-not-burn low-temperature cigarettes have begun to gradually received more and more attention. However, the existing heaters that only heat non-burning tobacco generally use a single heat source for heating, without separating and independently controlling the external heat source, and at the same time, the temperature measurement is not very accurate, and the non-adjustable heating chamber is not suitable for the generated heat. There is no reasonable, effective and convenient collection of smoke.
例如,在申请号为200820046934.9的中国专利文献中,公开了一种适合水烟筒使用的烟草加热装置,包括封闭外罩,电热元件和电源线,通过电源线接通外电源,加热电热丝从而加热烟草产生烟气。For example, in the Chinese patent document with application number 200820046934.9, a tobacco heating device suitable for use in a hookah is disclosed, including a closed outer cover, an electric heating element and a power cord, through which an external power supply is connected to heat the electric heating wire to heat the tobacco Produces fumes.
再例如,在申请号为201410822140.7的中国专利文献中,公开了一种烟草加热器,包括带有烟支插入口和气流进口的外壳,以及置于外壳内的控制电路和用于加热烟支的加热器,其中加热器包括加热体,包裹在加热体外的导热件,以及置于导热件外层的保温隔热件,在加热体上方有由导热件围成的加热腔,该设备通过使加热腔与烟支插入口相对从而采用加热后的气体来加热烟草制品,且工作温度范围在150℃到600℃之间。For another example, in the Chinese patent document with application number 201410822140.7, a tobacco heater is disclosed, which includes a casing with a cigarette insertion port and an airflow inlet, a control circuit placed in the casing and a device for heating cigarettes. Heater, wherein the heater includes a heating body, a heat conducting element wrapped around the heating body, and a thermal insulation element placed on the outer layer of the heat conducting element. There is a heating cavity surrounded by the heat conducting element above the heating body. The cavity is opposite to the cigarette insertion port so that the heated gas is used to heat the tobacco product, and the working temperature ranges from 150°C to 600°C.
由于加热温度存在较大的热惯性,导致在加热过程中实际温度会在设定温度处上下摆动从而使得加热腔内温度不稳定,前后阶段所产生的烟气不均匀。同时,外部热源分布不均匀且整体控制会而导致烟草加热不完全,烟草利用率较低。另外,烟草加热装置和所盛放烟草装置的一体化不便于对烟雾进行收集从而进行分析检测。Due to the large thermal inertia of the heating temperature, the actual temperature will swing up and down at the set temperature during the heating process, which makes the temperature in the heating chamber unstable, and the smoke generated in the front and rear stages is not uniform. At the same time, the uneven distribution of the external heat source and the overall control will lead to incomplete heating of the tobacco and a low utilization rate of the tobacco. In addition, the integration of the tobacco heating device and the tobacco containing device is inconvenient to collect the smoke for analysis and detection.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明目的在于提供一种腔体可调型智能温控烟草干式低温加热生烟装置,用于解决现有技术中烟草加热设备温度测量与控制精确性不高,加热不均匀且加热腔不可调节导致烟雾检测不方便的问题。In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide an intelligent temperature-controlled tobacco dry-type low-temperature heating smoke generating device with an adjustable cavity, which is used to solve the problem of temperature measurement and control accuracy of tobacco heating equipment in the prior art. Not high, uneven heating and non-adjustable heating chamber lead to inconvenient smoke detection problems.
为实现上述目的,本发明所采用的技术方案是:To achieve the above object, the technical solution adopted in the present invention is:
一种腔体可调型智能温控烟草干式低温加热生烟装置,包括外壳,外壳内设置有用于盛放烟草的圆柱状试验管、对试验管加热的加热器以及控制电路,试验管和加热器均与控制电路相连;其中,加热器包括顶部开口的圆柱体状加热腔,试验管设置在圆柱体状加热腔内,加热腔内设置有能够对试验管进行均匀加热的加热部件,加热部件由绝缘导热材料包裹;试验管顶部设置有活塞盖子,活塞盖子中心开设有一个中心孔,中心孔与试验管内部相连通。An intelligent temperature-controlled tobacco dry-type low-temperature heating smoke generating device with an adjustable cavity, including a casing, a cylindrical test tube for holding tobacco, a heater for heating the test tube, a control circuit, a test tube and a control circuit. The heaters are all connected to the control circuit; wherein, the heater includes a cylindrical heating chamber with an open top, the test tube is arranged in the cylindrical heating chamber, and the heating chamber is provided with a heating part capable of uniformly heating the test tube. The components are wrapped with insulating and heat-conducting materials; the top of the test tube is provided with a piston cover, and a central hole is opened in the center of the piston cover, and the center hole communicates with the inside of the test tube.
本发明进一步的改进在于,所述加热部件一端与电源相连,另一端与控制电路相连;所述加热部件和绝缘导热材料之间设置有若干温度传感器。A further improvement of the present invention is that one end of the heating component is connected to a power supply, and the other end is connected to a control circuit; several temperature sensors are arranged between the heating component and the insulating and heat-conducting material.
本发明进一步的改进在于,所述绝缘导热材料为云母或导热橡胶。A further improvement of the present invention lies in that the insulating and heat-conducting material is mica or heat-conducting rubber.
本发明进一步的改进在于,所述温度传感器为PT-100铂电阻,并且温度传感器与控制电路相连。A further improvement of the present invention is that the temperature sensor is a PT-100 platinum resistance, and the temperature sensor is connected with the control circuit.
本发明进一步的改进在于,所述加热部件设置在加热腔的内壁和底部;所述加热部件为加热丝或陶瓷加热片;其中,所述加热丝功率为100W、50W或50W。A further improvement of the present invention is that the heating component is arranged on the inner wall and bottom of the heating chamber; the heating component is a heating wire or a ceramic heating sheet; wherein, the power of the heating wire is 100W, 50W or 50W.
本发明进一步的改进在于,所述加热部件为陶瓷加热片时,加热腔内设置有用于对试验管加热的三路陶瓷加热片,分别为第一陶瓷加热片、第二陶瓷加热片以及第三陶瓷加热片,第一陶瓷加热片位于试验管的底部,第二陶瓷加热片以及第三陶瓷加热片设置在试验管的周围;加热腔与三路陶瓷加热片之间设置有用于包裹三路陶瓷加热片的第一绝缘导热材料和第二绝缘导热材料;第二陶瓷加热片以及第三陶瓷加热片由第一绝缘导热材料包裹,第一陶瓷加热片由第二绝缘导热材料包裹。A further improvement of the present invention is that when the heating component is a ceramic heating chip, three ceramic heating chips for heating the test tube are arranged in the heating chamber, which are respectively the first ceramic heating chip, the second ceramic heating chip and the third ceramic heating chip. Ceramic heating sheet, the first ceramic heating sheet is located at the bottom of the test tube, the second ceramic heating sheet and the third ceramic heating sheet are arranged around the test tube; between the heating chamber and the three-way ceramic heating sheet, there is a device for wrapping the three-way ceramic heater. The first insulating and heat-conducting material and the second insulating and heat-conducting material of the heating plate; the second ceramic heating plate and the third ceramic heating plate are wrapped by the first insulating and heat-conducting material, and the first ceramic heating plate is wrapped by the second insulating and heat-conducting material.
本发明进一步的改进在于,所述加热腔开口大小与试验管外径相同;所述加热腔外侧设置一层保温隔热绝缘材料将加热腔外壁包裹;所述试验管头部包裹一层绝缘隔热材料。The further improvement of the present invention is that the size of the opening of the heating chamber is the same as the outer diameter of the test tube; a layer of thermal insulation material is arranged outside the heating chamber to wrap the outer wall of the heating chamber; the head of the test tube is wrapped with a layer of insulating insulation hot material.
本发明进一步的改进在于,所述保温隔热绝缘材料为石棉、岩棉、硅酸铝纤维纸或陶瓷纤维纸;所述外壳上还有设置有与控制电路相连的显示单元、控制按键单元以及指示灯单元。The further improvement of the present invention is that the thermal insulation material is asbestos, rock wool, aluminum silicate fiber paper or ceramic fiber paper; the housing is also provided with a display unit connected to the control circuit, a control button unit and Light unit.
本发明进一步的改进在于,所述试验管和试验管顶部的活塞盖子均采用玻璃或紫铜制作。A further improvement of the present invention is that both the test tube and the piston cover on the top of the test tube are made of glass or copper.
本发明进一步的改进在于,所述外壳上还有电源开关外接220V交流电源;外壳内设置有用于对外壳内元件降温的电扇,并且电扇通过继电器与控制电路相连。The further improvement of the present invention lies in that there is a power switch on the casing to connect to an external 220V AC power supply; an electric fan for cooling the components in the casing is arranged inside the casing, and the electric fan is connected to the control circuit through a relay.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过在试验管一端设置一个中心开孔的活塞盖子,活塞盖子材料可与试验管保持一致,一方面可以直接通过活塞盖子上的中心孔分析烟雾样本,另一方面也可在加热完毕后取出试验管进行实验分析操作而不必移动整个实验装置,使得实验操作更加灵活方便。本发明采用嵌入式计算机系统作为温度智能控制中枢,设置四路反应灵敏的温度传感器对加热过程中的温度变化进行快速准确的检测与反馈,设置加热部件对温度控制进行精确的调节,通过增量型数字PID算法尽可能消除加热过程中所存在热惯性、温度上下波动以及加热不均匀等不利影响,从而实现精确测温以及精密控温。同时本发明采用独立于加热器的试验管盛放烟草,且试验管有多种型号可以替换,一方面试验管可以脱离实验装置进行烟雾化学成分检测,使得实验操作更加快速方便,另一方面要加热烟草的添加以及加热后烟草的清理也更加简单,方便。为了避免加热不均匀而导致烟草加热不完全的问题,在试验管与加热腔内壁加热片之间设置有导热性能极好的绝缘导热材料,不仅使得试验管与加热腔更加契合,热能传导效率更好同时也使得加热更加均匀,绝缘层对于加热片意外漏电等突发情况也有一定的安全防护保障。本发明结构简单,成本低廉,易于实验操作与加工制造。In the present invention, a piston cover with a central hole is arranged at one end of the test tube, and the material of the piston cover can be consistent with that of the test tube. On the one hand, the smoke sample can be directly analyzed through the central hole on the piston cover; The test tube can be taken out for experimental analysis operation without moving the whole experimental device, which makes the experimental operation more flexible and convenient. The present invention adopts an embedded computer system as the temperature intelligent control center, and sets four sensitive temperature sensors to quickly and accurately detect and feedback temperature changes in the heating process, and sets heating components to precisely adjust the temperature control. The advanced digital PID algorithm eliminates as much as possible the adverse effects of thermal inertia, temperature fluctuations and uneven heating during the heating process, so as to achieve accurate temperature measurement and precise temperature control. Simultaneously, the present invention adopts the test tube independent of the heater to hold the tobacco, and the test tube has various models that can be replaced. The addition of heated tobacco and the cleaning of heated tobacco are also simpler and more convenient. In order to avoid the problem of incomplete heating of tobacco caused by uneven heating, an insulating and heat-conducting material with excellent thermal conductivity is arranged between the test tube and the heating plate on the inner wall of the heating chamber, which not only makes the test tube and the heating chamber more compatible, but also improves the heat conduction efficiency. At the same time, it also makes the heating more uniform, and the insulating layer also has a certain degree of safety protection for emergencies such as accidental leakage of the heating plate. The invention has the advantages of simple structure, low cost and easy experimental operation and manufacturing.
进一步的,为了更加直观方便的观察温度的变化情况,设置四个数码管对应于四路高精度且灵敏的温度传感器,用于实时显示温度测量值,其中温度测量值精确到0.5℃。同时控制电路还设置有低电压检测单元,以及定时控制单元,以防加热时间过长而有可能导致的加热器损坏等问题,其中低电压检测单元主要作用是稳压,一旦供电单元出现故障,立即向控制单元报警以终止实验装置工作。而定时控制单元用以对加热过程计时,一旦超过所设置的工作时间上限,加热器自动停止工作直至重新启动。本发明还设有控制按键单元以及工作状态指示灯单元,有利于实验者对本发明的工作状态更好的把握与控制。Further, in order to observe the change of temperature more intuitively and conveniently, four nixie tubes are set corresponding to four high-precision and sensitive temperature sensors, which are used to display the temperature measurement value in real time, and the temperature measurement value is accurate to 0.5°C. At the same time, the control circuit is also equipped with a low-voltage detection unit and a timing control unit to prevent problems such as damage to the heater caused by excessive heating time. The main function of the low-voltage detection unit is to stabilize the voltage. Once the power supply unit fails, Immediately alarm the control unit to terminate the work of the experimental device. The timing control unit is used to time the heating process. Once the upper limit of the set working time is exceeded, the heater will automatically stop working until it is restarted. The present invention is also provided with a control button unit and a working status indicator unit, which is beneficial for experimenters to better grasp and control the working status of the present invention.
进一步的,所述试验管头部包裹一层绝缘隔热材料,方便手持,避免烧伤或烫伤同时也方便加入或取出烟草。控制电路通过分别控制三路陶瓷加热片对试验管加热,从而实现精确的温度调节与控制。Further, the head of the test tube is wrapped with a layer of insulating material, which is convenient to hold, avoids burns or scalds, and is also convenient for adding or taking out tobacco. The control circuit controls the heating of the test tube by separately controlling the three-way ceramic heating plate, so as to realize precise temperature regulation and control.
进一步的,试验管为导热材料玻璃或紫铜制作的圆柱形器件,在试验管与加热腔之间设置有一层导热性能极好的绝缘材料,在试验管上部有隔热材料陶瓷等材料包裹,同时试验管顶部设置有带有中心孔的活塞盖子;所述试验管独立于加热器,所以可以采用不同型号的试验管替换,用以盛放烟草以及收集烟雾。Further, the test tube is a cylindrical device made of heat-conducting material glass or red copper. A layer of insulating material with excellent thermal conductivity is arranged between the test tube and the heating chamber. The upper part of the test tube is wrapped with heat-insulating materials such as ceramics. At the same time The top of the test tube is provided with a piston cap with a central hole; the test tube is independent of the heater so that it can be replaced with a different type of test tube to hold the tobacco and collect the smoke.
进一步的,在试验管与加热腔之间设置有一层导热性能极好的第一绝缘导热材料和第二绝缘导热材料,一方面使得试验管与加热腔贴合更紧密以使得热能更有效的传递,加热更加快速均匀,同时也防止了局部出现加热温度过高的现象,另一方面也对于加热片漏电等突发情况进行了预防。Furthermore, a layer of first insulating and heat-conducting material and a second insulating and heat-conducting material with excellent thermal conductivity are arranged between the test tube and the heating chamber. On the one hand, the test tube and the heating chamber are more tightly bonded to enable more effective heat transfer. , the heating is more rapid and uniform, and at the same time, it also prevents the local heating temperature from being too high.
进一步的,三路陶瓷加热片均可加热到600℃左右,在加热腔底部放置一路陶瓷加热片,其余两路陶瓷加热片内嵌于加热腔中,均匀分布于试验管周围,确保试验管受热均匀,设置三路陶瓷加热片既可以对烟草充分加热,又保证了加热时间不会过长。Further, the three ceramic heaters can be heated to about 600°C. One ceramic heater is placed at the bottom of the heating chamber, and the other two ceramic heaters are embedded in the heating chamber and evenly distributed around the test tube to ensure that the test tube is heated. Evenly, the three-way ceramic heating sheet can not only fully heat the tobacco, but also ensure that the heating time will not be too long.
进一步的,活塞盖子大小与试验管紧密贴合,用于将试验管密封防止烟雾从边缘溢出,而活塞盖子上开设的中心孔使得对试验管内的烟雾样本进行检验更加方便。Further, the size of the piston cover closely fits the test tube, which is used to seal the test tube to prevent smoke from overflowing from the edge, and the central hole opened on the piston cover makes it more convenient to test the smoke samples in the test tube.
进一步的,设置若干温度传感器,用以检测试验管外壁不同部位的温度。Further, several temperature sensors are arranged to detect the temperature of different parts of the outer wall of the test tube.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明的所述加热器示意图。Fig. 2 is a schematic diagram of the heater of the present invention.
图3是本发明的控制电路示意图。Fig. 3 is a schematic diagram of the control circuit of the present invention.
图中,1为腔体可调型智能温控烟草干式低温加热生烟装置,10为试验管,101为活塞盖子,102为中心孔,103为绝缘隔热材料,11为外壳,12为控制电路,13为加热器,131为圆柱体状加热腔,132为第一绝缘导热材料,133为第二绝缘导热材料,134为第一陶瓷加热片,135为第二陶瓷加热片,136为第三陶瓷加热片,137为温度传感器,138为温度传感器,139为温度传感器,140为温度传感器,141为保温隔热绝缘材料,14为固态继电器,15为固态继电器,16为固态继电器,17为第一风扇,18为第二风扇,19为第三风扇,20为继电器,21为开关电源,22为电源开关,3-1为温度检测模块,3-2为继电器驱动模块,3-3为数码管显示模块,3-4为数据存储单元,3-5为控制按键单元,3-6为工作状态指示灯单元,3-7为显示驱动单元,3-8为嵌入式计算机系统。In the figure, 1 is an adjustable cavity intelligent temperature-controlled tobacco dry-type low-temperature heating smoke generating device, 10 is a test tube, 101 is a piston cover, 102 is a central hole, 103 is an insulating material, 11 is a casing, and 12 is a Control circuit, 13 is a heater, 131 is a cylindrical heating cavity, 132 is a first insulating and heat-conducting material, 133 is a second insulating and heat-conducting material, 134 is a first ceramic heating sheet, 135 is a second ceramic heating sheet, and 136 is a The third ceramic heater, 137 is a temperature sensor, 138 is a temperature sensor, 139 is a temperature sensor, 140 is a temperature sensor, 141 is a thermal insulation material, 14 is a solid state relay, 15 is a solid state relay, 16 is a solid state relay, 17 18 is the second fan, 19 is the third fan, 20 is a relay, 21 is a switching power supply, 22 is a power switch, 3-1 is a temperature detection module, 3-2 is a relay drive module, 3-3 3-4 is a data storage unit, 3-5 is a control button unit, 3-6 is a working status indicator unit, 3-7 is a display drive unit, and 3-8 is an embedded computer system.
具体实施方式detailed description
下面将结合本发明的附图,对本发明中的技术方案进行清楚,完整的描述。熟悉此技术的人士可以通过本说明书了解本发明的特点与功能。本说明书所附图中的比例,结构等仅用以配合说明书所述内容,但并非限定本发明实施的条件,所以没有技术上的实质意义,因此任何比例上的调节,结构上的修饰,在不影响本发明所能实现的功能和目的下,都应落在本发明所述的技术涵盖的范围之内。The technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Those who are familiar with this technology can understand the characteristics and functions of the present invention through this description. The proportions, structures, etc. in the drawings attached to this specification are only used to match the content described in the specification, but they do not limit the conditions for the implementation of the present invention, so they have no technical significance. As long as the functions and purposes that can be realized by the present invention are not affected, all should fall within the scope covered by the technology described in the present invention.
本发明公开的是一种腔体可调型智能温控烟草干式低温加热生烟装置,用于对烟草进行干式低温加热并且收集所产生的烟雾以进行进一步的检测,本发明的加热控制温度范围为10~500℃,并且温度精确度为0.5℃。The invention discloses an adjustable cavity intelligent temperature-controlled tobacco dry-type low-temperature heating smoke generating device, which is used for dry-type low-temperature heating of tobacco and collecting the generated smoke for further detection. The heating control of the invention The temperature range is 10-500°C, and the temperature accuracy is 0.5°C.
如图1以及图2所示,本发明是一种用于烟草加热并收集所产生烟雾的腔体可调型智能温控烟草干式低温加热生烟装置1,包括用于盛放烟草的试验管10,带有加热器出口的外壳11,置于外壳11内的控制电路12,以及用于加热试验管10的加热器13;其中,试验管10和加热器13均设置在外壳11内;试验管10顶部设置有活塞盖子101,试验管10和试验管10顶部的活塞盖子101均采用导热性能极高的玻璃或紫铜等金属材料制作而成,活塞盖子101中心开一个中心孔102与试验管10内部连通。活塞盖子101大小应与试验管10紧密贴合,用于将试验管10密封防止烟雾从边缘溢出,而所带有的中心孔102使得对试验管10内的烟雾样本进行检验更加方便,工作时,将活塞盖子101插入试验管10中并将中心孔102塞住,等到加热完毕用于烟雾成分等检测时候,检测仪器通过中心孔102开始检测分析烟雾样本。在试验管10头部包裹一层绝缘隔热材料103(例如陶瓷),方便手持,避免烧伤或烫伤,同时也方便加入或取出烟草。As shown in Figures 1 and 2, the present invention is an adjustable intelligent temperature-controlled tobacco dry-type low-temperature heating smoke generating device 1 for heating tobacco and collecting the generated smoke, including a test for holding tobacco Tube 10, a shell 11 with a heater outlet, a control circuit 12 placed in the shell 11, and a heater 13 for heating the test tube 10; wherein, the test tube 10 and the heater 13 are all arranged in the shell 11; The top of the test tube 10 is provided with a piston cover 101. Both the test tube 10 and the piston cover 101 at the top of the test tube 10 are made of metal materials such as glass or red copper with high thermal conductivity. The tube 10 communicates internally. The size of the piston cover 101 should fit closely with the test tube 10, and is used to seal the test tube 10 to prevent the smoke from overflowing from the edge, and the central hole 102 provided makes it more convenient to test the smoke sample in the test tube 10. Insert the piston cover 101 into the test tube 10 and plug the central hole 102. When the heating is completed for detection of smoke components, the detection instrument starts to detect and analyze the smoke sample through the central hole 102. Wrap a layer of insulating and heat-insulating material 103 (such as ceramics) on the head of the test tube 10, which is convenient to hold, avoids burns or scalds, and is also convenient for adding or taking out tobacco.
参见图2,工作时,试验管10盛放烟草后放入加热器13中进行加热操作,加热器13由采用绝缘导热材料制作成,包括顶部开口的圆柱体状加热腔131,加热腔131内设置有用于对试验管10进行均匀加热的加热部件,加热部件由绝缘导热材料包裹,加热部件一端与电源相连,另一端与控制电路12相连;所述加热部件和绝缘导热材料之间设置有温度传感器;其中,绝缘导热材料为云母或导热橡胶;温度传感器为PT-100铂电阻,并且温度传感器与控制电路12相连,加热部件设置在加热腔131的内壁和底部,所述加热部件为加热丝或陶瓷加热片;其中,所述加热丝功率为100W、50W或50W;所述的加热部件为陶瓷加热片时,加热部件包括三路陶瓷加热片,分别为第一陶瓷加热片134、第二陶瓷加热片135以及第三陶瓷加热片136,第一陶瓷加热片134位于试验管10的底部,第二陶瓷加热片135以及第三陶瓷加热片136设置在试验管10的周围。加热腔131与三路陶瓷加热片之间设置有用于包裹三路陶瓷加热片的第一绝缘导热材料132和第二绝缘导热材料133,具体的,第二陶瓷加热片135以及第三陶瓷加热片136由第一绝缘导热材料132包裹,第一陶瓷加热片134由第二绝缘导热材料133包裹。Referring to Fig. 2, during operation, the test tube 10 is put into the heater 13 for heating operation after containing the tobacco. The heater 13 is made of an insulating and heat-conducting material, and includes a cylindrical heating chamber 131 with an open top. A heating part is provided for uniformly heating the test tube 10, the heating part is wrapped by an insulating and heat-conducting material, one end of the heating part is connected to the power supply, and the other end is connected to the control circuit 12; a temperature is set between the heating part and the insulating and heat-conducting material Sensor; wherein, the insulating and heat-conducting material is mica or heat-conducting rubber; the temperature sensor is a PT-100 platinum resistor, and the temperature sensor is connected to the control circuit 12, and the heating component is arranged on the inner wall and the bottom of the heating cavity 131, and the heating component is a heating wire Or a ceramic heating chip; wherein, the power of the heating wire is 100W, 50W or 50W; when the heating component is a ceramic heating chip, the heating component includes three ceramic heating chips, which are respectively the first ceramic heating chip 134, the second ceramic heating chip The ceramic heating plate 135 and the third ceramic heating plate 136 , the first ceramic heating plate 134 is located at the bottom of the test tube 10 , the second ceramic heating plate 135 and the third ceramic heating plate 136 are arranged around the test tube 10 . A first insulating and heat-conducting material 132 and a second insulating and heat-conducting material 133 are arranged between the heating chamber 131 and the three-way ceramic heating piece, specifically, the second ceramic heating piece 135 and the third ceramic heating piece 136 is wrapped by the first insulating and heat-conducting material 132 , and the first ceramic heating chip 134 is wrapped by the second insulating and heat-conducting material 133 .
加热腔131开口大小恰好与试验管10外径相同,大小吻合,确保试验管10与加热腔131紧密贴合以使热能传导效率更高,在试验管10与加热腔131之间设置有一层导热性能极好的第一绝缘导热材料132和第二绝缘导热材料133,一方面使得试验管10与加热腔131贴合更紧密以使得加热更加快速均匀,同时也防止了局部出现加热温度过高的现象,另一方面也对于加热片漏电等突发情况进行了预防。其中,所述保温隔热绝缘材料141为石棉、岩棉、硅酸铝纤维纸或陶瓷纤维纸;所述外壳11上还有设置有与控制电路12相连的显示单元、控制按键单元以及指示灯单元。The size of the opening of the heating chamber 131 is just the same as the outer diameter of the test tube 10, and the size coincides to ensure that the test tube 10 and the heating chamber 131 fit closely to make the heat conduction efficiency higher. The first insulating and heat-conducting material 132 and the second insulating and heat-conducting material 133 with excellent performance, on the one hand, make the test tube 10 and the heating chamber 131 fit closer to make the heating more rapid and uniform, and at the same time prevent local heating temperature from being too high Phenomenon, on the other hand, it also prevents emergencies such as heating sheet leakage. Wherein, the thermal insulation material 141 is asbestos, rock wool, aluminum silicate fiber paper or ceramic fiber paper; the housing 11 is also provided with a display unit connected to the control circuit 12, a control button unit and an indicator light unit.
三路陶瓷加热片均可加热到600℃左右,在加热腔131底部放置一路陶瓷加热片,其余两路陶瓷加热片内嵌于加热腔131中,均匀分布于试验管10周围,确保试验管10受热均匀,设置三路陶瓷加热片既可以对烟草充分加热,又保证了加热时间不会过长。三路陶瓷加热片一端均连接控制开关与外部220V交流电源相连,另一端均连接固态继电器,具体的,第一陶瓷加热片134与第一固态继电器14相连,第二陶瓷加热片135与第二固态继电器15相连,第三陶瓷加热片136与第三固态继电器16相连,固态继电器分别与控制电路12相连,因此可以通过控制电路12对三路陶瓷加热片分别进行独立控制,并且采用保温隔热绝缘材料141将加热腔131外壁包裹,一方面对外壳11内部元器件进行保护,另一方面起一定程度的保温作用,防止热量溢散造成浪费,从而使得加热效率更高。在加热腔131内壁设置有四个温度传感器,分别为第一温度传感器137、第二温度传感器138、第三温度传感器139以及第四温度传感器140。这四个温度传感器从上向下依次设置在第二陶瓷加热片135和第三陶瓷加热片136之间,并且紧贴试验管10外壁的第一绝缘导热材料132;这四个温度传感器均为高灵敏度,高精确度,具有负温度系数的铂电阻PT-100,用以对试验管10温度实时探测与反馈,并且这四个温度传感器均接入控制电路12中,以便控制电路显示单元实时显示温度测量值与变化情况。The three ceramic heaters can be heated to about 600°C. One ceramic heater is placed at the bottom of the heating chamber 131, and the other two ceramic heaters are embedded in the heating chamber 131 and evenly distributed around the test tube 10 to ensure that the test tube 10 The heating is uniform, and the three-way ceramic heating sheet can not only fully heat the tobacco, but also ensure that the heating time will not be too long. One end of the three-way ceramic heating sheet is connected to the control switch and an external 220V AC power supply, and the other end is connected to a solid state relay. Specifically, the first ceramic heating sheet 134 is connected to the first solid state relay 14, and the second ceramic heating sheet 135 is connected to the second solid state relay. The solid-state relay 15 is connected, the third ceramic heater 136 is connected with the third solid-state relay 16, and the solid-state relay is connected with the control circuit 12 respectively, so the three-way ceramic heater can be controlled independently through the control circuit 12, and heat insulation is adopted The insulating material 141 wraps the outer wall of the heating chamber 131, on the one hand, it protects the internal components of the shell 11; Four temperature sensors are disposed on the inner wall of the heating chamber 131 , namely a first temperature sensor 137 , a second temperature sensor 138 , a third temperature sensor 139 and a fourth temperature sensor 140 . These four temperature sensors are successively arranged between the second ceramic heating plate 135 and the third ceramic heating plate 136 from top to bottom, and are close to the first insulating and heat-conducting material 132 of the outer wall of the test tube 10; these four temperature sensors are High-sensitivity, high-precision, platinum resistance PT-100 with a negative temperature coefficient is used for real-time detection and feedback of the temperature of the test tube 10, and these four temperature sensors are connected to the control circuit 12, so that the control circuit display unit can real-time Displays temperature measurements and changes.
本发明中盛放烟草的试验管有三种内径可选择,三种型号试验管外径相同,与加热腔所契合,内径由小到大共有三种型号可以更换。所述加热器由加热腔,三路功率不同的陶瓷加热片以及四路独立的温度传感器组成,加热腔是由导热绝缘材料制作而成的圆柱体状腔,其内腔与试验管大小相吻合,使得试验管可以紧密的插入加热腔中从而保证热能更有效的传递。三路功率不同的陶瓷加热片都内置于加热内腔中与试验管直接接触,一路置于加热腔底座,其余两路均匀交叉分布于试验管圆柱周围,陶瓷加热片内置通过一层绝缘导热性能好的材料与试验管接触,从而不仅保证了热能更加有效的传递,也确保了烟草受热均匀。四路温度传感器均匀分布于加热腔内壁,作为温度反馈与控制电路相连接。同时,外壳还设有外部电源接入插座,控制电路控制开关。In the present invention, there are three types of inner diameters for the test tubes containing tobacco to choose from. The outer diameters of the three types of test tubes are the same, which fit the heating chamber, and there are three types of inner diameters that can be replaced from small to large. The heater is composed of a heating chamber, three ceramic heating chips with different powers and four independent temperature sensors. The heating chamber is a cylindrical cavity made of thermally conductive insulating material, and its inner cavity matches the size of the test tube. , so that the test tube can be tightly inserted into the heating chamber to ensure more efficient transfer of heat energy. Three ceramic heaters with different powers are built into the heating cavity and directly contact the test tube, one is placed on the base of the heating chamber, and the other two channels are evenly distributed around the cylinder of the test tube. The built-in ceramic heater has a layer of insulation and thermal conductivity. The good material is in contact with the test tube, which not only ensures a more efficient transfer of heat energy, but also ensures that the tobacco is heated evenly. The four-way temperature sensors are evenly distributed on the inner wall of the heating chamber, and are connected with the control circuit as temperature feedback. At the same time, the shell is also provided with an external power supply access socket, and the control circuit controls the switch.
所述外壳11内置有三个风扇,分别为第一风扇17、第二风扇18以及第三风扇19,用于对外壳内各元件降温,三个风扇通过继电器20接入控制电路12中,由按钮控制风扇通断,因为采用手工控制风扇运行,所以由实验者自身决定风扇开始和运行的时间。并且上述外壳11上还有用以显示温度的显示模块,用以控制该加热装置工作的按钮模块以及显示工作状态的指示灯模块。The casing 11 has three built-in fans, namely the first fan 17, the second fan 18 and the third fan 19, which are used to cool down the components in the casing. The three fans are connected to the control circuit 12 through the relay 20, and are controlled by the button Control the on and off of the fan, because the fan is manually controlled, so the experimenter himself decides when the fan starts and runs. In addition, there is a display module for displaying the temperature, a button module for controlling the operation of the heating device, and an indicator module for displaying the working state on the above-mentioned casing 11 .
该低温加热生烟装置采用外接220V交流电源进行工作,采用开关电源21对电源转换用以对控制电路12和三个风扇的供电,而加热器13一端通过电源开关22外接220V交流电源,另一端通过三个固态继电器接入控制电路12中。The low-temperature heating and smoke generating device uses an external 220V AC power supply to work, and uses a switching power supply 21 to convert the power supply to supply power to the control circuit 12 and three fans. One end of the heater 13 is connected to an external 220V AC power supply through the power switch 22, and the other end It is connected to the control circuit 12 through three solid state relays.
如图3所示,上述置于外壳内的控制电路12采用嵌入式计算机系统3-8作为控制中枢来实现对温度的智能控制,主要控制对象包括:温度检测模块3-1,继电器驱动模块3-2,数码管显示模块3-3,数据存储单元3-4,控制按键单元3-5以及工作状态指示灯单元3-6。As shown in Figure 3, the above-mentioned control circuit 12 placed in the casing adopts the embedded computer system 3-8 as the control center to realize intelligent control of temperature, and the main control objects include: temperature detection module 3-1, relay drive module 3 -2, a digital tube display module 3-3, a data storage unit 3-4, a control button unit 3-5 and a working status indicator unit 3-6.
具体工作流程如下:首先通过控制开关给控制电路12以及其他外部设备接通电源,四路高精度、高灵敏度温度传感器铂电阻PT-100(即温度检测模块3-1)检测当前加热腔131温度,通过14位A/D转换器将温度信息转化为数字信息传入嵌入式计算机系统,而嵌入式计算机系统通过接收到的数字信息控制显示驱动单元3-7实现当前温度信息的显示,然后实验者通过控制按键设定预期要达到的温度值,嵌入式计算机系统接收到设定值,通过增量型数字PID算法进行分析后通过控制继电器驱动单元3-2实现对三路陶瓷加热片以及风扇工作的控制,进行快速精确的温度调节控制。同时工作状态指示灯单元3-6实时反映当前实验装置所处的工作状态,显示单元3-3也会实时显示当前加热腔内部的温度变化。而且,控制电路12还包括有低电压检测单元,以及定时控制单元,以防加热时间过长而有可能导致的加热器损坏等问题,其中低电压检测单元主要作用是稳压,一旦供电单元出现故障,立即向控制单元报警以终止实验装置工作状态恢复待机状态。为了防止加热时间过长可能导致加热器损坏等安全隐患,上述控制电路12加入了定时检测功能,当加热器13开始加热工作时,开始计时并通过数码管显示单元3-3显示当前加热所用时间,一旦超过所设定的实验设备正常工作的时间上限,即视为异常工作状态,嵌入式计算机系统就会自动令三路陶瓷加热片停止工作,整个系统恢复待机状态。The specific working process is as follows: first, the control circuit 12 and other external devices are powered on through the control switch, and the four-way high-precision, high-sensitivity temperature sensor platinum resistance PT-100 (ie, the temperature detection module 3-1) detects the current temperature of the heating chamber 131 , through the 14-bit A/D converter, the temperature information is converted into digital information and transmitted to the embedded computer system, and the embedded computer system controls the display drive unit 3-7 to realize the display of the current temperature information through the received digital information, and then the experiment The operator sets the expected temperature value through the control buttons, and the embedded computer system receives the set value, analyzes it through the incremental digital PID algorithm, and then controls the relay drive unit 3-2 to realize the control of the three-way ceramic heater and the fan. Work control, fast and precise temperature adjustment control. At the same time, the working state indicator unit 3-6 reflects the current working state of the experimental device in real time, and the display unit 3-3 also displays the current temperature change inside the heating chamber in real time. Moreover, the control circuit 12 also includes a low-voltage detection unit and a timing control unit to prevent problems such as damage to the heater caused by excessive heating time. The main function of the low-voltage detection unit is to stabilize the voltage. If there is a failure, immediately report to the control unit to terminate the working state of the experimental device and return to the standby state. In order to prevent safety hazards such as damage to the heater that may be caused by excessive heating time, the above-mentioned control circuit 12 has added a timing detection function. When the heater 13 starts heating, it will start timing and display the current heating time through the digital tube display unit 3-3. Once the upper limit of the normal working time of the experimental equipment is exceeded, it is regarded as an abnormal working state, and the embedded computer system will automatically stop the three-way ceramic heating chip, and the whole system will return to the standby state.
所述增量型数字PID算法,即采用离散化方法,根据采样时刻的偏差值通过公式计算获得控制量,从而实现控制,具体公式如下:The incremental digital PID algorithm, that is, adopts a discretization method, calculates and obtains the control amount according to the deviation value at the sampling time through a formula, so as to realize control, and the specific formula is as follows:
Δu(k)=u(k)-u(k-1)=Kp[e(k)-e(k-1)]+KIe(k)+KD[e(k)-2e(k-1)+e(k-2)]Δu(k)=u(k)-u(k-1)=K p [e(k)-e(k-1)]+K I e(k)+K D [e(k)-2e( k-1)+e(k-2)]
其中:k为取样信号,取值为0,1,2,…;Among them: k is the sampling signal, the value is 0, 1, 2, ...;
e(k)为第k次取样的偏差值,e(k-1)为第k-1次的取样偏差值;e(k) is the deviation value of the kth sampling, and e(k-1) is the sampling deviation value of the k-1th time;
u(k)为PID控制器的第k次输出值;u(k) is the kth output value of the PID controller;
Kp为比例系数,KI为积分系数,KD为微分系数;K p is a proportional coefficient, K I is an integral coefficient, and K D is a differential coefficient;
Δu(k)为第k次相对于第k-1次的控制量的增量。Δu(k) is the increment of the control amount of the kth time relative to the k-1th time.
具体实现过程为:控制系统每隔100ms通过PT-100铂电阻温度传感器检测一次当前温度值,然后每隔500ms进行一次增量型PID计算,通过实时温度变化以及所设置的目标温度计算得到温度控制增量,然后通过嵌入式控制中枢分析处理,实现温度的精确调节。最后,所采用的Kp=2.0,KI=3.0,KD=2.0。The specific implementation process is: the control system detects the current temperature value through the PT-100 platinum resistance temperature sensor every 100ms, and then performs an incremental PID calculation every 500ms, and obtains temperature control through real-time temperature change and the set target temperature calculation The increment is then analyzed and processed by the embedded control center to achieve precise temperature adjustment. Finally, Kp = 2.0, K I = 3.0, and K D = 2.0 were used.
本发明所提出的这种腔体可调型智能温控烟草干式低温加热生烟装置采用独立于加热器的可替换的不同型号的试验管实现烟草的盛放与烟雾的收集,通过三个分布均匀且独立工作的陶瓷加热片对试验管均匀加热,精确调节控制温度,有效对烟草进行均匀,迅速的加热。并且采用四个温度传感器实现温度的实时反馈及显示。所以,本发明有效的克服了现有烟草加热装置的种种缺点,从而具有更高的使用价值。The cavity-adjustable intelligent temperature-controlled tobacco dry-type low-temperature heating smoke-generating device proposed by the present invention uses replaceable test tubes of different types independent of the heater to realize the storage of tobacco and the collection of smoke. Evenly distributed and independently working ceramic heating plates heat the test tube evenly, precisely adjust and control the temperature, and effectively heat the tobacco evenly and rapidly. And four temperature sensors are used to realize real-time feedback and display of temperature. Therefore, the present invention effectively overcomes various shortcomings of existing tobacco heating devices, thereby having higher use value.
上述仅为示例性的说明本发明的原理及功能作用,而非用于限制本发明。希望任何熟悉此技术的人士都不可违背本发明的精神及范畴下,进行修饰或改变,仍应由本发明的权利要求所覆盖。The foregoing is merely an exemplary description of the principles and functional effects of the present invention, and is not intended to limit the present invention. It is hoped that any person familiar with the technology will not deviate from the spirit and scope of the present invention to make modifications or changes, which should still be covered by the claims of the present invention.
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CN110859327A (en) * | 2018-08-08 | 2020-03-06 | 北京航天雷特机电工程有限公司 | Electronic cigarette and control method thereof |
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CN112839535A (en) * | 2018-10-12 | 2021-05-25 | Jt国际股份公司 | Aerosol generating device and heating cavity thereof |
CN109222248A (en) * | 2018-10-16 | 2019-01-18 | 江西中烟工业有限责任公司 | A kind of device for cigarette heating |
CN111067140A (en) * | 2018-10-18 | 2020-04-28 | 湖南中烟工业有限责任公司 | A low temperature smoke working control circuit |
CN110030584A (en) * | 2019-04-11 | 2019-07-19 | 北华大学 | The electric heating of a kind of adjustable wind and real-time display temperature is glowed furnace |
CN110030584B (en) * | 2019-04-11 | 2020-07-31 | 北华大学 | An electric heating smoldering furnace with adjustable wind power and real-time temperature display |
CN110063527A (en) * | 2019-05-27 | 2019-07-30 | 江南大学 | A kind of cigarette heater to be radiated by circuit control |
CN110063527B (en) * | 2019-05-27 | 2020-09-04 | 江南大学 | A cigarette heater whose heat dissipation is controlled by a circuit |
JP2022547848A (en) * | 2019-09-09 | 2022-11-16 | 湖北中烟工業有限責任公司 | Heater and electric heating system using this heater |
CN111184271A (en) * | 2020-02-15 | 2020-05-22 | 天津工业大学 | A device and method for testing the cooling performance of tobacco mouthpieces |
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