CN106222843B - The preparation method of gradual change colour cowboy - Google Patents
The preparation method of gradual change colour cowboy Download PDFInfo
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- CN106222843B CN106222843B CN201610677981.2A CN201610677981A CN106222843B CN 106222843 B CN106222843 B CN 106222843B CN 201610677981 A CN201610677981 A CN 201610677981A CN 106222843 B CN106222843 B CN 106222843B
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- 230000008859 change Effects 0.000 title claims description 5
- 238000002360 preparation method Methods 0.000 title claims 2
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 claims abstract description 17
- 235000000177 Indigofera tinctoria Nutrition 0.000 claims abstract description 15
- 229940097275 indigo Drugs 0.000 claims abstract description 15
- 238000004043 dyeing Methods 0.000 claims abstract description 10
- 238000009941 weaving Methods 0.000 claims abstract description 5
- 239000000975 dye Substances 0.000 claims description 15
- 239000007844 bleaching agent Substances 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 102000004190 Enzymes Human genes 0.000 claims description 2
- 108090000790 Enzymes Proteins 0.000 claims description 2
- 238000005488 sandblasting Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 12
- 239000004744 fabric Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000009161 Espostoa lanata Nutrition 0.000 abstract description 4
- 240000001624 Espostoa lanata Species 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000005406 washing Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 239000000985 reactive dye Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
- Woven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了渐变彩色牛仔的制作方法,包含有以下步骤并依次执行,步骤S1,提供纯棉棉团;步骤S2,制得筒纱;步骤S3,染色筒纱;步骤S4,形成经纱;步骤S5,靛蓝经纱;以及,步骤S6,穿综后与纬纱织造。本发明的优点在于:提供一种新的牛仔布料制作方法。
The invention discloses a method for making gradient colored denim, which comprises the following steps, which are executed in sequence: step S1, providing pure cotton balls; step S2, preparing bobbins; step S3, dyeing bobbins; step S4, forming warp yarns; S5, indigo warp yarn; and, step S6, weaving with weft yarn after drawing in the harness. The invention has the advantages of providing a new denim fabric manufacturing method.
Description
技术领域technical field
本发明涉及布料纺织领域,尤其涉及渐变彩色牛仔的制作方法。The invention relates to the field of cloth weaving, in particular to a method for making gradient colored denim.
背景技术Background technique
牛仔布是一种较粗厚的色织经面斜纹棉布。经纱颜色深,一般为靛蓝色,而纬纱颜色浅,一般为浅灰或煮练后的本白纱。样式较为单一,缺乏新意,较为传统。鉴此,有业者对牛仔布进行了诸多的改进方案。Denim is a thicker yarn-dyed warp-faced cotton twill. The warp yarn is dark in color, usually indigo blue, while the weft yarn is light in color, usually light gray or boiled white yarn. The style is relatively single, lacks new ideas, and is relatively traditional. In view of this, the industry has carried out many improvement schemes to denim.
中国发明专利申请CN1212172A公开的“带有浅色冰纹牛仔布的制作方法”,是直接在牛仔布上用染料制作图案,然后封蜡,再将其置于需要的底色染料中染色,在这个过程中再制作出带有浅色冰纹的图案,使制成品色泽鲜艳、带有浅色靓丽的冰纹图案。缺点在于,封蜡过程较为繁琐且蜡本身对人体皮肤可能会有影响。Chinese invention patent application CN1212172A discloses "the making method with light-colored ice pattern denim", is to directly make patterns with dyes on the denim, then seal the wax, and then place it in the required base color dye for dyeing. In this process, a pattern with light-colored ice patterns is produced, so that the finished product is bright in color and has a light-colored and beautiful ice pattern. The disadvantage is that the wax sealing process is cumbersome and the wax itself may have an impact on human skin.
中国发明专利申请 CN104068538A公开的“一种保暖型荧光牛仔面料” ,其形成绒布层在内,牛仔布位于中间,荧光面料层在外的三明治层状结构。缺点在于:荧光面料容易脱落。Chinese invention patent application CN104068538A discloses "a warm-keeping fluorescent denim fabric", which forms a sandwich layer structure in which the fleece layer is inside, the denim is in the middle, and the fluorescent fabric layer is outside. The disadvantage is that the fluorescent fabric is easy to fall off.
发明内容Contents of the invention
本发明的目的在于克服现有技术中色彩图案多样性的改进方案不甚完善的问题,提供一种新型的渐变彩色牛仔的制作方法。The purpose of the present invention is to overcome the problem that the improvement scheme of the diversity of color patterns in the prior art is not perfect, and to provide a new method for making denim with gradient colors.
为了实现这一目的,本发明的技术方案如下:渐变彩色牛仔的制作方法,其特征在于,包含有以下步骤并依次执行,In order to achieve this goal, the technical solution of the present invention is as follows: the method for making gradient colored jeans is characterized in that it comprises the following steps and is executed sequentially,
步骤S1,提供纯棉棉团;Step S1, providing pure cotton balls;
步骤S2,制得筒纱;Step S2, making bobbins;
步骤S3,染色筒纱;Step S3, dyeing the bobbins;
步骤S4,形成经纱;Step S4, forming a warp;
步骤S5,靛蓝经纱;以及,Step S5, indigo warp yarn; and,
步骤S6,穿综后与纬纱织造。Step S6, weaving with weft after drawing in the heald.
作为渐变彩色牛仔的制作方法的优选方案,步骤S3中,染色所用的染料系采用耐漂白剂的染料。As a preferred solution of the method for making gradient colored denim, in step S3, dyes used for dyeing are bleach-resistant dyes.
作为渐变彩色牛仔的制作方法的优选方案,耐漂白剂的染料系士林染料或其他类同的活性染料。As a preferred solution of the method for making gradient colored denim, the dyes resistant to bleaching agents are Shihlin dyes or other similar reactive dyes.
作为渐变彩色牛仔的制作方法的优选方案,步骤S4中,经轴所用的纱线系从筒纱中获取,经纱的密度系根据牛仔布成品的要求,整经并轴,确保各纱线相互平行紧密地排列。As an optimal solution for the production method of gradient color denim, in step S4, the yarn used for the warp beam is obtained from the bobbin, and the density of the warp yarn is warped and paralleled according to the requirements of the denim finished product to ensure that the yarns are parallel to each other. closely arranged.
作为渐变彩色牛仔的制作方法的优选方案,步骤S5中,通过靛蓝浆染联合机上染牛仔靛蓝。As a preferred solution of the method for making gradient colored denim, in step S5, the denim is dyed with indigo on the indigo sizing and dyeing machine.
与现有技术相比,本发明的优点至少在于:提供一种新的牛仔布料制作方法。随着水洗的次数增多或服装厂家的常规加工,布料从传统的靛蓝素色渐变成带有彩色,给人新奇的感觉。Compared with the prior art, the present invention has at least the advantage of providing a new denim fabric manufacturing method. With the increase in the number of washings or the routine processing of garment manufacturers, the fabric will gradually change from the traditional indigo plain color to colored, giving people a novel feeling.
附图说明Description of drawings
图1为本发明一实施例的流程图。图2为本发明一实施例中步骤1至步骤3的操作示意图。Fig. 1 is a flowchart of an embodiment of the present invention. FIG. 2 is a schematic diagram of the operation of steps 1 to 3 in an embodiment of the present invention.
具体实施方式Detailed ways
下面通过具体的实施方式结合附图对本发明作进一步详细说明。The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.
请参见图1和2,图中所示的是渐变彩色牛仔的制作方法。具体的制作方法流程如下:Please refer to Figures 1 and 2, which show the method of making gradient colored denim. The specific production method flow is as follows:
步骤S1,提供纯棉棉团(现有技术中的常规步骤)。Step S1, providing pure cotton balls (a conventional step in the prior art).
步骤S2,制得筒纱(现有技术中的常规步骤)。由纯棉棉团中抽取棉线,利用加工设备卷绕成一组组筒纱,以备后用。筒纱的组数系根据实际加工情况而定。对于大规模加工,则筒纱的组数适量增多。而对于小规模加工,则筒纱的组数适当减少。为了较为简单且清楚地叙述本实施例,本实施例中筒纱的数量为两组。Step S2, preparing bobbins (a conventional step in the prior art). Cotton threads are extracted from pure cotton balls and wound into groups of bobbins by processing equipment for later use. The number of groups of bobbins depends on the actual processing conditions. For large-scale processing, the number of groups of bobbins should be increased appropriately. For small-scale processing, the number of groups of bobbins should be appropriately reduced. In order to describe this embodiment simply and clearly, the number of bobbins in this embodiment is two groups.
步骤S3,染色筒纱,使筒纱变为彩色筒纱。本实施例中,选取其中一组染红色,得到红色筒纱。选取另一组染蓝色,得到蓝色筒纱。染色所用的染料系采用耐漂白剂的染料(比如,士林染料或其他类同的活性染料),防止经清洗漂白后褪色。Step S3, dyeing the package yarn to make the package yarn into a colored package yarn. In this embodiment, one of the groups is selected to be dyed red to obtain red bobbins. Choose another group to dye blue to get blue bobbin yarn. The dyes used for dyeing are bleach-resistant dyes (such as Shihlin dyes or other similar reactive dyes) to prevent fading after washing and bleaching.
步骤S4,形成经纱。经轴所用的纱线系分别从红色筒纱和/或蓝色筒纱中获取,藉此经纱系彩色结构(红蓝条子、全部红色或全部蓝色)。经纱的密度系根据牛仔布成品的要求,整经并轴,确保各纱线相互平行紧密地排列。在整经的过程中,经纱要保持适当的张力和弹性且保持整个经纱的一致性。此外,经纱排列密度要均匀,平整,不能有凹凸或稀疏不均现象。需要补充地,这里的经纱不是指单根纱线,而是由复数根纱线整体组成,是一个面的概念,而不是一根线。Step S4, forming warp yarns. The yarns used for the warp beams are taken from red and/or blue cones, respectively, whereby the warp yarns are colored structures (red and blue sliver, all red or all blue). The density of the warp is based on the requirements of the denim finished product, and the warp is paralleled to ensure that the yarns are closely arranged in parallel with each other. During the warping process, the warp yarn should maintain proper tension and elasticity and maintain the consistency of the whole warp yarn. In addition, the warp yarn arrangement density should be uniform and smooth, without unevenness or unevenness. It needs to be added that the warp yarn here does not refer to a single yarn, but is composed of multiple yarns as a whole, which is a concept of a surface rather than a thread.
步骤S5,靛蓝经纱。将经轴通过靛蓝浆染联合机上染牛仔靛蓝,牛仔靛蓝完全覆盖经纱的彩色结构。Step S5, indigo warp. The warp beam is dyed denim indigo through the indigo sizing and dyeing machine, and the denim indigo completely covers the colored structure of the warp yarn.
步骤S6,穿综后与纬纱织造(现有技术中的常规步骤)。织造好的牛仔布同普通牛仔一样通过防缩定型等后处理后出厂。Step S6, weaving with weft after drafting (a conventional step in the prior art). The woven denim is processed by post-shrinkage setting and other post-treatments like ordinary denim before leaving the factory.
当用此牛仔布做成服装或其他成品,并经常规牛仔漂洗、酵素洗或喷砂等后加工后,原先被靛蓝覆盖的红色和蓝色会随着靛蓝色的逐渐褪去而渐渐显露出来。整件牛仔成品随着水洗次数的增多,会由一般常规素色牛仔渐渐变成彩色条子或全部彩色的成品,给人新奇和变化感,更给牛仔产品增加一种全新的品种。When this denim is used to make clothing or other finished products, and after conventional denim rinsing, enzyme washing or sandblasting, the red and blue colors that were originally covered by indigo will gradually appear as the indigo fades away. As the number of washing times increases, the whole denim product will gradually change from ordinary plain denim to colored strips or all-color finished products, giving people a sense of novelty and change, and adding a new variety to denim products.
以上仅表达了本发明的实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above only expresses the embodiment of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the scope of the patent for the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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Citations (5)
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CN101063246A (en) * | 2006-04-25 | 2007-10-31 | 王俊平 | Manufacturing method of multidimensional elastic force jean |
CN101063245A (en) * | 2006-04-25 | 2007-10-31 | 王俊平 | Manufacturing method of colored woven jean |
CN101270527A (en) * | 2008-03-21 | 2008-09-24 | 五邑大学 | Manufacturing process of siro yarn denim fabric |
CN102808271A (en) * | 2012-08-30 | 2012-12-05 | 宜兴乐威牛仔布有限公司 | Denim with functions of moisture absorption and perspiration elimination and manufacturing method thereof |
CN103696085A (en) * | 2013-12-16 | 2014-04-02 | 江苏波波熊纺织品有限公司 | Jean fabric and production method thereof |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101063246A (en) * | 2006-04-25 | 2007-10-31 | 王俊平 | Manufacturing method of multidimensional elastic force jean |
CN101063245A (en) * | 2006-04-25 | 2007-10-31 | 王俊平 | Manufacturing method of colored woven jean |
CN101270527A (en) * | 2008-03-21 | 2008-09-24 | 五邑大学 | Manufacturing process of siro yarn denim fabric |
CN102808271A (en) * | 2012-08-30 | 2012-12-05 | 宜兴乐威牛仔布有限公司 | Denim with functions of moisture absorption and perspiration elimination and manufacturing method thereof |
CN103696085A (en) * | 2013-12-16 | 2014-04-02 | 江苏波波熊纺织品有限公司 | Jean fabric and production method thereof |
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Effective date of registration: 20241106 Address after: Room 1203, No. 360 Luochuan East Road, Jing'an District, Shanghai 200072 Patentee after: Su Qingqing Country or region after: China Address before: Room 131, Zone A, 3rd Floor, No. 710 Changping Road, Jing'an District, Shanghai 200041 Patentee before: SHANGHAI HANSHIN CLOTHING IMPORT & EXPORT CO.,LTD. Country or region before: China |