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CN106192974A - The Apparatus and method for that a kind of sludge solidification processes - Google Patents

The Apparatus and method for that a kind of sludge solidification processes Download PDF

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Publication number
CN106192974A
CN106192974A CN201610761599.XA CN201610761599A CN106192974A CN 106192974 A CN106192974 A CN 106192974A CN 201610761599 A CN201610761599 A CN 201610761599A CN 106192974 A CN106192974 A CN 106192974A
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Prior art keywords
firming agent
sludge
processes
forcing
sludge solidification
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CN201610761599.XA
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CN106192974B (en
Inventor
刘晓军
李佑广
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Tianjin Heng Ji Sheng Technology Co Ltd
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Tianjin Heng Ji Sheng Technology Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Agronomy & Crop Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Soil Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention relates to a kind of sludge treatment technical field, the Apparatus and method for processed particularly to a kind of sludge solidification.Its device structure includes firming agent storage tank and water tank, firming agent storage tank and water tank connect jointly firming agent blender, described firming agent blender connects sludge solidifying mixer by the pipeline with force (forcing) pump, firming agent discharge outlet on described sludge solidifying mixer is provided with pressure transducer, described pressure transducer electrical connection force (forcing) pump controller, the described force (forcing) pump described in the electrical connection of force (forcing) pump controller.The Apparatus and method for that a kind of sludge solidification of the present invention processes, uses the induration not only bearing strength height that this Apparatus and method for is formed, and can stand the immersion of sea water or river lake water and wash away;Original position sludge material carrying out consolidation utilize, it is not necessary to transport outward the landfill extruding of a large amount of mountains skin stone materials, this is it is avoided that the stone that cuts into a mountain brokenly to the destruction of environment and squeezes the secondary pollution caused of becoming silted up, and compared with using traditional cement material, Master Cost to reduce by more than 70%.

Description

The Apparatus and method for that a kind of sludge solidification processes
Technical field
The present invention relates to a kind of sludge treatment technical field, the Apparatus and method for processed particularly to a kind of sludge solidification.
Background technology
Employing processes traditionally blowing-filling sludge and the method for processing foundation of auger ground mainly have draining concretion method, broken Stone (sand) stake displacement method, Deep Mixing Method etc..Rubble (sand) stake displacement method and Deep Mixing Method construction costs all compare high Expensive, be not suitable for large area and use.The processing method widely applied traditionally is draining concretion method: according to different loading draining shapes Formula, discharging consolidation mainly has preloading, vacuum method, vacuum well-point dewatering method, vacuum electroosmosis precipitation to combine low-yield Heavy-tamping method and low position vacuum preloading method.
Now two kinds of conventional traditional reclaimed ground treatment technologies are briefly outlined below:
1, vacuum method
Vacuum method is to set on sand bedding course and vertical drainage channel base, closing membrane is closed be reinforced soft The weak soil body, and formation vacuum of bleeding so that in this sand bedding course and drainage channel, produce negative pressure.Consolidation is produced under this suction function Pressure, makes soil body pore water discharge the foundation reinforcement method of soil solidifying continually.Vacuum method design refers to Mark requires: the vacuum under vacuum preloading film is not less than 80KPa.Vacuum preloading applies in general to Muddy Bottoms soft clay foundation.Very The empty general water discharge time of preconsolidation measure longer (about 90 180 days), disposes groundwork bearing capacity typically 60 80KPa.Technique of soft soil foundation treatment requires that blowing-filling sludge surface, through long period dry in the sun (6 December), can allow personnel and board-plugging device exist On it, operation can go into operation, and need to buy technique sand bedding course thick more than 1 meter.Time length, low bearing capacity are its greatest problem, vacuum Precompressed is finished groundwork bearing capacity and is not reached technology requirement, and constructing roadbed also need fills out 1 meter of thick mountain skin stone.
2, change and fill out displacement method
Cushion is Udoll part to be dug out, change fill out the low compressibility such as the bigger sand of intensity, crushed-gravel (mountain skin stone) dissipate Body material, to improve foundation bearing capacity, to reduce settlement of foundation.The method is to dispose the relatively effective ways of shallow layer soft soil foundation. Change the foundation bearing capacity after filling out typically at 120 200KPa.Change and fill out crowded silt and about need 23 meters of thick mountain skin rock layers, substantial amounts of mountain skin Stone outward transport not only adds transport pressure, and the stone that cuts into a mountain brokenly obtains mountain skin stone and environment causes destruction greatly.Change to fill out and squeeze silt The problem of method maximum is that freight volume is big and serious to environmental protection destruction.
In recent years, the Soft Soil formed along with substantial amounts of Marine shoal and dredging and reclamation urgently developed, and passed The treatment of foundation with soft soil method of system, cycle long cost is high, and foundation bearing capacity is low, needs strange land roping lot of materials to replace, both broke It is broken ecological environment, and poor durability, the contradiction between economic development and environment protection.
Summary of the invention
In order to solve problem of the prior art, the invention provides the Apparatus and method for that a kind of sludge solidification processes, use The induration not only bearing strength that this Apparatus and method for is formed is high, and can stand the immersion of sea water or river lake water and wash away;Can By mud and Extra-fine sand under und rained condition, original place consolidates.
The technical solution adopted in the present invention is as follows:
The equipment that a kind of sludge solidification processes, including firming agent storage tank and water tank, firming agent storage tank and water tank connect jointly Having firming agent blender, described firming agent blender is by connecting sludge solidifying mixer with the pipeline of force (forcing) pump, described Sludge solidifying mixer on firming agent discharge outlet be provided with pressure transducer, described pressure transducer electrical connection pressurization Pump controller, the described force (forcing) pump described in the electrical connection of force (forcing) pump controller.
Sludge solidifying mixer includes casing, is provided with rotary drum, arranges auger in described rotary drum in described casing Mechanism, connects firming agent charging aperture by pipeline above described rotary drum, arranges firming agent discharging opening, institute below described rotary drum The line shaft of the auger mechanism stated connects the rotation bar below firming agent discharging opening, described rotation after stretching out below casing Bar connects has the three-jaw agitator with differential mechanism, described firming agent discharge outlet to arrange described pressure transducer.
A kind of method that sludge solidification processes, comprises the following steps:
A, first the water of firming agent Yu proper proportion is hybridly prepared into serosity;
B, again serosity is delivered on the sludge solidifying mixer of foundation construction position;
Serosity is directly injected in high-moisture percentage weak soil by C, sludge solidifying mixer, utilizes sludge solidification to stir simultaneously Machine stirs the most on the spot and uniformly mixes with whole soft soil foundation layer to serosity, and consolidation forms induration.
Sludge solidifying mixer uses the construction method that excavator is equipped, and construction area is in excavator side, before excavator Enter direction parallel with construction area, and spread out and put on sand material or mountain skin soil in complete region of just constructing as heap carrier layer, be bulldozed stone roller As next step operation platform after pressure, constructing one by one, block-by-block advances.
Firming agent includes inorganic material cement, exciting agent and Organic substance surfactant.
Inorganic material cement is the mixture of one or more in cement, clinker, slag or flyash.
Exciting agent is the mixture of one or more in sulfide, alkali or inorganic salts.
Organic substance surfactant is dehydration flocculant, anion surfactant, nonionic surfactant or slow setting The mixture of one or more in agent.
Dehydration flocculant is polyacrylamide;Described anion surfactant is soap, sodium alkyl sulfonate, alkyl virtue The mixture of one or more in base sodium sulfonate, alkyl sodium sulfate, Teepol;Described nonionic surfactant It is fatty alcohol-polyoxyethylene ether, alkylphenol polyoxyethylene, aliphatic acid polyethenoxy, aliphatic amine polyoxyethylene ether, alkylol acyl Amine polyoxyethylene ether, the mixture of one or more in Block polyoxyethylene-polyethenoxy ether.
The technical scheme that the present invention provides has the benefit that
The present invention thoroughly solves conventional construction method long-term existence and indeterminable problem.Original position sludge material is entered Row consolidation utilizes, it is not necessary to transport outward the landfill extruding of a large amount of mountains skin stone materials, and this is it is avoided that the stone that cuts into a mountain brokenly to the destruction of environment and squeezes The secondary pollution that silt causes.Compared with using traditional cement material, Master Cost to reduce by more than 70%.
Owing to firming agent consolidation effect is fast, therefore the surface that can realize just having stirred consolidation can be as next constructing operation Platform, it is achieved that in the ground continuous construction of mud, accelerate the speed of application of silt consolidation, greatly reduce and be constructed into This.
Mud stirring consolidation ground bearing pressure improves rapidly, shortens the waiting time for building thereon.With traditional true As a example by empty precompressed, this waiting time is about in the 6-12 month, and the technology of the present invention only has 1-3 month.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in embodiment being described below required for make Accompanying drawing be briefly described, it should be apparent that, below describe in accompanying drawing be only some embodiments of the present invention, for From the point of view of those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings Accompanying drawing.
Fig. 1 is the device structure schematic diagram of the Apparatus and method for of a kind of sludge solidification process of the present invention.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention Formula is described in further detail.
Embodiment one
As shown in Figure 1, the equipment that a kind of sludge solidification processes, including firming agent storage tank 1 and water tank 2, firming agent storage tank 1 Jointly connecting with water tank 2 and have firming agent blender 3, described firming agent blender 3 is connected by the pipeline 5 with force (forcing) pump 4 Sludge solidifying mixer 6, is provided with pressure transducer 8, institute at the described firming agent discharging opening 7 on sludge solidifying mixer 6 The pressure transducer 8 stated electrically connects force (forcing) pump controller 9, and described force (forcing) pump controller 9 electrically connects described force (forcing) pump 4.
Sludge solidifying mixer in the present embodiment includes casing, is provided with rotary drum, in described rotary drum in described casing Auger mechanism is set, above described rotary drum, connects firming agent charging aperture by pipeline, arrange solid below described rotary drum Agent discharging opening, the line shaft of described auger mechanism connects the rotation below firming agent discharging opening after stretching out below casing Bar, the described bar connection that rotates has the three-jaw agitator with differential mechanism, described firming agent discharge outlet to arrange described pressure Force transducer.
Embodiment two
A kind of method that sludge solidification processes, comprises the following steps:
A, first the water of firming agent Yu proper proportion is hybridly prepared into serosity;
B, again serosity is delivered on the sludge solidifying mixer of foundation construction position;
Serosity is directly injected in high-moisture percentage weak soil by C, sludge solidifying mixer, utilizes sludge solidification to stir simultaneously Machine stirs the most on the spot and uniformly mixes with whole soft soil foundation layer to serosity, and consolidation forms induration.
Sludge solidifying mixer uses the construction method that excavator is equipped, and construction area is in excavator side, before excavator Enter direction parallel with construction area, and spread out and put on sand material or mountain skin soil in complete region of just constructing as heap carrier layer, be bulldozed stone roller As next step operation platform after pressure, constructing one by one, block-by-block advances.
Firming agent includes inorganic material cement, exciting agent and Organic substance surfactant.
Inorganic material cement is the mixture of one or more in cement, clinker, slag or flyash.
Exciting agent is the mixture of one or more in sulfide, alkali or inorganic salts.
Organic substance surfactant is dehydration flocculant, anion surfactant, nonionic surfactant or slow setting The mixture of one or more in agent.
Dehydration flocculant is polyacrylamide;Described anion surfactant is soap, sodium alkyl sulfonate, alkyl virtue The mixture of one or more in base sodium sulfonate, alkyl sodium sulfate, Teepol;Described nonionic surfactant It is fatty alcohol-polyoxyethylene ether, alkylphenol polyoxyethylene, aliphatic acid polyethenoxy, aliphatic amine polyoxyethylene ether, alkylol acyl Amine polyoxyethylene ether, the mixture of one or more in Block polyoxyethylene-polyethenoxy ether.
Illustrate below the global design scheme that certain section processes about sludge solidification:
1, roadbed solidification: present situation filling in-situ solidifying depth H 1=1.5m (firming agent incorporation 10%, nothing under car lane Confined compressive strength is more than 0.4MPa) form supporting layer, characteristic value of foundation bearing capacity is not less than 120KPa.
2, greenery patches solidification: beyond west side greenbelt and east side car lane, in the range of 10m, present situation rinse fill in-situ solidifying is deep Degree H2=1m (firming agent incorporation 8%, unconfined compressive strength is more than 0.3MPa), characteristic value of foundation bearing capacity is not less than 90KPa。
3, pipe trench solidification: rain sewage descends present situation filling in-situ solidifying depth H 3=1.8 4.5m (firming agent incorporation 10%, unconfined compressive strength is more than 0.4MPa) form supporting layer, characteristic value of foundation bearing capacity is not less than 100KPa.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and Within principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.

Claims (9)

1. the equipment that sludge solidification processes, including firming agent storage tank and water tank, it is characterised in that described firming agent storage tank Jointly connecting with water tank and have firming agent blender, described firming agent blender is solid by connecting mud with the pipeline of force (forcing) pump Changing blender, the firming agent discharge outlet on described sludge solidifying mixer is provided with pressure transducer, and described pressure passes Sensor electrical connection force (forcing) pump controller, the described force (forcing) pump described in the electrical connection of force (forcing) pump controller.
The equipment that a kind of sludge solidification the most according to claim 1 processes, it is characterised in that described sludge solidification stirring Machine includes casing, is provided with rotary drum in described casing, arranges auger mechanism, square tube on described rotary drum in described rotary drum Crossing pipeline and connect firming agent charging aperture, arrange firming agent discharging opening below described rotary drum, described auger mechanism is moved Power axle connects the rotation bar below firming agent discharging opening after stretching out below casing, the described bar connection that rotates has with differential mechanism Three-jaw agitator, described firming agent discharge outlet arranges described pressure transducer.
3. the method that sludge solidification processes, comprises the following steps:
A, first the water of firming agent Yu proper proportion is hybridly prepared into serosity;
B, again serosity is delivered on the sludge solidifying mixer of foundation construction position;
Serosity is directly injected in high-moisture percentage weak soil by C, sludge solidifying mixer, utilizes sludge solidifying mixer straight simultaneously Connecing to stir on the spot and uniformly mix with whole soft soil foundation layer to serosity, consolidation forms induration.
The method that a kind of sludge solidification the most according to claim 3 processes, it is characterised in that described sludge solidification stirring Machine uses the construction method that excavator is equipped, and construction area is in excavator side, and excavator direction of advance is parallel with construction area, And spread out and put on sand material or mountain skin soil in complete region of just constructing as heap carrier layer, after being rolling bulldozed, the construction as next step is put down Platform, constructs one by one, and block-by-block advances.
The method that a kind of sludge solidification the most according to claim 3 processes, it is characterised in that described firming agent includes nothing Machine material cement, exciting agent and Organic substance surfactant.
The method that a kind of sludge solidification the most according to claim 5 processes, it is characterised in that described inorganic material is gluedd joint Agent is the mixture of one or more in cement, clinker, slag or flyash.
The method that a kind of sludge solidification the most according to claim 5 processes, it is characterised in that described exciting agent is sulfuration The mixture of one or more in thing, alkali or inorganic salts.
The method that a kind of sludge solidification the most according to claim 5 processes, it is characterised in that live in described Organic substance surface Property agent be one or more mixed in dehydration flocculant, anion surfactant, nonionic surfactant or retarder Compound.
The method that a kind of sludge solidification the most according to claim 8 processes, it is characterised in that described dehydration flocculant is Polyacrylamide;Described anion surfactant be soap, sodium alkyl sulfonate, sodium alklyarylsulfonate, alkyl sodium sulfate, The mixture of one or more in Teepol;Described nonionic surfactant is fatty alcohol-polyoxyethylene ether, Alkylphenol polyoxyethylene, aliphatic acid polyethenoxy, aliphatic amine polyoxyethylene ether, alkylolamides polyoxyethylene ether, block gathers The mixture of one or more in oxygen ethylene-polyethenoxy ether.
CN201610761599.XA 2016-08-29 2016-08-29 A kind of device and method of sludge solidification processing Active CN106192974B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109763480A (en) * 2019-03-04 2019-05-17 中国科学院武汉岩土力学研究所 A high-efficiency solidification method for soft soil sites with high moisture content
CN109930590A (en) * 2019-03-06 2019-06-25 华中科技大学 A kind of hard shell workbench manufacturing equipment and method suitable for dredging silt
CN110228924A (en) * 2019-06-06 2019-09-13 广东聚晟建设工程有限公司 Riverway sludge inorganic agent
CN110616762A (en) * 2019-10-11 2019-12-27 中交天津航道局有限公司 Marine dredging sludge solidification integrated treatment equipment
CN112375676A (en) * 2020-11-19 2021-02-19 哈尔滨工业大学 Horizontal flow anaerobic digestion reaction device and method for treating high-solid-content kitchen garbage
CN112986532A (en) * 2018-10-24 2021-06-18 中交疏浚技术装备国家工程研究中心有限公司 Method for measuring mixing amount of pipeline slurry curing agent

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CN101225659A (en) * 2008-01-24 2008-07-23 北京中永基固化剂科技发展有限公司 Construction method for treating soft soil foundation by solidifying agent
CN101560754A (en) * 2009-04-29 2009-10-21 北京航空航天大学 Construction process for blowing-filling sludge and reclaiming land from sea and device thereof
KR20140098416A (en) * 2013-01-31 2014-08-08 스키너스 주식회사 Solidified soil forming method for improving ground using
CN205975562U (en) * 2016-08-29 2017-02-22 天津恒吉生科技有限公司 Silt solidification treatment's equipment

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JPH0579033A (en) * 1991-02-25 1993-03-30 Chem Gurauto Kk Construction of building soil cement solidified body
CN101225659A (en) * 2008-01-24 2008-07-23 北京中永基固化剂科技发展有限公司 Construction method for treating soft soil foundation by solidifying agent
CN101560754A (en) * 2009-04-29 2009-10-21 北京航空航天大学 Construction process for blowing-filling sludge and reclaiming land from sea and device thereof
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CN205975562U (en) * 2016-08-29 2017-02-22 天津恒吉生科技有限公司 Silt solidification treatment's equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112986532A (en) * 2018-10-24 2021-06-18 中交疏浚技术装备国家工程研究中心有限公司 Method for measuring mixing amount of pipeline slurry curing agent
CN109763480A (en) * 2019-03-04 2019-05-17 中国科学院武汉岩土力学研究所 A high-efficiency solidification method for soft soil sites with high moisture content
CN109930590A (en) * 2019-03-06 2019-06-25 华中科技大学 A kind of hard shell workbench manufacturing equipment and method suitable for dredging silt
CN109930590B (en) * 2019-03-06 2024-03-19 华中科技大学 Hard shell working platform manufacturing equipment and method suitable for dredging sludge
CN110228924A (en) * 2019-06-06 2019-09-13 广东聚晟建设工程有限公司 Riverway sludge inorganic agent
CN110616762A (en) * 2019-10-11 2019-12-27 中交天津航道局有限公司 Marine dredging sludge solidification integrated treatment equipment
CN112375676A (en) * 2020-11-19 2021-02-19 哈尔滨工业大学 Horizontal flow anaerobic digestion reaction device and method for treating high-solid-content kitchen garbage
CN112375676B (en) * 2020-11-19 2022-04-12 哈尔滨工业大学 Horizontal flow anaerobic digestion reaction device and method for treating high-solid-content kitchen garbage

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