CN106139907B - The vertical rotary drum of pressure difference is separated by filtration machine - Google Patents
The vertical rotary drum of pressure difference is separated by filtration machine Download PDFInfo
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- CN106139907B CN106139907B CN201510139183.XA CN201510139183A CN106139907B CN 106139907 B CN106139907 B CN 106139907B CN 201510139183 A CN201510139183 A CN 201510139183A CN 106139907 B CN106139907 B CN 106139907B
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Abstract
A kind of vertical rotary drum of pressure difference is separated by filtration machine, it is made of the self priming pump outside the rotary drum and tank in upright circle bucket shape outer tank and tank, it can molecular level be other is separated by filtration to going the slurries of Slag treatment to carry out, the machine is under the coupling of positive and negative pressure difference, the high efficiency of repeated isolation is not necessarily to slurry disposable filtering, and operating cost is low, it is compact-sized, it is easily installed and is replaced ultrafiltration membrane, a kind of ideal device modeling is provided for large-scale production.
Description
Technical field
The invention belongs to filtering separation devices, and in particular to a kind of vertical rotary drum of pressure difference is separated by filtration machine.
Background technology
Fine separation, the especially separation in molecule rank, such as the separation to the differently composed ingredient of biomass, substantially
Using chemistry, two big method of physics, chemical method is easy to use in large-scale production, but be easy to cause unnecessary chemical reaction and
Chemical toxicity remains, and Physical mainly uses plate and frame molecular sieve and small volume tubular filter, can obtain pure natural high-quality production
Product, but need to shut down repeatedly and rinse filter membrane and lead to batch operation, and the small production capacity for the treatment of capacity is low, cannot meet the needs of large-scale production,
The centrifugal separator generally used in industrial production has stronger separating capacity, but is difficult to carry out the other fine separation of molecular level,
Product quality class is not high, other are such as absorption method, and of high cost and restrictive factor is more, and accommodation is narrow.
Invention content
The present invention is directed to the deficiency of plate and frame molecular sieve and small volume tubular filter and centrifugal separator, provides one kind
The vertical rotary drum of pressure difference is separated by filtration machine, in the separation of molecule rank, changes low capacity batch operation and is continuously run for large capacity, greatly
It is big to improve filter capacity and separative efficiency, and wide adaptation range and it is at low cost.
Technical solution of the present invention:Outside by the pressure-bearing filtering rotary drum and tank in closed upright circle bucket shape pressure-bearing outer tank and tank
Self priming pump constitutes present apparatus main body, it is characterized in that:The internal diameter for wearing the upper and lower dome-shaped end cap of outer tank is respectively perpendicular and is fixed with one heart
The hollow stub shafts of upper and lower corresponding, by the upper and lower bearing of rotary drum in bearing and tank, positioning joins two hollow stub shafts respectively respectively
It connects, jacket type pan is with along the outer diameter that this is supported above and below, support between upper and lower bearing internal diameter shrinkage pool embedded with sub- bell formula long axis, it is fixed
Motor on outer tank upper end cover is connected by gear and the rotary drum in tank, which is equipped with junction pipe, through electricity
Magnet valve and upper hollow stub shafts lateral communication, are equipped with liquid injection pipe, are connected with external ethyl alcohol source through liquid-filling valve in hollow stub shafts on this
It is logical;Tank is externally provided with self priming pump, and input terminal pipeline laterally penetrates lower hollow stub shafts and is connected to rotary drum, and the pump output terminal pipeline is through list
It is connected to valve with gas-liquid separator, which is connected to outer tank upper end cover and next procedure respectively;In the device
Each electrical part respectively it is corresponding with external man-machine interface operation bench circuit electrical connection.
The outer tank(1)It stands vertically, is struggled against by circle(1.2)Through flange and be dome-shaped upper end cover(1.1)And lower end
Lid(1.3)Vertical concentric connects into closed circle bucket shape tank body.
The circle bucket(1.2)One side opening of top is equipped with pipeline through electronic pan feeding valve(1.2.1)It is connected to previous process, separately
Side patch circle bucket inner wall is equipped with level-sensing device(1.2.2), the oblique spacer ring of uniformly distributed multiple tracks on the circle bucket inner wall(1.2.3).The circle is struggled against
The left and right two halves cutd open as equalization are erected, then it is retightened along cutting line with bolt and is sealed to complete one, that is, is formed
" half of body formula construction ", is installed and is overhauled with profit.
The upper end cover(1.1)For dome-shaped, it is fixed with hollow stub shafts with one heart(1.1.5), which has half length
Outer tank Inner is stretched into from upper end cover internal diameter, axis is equipped with step bearing position and the bearing on rotary drum in tank in bearing(2.1.2)It is fixed
Position connection;Liquid injection pipe is equipped in the hollow stub shafts(1.1.6), which goes out the short axle through electronic liquid-filling valve(1.1.7)With it is outer
The ethyl alcohol source connection set.The side of the upper end cover is fixed with frequency control motor(1.1.2), axis penetrates in tank, shaft end is equipped with
External gear(1.1.3)With the external toothing on rotary drum in bearing(2.1.3)It is meshed;The other side of the upper end cover is equipped with connecting tube
(1.1.8), through solenoid valve(1.1.9)With upper hollow stub shafts lateral communication.
The bottom end cover(1.3)For pot-shaped, vertical concentric is fixed with lower hollow stub shafts(1.3.1), the axis is bottom-up to be had
Half length is stretched into from bottom end cover internal diameter in tank, and axis is equipped with step bearing position and the bearing in lower support(2.3.1)Positioning
Connection;Shaft end is equipped with step, is cased with sealing ring in the short axle(1.3.2), and it is concordant with lower support internal diameter upper edge;It is pasted in the short axle
It is laterally symmetric to open there are two penetrating discharge hole and on the shaft of bottom end cover internal diameter upper edge position(1.3.5);The short axle lower port
It is shrunk to small diameter, through electronic outlet valve(1.3.6)It is connected to next procedure.
The rotary drum(2)By upper bearing(2.1), sub- bell formula long axis(2.2), lower support(2.3), jacket type pan(2.4)
Upper and lower vertical concentric connects and composes, and overall profile is slightly less than outer tank, is placed in centre position in outer tank.
The Asia bell formula long axis(2.2)The embedded shrinkage pool supported above and below of upper and lower ends in, three's connection is positioned to one
Body.The long axis upper end is equipped with endoporus and laterally symmetric opens there are two penetrating venthole(2.2.1), to be connected to rotary drum and upper hollow
Short axle;It pastes the lower part of the endoporus, set a small diameter circular hole and liquid injection pipe with one heart on the long axis(1.1.6)Slide fit is connected, side
Set sealing ring(2.2.2)To prevent the ethyl alcohol side leakage from liquid injection pipe;From the small sircle hole infusion is equipped with down along the long axis axle center
Slot hole(2.2.3), the infusion slot hole by up and down it is equidistant, being often staggered 90 ° is laterally respectively communicated with more branch pipes(2.2.4), this is more
Root branch pipe is each passed through sandwich-type pan and is connected to outer tank;The long axis lower end is equipped with endoporus and laterally symmetric opens there are two penetrating
Drainage hole(2.2.5), it is connected to rotary drum and self priming pump input terminal pipeline(3. 1).
The upper bearing(2.1)For the plate-like of back-off, internal diameter top is equipped with bearing chamber, built-in bearing(2.1.2)With it is upper
The bearing position positioning of hollow stub shafts couples, and external toothing is fixed on the outer diameter of the bearing chamber(2.1.3)With the external tooth of motor shaft end
Wheel is meshed;Internal diameter lower part is supported on this is equipped with shrinkage pool, sub- bell formula long axis(2.2)Upper end insertion shrinkage pool in therewith connection it is fixed
Position;The upper edge for supporting outer diameter and jacket type pan on this is mutually fixed.
The lower support(2.3)For bowl shape, internal diameter top is equipped with shrinkage pool, couples therewith in the lower end insertion shrinkage pool of long axis
Positioning;The lower support internal diameter lower part is equipped with bearing chamber, built-in bearing(2.3.1)Couple with the positioning of the bearing position of lower hollow stub shafts;
The lower edge of the lower support outer diameter and jacket type pan is mutually fixed.
The jacket type pan(2.4)It is bucket-shaped for circle, hollow jacket, built-in ultrafiltration membrane structure are formed by two layers of stainless steel sieve
At.The flat spacer ring of multiple tracks is evenly equipped on outer layer sieve plate(2.4.1), it is corresponding with the oblique spacer ring on outer tank circle bucket to arrange, is staggeredly interspersed,
Form the Multiple Stage Curve channel of slurry olderly flowage.It cuts open the jacket type pan is perpendicular as the two halves of left and right equalization, then with bolt
It is coupled again along cutting line and is sealed to complete one, that is, " half of body formula construction " is formed, in favor of installing and overhauling.
The self priming pump(3)Operating pressure 0.8Mpa, the slurry mixed to gas, solid, liquid tri-state have good adaptability,
It remains to keep stable working performance under conditions of certain vacuum degree, implements device as the fluid driver of the present apparatus and air pressure and set
In outside tank.The pump input terminal pipeline(3.1)It laterally penetrates uplink in lower hollow stub shafts, concordantly fix to the axis upper port, and lead to
Cross drainage hole(2.2.5)With rotary drum(2)Connection;The pump output terminal pipeline is through check valve(3.2)With gas-liquid separator(3.3)Even
It is logical.There is appendix at the top of the gas-liquid separator(3.3.1)It is connected to outer tank upper end cover, which has pipeline through adjusting
Pressure valve(3.3.2)And flowmeter(3.3.3)It is connected to next procedure.
The vertical rotary drum of the pressure difference be separated by filtration Instrument for Pressure in machine, motor, vacuscope, liquid-filling valve, solenoid valve, pan feeding valve,
Level-sensing device, outlet valve, self priming pump, pressure regulator valve, flowmeter, it is respectively corresponding with external man-machine interface operation bench circuit to be electrically connected
It connects.
The invention has the advantages that.
Comparing traditional plate basket formula molecular sieve has the advantage continuously run of not resting.
Comparing existing low capacity tubular filter has the advantage that treating capacity is big, production capacity is high.
Comparing the centrifugal separator generally used has the advantage that fine separating capacity is strong, finished product purity is high.
Description of the drawings
Fig. 1 is present apparatus structural schematic diagram.
Fig. 2 is the present apparatus along vertical center line partial exploded view.
Figure label:
1 outer tank;1.1 upper end cover;1. 1. 1 Instrument for Pressure;1. 1. 2 motors;1. 1. 3 external gears;1. 1. 4 vacuum
Instrument;1. 1. hollow stub shafts on 5;1. 1. 6 liquid injection pipes;1. 1. 7 liquid-filling valves;1. 1. 8 connecting tubes;1. 1. 9 solenoid valves;
1. 1. 10 safety valves;1. 2 circle buckets;2. 1. 1 pan feeding valve;2. 1. 2 level-sensing devices;2. 1. 3 oblique spacer rings;1. 3 bottom end covers;
3. 1. 1 time hollow stub shafts;3. 1. 2 sealing rings;3. 1. 3 sealing rings;3. 1. 4 sealing rings;3. 1. 5 discharge holes;1.
3. 6 outlet valves;
2 rotary drums;2. being supported on 1;1. 2. 1 bearing cap;1. 2. 2 bearings;1. 2. 3 external toothings;1. 2. 4 sealings
Circle;2. 2 sub- bell formula long axis;2. 2. 1 venthole;2. 2. 2 sealing rings;2. 2. 3 infusion slot holes;2. 2. 4 branch pipes;2.
2. 5 drainage holes;2. 3 lower supports;3. 2. 1 bearing;3. 2. 2 bearing caps;2. 4 jacket type pans;4. 2. 1 flat spacer ring;
3 self priming pumps;3. 1 input terminal pipeline;3. 2 check valves;3. 3 gas-liquid separators;3. 3. 1 appendix;3. 3.
2 pressure regulator valves;3. 3. 3 flowmeters.
Specific implementation mode
The present invention will be further described with reference to the accompanying drawings and examples, does not limit the present invention.
Pressure regulator valve 3.3.2 is first adjusted to 0.3Mpa when booting, then start variable-frequency motor 1.1.2 drive rotary drum 2 by 30 circles/
Minute slow rotation, then opens pan feeding valve 1.2.1, and the Chinese chestnut bud slurries through previous process slagging-off are with >=0.3Mpa pressure entrance
In outer tank 1, and along multilayer, staggeredly the interspersed tortuous passageway formed tosses about downlink to flat, oblique spacer ring gradually from top.Small molecule therebetween
The tanning solution of amount ingredient enters through the ultrafiltration membrane of jacket type pan 2.4 within rotary drum, the pigment solution of macromolecule ingredient
It is intercepted to continue traveling downwardly to outer pot bottom, enter among lower hollow stub shafts 1.3.1 from discharge hole 1.3.5.
Level-sensing device 1.2.2 detects and shows material position when pan feeding to set amount, opens outlet valve 1.3.6 at this time and starts self-priming
Pump 3.The solution being trapped in outer tank is arranged through outlet valve to next procedure as separated pigment composition;Permeate in rotary drum
As separated tannin ingredient, from drainage hole 2.2.5 through input terminal pipeline 3.1 by self-priming pumping, and it is sent into gas-liquid separation
Air-liquid separation is carried out in device 3.3, wherein the gas mixed is continuous from upper end cover 1.1 along the appendix 3.3.1 on the separator top
Into the smaller space in outer tank top(Most of space is occupied by slurries in tank), gradually accumulation quickly forms air pressure, and oppresses liquid
Surface strengthening slurries penetrate the energy of filter membrane, and when pressure reaches 0.3Mpa, which acts on gas-liquid separator lower part simultaneously again
Permeate, then compressing pressure regulator valve 3.3.2 is opened, which arranges through flowmeter 3.3.3 meterings to next procedure.It opens at this time
Liquid-filling valve 1.1.7 injects alcohol solvent by the flow rate at flowmeter with the pressure of >=0.3Mpa into liquid injection pipe 1.1.6,
The alcohol solvent disperses through more branch pipe 2.2.4 in slurries of the note into outer tank again through the slot hole 2.2.3 that is infused, and with the rotation of rotary drum
Turn fully to be stirred evenly, to make up the loss of solvent in slurries, to reinforce mass transfer, increase permeable membrane amount.
Under the lasting suction of self priming pump, considerable part gas is discharged into outer tank top by related take away in rotary drum, in rotary drum
Portion forms certain negative pressure, and vacuum degree is fluctuated in negative 0.2Mpa in vacuscope 1.1.4 Display Drums, and Instrument for Pressure 1.1.1 is shown in outer tank
Pressure is fluctuated in 0.3Mpa, i.e., both sides pressure difference is accumulative inside and outside rotary drum reaches 0.5Mpa, which drives slurries small molecular amount
Largely quick permeable membrane is segregated into rotary drum ingredient, is constantly arranged to next procedure by self-priming pumping, and intercepted macromolecular
Amount ingredient also accelerates to flow at positive pressure to arrange outside tank bottom.This is during one, level-sensing device by man-machine interface operation bench adjust into
The opening degree for expecting valve and outlet valve, to maintain the dynamic equilibrium state into and out of slurry in innage.
On-line checking flows through the trapped fluid of outlet valve, when there is micro permeate ingredient, simultaneously closes off pan feeding valve and self-priming
Pump and liquid-filling valve immediately open solenoid valve 1.1.9 and motor speed are adjusted to high speed, and the pressed gas moment on outer tank top is by joining
Take over 1.1.8 enters from venthole 2.2.1 in rotary drum through upper hollow stub shafts, and positive and negative pressure disappearance switchs to inside and outside both sides balance, electricity
Machine drives rotary drum high speed rotation in short-term, resulting centrifugal force by the blocking substance for being attached to ultrafiltration membrane appearance throw away pan with
Slurries downlink.Motor switchs to normality and slowly operates in 5 seconds, closes solenoid valve successively and opens pan feeding valve and self priming pump and fluid injection
Valve, whole device restore rapidly normal filtration discrete state.
Automatic repetitive cycling above procedure, completes filters detached job.
Claims (3)
1. the vertical rotary drum of pressure difference is separated by filtration machine, by closed upright circle bucket shape pressure-bearing outer tank and tank pressure-bearing filtering rotary drum and
Self priming pump outside tank constitutes present apparatus main body, it is characterized in that:The internal diameter for wearing the upper and lower dome-shaped end cap of outer tank is respectively perpendicular with one heart admittedly
Surely there are the hollow stub shafts of upper and lower corresponding, upper and lower bearing of two hollow stub shafts respectively by rotary drum in bearing and tank is fixed respectively
Position connection, jacket type pan is with along the outer diameter that this is supported above and below, is supported between upper and lower bearing internal diameter shrinkage pool embedded with sub- bell formula long axis,
The motor being fixed on outer tank upper end cover is coupled by gear with the rotary drum in tank, which is equipped with connecting tube, warp
Solenoid valve and upper hollow stub shafts lateral communication, are equipped with liquid injection pipe in hollow stub shafts on this, connect through liquid-filling valve and external ethyl alcohol source
It is logical;Tank is externally provided with self priming pump, and input terminal pipeline laterally penetrates lower hollow stub shafts and is connected to rotary drum, and the pump output terminal pipeline is through list
It is connected to, is connected to outer tank upper end cover through appendix at the top of the separator, the separator bottom is through pressure regulation with gas-liquid separator to valve
Valve and flowmeter are connected to next procedure;Each electrical part in the device is corresponding with external man-machine interface operation bench circuit respectively
Electrical connection.
2. the vertical rotary drum of pressure difference according to claim 1 is separated by filtration machine, it is characterized in that:The outer tank is by justifying bucket through flange
Closed circle bucket shape tank body is connected into the upper and lower end cap vertical concentric of dome-shaped;The top side of the circle bucket is passed through equipped with pipeline
Pan feeding valve is connected to previous process, and level-sensing device is equipped in the top wall of the other side, paste be evenly equipped on the inside of the circle headwall multilayer tiltedly every
The circle bucket is erected the left and right two halves cutd open as equalization, is then retightened along cutting line with bolt and be sealed to complete one by circle,
It is formed " half of body formula construction ".
3. the vertical rotary drum of pressure difference according to claim 1 is separated by filtration machine, it is characterized in that:The rotary drum by supporting above and below
And the sub- bell formula long axis of centre bit and the jacket type pan of outer diameter position are respectively perpendicular and connect into round bucket shape drum body with one heart between bearing,
Profile is slightly less than outer tank and is placed in centre position in outer tank;The upper/lower terminal of the Asia bell formula long axis is respectively embedded into upper and lower bearing
In the shrinkage pool of inner radius, which is laterally equipped with venthole, is connected to rotary drum and upper hollow stub shafts, the long axis lower port side
Be connected to the top equipped with drainage hole, indirect communication rotary drum and self priming pump, the long axis axle center with liquid injection pipe slide fit, liquid injection pipe with
Under, be equipped with along long axis axle center the infusion slot hole of certain depth, the lateral uniformly distributed more branch pipes of the infusion slot hole, and across pan with it is outer
Tank is connected to;The jacket type pan surrounds round bucket shape double-jacket by two layers of stainless steel sieve, ultrafiltration membrane is set in interlayer with one heart
Constitute, the pan it is upper and lower along mutually being fixed with upper and lower bearing outer diameter respectively, paste uniformly distributed multilayer on the pan outer layer sieve plate put down every
Oblique spacer ring in circle, with outer tank circle headwall is orderly staggeredly interspersed, constitutes the tortuous passageway of slurries flowing.
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CN106139907B true CN106139907B (en) | 2018-07-17 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2112438U (en) * | 1991-12-24 | 1992-08-12 | 王银岑 | High pressure rotating drum filter |
CN101234269A (en) * | 2007-11-14 | 2008-08-06 | 四川大学 | Planetary rotary small cylinder continuous pressurized filter |
CN103691581A (en) * | 2013-12-17 | 2014-04-02 | 青岛诺凯达机械制造有限公司 | Tubular centrifuge drum and control method |
CN204502806U (en) * | 2015-03-28 | 2015-07-29 | 李斌 | Pressure reduction vertical rotary drum isolated by filtration machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000157849A (en) * | 1998-11-24 | 2000-06-13 | Ishikawajima Harima Heavy Ind Co Ltd | Rotary membrane separation device |
-
2015
- 2015-03-28 CN CN201510139183.XA patent/CN106139907B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2112438U (en) * | 1991-12-24 | 1992-08-12 | 王银岑 | High pressure rotating drum filter |
CN101234269A (en) * | 2007-11-14 | 2008-08-06 | 四川大学 | Planetary rotary small cylinder continuous pressurized filter |
CN103691581A (en) * | 2013-12-17 | 2014-04-02 | 青岛诺凯达机械制造有限公司 | Tubular centrifuge drum and control method |
CN204502806U (en) * | 2015-03-28 | 2015-07-29 | 李斌 | Pressure reduction vertical rotary drum isolated by filtration machine |
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Effective date of registration: 20201109 Address after: 226100 Guangzhou road Jiangsu city Nantong Province Haimen Economic and Technological Development Zone No. 999 Patentee after: Nantong North Bund Construction Engineering Co.,Ltd. Address before: 246003 people in Anhui province Anqing City Yingjiang District Road 2 Lane 3 Building 3 unit 402 room Patentee before: Li Bin |
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