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CN106110987A - A kind of device of continuous production melamine resin - Google Patents

A kind of device of continuous production melamine resin Download PDF

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Publication number
CN106110987A
CN106110987A CN201610637550.3A CN201610637550A CN106110987A CN 106110987 A CN106110987 A CN 106110987A CN 201610637550 A CN201610637550 A CN 201610637550A CN 106110987 A CN106110987 A CN 106110987A
Authority
CN
China
Prior art keywords
chuck
melamine resin
die heater
continuous production
preset temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610637550.3A
Other languages
Chinese (zh)
Other versions
CN106110987B (en
Inventor
李洋洋
左耀卫
王永飞
樊雪子
李磊磊
刘军飞
付超峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Foamtech Nano Material Co Ltd
Original Assignee
Zhengzhou Foamtech Nano Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Foamtech Nano Material Co Ltd filed Critical Zhengzhou Foamtech Nano Material Co Ltd
Priority to CN201610637550.3A priority Critical patent/CN106110987B/en
Publication of CN106110987A publication Critical patent/CN106110987A/en
Application granted granted Critical
Publication of CN106110987B publication Critical patent/CN106110987B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • B01F33/821Combinations of dissimilar mixers with consecutive receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • B01F33/823Combinations of dissimilar mixers in two or more alternative mixing receptacles, e.g. mixing in one receptacle and dispensing from another receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/834Mixing in several steps, e.g. successive steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/26Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C08G12/30Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with substituted triazines
    • C08G12/32Melamines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/2805Mixing plastics, polymer material ingredients, monomers or oligomers

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Phenolic Resins Or Amino Resins (AREA)

Abstract

The present invention discloses the device of a kind of continuous production melamine resin, belong to technical field of chemical, including the mixture feed bin being sequentially connected with, product pump, the first screw machine, static mixer and the second screw machine, described mixture feed bin is connected with tripolycyanamide high compartment and paraformaldehyde high compartment respectively, the feed end of described first screw machine arranges alkali liquor charging aperture, and feed end, intermediate ends or the end of described first screw rod are provided with adjuvant charging aperture.Raw material availability is high, energy consumption is low, yield is high during producing melamine resin for the process units of the present invention, without three wastes generation, can be with the stable melamine resin of the continuous print quality of production, and the product quality of melamine resin is good.

Description

A kind of device of continuous production melamine resin
Technical field
The present invention relates to technical field of chemical, particularly to the dress of a kind of continuous production melamine resin Put.
Background technology
Melamine resin, also known as melamine resin (melamine-formaldehyde resin), melamine formaldehyde (MF) tree Fat, is the polymer obtained by tripolycyanamide reacts with formaldehyde.Crosslinking reaction during machine-shaping, goods are insoluble thermosetting Property resin.The most often it and Lauxite are referred to as amino resins.
Melamine resin can be made into melamino-formaldehyde foam through foamable reaction, and this foam is nonflammable, water-fast, heat-resisting, Electric arc ageing-resistant, resistance to, resistance to chemical attack, there is good insulating properties, glossiness and mechanical strength, the most also there is good suction Audio fruit.Therefore, it is widely used in building, the automobile even sound-absorbing and flame-retardant of aircraft carrier, submarine etc..
At present, existing melamine resin produces main employing batch production method, and the capital equipment of the method is reaction Still, the production cycle is long, and prepared product viscosity is big.
Summary of the invention
The present invention provides the device of a kind of continuous production melamine resin, solves existing melamine resin and prepared The discontinuous problem of journey.
For solving above-mentioned technical problem, the technical scheme is that
A kind of device of continuous production melamine resin, including the mixture feed bin being sequentially connected with, product pump, One screw machine, static mixer and the second screw machine, described mixture feed bin respectively with tripolycyanamide high compartment and paraformaldehyde High compartment connects, and the feed end of described first screw machine arranges alkali liquor charging aperture, the feed end of described first screw rod, intermediate ends or End is provided with adjuvant charging aperture.
Wherein it is preferred to, the cylinder of described first screw machine is outside equipped with four sections of chucks, the respectively first chuck, second Chuck, the 3rd chuck, the 4th chuck, described first chuck, described second chuck, described 3rd chuck, described 4th chuck divide It is not connected with four die heaters.
Wherein it is preferred to, the die heater preset temperature being connected with described first chuck is 80~110 DEG C, with described second Chuck connect die heater preset temperature be 95~150 DEG C, the die heater preset temperature being connected with described 3rd chuck be 100~ 160 DEG C, the die heater preset temperature being connected with described 4th chuck is 90~140 DEG C.Wherein it is preferred to, described second screw rod The cylinder of machine is outside equipped with the 5th chuck, is connected with protecting die heater.
Wherein it is preferred to, the die heater preset temperature being connected with described second screw machine is 65~95 DEG C.
Wherein it is preferred to, it is respectively arranged with the 6th chuck, the 7th chuck and the 8th chuck outside described second screw machine, point Not being connected with die heater, the preset temperature of the die heater being connected with described 6th chuck is 100~90 DEG C, with described 7th chuck The preset temperature of the die heater connected is 90~80 DEG C, and the preset temperature of the die heater being connected with described 8th chuck is 80~70 ℃。
Wherein it is preferred to, the material time of staying in described first screw machine is 5~10min.
Wherein it is preferred to, the material time of staying in described second screw machine is 25~45min.
Wherein it is preferred to, the cylinder of described static mixer is outside equipped with the 9th chuck, is connected with described 9th chuck The preset temperature of die heater is 100~120 DEG C.
Beneficial effects of the present invention:
1. the process units of present invention raw material availability during producing melamine resin is high, energy consumption is low, Yield is high, without three wastes generation, can be with the stable melamine resin of the continuous print quality of production, and melamine resin Product quality good.Continuity of production process the most of the present invention is good, and action required personnel are few, and automaticity is high.
3. use process units of the present invention with short production cycle, constant product quality.
4. use process units production process safety of the present invention.
Process units simple in construction the most of the present invention, small investment, occupation of land are few.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, also may be used To obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation that embodiment 1 prepares melamine resin device;
Fig. 2 is the structural representation that embodiment 2 prepares melamine resin device.
In figure, 1. mixture feed bin, 2. product pump, 3. the first screw machine, 4. the second screw machine, 5. tripolycyanamide is high-order Storehouse, 6. paraformaldehyde high compartment, 7. alkali liquor charging aperture, 8. adjuvant charging aperture, 9. the first chuck, 10. the second chuck, 11. the 3rd Chuck, 12. the 4th chucks, 13. the 5th chucks, 14. die heaters, 15. the 6th chucks, 16. the 7th chucks, 17. the 8th chucks, 18. static mixers, 19. the 9th chucks
Detailed description of the invention
Below the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment It is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the common skill in this area The every other embodiment that art personnel are obtained under not making creative work premise, broadly falls into the model of present invention protection Enclose.
Embodiment 1
As it is shown in figure 1, the present embodiment provides the device of a kind of continuous production melamine resin, including being sequentially connected with Mixture feed bin 1, product pump the 2, first screw machine 3, static mixer 18 and the second screw machine 4, mixture feed bin 1 respectively with Tripolycyanamide high compartment 5 and paraformaldehyde high compartment 6 connect, and arrange alkali liquor charging aperture 7 at the charging of the first screw machine 3, and first The end of screw rod is provided with adjuvant charging aperture 8.When using the present embodiment to prepare melamine resin, tripolycyanamide is powder, poly first Aldehyde is particulate material, the solvent of reaction be at the charging of the first screw machine 3 add alkali liquor, wherein, alkali liquor be mass ratio be 0.2 ~0.5% organic base or the aqueous solution of inorganic base.The adjuvant added is one or more inorganic sodiums.Use setting of the present embodiment Standby, powdery tripolycyanamide and graininess paraformaldehyde mix homogeneously in mixture feed bin 1 before the reaction, mixture feed bin 1 is protected Demonstrate,prove material uniform feeding the most in proportion.Adjuvant charging aperture 8 can also be arranged on the first screw machine 3 feed end or in Between position.
Wherein, the cylinder of the first screw machine 3 is outside equipped with four sections of chucks, respectively first chuck the 9, second chuck 10, Three chuck the 11, the 4th chucks 12, first chuck the 9, second chuck the 10, the 3rd chuck the 11, the 4th chuck 12 respectively with four Tai Mowen Machine 14 connects.Die heater 14 preset temperature being connected with the first chuck 9 is 100~110 DEG C, the mould temperature being connected with the second chuck 10 Machine 14 preset temperature is 110~120 DEG C, and die heater 14 preset temperature being connected with the 3rd chuck 11 is 120~130 DEG C, with Die heater 14 preset temperature that four chucks 12 connect is 130~140 DEG C.Four sections of chucks are set, make material protect in the different time Holding different temperature, being more beneficial for reacting balance has the carrying out of control.
Adjust the rotating speed of the screw rod of the first screw machine 3, make the material time of staying in the first screw machine 3 be 5~ 10min。
Wherein, the cylinder of the second screw machine 4 is outside equipped with the 5th chuck 13, is connected, with the second screw rod with protecting die heater 14 The die heater preset temperature that machine 4 connects is 65~95 DEG C.
Adjust the rotating speed of the screw rod of the second screw machine 4, make the material time of staying in the second screw machine 4 be 25~ 45min。
The cylinder of static mixer 18 is outside equipped with the 9th chuck 19, the die heater being connected with described 9th chuck 19 pre- If temperature is 100~120 DEG C.Being provided with static mixer between first screw machine and the second screw machine, material is at the first screw rod Push ahead under the effect of machine thrust, during pushing ahead, reach good dispersion between different fluid and fully mix The purpose closed.
The device producing continuously melamine resin of the present embodiment can be with the stable melamine of the continuous print quality of production Resin, and the product quality of melamine resin is good.
Embodiment 2
As in figure 2 it is shown, the present embodiment provides the device of a kind of continuous production melamine resin, in the present embodiment, It is respectively arranged with the 6th chuck the 15, the 7th chuck 16 and the 8th chuck 17 outside described second screw machine, is connected with die heater respectively, The preset temperature of the die heater being connected with described 6th chuck 15 is 100~90 DEG C, the mould temperature being connected with described 7th chuck 17 The preset temperature of machine 14 is 90~80 DEG C, and the preset temperature of the die heater being connected with described 8th chuck 18 is 80~70 DEG C.
Other structure of the device producing melamine resin continuously of the present embodiment is the most same as in Example 1, This repeats no more.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.

Claims (9)

1. the device of a continuous production melamine resin, it is characterised in that: the mixture feed bin that includes being sequentially connected with, Product pump, the first screw machine, static mixer and the second screw machine, described mixture feed bin respectively with tripolycyanamide high compartment and Paraformaldehyde high compartment connects, and the feed end of described first screw machine arranges alkali liquor charging aperture, the feed end of described first screw rod, Intermediate ends or end are provided with adjuvant charging aperture.
The device of a kind of continuous production melamine resin the most according to claim 1, it is characterised in that: described The cylinder of one screw machine is outside equipped with four sections of chucks, and the respectively first chuck, the second chuck, the 3rd chuck, the 4th chuck are described First chuck, described second chuck, described 3rd chuck, described 4th chuck are connected with four die heaters respectively.
The device of a kind of continuous production melamine resin the most according to claim 2, it is characterised in that: with described The die heater preset temperature that first chuck connects is 80~110 DEG C, and the die heater preset temperature being connected with described second chuck is 95~150 DEG C, the die heater preset temperature being connected with described 3rd chuck is 100~160 DEG C, is connected with described 4th chuck Die heater preset temperature is 90~140 DEG C.
The device of a kind of continuous production melamine resin the most according to claim 1, it is characterised in that: described The cylinder of two screw machines is outside equipped with the 5th chuck, is connected with protecting die heater.
The device of a kind of continuous production melamine resin the most according to claim 5, it is characterised in that: with described The die heater preset temperature that second screw machine connects is 65~95 DEG C.
The device of a kind of continuous production melamine resin the most according to claim 1, it is characterised in that: described It is respectively arranged with the 6th chuck, the 7th chuck and the 8th chuck outside two screw machines, is connected with die heater respectively, with described 6th folder The preset temperature of the die heater that set connects is 100~90 DEG C, and the preset temperature of the die heater being connected with described 7th chuck is 90 ~80 DEG C, the preset temperature of the die heater being connected with described 8th chuck is 80~70 DEG C.
The device of a kind of continuous production melamine resin the most according to claim 1, it is characterised in that: material exists The time of staying in described first screw machine is 5~10min.
The device of a kind of continuous production melamine resin the most according to claim 1, it is characterised in that: material exists The time of staying in described second screw machine is 25~45min.
The device of a kind of continuous production melamine resin the most according to claim 1, it is characterised in that: described quiet The cylinder of state blender is outside equipped with the 9th chuck, and the preset temperature of the die heater being connected with described 9th chuck is 100~120 ℃。
CN201610637550.3A 2016-08-02 2016-08-02 A kind of device of continuous production melamine resin Active CN106110987B (en)

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Application Number Priority Date Filing Date Title
CN201610637550.3A CN106110987B (en) 2016-08-02 2016-08-02 A kind of device of continuous production melamine resin

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Application Number Priority Date Filing Date Title
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CN106110987A true CN106110987A (en) 2016-11-16
CN106110987B CN106110987B (en) 2018-11-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107715777A (en) * 2017-08-21 2018-02-23 宁波中金石化有限公司 A kind of manufacturing equipment and preparation method of multifunctional modification aromatic hydrocarbons
CN111269372A (en) * 2020-01-17 2020-06-12 江苏长能节能新材料科技有限公司 Method for preparing hexamethylol melamine with continuous and stable quality

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4996289A (en) * 1988-08-25 1991-02-26 Basf Aktiengesellschaft Continuous preparation of aqueous melamine/formaldehyde precondensate solutions
US20090163694A1 (en) * 2007-12-21 2009-06-25 Michael Gann Process for the continuous production of high efficient aqueous amino formaldehyde resin solutions
CN102838744A (en) * 2012-10-03 2012-12-26 上海会博新材料科技有限公司 Continuous production device for poly-p-phenylene terephthamide resin
CN104774427A (en) * 2015-05-07 2015-07-15 成都玉龙化工有限公司 High-density soft melamine foam and preparing method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4996289A (en) * 1988-08-25 1991-02-26 Basf Aktiengesellschaft Continuous preparation of aqueous melamine/formaldehyde precondensate solutions
US20090163694A1 (en) * 2007-12-21 2009-06-25 Michael Gann Process for the continuous production of high efficient aqueous amino formaldehyde resin solutions
CN102838744A (en) * 2012-10-03 2012-12-26 上海会博新材料科技有限公司 Continuous production device for poly-p-phenylene terephthamide resin
CN104774427A (en) * 2015-05-07 2015-07-15 成都玉龙化工有限公司 High-density soft melamine foam and preparing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107715777A (en) * 2017-08-21 2018-02-23 宁波中金石化有限公司 A kind of manufacturing equipment and preparation method of multifunctional modification aromatic hydrocarbons
CN107715777B (en) * 2017-08-21 2019-10-15 宁波中金石化有限公司 A kind of manufacturing equipment and preparation method of multifunctional modification aromatic hydrocarbons
CN111269372A (en) * 2020-01-17 2020-06-12 江苏长能节能新材料科技有限公司 Method for preparing hexamethylol melamine with continuous and stable quality
CN111269372B (en) * 2020-01-17 2021-01-12 江苏长能节能新材料科技有限公司 Method for preparing hexamethylol melamine with continuous and stable quality

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Denomination of invention: A device for continuous production of melamine formaldehyde resin

Granted publication date: 20181116

Pledgee: Bank of China Limited Zhengzhou Airport Branch

Pledgor: ZHENGZHOU FOAMTECH NANO MATERIAL Co.,Ltd.

Registration number: Y2024980034030