CN106101619A - Feed production accident detection device - Google Patents
Feed production accident detection device Download PDFInfo
- Publication number
- CN106101619A CN106101619A CN201610428901.XA CN201610428901A CN106101619A CN 106101619 A CN106101619 A CN 106101619A CN 201610428901 A CN201610428901 A CN 201610428901A CN 106101619 A CN106101619 A CN 106101619A
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- video file
- file
- accident
- video
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 230000006837 decompression Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 26
- 238000002360 preparation method Methods 0.000 claims description 23
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000003449 preventive effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000012935 Averaging Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 241000700605 Viruses Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N5/00—Details of television systems
- H04N5/76—Television signal recording
Landscapes
- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Two-Way Televisions, Distribution Of Moving Picture Or The Like (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a feed production accident detection device, which belongs to the technical field of production accident detection, and comprises a main structure, a video production unit, an encryption/decryption unit, a pressurization/decompression unit, a database, an inquiry unit, a CPU (central processing unit) and a file transmission unit, wherein all units are combined and connected with each other through electric information to form a detection device of an integrated mechanism; the system can avoid the interference of human factors, effectively find out the accident reason, take corresponding preventive measures in time, provide basis for subsequent treatment work, and has the advantages of low system cost, safe operation and long service time.
Description
Technical field:
The invention belongs to production accident detection technique field, be specifically related to a kind of Feed Manufacturing accident detection device, pass through
Kinescope recording function real time record host computer is to feed preparation control and operating process and operator's image, it is provided that matter
Amount accident detection foundation.
Background technology:
At present, in feed preparation, host computer is connected with in PLC control system, and PLC control system sets with Feed Manufacturing
Standby connect, staff only need by host computer feed preparation carried out overall control realize feed manufacturing process
Automatic operating and remotely control.The error that quality accident in equipment running process is mainly operated by equipment fault and operator
Cause with unreasonable, the material string storehouse caused such as (1) operational error；(2) operating unskilled, equipment downtime is too early, material road material stock
The flushing caused；(3) strip operation rotary distributor changes storehouse and causes material string storehouse；(4) basic parameter arranges mistake, formula adds
The quality accident that mistake causes；(5) the external software without safety assurance or connection network is used to cause virus to equipment without authorization
Destroy.In existing troubleshooting process, it is typically based in data base host computer operating system data and the operation room monitoring of storage
Video recording is investigated, often due to the record concrete operations that the log file of mistake is deleted and monitoring video can not be detailed,
Cannot search valid data, the difficulty that result in the analysis of causes and the difficulty called to account, so that cannot take corresponding pre-timely
Prevent and measures to rectify and reform, add accident rate and production management's cost.
Film recording is to formulate the data bitmap in region as data source, with certain frame per second pair using whole screen or screen
Data bitmap is acquired, and is then fed into encoder and carries out coded treatment, coding result finally saves as the video lattice of standard
Formula, captures by the picture on display screen i.e. in time continuously, is widely used in creating the demonstration of software, exploitation training and teaching
The making of video, but have no that it reviews the application of aspect in production process.
Summary of the invention:
It is an object of the invention to the shortcoming overcoming prior art to exist, seek a kind of Feed Manufacturing accident detection device,
Solve quality accident in feed preparation, the lookup of abnormal operation reason and test problems.
For achieving the above object, the Feed Manufacturing accident detection device that the present invention relates to, agent structure includes video production
Unit, encryption/decryption element, pressurization/decompression units, data base, query unit, CPU and file transmission unit, each unit telecommunications
Breath combination connects and composes the detection device of integral mechanism；Video production units receives host computer feed preparation control system and sends out
The working signal gone out, automatically turns on screen recording function, and kinescope recording function is to the operation of feed preparation and Row control
Process carries out film recording, synchronous record operation person's image, and then makes video file, when automatically generating preservation to run simultaneously
Between section be the video file of filename；Encryption/decryption element encrypts and decrypts process to video file；Pressurization/decompression is single
Unit is for the pressurization of video file data, decompression processing；File is carried by file transmission unit；Data base is to video file
Store；Query unit input, with time inquiring request of data, locks and runs the time period video literary composition as filename with corresponding
Part, exports the video file matched from data base, carries out the detection of process accident；Information swaps, controls by CPU,
Process and inquire about and the control of feed preparation；Video production units, encryption/decryption element, pressurization/decompression units, literary composition
Part transmission unit, data base and query unit all connect with CPU electrical information conveying type, it is achieved the Detection & Controling of accident, described
Feed Manufacturing accident detection device connects with the host computer Feed Manufacturing control system of peripheral hardware, host computer Feed Manufacturing control system
Feed preparation is automatically controlled, show and operates.
The implementation process of the Feed Manufacturing accident detection device that the present invention relates to: by the host computer of Feed Manufacturing control system
Being connected with Feed Manufacturing accident detection device main frame, the display screen simultaneous display feedstuff of Feed Manufacturing accident detection device main frame is raw
Produce the operating process in control system host computer display screen, start synchronous averaging, video system with feed preparation control system
Make unit operation and the flow control procedure of the feed preparation on Feed Manufacturing accident detection device display screen are shielded
Curtain video recording, and synchronous record operation person's image, and then it is fabricated to video file, automatically generate simultaneously and preserve to run the time period
For filename video file (as during 17 days 8 April in 2016 during 20 points to 2016 on April 17,13 20 points)；To video file
Storage it is transported in data base by file supply unit after being encrypted and pressurizeing；If there is accident in feed preparation, first
Determine time of casualty, and with the time for inquiry data, lock with the corresponding time period video file as filename that runs (such as input
Any time data, the equal lock file of query unit in 20 points during 20 points to 2016 on April 17,13 during 17 days 8 April in 2016
Entitled: the video file of 20 points during 20 points to 2016 on April 17,13 during 17 days 8 April in 2016), single by file conveying
Unit recalls the video file matched from data base, decompresses video file and deciphers, carrying out the examination of procedure fault,
Realize automatically the detecting of production process accident, record, process and the comprehensive control of complexity.
The present invention is compared with prior art, it is to avoid the interference of anthropic factor, effectively finds cause of accident, takes phase in time
Answering ground preventive measure, provide foundation for subsequent treatment work, system cost is low, runs safety, and the use time is long.
Accompanying drawing illustrates:
Fig. 1 is the Feed Manufacturing accident structure of the detecting device principle schematic that the present invention relates to.
Detailed description of the invention:
Below by the drawings and specific embodiments, the present invention will be further described:
Embodiment 1:
The agent structure of the Feed Manufacturing detection device that the present embodiment relates to, including video production units 1, encryption/deciphering
Unit 2, pressurization/decompression units 3, data base 4, query unit 5, CPU6 and file transmission unit 7, the combination of each unit electrical information is even
Connect the detection device being integrally formed mechanism；Video production units 1 receives host computer feed preparation and controls software work signal,
Automatically turning on screen recording function, kinescope recording function carries out screen record to operation and the flow control procedure of feed preparation
Picture, synchronous record operation person's image, and then make video file, automatically generate simultaneously and preserve with the operation time period as filename
Video file；Encryption/decryption element 2 encrypts and decrypts process to video file；Pressurization/decompression units 3 is for video literary composition
The pressurization of number of packages evidence, decompression processing；File is carried by file transmission unit 7；Video file is stored by data base 4；
Query unit 5 inputs with time inquiring request of data, locks and runs the time period video file as filename, from data with corresponding
Storehouse 4 exports the video file matched, carries out the detection of process accident；CPU6: information is swapped, control, process and
Inquiry and the control of feed preparation；Video production units 1, encryption/decryption element 2, pressurization/decompression units 3, file pass
Defeated unit 7, data base 4 and query unit 5 all connect with CPU6 electrical information conveying type, it is achieved the Detection & Controling of accident, described
Feed Manufacturing accident detection device connects with the host computer Feed Manufacturing control system 8 of peripheral hardware, the host computer Feed Manufacturing of peripheral hardware
Feed preparation is automatically controlled, shows and operates by control system 8.The present embodiment realizes feed preparation and automatically examines
Survey and process, reach purpose of design.
The implementation process of Feed Manufacturing accident that the present embodiment relates to detection device: upper by Feed Manufacturing control system
Machine is connected with Feed Manufacturing accident detection device main frame, the display screen simultaneous display feedstuff of Feed Manufacturing accident detection device main frame
Operating process in production control system host computer display screen, starts synchronous averaging, video with feed preparation control system
Operation and the flow control procedure of the feed preparation on Feed Manufacturing accident detection device display screen are carried out by production unit 1
Film recording, and synchronous record operation person's image, and then it is fabricated to video file, automatically generate simultaneously and preserve to run the time
Section be filename video file (as during 17 days 8 April in 2016 during 20 points to 2016 on April 17,13 20 points)；To video literary composition
Part is transported in data base 4 storage by file supply unit 7 after being encrypted and pressurizeing；If there is thing in feed preparation
Therefore, first determine time of casualty, and with the time for inquiry data, lock and run the time period video file as filename with corresponding
(as input 17 days 8 April in 2016 time 20 points to 2016 on April 17,13 time 20 points in any time data, query unit 5 is equal
Lock file is entitled: the video file of 20 points during 20 points to 2016 on April 17,13 during 17 days 8 April in 2016), by literary composition
Part supply unit 5 recalls the video file matched from data base 4, decompresses video file and deciphers, and carries out process
The examination of fault, it is achieved to automatically the detecting of production process accident, record, process and the comprehensive control of complexity.
Claims (1)
1. a Feed Manufacturing accident detection device, it is characterised in that agent structure includes video production units, encryption/deciphering
Unit, pressurization/decompression units, data base, query unit, CPU and file transmission unit, the combination of each unit electrical information connects and composes
The detection device of integral mechanism；Video production units receives the working signal that host computer feed preparation control system sends,
Automatically turning on screen recording function, kinescope recording function carries out screen record to operation and the flow control procedure of feed preparation
Picture, synchronous record operation person's image, and then make video file, automatically generate simultaneously and preserve with the operation time period as filename
Video file；Encryption/decryption element: video file is encrypted and decrypted process；Pressurization/decompression units is used for video file
The pressurization of data, decompression processing；File is carried by file transmission unit；Video file is stored by data base；Inquiry
Unit: input with time inquiring request of data, locks and runs the time period video file as filename, from data base with corresponding
The video file that output matches, carries out the detection of process accident；CPU information is swapped, control, process and inquires about and
The control of feed preparation；Video production units, encryption/decryption element, pressurization/decompression units, file transmission unit, data
Storehouse all connects with CPU electrical information conveying type with query unit, it is achieved the Detection & Controling of accident, and described Feed Manufacturing accident detects
Device connects with the host computer Feed Manufacturing control system of peripheral hardware, and feed preparation is entered by host computer Feed Manufacturing control system
Row automatically controls, shows and operates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610428901.XA CN106101619A (en) | 2016-06-15 | 2016-06-15 | Feed production accident detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610428901.XA CN106101619A (en) | 2016-06-15 | 2016-06-15 | Feed production accident detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106101619A true CN106101619A (en) | 2016-11-09 |
Family
ID=57235669
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610428901.XA Pending CN106101619A (en) | 2016-06-15 | 2016-06-15 | Feed production accident detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106101619A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114611891A (en) * | 2022-02-24 | 2022-06-10 | 北京好运达智创科技有限公司 | Method for processing production data of bent cap in full life cycle |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101267546A (en) * | 2006-03-27 | 2008-09-17 | 通用电气检查技术有限合伙人公司 | Detection device for detecting articles |
| CN101763110A (en) * | 2010-02-03 | 2010-06-30 | 无锡福源自动化系统工程有限公司 | Flexible assembly line monitoring system |
| US20110320033A1 (en) * | 2010-06-28 | 2011-12-29 | Dinamica Generale S.R.L. | Method and system for controlling loading of food products in a food mixing unit |
| CN104263904A (en) * | 2014-10-07 | 2015-01-07 | 唐山亚捷机械有限公司 | Black box system used for recording and managing heat treatment industrial furnace process |
| CN204482966U (en) * | 2015-01-16 | 2015-07-22 | 成都智科立信科技有限公司 | A kind of feed manufacturing mixer device managed by Internet of Things |
-
2016
- 2016-06-15 CN CN201610428901.XA patent/CN106101619A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101267546A (en) * | 2006-03-27 | 2008-09-17 | 通用电气检查技术有限合伙人公司 | Detection device for detecting articles |
| CN101763110A (en) * | 2010-02-03 | 2010-06-30 | 无锡福源自动化系统工程有限公司 | Flexible assembly line monitoring system |
| US20110320033A1 (en) * | 2010-06-28 | 2011-12-29 | Dinamica Generale S.R.L. | Method and system for controlling loading of food products in a food mixing unit |
| CN104263904A (en) * | 2014-10-07 | 2015-01-07 | 唐山亚捷机械有限公司 | Black box system used for recording and managing heat treatment industrial furnace process |
| CN204482966U (en) * | 2015-01-16 | 2015-07-22 | 成都智科立信科技有限公司 | A kind of feed manufacturing mixer device managed by Internet of Things |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114611891A (en) * | 2022-02-24 | 2022-06-10 | 北京好运达智创科技有限公司 | Method for processing production data of bent cap in full life cycle |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 266000, T10 floor, No. 190, No. 11, Haier Road, Laoshan District, Shandong, Qingdao Applicant after: Surrounded by Limited by Share Ltd Address before: 266071 International Center of finance, No. 59 middle Hongkong Road, Shandong, Qingdao, China 34F-1 Applicant before: Huanshan Group Co., Ltd. |
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| CB02 | Change of applicant information | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161109 |
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| RJ01 | Rejection of invention patent application after publication |