CN106081909A - Monitoring lifting bearing in real time - Google Patents
Monitoring lifting bearing in real time Download PDFInfo
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- CN106081909A CN106081909A CN201610643432.3A CN201610643432A CN106081909A CN 106081909 A CN106081909 A CN 106081909A CN 201610643432 A CN201610643432 A CN 201610643432A CN 106081909 A CN106081909 A CN 106081909A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims abstract description 30
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 abstract description 15
- 230000006870 function Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 102100023170 Nuclear receptor subfamily 1 group D member 1 Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Emergency Alarm Devices (AREA)
Abstract
本发明公开了一种实时监测起重承力装置,包括挂耳、滑轮和显示器,所述挂耳上设置有第一螺栓孔,所述挂耳下端连接有拉力转换传感器安装体,所述拉力转换传感器安装体内设置有拉力转换传感器,所述拉力转换传感器安装体上设置有防护门和无线感应器,所述拉力转换传感器安装体下端通过螺栓与连接块连接,所述连接块的一侧连接有连接体,所述连接体上设置有滑轮和悬物孔,所述滑轮上设置有圆孔,所述显示器上设置有无线接收器,所述显示器通过无线接收器与无线感应器进行无线连接,所述挂耳、拉力转换传感器安装体和螺栓是一体化结构,所述连接块和连接体是一体化结构。本发明结构简单,使用方便,能够进行实时的数据监测,具有很好的经济效益。
The invention discloses a load-bearing device for real-time monitoring, which includes a hanging lug, a pulley and a display. The hanging lug is provided with a first bolt hole, and the lower end of the hanging lug is connected with a tension conversion sensor installation body. A tension conversion sensor is arranged in the installation body of the conversion sensor, and a protective door and a wireless sensor are arranged on the installation body of the tension conversion sensor. There is a connecting body, the connecting body is provided with a pulley and a hanging hole, the pulley is provided with a round hole, the display is provided with a wireless receiver, and the display is wirelessly connected to the wireless sensor through the wireless receiver , the hanging lug, the installation body of the tension conversion sensor and the bolt are an integrated structure, and the connecting block and the connecting body are an integrated structure. The invention has the advantages of simple structure, convenient use, real-time data monitoring and good economic benefits.
Description
技术领域:Technical field:
本发明涉及一种起重承力装置,特别是涉及一种实时监测起重承力装置。The invention relates to a load-bearing device, in particular to a real-time monitoring load-bearing device.
背景技术:Background technique:
目前,使用的大部分起重承力装置一般只有额定载荷,对于直观看到的被吊装物品,我们可以根据物品的数量、体积等选用合适的承力工具,但是在起吊重物时,承力装置受力会随着起重线的收紧而逐渐增大,这个力的大小计算我们看不到,起重人员也很难把握,所以,在起重过程中经常发生因过牵引力导致的设备损坏等问题。At present, most of the load-bearing devices used generally only have the rated load. For the objects to be hoisted intuitively, we can choose appropriate load-bearing tools according to the quantity and volume of the objects. However, when lifting heavy objects, the load-bearing The force on the device will gradually increase with the tightening of the lifting line. We cannot see the magnitude of this force, and it is difficult for the lifting personnel to grasp it. Therefore, equipment damage caused by over-traction often occurs during the lifting process. damage etc.
发明内容:Invention content:
本发明所要解决的技术问题是:克服现有技术的不足,提供一种操作简单,使用方便的实时监测起重承力装置。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a real-time monitoring load-bearing device that is easy to operate and easy to use.
本发明为解决技术问题所采取的技术方案是:The technical scheme that the present invention takes for solving technical problems is:
一种实时监测起重承力装置,包括挂耳、滑轮和显示器,所述挂耳上设置有第一螺栓孔,所述挂耳下端连接有拉力转换传感器安装体,所述拉力转换传感器安装体内设置有拉力转换传感器(图中未画出),所述拉力转换传感器安装体上设置有防护门和无线感应器,所述拉力转换传感器安装体下端通过螺栓与连接块连接,所述连接块的一侧连接有连接体,所述连接体上设置有滑轮和悬物孔,所述滑轮上设置有圆孔,所述显示器上设置有无线接收器,所述显示器通过无线接收器与无线感应器进行无线连接。A load-bearing device for real-time monitoring, comprising a hanging lug, a pulley and a display, the hanging lug is provided with a first bolt hole, the lower end of the hanging lug is connected to a tension conversion sensor installation body, and the tension conversion sensor is installed in the body A tension conversion sensor (not shown in the figure) is provided, and the installation body of the tension conversion sensor is provided with a protective door and a wireless sensor. The lower end of the installation body of the tension conversion sensor is connected to the connection block through bolts, and the connection block One side is connected with a connecting body, the connecting body is provided with a pulley and a hole for hanging objects, the pulley is provided with a round hole, the display is provided with a wireless receiver, and the display is connected to the wireless sensor through the wireless receiver. Make a wireless connection.
所述挂耳、拉力转换传感器安装体和螺栓是一体化结构,所述连接块和连接体是一体化结构,所述圆孔以圆周分布式的形式均匀地设置在滑轮上。The hanging lug, the installation body of the tension conversion sensor and the bolt are an integrated structure, the connecting block and the connecting body are an integrated structure, and the circular holes are evenly arranged on the pulley in a form of circumferential distribution.
所述连接体为倒N型结构,所述滑轮设置在倒N型结构连接体的左边间隙中,所述悬物孔设置在倒N型结构连接体的右侧靠近底部的位置。The connecting body is an inverted N-shaped structure, the pulley is arranged in the left gap of the inverted N-shaped connecting body, and the hanging object hole is arranged on the right side of the inverted N-shaped connecting body near the bottom.
所述连接块上设置有第二螺栓孔,第二螺栓孔的尺寸与螺栓的尺寸相匹配。The connecting block is provided with a second bolt hole, and the size of the second bolt hole matches the size of the bolt.
所述拉力转换传感器(图中未画出)在拉力转换传感器安装体内部通过导线与无线感应器连接,无线感应器通过发出红外线与显示器上的无线接收器进行无线连接。The tension conversion sensor (not shown in the figure) is connected to the wireless sensor through wires inside the tension conversion sensor installation body, and the wireless sensor is wirelessly connected to the wireless receiver on the display by emitting infrared rays.
所述显示器具有数据显示和预警功能,所述显示器能将承力工具实时受力的大小以数字化的形式显示出来,并且能够设置预警系数并具有报警功能。The display has data display and early warning functions. The display can display the real-time force of the load-bearing tool in digital form, and can set early warning coefficients and has an alarm function.
本发明的积极有益效果是:The positive beneficial effect of the present invention is:
1、本发明中采用无线传输方式进行数据的传输,便于地面监测人员及时观察数据变化,避免因拉力太大造成的设备损坏,提高了工作效率,减少了设备的投入。1. In the present invention, wireless transmission is used for data transmission, which is convenient for ground monitoring personnel to observe data changes in time, avoids equipment damage caused by too much tension, improves work efficiency, and reduces equipment investment.
2、本发明中使用无线传输方式减少了因连接导线的长度限制而造成的施工不便,增加了该装置的实用性。2. The use of wireless transmission in the present invention reduces the construction inconvenience caused by the length limitation of the connecting wires and increases the practicability of the device.
3、本发明中防护门的设计使拉力转换传感器免于灰尘等物质的腐蚀,增加装置的使用寿命,确保了装置的灵敏性。3. The design of the protective door in the present invention prevents the tension conversion sensor from being corroded by dust and other substances, increases the service life of the device, and ensures the sensitivity of the device.
4、本发明中显示器的设置能将装置受力的大小通过显示屏显示出来,并能进行超载系数的设置,当超出预设系数时,能够进行报警提示,提高了施工安全性。4. The setting of the display in the present invention can display the force of the device through the display screen, and can set the overload coefficient. When the preset coefficient is exceeded, an alarm can be prompted, which improves the construction safety.
5、本发明简单易懂,操作便捷,能够提高起重装置的感知力和可控性,具有很好的经济效益。5. The present invention is easy to understand, easy to operate, can improve the perception and controllability of the lifting device, and has good economic benefits.
附图说明:Description of drawings:
图1是本发明实时监测起重承力装置的结构示意图;Fig. 1 is the structural representation of real-time monitoring load bearing device of the present invention;
图2是图1中的连接块和连接体的连接结构示意图。Fig. 2 is a schematic diagram of the connection structure of the connection block and the connection body in Fig. 1 .
具体实施方式:detailed description:
下面结合附图和具体实施例对本发明作进一步的解释和说明:Below in conjunction with accompanying drawing and specific embodiment, the present invention will be further explained and illustrated:
参见图1:图中,1-挂耳,2-第一螺栓孔,3-拉力转换传感器安装体,4-防护门,5-无线感应器,6-螺栓,7-连接块,8-第二螺栓孔,9-连接体,10-滑轮,11-圆孔,12-悬物孔,13-无线接收器,14-显示器。See Figure 1: In the figure, 1-hanging ear, 2-first bolt hole, 3-tension conversion sensor installation body, 4-protective door, 5-wireless sensor, 6-bolt, 7-connection block, 8-the first Two bolt holes, 9-connector, 10-pulley, 11-round hole, 12-hanging object hole, 13-wireless receiver, 14-display.
实施例:一种实时监测起重承力装置,包括挂耳1、滑轮10和显示器14,挂耳1上设置有第一螺栓孔2,挂耳1下端连接有拉力转换传感器安装体3,拉力转换传感器安装体3内设置有拉力转换传感器(图中未画出),拉力转换传感器安装体3上设置有防护门4和无线感应器5,拉力转换传感器安装体3下端通过螺栓6与连接块7连接,连接块7的一侧连接有连接体9,连接体9上设置有滑轮10和悬物孔12,滑轮10上设置有圆孔11,显示器14上设置有无线接收器13,显示器14通过无线接收器13与无线感应器5进行无线连接。Embodiment: A real-time monitoring load-bearing device, including a hanging lug 1, a pulley 10 and a display 14, the hanging lug 1 is provided with a first bolt hole 2, and the lower end of the hanging lug 1 is connected with a tension conversion sensor installation body 3, and the pulling force The conversion sensor installation body 3 is provided with a tension conversion sensor (not shown in the figure), the tension conversion sensor installation body 3 is provided with a protective door 4 and a wireless sensor 5, and the lower end of the tension conversion sensor installation body 3 is connected to the connecting block through a bolt 6 7 connection, one side of the connecting block 7 is connected with a connecting body 9, the connecting body 9 is provided with a pulley 10 and a hanging object hole 12, the pulley 10 is provided with a round hole 11, the display 14 is provided with a wireless receiver 13, and the display 14 Wirelessly connect with the wireless sensor 5 through the wireless receiver 13 .
挂耳1、拉力转换传感器安装体3和螺栓6是一体化结构,连接块7和连接体9是一体化结构,圆孔11以圆周分布式的形式均匀地设置在滑轮10上;连接体9为倒N型结构,滑轮10设置在倒N型结构连接体9的左边间隙中,悬物孔12设置在倒N型结构连接体9的右侧靠近底部的位置;连接块7上设置有第二螺栓孔8,第二螺栓孔8的尺寸与螺栓6的尺寸相匹配。The hanging lug 1, the tension conversion sensor installation body 3 and the bolt 6 are an integrated structure, the connecting block 7 and the connecting body 9 are an integrated structure, and the round holes 11 are evenly arranged on the pulley 10 in the form of circumferential distribution; the connecting body 9 It is an inverted N-shaped structure, the pulley 10 is arranged in the left gap of the inverted N-shaped structure connecting body 9, and the suspension hole 12 is arranged on the right side of the inverted N-shaped structure connecting body 9 near the bottom; the connecting block 7 is provided with a second Two bolt holes 8, the size of the second bolt hole 8 matches the size of the bolt 6.
拉力转换传感器(图中未画出)在拉力转换传感器安装体3内部通过导线与无线感应器5连接,无线感应器5通过发出红外线与显示器14上的无线接收器13进行无线连接;显示器14具有数据显示和预警功能,显示器14能将承力工具实时受力的大小以数字化的形式显示出来,并且能够设置预警系数并具有报警功能。The tension conversion sensor (not shown in the figure) is connected with the wireless sensor 5 by wires inside the tension conversion sensor mounting body 3, and the wireless sensor 5 is wirelessly connected with the wireless receiver 13 on the display 14 by sending out infrared rays; the display 14 has Data display and early warning function, the display 14 can display the real-time force of the load-bearing tool in digital form, and can set the early warning coefficient and has an alarm function.
工作时,通过挂耳1上的第一螺栓孔2将该装置固定在塔臂或者其他合适的地方,配合绳索利用滑轮10来提升重物,当拉力转换传感器(图中未画出)感受到拉力变化时,会将感受到的拉力转变成可见的数字信号传给无线感应器5,无线感应器5通过红外线将信号传给无线接收器13,无线接收器13将数据传给显示器14,显示器14通过显示屏将数据显示出来,当显示器14检测到传过来的数据超出预设值时,显示器14将数据显示出来并进行报警提示。When working, the device is fixed on the tower arm or other suitable place through the first bolt hole 2 on the hanging ear 1, and the pulley 10 is used to lift the weight with the rope. When the tension conversion sensor (not shown in the figure) senses When the pulling force changes, the felt pulling force will be converted into a visible digital signal and transmitted to the wireless sensor 5, the wireless sensor 5 transmits the signal to the wireless receiver 13 through infrared rays, and the wireless receiver 13 transmits the data to the display 14, and the display 14 displays the data through the display screen. When the display 14 detects that the transmitted data exceeds the preset value, the display 14 displays the data and gives an alarm prompt.
以上所述,仅是本发明的优先实施例而已,并未对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的保护范围内。The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to Within the scope of protection of the technical solution of the present invention.
Claims (4)
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CN201610643432.3A CN106081909A (en) | 2016-08-09 | 2016-08-09 | Monitoring lifting bearing in real time |
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JP2014201383A (en) * | 2013-04-02 | 2014-10-27 | 株式会社タダノ | Working state checking device of working machine |
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CN205855837U (en) * | 2016-08-09 | 2017-01-04 | 国网河南省电力公司郑州供电公司 | Monitoring lifting bearing in real time |
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2016
- 2016-08-09 CN CN201610643432.3A patent/CN106081909A/en active Pending
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US2283354A (en) * | 1941-08-15 | 1942-05-19 | Adolph O Stixrud | Safety alarm |
JPH08127490A (en) * | 1994-10-28 | 1996-05-21 | Komatsu Ltd | Radio data transmission type load measuring device |
CN2931428Y (en) * | 2006-02-27 | 2007-08-08 | 杭州福达电子设备厂 | Special-purpose lifting steelyard for crane |
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Application publication date: 20161109 |