CN106081658A - A kind of Straw manures production constant feeder - Google Patents
A kind of Straw manures production constant feeder Download PDFInfo
- Publication number
- CN106081658A CN106081658A CN201610630542.6A CN201610630542A CN106081658A CN 106081658 A CN106081658 A CN 106081658A CN 201610630542 A CN201610630542 A CN 201610630542A CN 106081658 A CN106081658 A CN 106081658A
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- China
- Prior art keywords
- belt conveyor
- straw
- organic fertilizer
- fertilizer production
- silo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000010902 straw Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 210000003608 fece Anatomy 0.000 title 1
- 239000010871 livestock manure Substances 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000003895 organic fertilizer Substances 0.000 claims abstract description 14
- 238000005303 weighing Methods 0.000 claims abstract description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 230000032258 transport Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
- B65G69/0458—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials with rotating means, e.g. tables, arms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fertilizing (AREA)
Abstract
一种秸秆有机肥生产用定量给料机，包括：皮带机、设置于皮带机上方的料仓、用于驱动皮带机运动的皮带机驱动机构、设置于皮带机出料端下方的称量系统、以及设置于皮带机出料端的出料口以及设置于皮带机上端用于将皮带机输送的秸秆均匀拨散于皮带机上的拨料机构。粉碎后的秸秆物料通过料仓落入到皮带机上，皮带机驱动机构驱动皮带机运动，皮带机将秸秆物料向后端输送，并通过称量系统称重，从而调整皮带机驱动机构的运行速度，使从出料口落下的秸秆可以均匀连续的控制，从而实现了定量出料作业。
A quantitative feeder for straw organic fertilizer production, comprising: a belt conveyor, a silo arranged above the belt conveyor, a belt conveyor drive mechanism for driving the movement of the belt conveyor, and a weighing system arranged below the discharge end of the belt conveyor , and a discharge port arranged at the discharge end of the belt conveyor and a material shifting mechanism arranged at the upper end of the belt conveyor to evenly disperse the straw conveyed by the belt conveyor on the belt conveyor. The crushed straw material falls into the belt conveyor through the hopper, the belt conveyor driving mechanism drives the belt conveyor to move, the belt conveyor transports the straw material to the rear end, and weighs it through the weighing system, thereby adjusting the running speed of the belt conveyor driving mechanism , so that the straw falling from the discharge port can be controlled evenly and continuously, thus realizing the quantitative discharge operation.
Description
技术领域technical field
本发明涉及一种秸秆有机肥生产用定量给料机。The invention relates to a quantitative feeder for straw organic fertilizer production.
背景技术Background technique
目前，我国定量给料机，大多是针对颗粒状、块状和粉状物料的定量给料，而有机肥生产中所使用的物料多数为粉碎后秸秆软性长条状物料，该种物料一般长约5cm以下，易缠绕、易架桥堵塞。现有定量给料机对于粉碎后秸秆物料的进料，以及进料的控制，无法达到有机肥生产连续、定量的要求，并且会出现旋转部件缠绕、料仓架桥堵塞等问题，现有定量给料机无法应用于有机肥生产线中。研制秸秆有机肥生产的定量给料机，满足粉碎后秸秆的连续、定量进料，可以提高秸秆有机肥生产的连续作业能力，又可以实现大型化、自动化生产。At present, most of the quantitative feeders in my country are for the quantitative feeding of granular, massive and powdery materials, and most of the materials used in the production of organic fertilizers are soft long strips of crushed straw, which are generally The length is less than 5cm, and it is easy to be entangled, bridged and blocked. The existing quantitative feeder cannot meet the continuous and quantitative requirements of organic fertilizer production for the feeding of crushed straw materials and the control of feeding, and there will be problems such as winding of rotating parts and blockage of silo bridging. The feeder cannot be used in the organic fertilizer production line. The quantitative feeder for straw organic fertilizer production is developed to meet the continuous and quantitative feeding of crushed straw, which can improve the continuous operation capacity of straw organic fertilizer production and realize large-scale and automatic production.
发明内容Contents of the invention
本发明为了克服以上技术的不足，提供了一种粉碎后秸秆可以连续和定量给料，提高有机肥生产的连续作业能力的秸秆有机肥生产用定量给料机。In order to overcome the deficiencies of the above technologies, the present invention provides a quantitative feeder for straw organic fertilizer production that can continuously and quantitatively feed the crushed straw and improve the continuous operation capacity of organic fertilizer production.
本发明克服其技术问题所采用的技术方案是：The technical scheme that the present invention overcomes its technical problem adopts is:
一种秸秆有机肥生产用定量给料机，包括：皮带机、设置于皮带机上方的料仓、用于驱动皮带机运动的皮带机驱动机构、设置于皮带机出料端下方的称量系统、以及设置于皮带机出料端的出料口以及设置于皮带机上端用于将皮带机输送的秸秆均匀拨散于皮带机上的拨料机构。A quantitative feeder for straw organic fertilizer production, comprising: a belt conveyor, a silo arranged above the belt conveyor, a belt conveyor drive mechanism for driving the belt conveyor, and a weighing system arranged below the discharge end of the belt conveyor , and a discharge port arranged at the discharge end of the belt conveyor and a material shifting mechanism arranged at the upper end of the belt conveyor to evenly disperse the straw conveyed by the belt conveyor on the belt conveyor.
上述皮带机驱动机构包括减速机以及连接于减速机输入轴的变频电机，所述减速机的输出轴与皮带机之间通过链条Ⅱ传动连接。The drive mechanism of the belt conveyor includes a reducer and a variable frequency motor connected to the input shaft of the reducer, and the output shaft of the reducer is connected to the belt conveyor through a chain II transmission.
上述拨料机构包括沿皮带机宽度方向水平转动安装于皮带机上端的转轴、沿转轴轴向间隔设置的若干倾斜设置的拨齿以及电机，所述电机的输出轴与转轴之间通过链条Ⅰ传动连接。The above-mentioned material shifting mechanism includes a rotating shaft mounted on the upper end of the belt conveyor that is horizontally rotated along the width direction of the belt conveyor, a number of inclined shifting teeth arranged at intervals along the axial direction of the rotating shaft, and a motor. The output shaft of the motor and the rotating shaft are driven by chain I. connect.
上述料仓的仓壁垂直于皮带机。The silo wall of the above-mentioned silo is perpendicular to the belt conveyor.
本发明的有益效果是：粉碎后的秸秆物料通过料仓落入到皮带机上，皮带机驱动机构驱动皮带机运动，皮带机将秸秆物料向后端输送，并通过称量系统称重，从而调整皮带机驱动机构的运行速度，使从出料口落下的秸秆可以均匀连续的控制，从而实现了定量出料作业。The beneficial effects of the present invention are: the crushed straw material falls onto the belt conveyor through the hopper, the belt conveyor driving mechanism drives the belt conveyor to move, the belt conveyor transports the straw material to the rear end, and weighs it through the weighing system, thereby adjusting The running speed of the driving mechanism of the belt conveyor enables the straw falling from the discharge port to be uniformly and continuously controlled, thus realizing the quantitative discharge operation.
附图说明Description of drawings
图1为发明的主视结构示意图；Fig. 1 is the schematic structural diagram of the main view of the invention;
图2为本发明的侧视结构示意图；Fig. 2 is the side view structure schematic diagram of the present invention;
图3为拨齿结构示意图；Figure 3 is a schematic diagram of the structure of the shifting teeth;
图中，1.皮带机 2.料仓 3.链条Ⅰ 4.拨齿 5.称量系统 6.出料口 7.链条Ⅱ 8.减速机9.变频电机 10.转轴 11.电机。In the figure, 1. Belt conveyor 2. Stock bin 3. Chain Ⅰ 4. Gear shifting 5. Weighing system 6. Outlet 7. Chain Ⅱ 8. Reducer 9. Frequency conversion motor 10. Shaft 11. Motor.
具体实施方式detailed description
下面结合附图1、附图2、附图3对本发明做进一步说明。The present invention will be further described below in conjunction with accompanying drawing 1, accompanying drawing 2, accompanying drawing 3.
一种秸秆有机肥生产用定量给料机，包括：皮带机1、设置于皮带机1上方的料仓2、用于驱动皮带机1运动的皮带机驱动机构、设置于皮带机1出料端下方的称量系统5、以及设置于皮带机1出料端的出料口6以及设置于皮带机1上端用于将皮带机1输送的秸秆均匀拨散于皮带机1上的拨料机构。粉碎后的秸秆物料通过料仓2落入到皮带机1上，皮带机驱动机构驱动皮带机1运动，皮带机1将秸秆物料向后端输送，并通过称量系统5称重，从而调整皮带机驱动机构的运行速度，使从出料口6落下的秸秆可以均匀连续的控制，从而实现了定量出料作业。A quantitative feeder for straw organic fertilizer production, comprising: a belt conveyor 1, a silo 2 arranged above the belt conveyor 1, a belt conveyor driving mechanism for driving the belt conveyor 1 to move, and a belt conveyor 1 arranged at the discharge end of the belt conveyor 1 The weighing system 5 below, the discharge port 6 arranged at the discharge end of the belt conveyor 1 and the feeding mechanism arranged at the upper end of the belt conveyor 1 are used to evenly spread the straw transported by the belt conveyor 1 on the belt conveyor 1 . The crushed straw material falls into the belt conveyor 1 through the hopper 2, and the belt conveyor driving mechanism drives the belt conveyor 1 to move. The belt conveyor 1 transports the straw material to the rear end and weighs it through the weighing system 5 to adjust the belt conveyor. The operating speed of the machine driving mechanism enables the straw falling from the discharge port 6 to be uniformly and continuously controlled, thereby realizing the quantitative discharge operation.
皮带机驱动机构可以为如下结构，其包括减速机8以及连接于减速机8输入轴的变频电机9，减速机8的输出轴与皮带机1之间通过链条Ⅱ 7传动连接。变频电机9转动，通过减速机8减速放大扭矩后驱动皮带机1转动。称量系统5根据预先设定的进给量，将皮带机1的载荷及速度信号反馈控制信号至电控系统，电控系统根据反馈的载荷及速度信号计算出实际给料量，将实际进料量与设定进料量进行比较，其偏差经电控系统处理后对给料量进行调整，通过控制变频电机9的转速，调整皮带机1的转动速度，使进料量等于设定的进料量，实现定量给料。拨料机构可以为如下结构，其包括沿皮带机1宽度方向水平转动安装于皮带机1上端的转轴10、沿转轴10轴向间隔设置的若干倾斜设置的拨齿4以及电机11，电机11的输出轴与转轴10之间通过链条Ⅰ 3传动连接。电机11转动，通过链条Ⅰ 3驱动转轴10转动，由于转轴10上沿轴向间隔设置有若干倾斜的拨齿4，拨齿4实现将皮带机1输送过来的秸秆快速均匀拨散于皮带机1的表面，进一步提高了定量给料的精度。The drive mechanism of the belt conveyor can be of the following structure, which includes a reducer 8 and a variable frequency motor 9 connected to the input shaft of the reducer 8, and the output shaft of the reducer 8 is connected to the belt conveyor 1 through a chain II 7 transmission connection. The frequency conversion motor 9 rotates, and drives the belt conveyor 1 to rotate after decelerating and amplifying the torque through the reducer 8 . The weighing system 5 feeds back the load and speed signals of the belt conveyor 1 to the electronic control system according to the preset feed amount. The amount of material is compared with the set feed amount, and the deviation is processed by the electronic control system to adjust the feed amount. By controlling the speed of the frequency conversion motor 9, the rotation speed of the belt conveyor 1 is adjusted to make the feed amount equal to the set value. Feed amount, to achieve quantitative feeding. The material shifting mechanism can be the following structure, which includes a rotating shaft 10 installed on the upper end of the belt conveyor 1 horizontally rotating along the width direction of the belt conveyor 1, several inclined teeth 4 arranged at intervals along the axial direction of the rotating shaft 10, and a motor 11, the motor 11 The output shaft and the rotating shaft 10 are connected through a chain I 3 transmission. The motor 11 rotates, and the rotating shaft 10 is driven to rotate through the chain I 3. Since the rotating shaft 10 is provided with a number of inclined shifting teeth 4 at intervals along the axial direction, the shifting teeth 4 can quickly and evenly spread the straw transported by the belt conveyor 1 to the belt conveyor 1. The surface further improves the accuracy of dosing.
料仓2的仓壁垂直于皮带机1，便于粉碎后秸秆物料的顺利进给，消除物料架桥堵塞的可能。The silo wall of the silo 2 is perpendicular to the belt conveyor 1, which facilitates the smooth feeding of the crushed straw material and eliminates the possibility of material bridging and blockage.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610630542.6A CN106081658A (en) | 2016-08-04 | 2016-08-04 | A kind of Straw manures production constant feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610630542.6A CN106081658A (en) | 2016-08-04 | 2016-08-04 | A kind of Straw manures production constant feeder |
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| Publication Number | Publication Date |
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| CN106081658A true CN106081658A (en) | 2016-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201610630542.6A Pending CN106081658A (en) | 2016-08-04 | 2016-08-04 | A kind of Straw manures production constant feeder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109275431A (en) * | 2018-08-20 | 2019-01-29 | 上海正宏农牧机械设备有限公司 | A kind of forage grass production technology and process units |
| CN111204563A (en) * | 2020-03-11 | 2020-05-29 | 哈尔滨上庆环保设备有限公司 | Straw sprout cultivation board production water line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109275431A (en) * | 2018-08-20 | 2019-01-29 | 上海正宏农牧机械设备有限公司 | A kind of forage grass production technology and process units |
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| CN111204563A (en) * | 2020-03-11 | 2020-05-29 | 哈尔滨上庆环保设备有限公司 | Straw sprout cultivation board production water line |
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Application publication date: 20161109 |