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CN106045376B - A kind of low entraining shape steel tube concrete admixture and preparation method thereof - Google Patents

A kind of low entraining shape steel tube concrete admixture and preparation method thereof Download PDF

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CN106045376B
CN106045376B CN201610380849.5A CN201610380849A CN106045376B CN 106045376 B CN106045376 B CN 106045376B CN 201610380849 A CN201610380849 A CN 201610380849A CN 106045376 B CN106045376 B CN 106045376B
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entraining
concrete
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CN106045376A (en
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黄修林
卞周宏
黄绍龙
彭波
金帆
唐涛
罗宵
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Hubei University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients

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Abstract

本发明公开了一种低引气型钢管混凝土外加剂,它由聚羧酸系减水组分、保塑组分、引气剂、消泡剂、增粘剂和水经复配而成。本发明针对目前钢管混凝土在制备和实际施工中存在的坍落度损失过快和含气量大且不稳定的问题,提出了一种低引气型钢管混凝土外加剂,该外加剂的引气作用显著降低,保塑性能显著提高,拌制的钢管混凝土含气量控制在1.0‑2.5%范围内,可有效解决坍落度损失过快和含气量大且不稳定的问题,且涉及的制备方法简单,适合推广应用。The invention discloses a low-air-entraining steel pipe concrete admixture, which is compounded by polycarboxylate water-reducing components, plastic-retaining components, air-entraining agents, defoamers, viscosifiers and water. Aiming at the problems of too fast slump loss and large and unstable air content in the preparation and actual construction of steel pipe concrete, the present invention proposes a low-air-entraining concrete-filled steel pipe admixture. The air-entraining effect of the admixture is Significantly reduce the plastic retention performance, and the air content of the mixed steel pipe concrete is controlled within the range of 1.0-2.5%, which can effectively solve the problems of excessive slump loss and large and unstable air content, and the preparation method involved is simple , suitable for promotional applications.

Description

一种低引气型钢管混凝土外加剂及其制备方法A kind of low air-entraining concrete-filled steel tube admixture and preparation method thereof

技术领域technical field

本发明属于建筑材料技术领域,具体涉及一种低引气型钢管混凝土外加剂及其制备方法。The invention belongs to the technical field of building materials, and in particular relates to a low-air-entraining concrete-filled steel pipe admixture and a preparation method thereof.

背景技术Background technique

近年来,我国混凝土的发展使得混凝土的各方面性能在不断提高,并且对混凝土减水剂的依赖性越来越大。聚羧酸系高效减水剂是第三代高性能减水剂,具有减水率高、与水泥适应性强、保坍保塑性能优异等特点,可大幅度提高粉煤灰、硅灰、钢渣粉、矿粉等矿物掺和料的用量,节约水泥,广泛用于配制高强、超高强混凝土,特别适用于高速铁路、桥梁、海港码头、水利工程等高强度、高耐久性、高水泥适应性的混凝土工程中。In recent years, the development of concrete in our country has made the performance of concrete in all aspects continuously improved, and the dependence on concrete water reducer is increasing. Polycarboxylate high-efficiency water-reducing agent is the third generation of high-performance water-reducing agent. The amount of mineral admixtures such as steel slag powder and mineral powder can save cement. It is widely used in the preparation of high-strength and ultra-high-strength concrete. Prominent concrete works.

但对于钢管混凝土来说,混凝土含气量和坍落度经时损失大一直是困扰正常施工的问题。首先,当新拌混凝土长时间长距离运输后,应尽可能保持在初始的坍落度水平,以保证混凝土顺利地运输、泵送工作。坍落度损失过快会严重影响钢管混凝土的施工质量,甚至导致钢管混凝土泵送过程中堵管而引起施工事故。坍落度损失的主要原因在于,随着水泥水化的进行,提供润滑作用的水分不断减少,同时减水剂被水泥颗粒和水化产物不断吸附,使液相中减水剂的有效含量快速降低,体系的动电电位和分散作用下降。为减缓混凝土坍落度的损失,人们采取了后掺法、多次掺加法、复合缓凝剂等方法,但在工程实际中,由于操作的复杂性和搅拌设备的限制,适用性不强,并且复合缓凝剂与水泥相容的问题相反会发生坍落度损失过快和不正常凝结现象。其次,钢管核心混凝土的含气量对钢管内壁与混凝土的粘结性能有很大影响。传统的聚羧酸系减水剂由于主链和侧链疏水基团的作用易导致新拌混凝土含气量大且不稳定。若核心混凝土气体量过大,在进行钢管混凝土的泵送顶升施工过程中,这些气体极易在泵送压力和混凝土自身重力的作用下吸附于钢管内壁并富集而形成一层气体膜,抵消了核心混凝土的膨胀量,易造成钢管壁与混凝土脱粘。However, for concrete filled steel pipes, the large loss of air content and slump over time has always been a problem that plagues normal construction. First of all, when the fresh concrete is transported for a long time and long distance, it should be kept at the initial slump level as much as possible to ensure the smooth transportation and pumping of the concrete. Excessive slump loss will seriously affect the construction quality of CFST, and even cause pipe blockage during pumping of CFST and cause construction accidents. The main reason for the loss of slump is that as the cement hydration progresses, the moisture that provides lubrication decreases continuously, and the water reducer is continuously adsorbed by the cement particles and hydration products, so that the effective content of the water reducer in the liquid phase rapidly increases. decrease, the zeta potential and dispersion of the system decrease. In order to slow down the loss of concrete slump, people have adopted methods such as post-mixing method, multiple-adding method, and compound retarder. However, in engineering practice, due to the complexity of operation and the limitation of mixing equipment, the applicability is not strong. In addition, if the composite retarder is compatible with cement, the slump loss will be too fast and abnormal coagulation will occur. Secondly, the air content of the steel pipe core concrete has a great influence on the bonding performance between the inner wall of the steel pipe and the concrete. The traditional polycarboxylate superplasticizers tend to cause high air content and instability in fresh concrete due to the effect of main chain and side chain hydrophobic groups. If the amount of gas in the core concrete is too large, during the pumping and jacking construction of the steel tube concrete, the gas is easily adsorbed on the inner wall of the steel tube under the action of the pumping pressure and the concrete's own gravity and enriched to form a gas film. Offset the expansion of the core concrete, easy to cause the steel pipe wall and concrete debonding.

发明内容Contents of the invention

针对上述钢管混凝土在制备和实际施工中存在的坍落度损失过快和含气量大且不稳定的问题,本发明提出了一种低引气型钢管混凝土外加剂,该外加剂的引气作用显著降低,保塑性能显著提高,拌制的钢管混凝土含气量控制在1.0-2.5%范围内,可有效解决坍落度损失过快和含气量大且不稳定的问题,且涉及的制备方法简单,适合推广应用。Aiming at the problems of too fast slump loss and large and unstable air content in the preparation and actual construction of the above-mentioned steel pipe concrete, the present invention proposes a low air-entraining concrete-filled steel pipe admixture, the air-entraining effect of the admixture Significantly reduced, the plastic retention performance is significantly improved, the air content of the mixed steel pipe concrete is controlled within the range of 1.0-2.5%, which can effectively solve the problems of excessive slump loss and large and unstable air content, and the preparation method involved is simple , suitable for promotional applications.

为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical solution adopted in the present invention is:

一种低引气型钢管混凝土外加剂,它由聚羧酸系减水组分、保塑组分、引气剂、消泡剂、增粘剂和水经复配而成,其中聚羧酸系减水组分、保塑组分、引气剂、消泡剂和增粘剂的质量比为100:(5-25):(0.002-0.005):(0.03-0.07):(0.01-0.10);其余为水,将所得低引气型钢管混凝土外加剂稀释至固含量为20-25%。A low-air-entraining concrete-filled steel admixture, which is compounded from polycarboxylate-based water-reducing components, plastic-retaining components, air-entraining agents, defoamers, tackifiers, and water, in which polycarboxylate The mass ratio of water-reducing component, plastic-retaining component, air-entraining agent, defoamer and tackifier is 100:(5-25):(0.002-0.005):(0.03-0.07):(0.01-0.10 ); the rest is water, and the obtained low-air-entraining concrete-filled steel tube admixture is diluted to a solid content of 20-25%.

上述方案中,所述聚羧酸系减水组分的重均分子量在45000-75000的聚合物,其结构通式见式I:In the above scheme, the weight average molecular weight of the polycarboxylic acid-based water-reducing component is a polymer of 45,000-75,000, and its general structural formula is shown in Formula I:

式中,a和aˊ的取值范围为22-36;b和bˊ的取值范围为2-7;c和cˊ的取值范围为15-45;d和dˊ的取值范围为2-6;R和Rˊ为脂肪醇基,其C原子数量为12-16个;-[EO-PO]-为EO(环氧乙烷)/PO(环氧丙烷)无规共聚段。In the formula, the value range of a and a' is 22-36; the value range of b and b' is 2-7; the value range of c and c' is 15-45; the value range of d and d' is 2-6 ; R and R' are fatty alcohol groups, and the number of C atoms is 12-16; -[EO-PO]-is EO (ethylene oxide)/PO (propylene oxide) random copolymerization segment.

上述方案中,所述聚羧酸系减水组分由马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯、交联单体和EO/PO无规共聚醚丙烯酸酯单体按12:(1.2-2.4):(6-24):(1-2)的摩尔比经共聚而成。In the above scheme, the polycarboxylate water-reducing component is composed of dibutylene glycol maleate, higher fatty alcohol methacrylate, crosslinking monomer and EO/PO random copolyether acrylate monomer according to 12 :(1.2-2.4):(6-24):(1-2) The molar ratio is formed by copolymerization.

上述方案中,所述EO/PO无规共聚醚丙烯酸酯单体分子量为1000-1500,其中质量比EO/PO=0.6-1.5。In the above scheme, the molecular weight of the EO/PO random copolyether acrylate monomer is 1000-1500, wherein the mass ratio EO/PO=0.6-1.5.

上述方案中,所述交联单体为单缩1,2-丙二醇双甲基丙烯酸酯、多缩1,2-丙二醇双甲基丙烯酸酯中的一种,结构通式见式Ⅱ,分子量控制在200-400:In the above scheme, the cross-linking monomer is one of monocondensed 1,2-propylene glycol dimethacrylate and polycondensed 1,2-propylene glycol dimethacrylate. The general structural formula is shown in formula II, and the molecular weight is controlled At 200-400:

式中,m=1-3。In the formula, m=1-3.

上述方案中,所述聚羧酸系减水组分的制备方法包括以下步骤:a)将EO/PO无规共聚醚、对苯二酚加入到反应釜中,在氮气保护下搅拌加热至60-80℃,滴加丙烯酸,反应3-5小时生成EO/PO无规共聚醚丙烯酸酯,其中EO/PO无规共聚醚:丙烯酸=1:1,对苯二酚占EO/PO无规共聚醚质量的0.1-0.5%;b)将EO/PO无规共聚醚丙烯酸酯和马来酸二丁二醇酯、引发剂和链转移剂添加到反应釜中,在氮气保护气氛下搅拌加热反应釜,升温至70-90℃,滴加甲基丙烯酸高级脂肪醇酯、交联单体,在3小时内滴加完毕,然后保温反应3-5小时;c)缓慢降温至40-45℃,加入NaOH溶液调节PH至中性得所述聚羧酸系减水组分,其有效固含量为40-45%;其中,链引发剂为过硫酸铵、过硫酸钾、过硫酸钠中的一种,其添加量为反应物总质量的10-30%;链转移剂为巯基乙醇、巯基乙酸、巯基丙酸、亚硫酸氢钠、甲酸钠、次亚磷酸钠中的一种,其添加量为反应物总质量的1-10%;所述反应物总质量为马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯、交联单体和EO/PO无规共聚醚丙烯酸酯单体的总质量,马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯、交联单体和EO/PO无规共聚醚丙烯酸酯单体的摩尔比为12:(1.2-2.4):(6-24):(1-2)。In the above scheme, the preparation method of the polycarboxylic acid-based water-reducing component comprises the following steps: a) adding EO/PO random copolyether and hydroquinone into the reactor, stirring and heating to 60°C under nitrogen protection -80°C, add acrylic acid dropwise, react for 3-5 hours to generate EO/PO random copolyether acrylate, where EO/PO random copolyether:acrylic acid=1:1, hydroquinone accounts for EO/PO random copolymerization 0.1-0.5% of ether mass; b) Add EO/PO random copolyether acrylate and dibutylene glycol maleate, initiator and chain transfer agent to the reaction kettle, stir and heat the reaction under nitrogen protection atmosphere kettle, heat up to 70-90°C, dropwise add higher fatty alcohol ester of methacrylate and cross-linking monomer, dropwise add within 3 hours, then keep warm for 3-5 hours; c) Slowly cool down to 40-45°C, Add NaOH solution to adjust the pH to neutral to obtain the polycarboxylic acid water-reducing component, and its effective solid content is 40-45%; wherein, the chain initiator is one of ammonium persulfate, potassium persulfate and sodium persulfate The addition amount is 10-30% of the total mass of the reactants; the chain transfer agent is one of mercaptoethanol, thioglycolic acid, mercaptopropionic acid, sodium bisulfite, sodium formate, and sodium hypophosphite, and the addition amount is 1-10% of the total mass of the reactants; the total mass of the reactants is dibutylene glycol maleate, higher fatty alcohol methacrylate, crosslinking monomer and EO/PO random copolyether acrylate monomer The total mass, the molar ratio of dibutylene glycol maleate, higher fatty alcohol methacrylate, crosslinking monomer and EO/PO random copolyether acrylate monomer is 12:(1.2-2.4):( 6-24): (1-2).

上述方案中,所述保塑组分的结构通式见式III,其分子量控制在20000-40000:In the above scheme, the general structural formula of the plastic-retaining component is shown in formula III, and its molecular weight is controlled at 20000-40000:

式中,x=1-4;y=15-34;z=2-5;s=12-30;q=1-3。In the formula, x=1-4; y=15-34; z=2-5; s=12-30; q=1-3.

上述方案中,所述保塑组分的制备方法包括以下步骤:a)将酒石酸酐和对苯二酚(阻聚剂)加入反应釜中进行酯化反应,反应温度75-90℃,反应时间5-10h,对苯二酚占酒石酸质量的0.1-0.5%,反应过程中滴加占酒石酸质量5-10%的2-丁烯酸,制得大单体酒石酸-2-丁烯酸酯;b)将马来酸、对苯二酚(阻聚剂)和两种聚环氧乙烷(聚合度分别为22和13)加入反应釜中进行酯化反应,反应温度为80-95℃,反应时间为5-10h,对苯二酚占马来酸和聚环氧乙烷总质量的0.1-0.5%,两种聚环氧乙烷(聚合度分别为22和13)的摩尔比为1:1,与马来酸的质量比分别为1:(3-3.5)和1:(5-6),制得二聚氧乙烯醚甲基丙烯酸酯;c)将制备的大单体酒石酸-2-丁烯酸酯和二聚氧乙烯醚甲基丙烯酸酯、引发剂、链转移剂加入反应釜中,然后升温至75-85℃,滴加苯乙烯磺酸钠、甲基丙烯酸丁酯,滴加时间在4小时内,然后保温反应3-5小时;d)缓慢降温至40-45℃,加入NaOH溶液调节PH至中性得所述保塑组分,其有效固含量40-45%;其中,链引发剂为过硫酸铵、过硫酸钾、过硫酸钠中的一种,其添加量为反应物总质量的10-30%;其中,链转移剂为巯基乙醇、巯基乙酸、巯基丙酸、亚硫酸氢钠、甲酸钠、次亚磷酸钠中的一种,其添加量为反应物总质量的1-10%;所述反应物总质量为酒石酸-2-丁烯酸酯、二聚氧乙烯醚甲基丙烯酸酯、苯乙烯磺酸钠和甲基丙烯酸丁酯单体的总质量,酒石酸-2-丁烯酸酯、二聚氧乙烯醚甲基丙烯酸酯、苯乙烯磺酸钠和甲基丙烯酸丁酯单体的摩尔比为1:(0.5-1):(8-12):(5-15)。In the above-mentioned scheme, the preparation method of the plastic-retaining component comprises the following steps: a) adding tartaric anhydride and hydroquinone (inhibitor) to the reactor for esterification reaction, the reaction temperature is 75-90°C, and the reaction time is 5-10h, hydroquinone accounts for 0.1-0.5% of the quality of tartaric acid, and in the reaction process, 2-butenoic acid accounting for 5-10% of the quality of tartaric acid is added dropwise to obtain macromonomer tartrate-2-butenoic acid ester; b) Add maleic acid, hydroquinone (polymerization inhibitor) and two kinds of polyethylene oxides (the degree of polymerization is 22 and 13 respectively) into the reactor for esterification reaction, the reaction temperature is 80-95°C, The reaction time is 5-10h, hydroquinone accounts for 0.1-0.5% of the total mass of maleic acid and polyethylene oxide, and the molar ratio of the two polyethylene oxides (the degree of polymerization is 22 and 13 respectively) is 1 : 1, the mass ratio with maleic acid is respectively 1: (3-3.5) and 1: (5-6), makes two polyoxyethylene ether methacrylates; c) the large monomer tartaric acid- Add 2-butenoic acid ester and dipolyoxyethylene ether methacrylate, initiator and chain transfer agent into the reaction kettle, then raise the temperature to 75-85°C, add sodium styrene sulfonate and butyl methacrylate dropwise, The dropping time is within 4 hours, and then keep warm for 3-5 hours; d) Slowly lower the temperature to 40-45°C, add NaOH solution to adjust the pH to neutral to obtain the plastic-preserving component, whose effective solid content is 40-45% ; wherein the chain initiator is one of ammonium persulfate, potassium persulfate and sodium persulfate, and its addition is 10-30% of the total mass of the reactant; wherein the chain transfer agent is mercaptoethanol, thioglycolic acid, mercapto One of propionic acid, sodium bisulfite, sodium formate, sodium hypophosphite, its addition is 1-10% of the total mass of the reactant; the total mass of the reactant is tartrate-2-butenoate, di Total mass of polyoxyethylene ether methacrylate, sodium styrene sulfonate and butyl methacrylate monomers, 2-butenoate tartrate, dipolyoxyethylene ether methacrylate, sodium styrene sulfonate The molar ratio to butyl methacrylate monomer is 1:(0.5-1):(8-12):(5-15).

上述方案中,所述引气剂为引气剂为松香树脂类、烷基和烷基芳烃磺酸类、脂肪醇磺酸盐类引气剂中的一种或多种;消泡剂为有机硅类、聚醚改性有机硅类消泡剂中的一种;所述增粘剂为羟甲基纤维素醚、羟乙基纤维素醚、甲基羟乙基纤维素醚中的一种。In the above scheme, the air-entraining agent is one or more of rosin resins, alkyl and alkyl aromatic hydrocarbon sulfonic acids, fatty alcohol sulfonate air-entraining agents; the defoamer is an organic One of silicon and polyether modified silicone defoamers; the thickener is one of hydroxymethyl cellulose ether, hydroxyethyl cellulose ether, and methyl hydroxyethyl cellulose ether .

上述一种低引气型钢管混凝土外加剂的制备方法,包括如下步骤:1)原料的称取:将聚羧酸系减水组分、保塑组分、引气剂、消泡剂和增粘剂按100:(5-25):(0.002-0.005):(0.03-0.07):(0.01-0.10)的质量比进行称取;2)将聚羧酸系减水组分、保塑组分、引气剂、消泡剂、增粘剂进行复配,然后加水稀释至所得混合乳液的固含量为20-25%。The preparation method of the above-mentioned low air-entraining type concrete filled steel tube admixture comprises the following steps: 1) Weighing of raw materials: polycarboxylate water-reducing component, plastic-retaining component, air-entraining agent, defoamer and The adhesive is weighed according to the mass ratio of 100:(5-25):(0.002-0.005):(0.03-0.07):(0.01-0.10); Particles, air-entraining agent, defoamer and tackifier are compounded, and then diluted with water until the solid content of the obtained mixed emulsion is 20-25%.

将上述方案,将所述低引气型钢管混凝土外加剂应用于制备钢管混凝土,其添加量占钢管混凝土胶凝材料用量的0.5-2.0%。Using the above proposal, the low-air-entraining concrete-filled steel pipe admixture is applied to prepare steel-filled steel pipe concrete, and its added amount accounts for 0.5-2.0% of the cementitious material used in steel pipe concrete.

本发明的原理为:1)在聚羧酸系减水组分中引入环氧乙烷/环氧丙烷无规共聚和丙二醇支链,增加了减水组分支链的物理空间位阻层次性,延缓了混凝土中水分与水泥颗粒的接触,同时酯基基团在水泥混凝土碱性环境中逐步水解,形成更多的COO-基团并与碱性金属离子(Ca2+)形成络合物,降低了水泥中Ca2+的浓度,延缓了水化反应进程;2)采用具有交联结构的丙二醇双甲基丙烯酸酯,增加了减水剂分子的空间交联性能,同时丙二醇连接的酯基结构较一般酯基结构水解速率慢,更有利于减水剂分子中后期释放出COO-基团,增加了水泥混凝土中后期的分散性能,有效控制了混凝土坍落度经时损失量:3)通过对保塑组分引入苯磺酸钠和支链烷基醚基团,增加了支链疏水性,同时引入酒石酸酐,在水泥水化初期就可以水解释放两倍的羟基和羧基,可在水泥颗粒表面形成一层水膜,增加水泥混凝土的流动性能和保塑性能;4)通过对消泡剂、引气剂和减水组分进行复配,降低水的表面张力,使得聚羧酸系组分自身支链产生的大气泡逐渐逸出或破裂,进而增加混凝土内部微小气泡的数量,这些微小气泡由于表面张力的降低而稳定存在于混凝土内部,起到滚珠效应而增加了混凝土的流动度和坍落度。The principle of the present invention is: 1) Introducing ethylene oxide/propylene oxide random copolymerization and propylene glycol branched chains into the polycarboxylic acid-based water-reducing components increases the physical steric hindrance hierarchy of the branched chains of the water-reducing group, Delay the contact between moisture in concrete and cement particles, and at the same time, ester groups are gradually hydrolyzed in the alkaline environment of cement concrete to form more COO- groups and form complexes with basic metal ions (Ca 2+ ), The concentration of Ca 2+ in cement is reduced, and the process of hydration reaction is delayed; 2) Propylene glycol dimethacrylate with a cross-linking structure is used to increase the spatial cross-linking performance of the superplasticizer molecule, and at the same time, the ester group connected by propylene glycol The hydrolysis rate of the structure is slower than that of the general ester group structure, which is more conducive to the release of COO - groups in the middle and later stages of the superplasticizer molecules, which increases the dispersion performance of cement concrete in the middle and later stages, and effectively controls the loss of concrete slump over time: 3) By introducing sodium benzenesulfonate and branched alkyl ether groups into the plastic-retaining component, the hydrophobicity of the branched chain is increased. At the same time, tartaric anhydride is introduced to release twice the hydroxyl and carboxyl groups in the early stage of cement hydration. A layer of water film is formed on the surface of cement particles to increase the fluidity and plastic retention of cement concrete; 4) By compounding defoamers, air-entraining agents and water-reducing components, the surface tension of water is reduced, making polycarboxylic acid The large bubbles generated by the branched chains of the components themselves gradually escape or burst, thereby increasing the number of tiny bubbles inside the concrete. These tiny bubbles exist stably inside the concrete due to the decrease in surface tension, and play a ball effect to increase the flow of the concrete. degree and slump.

本发明的有益效果为:The beneficial effects of the present invention are:

1)本发明所述低引气型钢管混凝土外加剂可显著改善钢管混凝土的坍落度损失量,基本保证2小时内混凝土坍落度无损失,3小时坍落度损失量小于20mm。1) The low-air-entraining concrete-filled steel tube admixture of the present invention can significantly improve the slump loss of steel-filled steel tube concrete, basically guaranteeing no loss of concrete slump within 2 hours, and the slump loss of less than 20mm within 3 hours.

2)通过减水组分、保塑保塑和引气剂、消泡剂的复配使用,使新拌钢管混凝土初始含气量控制在1.0-2.5%,1小时后混凝土含气量控制在0.8-2.2%,保证混凝土内部微小气泡稳定存在。2) Control the initial air content of freshly-mixed steel tube concrete at 1.0-2.5% by compounding water-reducing components, plastic-preserving plastic-preserving agents, air-entraining agents, and defoamers, and control the air content of concrete at 0.8-2.5% after 1 hour. 2.2%, to ensure the stable existence of tiny air bubbles inside the concrete.

3)本发明所述低引气型钢管混凝土外加剂在保证力学性能和施工性能的前提下,可有效降低水泥的使用量,增加矿物掺和料的替代率,更加节约钢管混凝土生产成本。3) The low-air-entraining concrete-filled steel pipe admixture of the present invention can effectively reduce the amount of cement used, increase the replacement rate of mineral admixtures, and further save the production cost of steel-filled steel pipe concrete under the premise of ensuring mechanical properties and construction performance.

具体实施方式detailed description

为了更好的理解本发明,下面结合具体实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention will be further clarified below in conjunction with specific examples, but the content of the present invention is not limited to the following examples.

以下实施例中,如无具体说明,采用的试剂均为市售化学试剂。In the following examples, unless otherwise specified, all reagents used are commercially available chemical reagents.

以下实施例中,水泥为华新42.5普通硅酸盐水泥;粉煤灰为市售Ⅱ级粉煤灰;膨胀剂为天津豹鸣HCSA高性能混凝土膨胀剂;碎石为5-25mm连续级配普通碎石;砂为普通河砂,属中砂。In the following examples, the cement is Huaxin 42.5 ordinary Portland cement; the fly ash is commercially available Class II fly ash; the expansion agent is Tianjin Baoming HCSA high-performance concrete expansion agent; the crushed stone is 5-25mm continuous graded common Crushed stone; sand is ordinary river sand, which belongs to medium sand.

以下实施例中,所述EO/PO无规聚醚的制备方法包括如下步骤:1)在高压反应釜中加入1,2-丙二醇和氢氧化钾,抽真空并进行氮气置换3次;2)按质量比40:60将环氧乙烷和环氧丙烷加入到反应釜内,控制温度115℃,真空釜压力为0.4Mpa,反应时间为6小时,氢氧化钾用量为环氧乙烷和环氧丙烷总质量的0.25‰,1,2-丙二醇为环氧乙烷和环氧丙烷总质量的20%;3)真空脱水干燥既得所述EO/PO无规聚醚。In the following examples, the preparation method of the EO/PO random polyether comprises the following steps: 1) adding 1,2-propanediol and potassium hydroxide into the autoclave, vacuuming and nitrogen replacement 3 times; 2) Add ethylene oxide and propylene oxide into the reaction kettle according to the mass ratio of 40:60, control the temperature at 115°C, the vacuum kettle pressure is 0.4Mpa, the reaction time is 6 hours, and the amount of potassium hydroxide is ethylene oxide and ring 0.25‰ of the total mass of propylene oxide, and 1,2-propanediol is 20% of the total mass of ethylene oxide and propylene oxide; 3) vacuum dehydration and drying to obtain the EO/PO random polyether.

实施例1-3和对比例1Embodiment 1-3 and comparative example 1

一种低引气型钢管混凝土专用外加剂,各组分所占重量份数见表1,其制备方法包括以下步骤:A low-air-entraining special admixture for concrete-filled steel pipes, the parts by weight of each component are shown in Table 1, and its preparation method includes the following steps:

(1)聚羧酸系减水组分的合成(1) Synthesis of polycarboxylate water-reducing components

a)将EO/PO无规共聚醚、对苯二酚加入到反应釜中,在氮气保护下搅拌加热至65℃,滴加丙烯酸,反应4小时生成EO/PO无规共聚醚丙烯酸酯,其中EO/PO无规共聚醚与丙烯酸的质量比为1:1,对苯二酚占EO/PO无规共聚醚质量的0.4%;b)将EO/PO无规共聚醚丙烯酸酯和马来酸二丁二醇酯、引发剂和链转移剂添加到反应釜中,在氮气保护气氛下搅拌加热反应釜,升温至85℃,滴加甲基丙烯酸高级脂肪醇酯(碳原子数为13)、单缩1,2-丙二醇双甲基丙烯酸酯,在3小时内滴加完毕,然后保温反应4小时;c)缓慢降温至40℃,加入NaOH溶液调节PH至中性得所述聚羧酸系减水组分,其有效固含量为43%;其中,链引发剂为过硫酸铵、过硫酸钾按1:1的质量比所得混合物,其添加量为反应物总质量的18%;链转移剂为亚硫酸氢钠,其添加量为反应物总质量的6%;所述反应物总质量为马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯(碳原子数为13)、单缩1,2-丙二醇双甲基丙烯酸酯和EO/PO无规共聚醚丙烯酸酯单体的总质量,马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯、交联单体和EO/PO无规共聚醚丙烯酸酯单体的摩尔比为12:1.5:18:1.8,所得聚羧酸系减水组分的重均分子量为45000-51000,其结构式见式IV:a) Add EO/PO random copolyether and hydroquinone into the reaction kettle, stir and heat to 65°C under nitrogen protection, add dropwise acrylic acid, and react for 4 hours to generate EO/PO random copolyether acrylate, wherein The mass ratio of EO/PO random copolyether to acrylic acid is 1:1, hydroquinone accounts for 0.4% of the mass of EO/PO random copolyether; b) mix EO/PO random copolyether acrylate and maleic acid Dibutylene glycol ester, initiator and chain transfer agent are added in the reaction still, under the nitrogen protective atmosphere stirring heating reaction still, be warming up to 85 ℃, dropwise add higher fatty alcohol methacrylate (the number of carbon atoms is 13), Monocondense 1,2-propanediol dimethacrylate, add dropwise within 3 hours, then keep warm for 4 hours; c) Slowly lower the temperature to 40°C, add NaOH solution to adjust the pH to neutral to obtain the polycarboxylic acid system The water-reducing component has an effective solid content of 43%; wherein, the chain initiator is a mixture of ammonium persulfate and potassium persulfate in a mass ratio of 1:1, and its addition is 18% of the total mass of reactants; chain transfer The agent is sodium bisulfite, and its addition is 6% of the total mass of the reactant; the total mass of the reactant is dibutylene glycol maleate, higher fatty alcohol methacrylate (number of carbon atoms is 13), The total mass of monocondensed 1,2-propanediol dimethacrylate and EO/PO random copolyether acrylate monomer, dibutylene maleate, higher fatty alcohol methacrylate, crosslinking monomer and The molar ratio of EO/PO random copolyether acrylate monomer is 12:1.5:18:1.8, and the weight average molecular weight of the obtained polycarboxylate water-reducing component is 45000-51000, and its structural formula is shown in formula IV:

(2)保塑组分的合成(2) Synthesis of plastic-preserving components

a)将酒石酸酐和对苯二酚(阻聚剂)加入反应釜中进行酯化反应,反应温度85℃,反应时间5h,对苯二酚占酒石酸质量的0.5%,反应过程中滴加占酒石酸质量7%的2-丁烯酸,制得大单体酒石酸-2-丁烯酸酯;b)将马来酸、对苯二酚(阻聚剂)和两种聚环氧乙烷(聚合度分别为22和13)加入反应釜中进行酯化反应,反应温度为80℃,反应时间为10h,对苯二酚占马来酸和聚环氧乙烷总质量的0.4%,两种聚环氧乙烷(聚合度分别为22和13)的摩尔比为1:1,它们与马来酸的质量比分别为1:3.4和1:5.5,制得二聚氧乙烯醚甲基丙烯酸酯;c)将制备的大单体酒石酸-2-丁烯酸酯和二聚氧乙烯醚甲基丙烯酸酯、引发剂、链转移剂加入反应釜中,然后升温至85℃,滴加苯乙烯磺酸钠、甲基丙烯酸丁酯,滴加时间在4小时内,然后保温反应4小时;d)缓慢降温至40℃,加入NaOH溶液调节PH至中性得所述保塑组分,其有效固含量为43%;其中,链引发剂为过硫酸钾,其添加量为反应物总质量的28%;其中,链转移剂为巯基乙酸,其添加量为反应物总质量的5%;所述反应物总质量为酒石酸-2-丁烯酸酯、二聚氧乙烯醚甲基丙烯酸酯、苯乙烯磺酸钠和甲基丙烯酸丁酯单体的总质量,酒石酸-2-丁烯酸酯、二聚氧乙烯醚甲基丙烯酸酯、苯乙烯磺酸钠和甲基丙烯酸丁酯单体的摩尔比为1:8:0.8:6;所得保塑组分的分子量为20000-25000,结构式见式V:a) Add tartaric anhydride and hydroquinone (inhibitor) into the reaction kettle for esterification reaction, the reaction temperature is 85°C, the reaction time is 5h, hydroquinone accounts for 0.5% of the tartaric acid mass, and during the reaction, dropwise The 2-butenoic acid of tartaric acid quality 7%, makes macromer tartrate-2-butenoic acid ester; b) maleic acid, hydroquinone (polymerization inhibitor) and two kinds of polyethylene oxide ( Polymerization degree is respectively 22 and 13) add in the reactor and carry out esterification reaction, and reaction temperature is 80 ℃, and reaction time is 10h, and hydroquinone accounts for 0.4% of maleic acid and polyethylene oxide gross mass, two kinds The molar ratio of polyethylene oxide (the degree of polymerization is 22 and 13 respectively) is 1:1, and the mass ratios of them to maleic acid are 1:3.4 and 1:5.5, respectively, to obtain dipolyoxyethylene ether methacrylic acid ester; c) Add the prepared macromonomer tartrate-2-butenoate and dipolyoxyethylene ether methacrylate, initiator, and chain transfer agent into the reactor, then heat up to 85°C, and add styrene dropwise Sodium sulfonate and butyl methacrylate are added dropwise within 4 hours, and then incubated for 4 hours; d) Slowly lower the temperature to 40°C, and add NaOH solution to adjust the pH to neutral to obtain the plastic-preserving component, which is effective Solid content is 43%; Wherein, chain initiator is potassium persulfate, and its addition is 28% of reactant gross mass; Wherein, chain transfer agent is thioglycolic acid, and its addition is 5% of reactant gross mass; The total mass of the reactant is the total mass of tartrate-2-butenoic acid ester, dipolyoxyethylene ether methacrylate, sodium styrene sulfonate and butyl methacrylate monomer, and tartrate-2-butenoic acid ester , dipolyoxyethylene ether methacrylate, sodium styrene sulfonate and butyl methacrylate monomers in a molar ratio of 1:8:0.8:6; the molecular weight of the obtained plastic-retaining component is 20000-25000, and the structural formula is shown in Formula V:

(3)钢管混凝土专用外加剂的复配(3) Compounding of special admixtures for steel tube concrete

将所制备的聚羧酸系减水剂组分、保塑组分、LP.HW10十二烷基醇醚硫酸钠(引气剂)、PAC有机硅类消泡剂和分子量100000的羟甲基纤维素醚增粘剂进行复配,其复配配方见表1,然后加水稀释至所得混合乳液的固含为25%,即得所述低引气型钢管混凝土专用外加剂。The prepared polycarboxylate water reducer component, plastic retaining component, LP.HW10 sodium lauryl alcohol ether sulfate (air-entraining agent), PAC organosilicon defoamer and methylol with a molecular weight of 100000 The cellulose ether viscosifier was compounded, and its compounding formula is shown in Table 1, and then diluted with water until the solid content of the obtained mixed emulsion was 25%, that is, the special admixture for the low air-entraining concrete filled steel tube was obtained.

表1实施例1-3和对比例1所述外加剂的复配配方(重量份)The compound formula (parts by weight) of admixture described in table 1 embodiment 1-3 and comparative example 1

编号serial number 聚羧酸系减水组分Polycarboxylate water reducing component 保塑组分Plastic component 引气剂air entraining agent 消泡剂Defoamer 增粘剂Tackifier 实施例1Example 1 100100 23twenty three 0.0020.002 0.050.05 0.060.06 实施例2Example 2 100100 1818 0.0030.003 0.050.05 0.040.04 实施例3Example 3 100100 1010 0.0030.003 0.030.03 0.030.03 对比例1Comparative example 1 100100 00 00 00 00

将实施例1-3和对比例1所得产物分别进行水泥净浆流动度试验、凝结时间试验和胶砂强度试验。其中,净浆流动度试验按照GB8077-2012《混凝土外加剂匀质性试验方法》相关规定进行测试;凝结时间按照GB 8076-2008《混凝土外加剂》方法测定;掺外加剂的砂浆流动度控制在180mm±5mm范围内,测定结果见表2。The products obtained in Examples 1-3 and Comparative Example 1 were respectively subjected to a cement paste fluidity test, a setting time test and a mortar strength test. Among them, the slurry fluidity test is tested according to the relevant regulations of GB8077-2012 "Concrete Admixture Homogeneity Test Method"; the setting time is measured according to the method of GB 8076-2008 "Concrete Admixture"; the fluidity of the mortar mixed with the admixture is controlled at Within the range of 180mm±5mm, the measurement results are shown in Table 2.

表2实施例1-3和对比例1所得产物的水泥净浆流动度与凝结时间结果Table 2 embodiment 1-3 and comparative example 1 obtained product's cement paste fluidity and setting time results

上述结果表明,实施例1~3所得外加剂的分散效果优异,且2小时后水泥净浆流动度损失量小,较单掺聚羧酸系减水组分的保塑时间更长,凝结时间略有延长。The above results show that the dispersion effect of the admixture obtained in Examples 1 to 3 is excellent, and the fluidity loss of the cement paste after 2 hours is small, and the plastic retention time is longer than that of the single-mixed polycarboxylate water-reducing component. Slightly extended.

实施例4-6、对比例2Embodiment 4-6, comparative example 2

一种低引气型钢管混凝土专用外加剂,各组分所占重量份数见表3,其制备方法包括以下步骤:A special admixture for low-air-entraining concrete-filled steel tubes, the parts by weight of each component are shown in Table 3, and its preparation method includes the following steps:

(1)聚羧酸系减水组分的合成(1) Synthesis of polycarboxylate water-reducing components

a)将EO/PO无规共聚醚、对苯二酚加入到反应釜中,在氮气保护下搅拌加热至70℃,滴加丙烯酸,反应4.5小时生成EO/PO无规共聚醚丙烯酸酯,其中EO/PO无规共聚醚与丙烯酸的质量比为1:1,对苯二酚占EO/PO无规共聚醚质量的0.3%;b)将EO/PO无规共聚醚丙烯酸酯和马来酸二丁二醇酯、引发剂和链转移剂添加到反应釜中,在氮气保护气氛下搅拌加热反应釜,升温至80℃,滴加甲基丙烯酸高级脂肪醇酯(碳原子数为15)、三缩1,2-丙二醇双甲基丙烯酸酯,在3小时内滴加完毕,然后保温反应5小时;c)缓慢降温至45℃,加入NaOH溶液调节PH至中性得所述聚羧酸系减水组分,其有效固含量为44%;其中,链引发剂为过硫酸铵,其添加量为反应物总质量的22%;链转移剂为亚硫酸氢钠和次亚磷酸钠质量比1:1的混合物,其添加量为反应物总质量的7%;所述反应物总质量为马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯(碳原子数为15)、单缩1,2-丙二醇双甲基丙烯酸酯和EO/PO无规共聚醚丙烯酸酯单体的总质量,马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯、交联单体和EO/PO无规共聚醚丙烯酸酯单体的摩尔比为12:2:15:1;所得聚羧酸系减水组分的重均分子量为50000-55000,其结构式见式VI:a) Add EO/PO random copolyether and hydroquinone into the reaction kettle, stir and heat to 70°C under nitrogen protection, add dropwise acrylic acid, and react for 4.5 hours to generate EO/PO random copolyether acrylate, wherein The mass ratio of EO/PO random copolyether to acrylic acid is 1:1, hydroquinone accounts for 0.3% of the mass of EO/PO random copolyether; b) mix EO/PO random copolyether acrylate and maleic acid Dibutylene glycol ester, initiator and chain transfer agent are added in the reaction still, under the nitrogen protective atmosphere stirring heating reaction still, be warming up to 80 ℃, dropwise add higher fatty alcohol ester of methacrylate (number of carbon atoms is 15), Tricondensed 1,2-propanediol dimethacrylate, dropwise added within 3 hours, and then kept the temperature for 5 hours; c) Slowly lower the temperature to 45°C, add NaOH solution to adjust the pH to neutral to obtain the polycarboxylic acid system The water-reducing component has an effective solid content of 44%; wherein, the chain initiator is ammonium persulfate, and its addition is 22% of the total mass of the reactant; the chain transfer agent is the mass ratio of sodium bisulfite and sodium hypophosphite 1:1 mixture, its addition is 7% of reactant gross mass; Said reactant gross mass is dibutylene glycol maleate, higher fatty alcohol methacrylate (number of carbon atoms is 15), mono The total mass of condensed 1,2-propanediol dimethacrylate and EO/PO random copolyether acrylate monomer, dibutylene maleate, higher fatty alcohol methacrylate, crosslinking monomer and EO The molar ratio of /PO random copolyether acrylate monomer is 12:2:15:1; the weight average molecular weight of the obtained polycarboxylate water-reducing component is 50000-55000, and its structural formula is shown in formula VI:

(2)保塑组分的合成(2) Synthesis of plastic-preserving components

a)将酒石酸酐和对苯二酚(阻聚剂)加入反应釜中进行酯化反应,反应温度80℃,反应时间6h,对苯二酚占酒石酸质量的0.4%,反应过程中滴加占酒石酸质量8%的2-丁烯酸,制得大单体酒石酸-2-丁烯酸酯;b)将马来酸、对苯二酚(阻聚剂)和两种聚环氧乙烷(聚合度分别为22和13)加入反应釜中进行酯化反应,反应温度为90℃,反应时间为8h,对苯二酚占马来酸和聚环氧乙烷总质量的0.4%,两种聚环氧乙烷(聚合度分别为22和13)的摩尔比为1:1,与马来酸的质量比分别为1:3.2和1:5,制得二聚氧乙烯醚甲基丙烯酸酯;c)将制备的大单体酒石酸-2-丁烯酸酯和二聚氧乙烯醚甲基丙烯酸酯、引发剂、链转移剂加入反应釜中,然后升温至80℃,滴加苯乙烯磺酸钠、甲基丙烯酸丁酯,滴加时间在4小时内,然后保温反应3小时;d)缓慢降温至40℃,加入NaOH溶液调节PH至中性得所述保塑组分,其有效固含量42%;其中,链引发剂为过硫酸钾,其添加量为反应物总质量的25%;其中,链转移剂为巯基乙酸和巯基丙酸按2:1的质量比所得的混合物,其添加量为反应物总质量的8%;所述反应物总质量为酒石酸-2-丁烯酸酯、二聚氧乙烯醚甲基丙烯酸酯、苯乙烯磺酸钠和甲基丙烯酸丁酯单体的总质量,酒石酸-2-丁烯酸酯、二聚氧乙烯醚甲基丙烯酸酯、苯乙烯磺酸钠和甲基丙烯酸丁酯单体的摩尔比为1:10:0.7:8;所得保塑组分的分子量为30000-35000,结构式见式VII:a) Add tartaric anhydride and hydroquinone (inhibitor) into the reaction kettle for esterification reaction, the reaction temperature is 80°C, the reaction time is 6h, hydroquinone accounts for 0.4% of the tartaric acid mass, and during the reaction process, dripping accounts for 0.4%. The 2-butenoic acid of tartaric acid quality 8%, makes macromonomer tartrate-2-butenoic acid ester; b) maleic acid, hydroquinone (polymerization inhibitor) and two kinds of polyethylene oxide ( Polymerization degree is respectively 22 and 13) add in the reactor and carry out esterification reaction, and reaction temperature is 90 ℃, and reaction time is 8h, and hydroquinone accounts for 0.4% of the total mass of maleic acid and polyethylene oxide, two kinds The molar ratio of polyethylene oxide (the degree of polymerization is 22 and 13 respectively) is 1:1, and the mass ratio with maleic acid is 1:3.2 and 1:5 respectively, to obtain dipolyoxyethylene ether methacrylate ; c) Add the prepared macromonomer tartrate-2-butenoic acid ester and dipolyoxyethylene ether methacrylate, initiator and chain transfer agent into the reactor, then heat up to 80°C, add styrene sulfonate dropwise Sodium methacrylate, butyl methacrylate, dropwise within 4 hours, and then keep warm for 3 hours; d) Slowly cool down to 40°C, add NaOH solution to adjust the pH to neutral to obtain the plastic-preserving component, which effectively solidifies Content 42%; Wherein, chain initiator is potassium persulfate, and its addition is 25% of reactant gross mass; Wherein, chain transfer agent is the mixture of mercaptoacetic acid and mercaptopropionic acid obtained by the mass ratio of 2:1, its The addition amount is 8% of the total mass of reactants; The total mass of tartrate-2-butenoic acid ester, dipolyoxyethylene ether methacrylate, sodium styrene sulfonate and butyl methacrylate monomer is 1:10:0.7:8 in molar ratio; The molecular weight of the plastic component is 30000-35000, and the structural formula is shown in formula VII:

(3)钢管混凝土专用外加剂的复配(3) Compounding of special admixtures for steel tube concrete

将所制备的聚羧酸系减水剂组分、保塑组分、3N70十二烷基醇醚硫酸钠引气剂、M.2005聚醚类消泡剂和分子量100000的羟甲基纤维素醚增粘剂进行复配,其复配配方见表3,然后加水稀释至所得混合乳液的固含量为25%,即得所述低引气型钢管混凝土专用外加剂。The prepared polycarboxylate water reducer component, plastic retaining component, 3N70 sodium lauryl ether sulfate air-entraining agent, M.2005 polyether defoamer and hydroxymethylcellulose with a molecular weight of 100,000 The ether tackifier was compounded, and its compounding formula is shown in Table 3, and then diluted with water until the solid content of the obtained mixed emulsion was 25%, to obtain the low air-entraining special admixture for steel pipe concrete.

表3实施例4-6所得外加剂的复配配方(重量份)The compound formula (parts by weight) of the admixture obtained in table 3 embodiment 4-6

编号serial number 聚羧酸系减水组分Polycarboxylate water reducing component 高效保塑剂High-efficiency plasticizer 引气剂air entraining agent 消泡剂Defoamer 增粘剂Tackifier 实施例4Example 4 100100 2020 0.0020.002 0.040.04 0.030.03 实施例5Example 5 100100 1515 0.0030.003 0.050.05 0.040.04 实施例6Example 6 100100 1010 0.0040.004 0.060.06 0.050.05

对比例2中外加剂采用市售江苏博特生产的YJ-1型聚羧酸系减水剂,其有效固含为25%。The admixture in comparative example 2 is commercially available YJ-1 polycarboxylate water reducer produced by Jiangsu Bote, and its effective solid content is 25%.

将实施例4-6所得产物和对比例2所述YJ-1型聚羧酸系减水剂进行水泥净浆流动度试验、凝结时间试验和胶砂强度试验。其中,净浆流动度试验按照GB8077-2012《混凝土外加剂匀质性试验方法》相关规定进行测试;凝结时间按照GB 8076-2008《混凝土外加剂》方法测定,掺外加剂的砂浆流动度控制在180mm±5mm范围内,测定结果见表4。The products obtained in Examples 4-6 and the YJ-1 type polycarboxylate water reducer described in Comparative Example 2 were subjected to a cement paste fluidity test, a setting time test and a mortar strength test. Among them, the slurry fluidity test is tested according to the relevant regulations of GB8077-2012 "Concrete Admixture Homogeneity Test Method"; the setting time is measured according to GB 8076-2008 "Concrete Admixture" method, and the fluidity of the mortar mixed with the admixture is controlled at Within the range of 180mm±5mm, the measurement results are shown in Table 4.

表4实施例4-6所得产物和对比例2所述减水剂的水泥净浆流动度与凝结时间结果Table 4 embodiment 4-6 obtained product and comparative example 2 described cement slurry fluidity and coagulation time result

上述结果表明,实施例4~6所得外加剂的分散效果优异,且2小时后水泥净浆流动度损失量小,保塑效果好,较一般用聚羧酸系减水剂凝结时间延长,更有利于钢管混凝土的长距离长时间泵送施工。The above results show that the dispersion effect of the admixture obtained in Examples 4 to 6 is excellent, and after 2 hours, the fluidity loss of the cement slurry is small, the plastic retention effect is good, and the coagulation time is prolonged compared with the general polycarboxylate water reducer. It is beneficial to the long-distance and long-term pumping construction of steel pipe concrete.

应用例1-3和对比例3Application Examples 1-3 and Comparative Example 3

将实施例4中所得低引气型钢管混凝土专用外加剂和对比例2中所述YJ-1型聚羧酸系减水剂应用于配制C50钢管混凝土中,混凝土配合比见表5,然后分别对所得混凝土的初始坍落度/扩展度、3h坍落度/扩展度、含气量、抗压强度等性能进行测试。结果见表6。The special admixture for low-air-entraining concrete-filled steel tubes obtained in Example 4 and the YJ-1 polycarboxylate-based water-reducer described in Comparative Example 2 were applied to the preparation of C50 concrete-filled steel tubes. The concrete mix ratios were shown in Table 5, and then The initial slump/expansion, 3h slump/expansion, air content, compressive strength and other properties of the obtained concrete were tested. The results are shown in Table 6.

表5C50钢管混凝土的配合比(kg/m3)Table 5C50 Mixing ratio of steel pipe concrete (kg/m 3 )

编号serial number 水泥cement 粉煤灰fly ash 膨胀剂expansion agent sand 碎石gravel water 外加剂Admixture 应用例1Application example 1 430430 7575 4545 787787 923923 160160 4.44.4 应用例2Application example 2 430430 7575 4545 787787 923923 160160 5.55.5 应用例3Application example 3 430430 7575 4545 787787 923923 160160 6.66.6 对比例3Comparative example 3 430430 7575 4545 787787 923923 160160 8.88.8

表6应用例1-3和对比例2配制的C50钢管混凝土的性能测试结果Table 6 Performance test results of C50 concrete filled steel tubes prepared by application examples 1-3 and comparative example 2

从表6中可以看出,本发明所述外加剂随着其掺量的增加,其缓凝保塑性能得到提高,3小时坍落度损失量小于30mm,所得新拌钢管混凝土的含气量基本维持在合理范围内,且该外加剂可以显著改善混凝土各龄期抗压强度,与普通聚羧酸系减水剂相比,可以在减小外加剂掺量的同时增加混凝土初始流动性能和缓凝保塑效果,保证钢管混凝土的运输和泵送施工。As can be seen from Table 6, along with the increase of the admixture of the present invention, its retarding and plastic-retaining properties are improved, and the slump loss in 3 hours is less than 30mm, and the air content of the freshly mixed steel tube concrete is basically Maintained within a reasonable range, and the admixture can significantly improve the compressive strength of concrete at all ages. Compared with ordinary polycarboxylate water reducers, it can increase the initial flow performance and retardation of concrete while reducing the amount of admixture The plastic-retaining effect ensures the transportation and pumping construction of steel pipe concrete.

综上所述,本发明通过聚羧酸系组分的和保塑组分的分子设计,有效解决了外加剂缓凝保塑经时损失的缺点,通过在聚羧酸系减水组分中复配消泡剂、引气剂和增粘剂的方法可以将新拌混凝土的含气量有效控制在1.0-2.5%范围内,改善混凝土的初始流动性能,有利于混凝土与钢管的粘结和混凝土后期强度的强化,且可一定程度上减少外加剂的掺量或减少胶凝材料的使用量,适合推广应用。To sum up, the present invention effectively solves the shortcoming of the admixture slowing the settling and retaining plastic through the molecular design of the polycarboxylic acid-based component and the plastic-retaining component. The method of compounding defoamer, air-entraining agent and tackifier can effectively control the air content of fresh concrete in the range of 1.0-2.5%, improve the initial flow performance of concrete, and is beneficial to the bonding of concrete and steel pipes and the concrete It can strengthen the strength in the later stage, and can reduce the amount of admixture or the amount of cementitious materials to a certain extent, which is suitable for popularization and application.

以上所述仅为本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,做出若干改进和变换,这些都属于本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the creative concept of the present invention, some improvements and changes are made, and these all belong to the protection of the present invention. scope.

Claims (9)

1.一种低引气型钢管混凝土外加剂,其特征在于,它由聚羧酸系减水组分、保塑组分、引气剂、消泡剂、增粘剂和水经复配而成,其中聚羧酸系减水组分、保塑组分、引气剂、消泡剂和增粘剂的质量比为100:(5-25):(0.002-0.005):(0.03-0.07):(0.01-0.10);其余为水,将所得低引气型钢管混凝土外加剂稀释至固含为20-25%;1. A low air-entraining type concrete filled steel admixture is characterized in that it is formed by compounding polycarboxylate water-reducing components, plastic-retaining components, air-entraining agents, defoamers, tackifiers and water into, wherein the mass ratio of polycarboxylate water reducing component, plastic retaining component, air-entraining agent, defoamer and tackifier is 100:(5-25):(0.002-0.005):(0.03-0.07 ): (0.01-0.10); the rest is water, and the gained low air-entraining concrete-filled steel tube admixture is diluted to a solid content of 20-25%; 所述保塑组分的结构通式见式III,其分子量控制在20000-40000:The general structural formula of the plastic-retaining component is shown in formula III, and its molecular weight is controlled at 20000-40000: 式中,x=1-4;y=15-34;z=2-5;s=12-30;q=1-3。In the formula, x=1-4; y=15-34; z=2-5; s=12-30; q=1-3. 2.根据权利要求1所述的低引气型钢管混凝土外加剂,其特征在于,所述聚羧酸系减水组分的重均分子量为45000-75000,其结构通式见式I:2. The low air-entraining concrete-filled steel pipe admixture according to claim 1, characterized in that, the weight average molecular weight of the polycarboxylate water-reducing component is 45000-75000, and its general structural formula is shown in formula I: 式中,a和aˊ的取值范围为22-36;b和bˊ的取值范围为2-7;c和cˊ的取值范围为15-45;d和dˊ的取值范围为2-6;R和Rˊ为脂肪醇基,其C原子数量为12-16个;-[EO-PO]-为EO/PO无规共聚段。In the formula, the value range of a and a' is 22-36; the value range of b and b' is 2-7; the value range of c and c' is 15-45; the value range of d and d' is 2-6 ; R and R' are fatty alcohol groups, and the number of C atoms is 12-16; -[EO-PO]- is EO/PO random copolymerization segment. 3.根据权利要求2所述的低引气型钢管混凝土外加剂,其特征在于,所述聚羧酸系减水组分由马来酸二丁二醇酯、甲基丙烯酸高级脂肪醇酯、交联单体和EO/PO无规共聚醚丙烯酸酯单体按12:(1.2-2.4):(6-24):(1-2)的摩尔比经共聚而成。3. The low air-entraining type concrete-filled steel admixture according to claim 2, wherein the polycarboxylate water-reducing component is composed of dibutylene glycol maleate, higher fatty alcohol methacrylate, The crosslinking monomer and EO/PO random copolyether acrylate monomer are copolymerized according to the molar ratio of 12:(1.2-2.4):(6-24):(1-2). 4.根据权利要求2所述的低引气型钢管混凝土外加剂,其特征在于,所述EO/PO无规共聚醚丙烯酸酯单体分子量为1000-1500,其中质量比EO/PO=0.6-1.5。4. The low air-entraining concrete-filled steel tube admixture according to claim 2, characterized in that, the molecular weight of the EO/PO random copolyether acrylate monomer is 1000-1500, wherein the mass ratio EO/PO=0.6- 1.5. 5.根据权利要求3所述的低引气型钢管混凝土外加剂,其特征在于,所述交联单体为单缩1,2-丙二醇双甲基丙烯酸酯、多缩1,2-丙二醇双甲基丙烯酸酯中的一种,结构通式见式Ⅱ,分子量控制在200-400:5. The low-air-entraining concrete-filled steel pipe admixture according to claim 3, wherein the crosslinking monomer is monocondensed 1,2-propanediol dimethacrylate, polycondensed 1,2-propanediol bismethacrylate One of the methacrylates, the general structural formula is shown in formula II, and the molecular weight is controlled at 200-400: 式中,m=1-3。In the formula, m=1-3. 6.根据权利要求1所述的低引气型钢管混凝土外加剂,其特征在于,所述引气剂为松香树脂类、烷基和烷基芳烃磺酸类、脂肪醇磺酸盐类引气剂中的一种或多种。6. The low air-entraining type concrete filled steel admixture according to claim 1, characterized in that the air-entraining agent is rosin resins, alkyl and alkyl aromatic hydrocarbon sulfonic acids, fatty alcohol sulfonate air-entraining one or more of the agents. 7.根据权利要求1所述的低引气型钢管缓凝土外加剂,其特征在于,所述消泡剂为有机硅类、聚醚改性有机硅类消泡剂中的一种。7. The low-air-entraining concrete retarding admixture for steel pipes according to claim 1, wherein the defoamer is one of organosilicon and polyether modified organosilicon defoamers. 8.根据权利要求1所述的低引气型钢管缓凝土外加剂,其特征在于,所述增粘剂为羟甲基纤维素醚、羟乙基纤维素醚、甲基羟乙基纤维素醚中的一种。8. The low-air-entraining steel pipe retarding soil admixture according to claim 1, wherein the tackifier is hydroxymethyl cellulose ether, hydroxyethyl cellulose ether, methyl hydroxyethyl fiber One of the ethers. 9.权利要求1-8任一项所述低引气型钢管混凝土外加剂的制备方法,其特征在于,包括如下步骤:1)原料的称取:将聚羧酸系减水组分、保塑组分、引气剂、消泡剂和增粘剂按100:(5-25):(0.002-0.005):(0.03-0.07):(0.01-0.10)的质量比进行称取;2)将聚羧酸系减水组分、保塑组分、引气剂、消泡剂、增粘剂进行复配,然后加水稀释至所得混合乳液的固含20-25%。9. The preparation method of the low-air-entraining type concrete-filled steel pipe admixture described in any one of claims 1-8, is characterized in that, comprises the following steps: 1) taking by weighing of raw materials: polycarboxylate water-reducing component, water-retaining The plastic component, air-entraining agent, defoamer and tackifier are weighed according to the mass ratio of 100:(5-25):(0.002-0.005):(0.03-0.07):(0.01-0.10); 2) The polycarboxylate water-reducing component, plastic-retaining component, air-entraining agent, defoamer, and tackifier are compounded, and then diluted with water until the solid content of the obtained mixed emulsion is 20-25%.
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