CN106034556A - Stem cutting movable cutter device - Google Patents
Stem cutting movable cutter device Download PDFInfo
- Publication number
- CN106034556A CN106034556A CN201610618490.0A CN201610618490A CN106034556A CN 106034556 A CN106034556 A CN 106034556A CN 201610618490 A CN201610618490 A CN 201610618490A CN 106034556 A CN106034556 A CN 106034556A
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- Prior art keywords
- shaft
- cover
- knife rest
- cup
- ring
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- 238000007789 sealing Methods 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims 1
- 239000004576 sand Substances 0.000 abstract description 7
- 238000005461 lubrication Methods 0.000 abstract description 5
- 239000002689 soil Substances 0.000 abstract description 3
- 238000004804 winding Methods 0.000 abstract 1
- 210000001624 hip Anatomy 0.000 description 5
- 240000008042 Zea mays Species 0.000 description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 3
- 235000005822 corn Nutrition 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
- A01D45/02—Harvesting of standing crops of maize, i.e. kernel harvesting
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Harvester Elements (AREA)
Abstract
本发明涉及茎秆切割动刀装置,可有效解决工作时动刀装置会经常被天地中干枯的植物藤、茎缠绕,造成轴架旋转部位发热,沙土也会进入旋转部位,导致动刀轴润滑不足,严重影响工作效率的问题,其解决的技术方案是,驱动轴、刀架、支撑轴依次焊接固定在一起,刀架两端分别装有第一密封盖、第二密封盖,在驱动轴、支撑轴上分别安装有轴套,驱动轴侧的轴套上装有第一轴盖,支撑轴侧的轴套上装有第二轴盖,轴套与第一轴盖、第二轴盖之间的凹槽内装有轴承,轴承与轴盖、轴盖之间均设有密封垫片,本发明结构新颖独特,设计合理,有效预防了藤茎缠绕动刀轴,以及旋转轴承进沙子的问题,是茎秆切割装置上的创新。
The invention relates to a movable knife device for cutting stalks, which can effectively solve the problem that the movable knife device is often entangled by dry plant vines and stems in the world during work, causing the rotating part of the shaft frame to heat up, and sand and soil will also enter the rotating part, resulting in the lubrication of the movable knife shaft. Insufficient, which seriously affects the work efficiency. The technical solution is to weld and fix the drive shaft, knife rest and support shaft together in turn. The two ends of the knife rest are respectively equipped with a first sealing cover and a second sealing cover. 1. Axle sleeves are respectively installed on the support shaft, the shaft sleeve on the drive shaft side is equipped with a first shaft cover, and the shaft sleeve on the support shaft side is equipped with a second shaft cover, between the shaft sleeve and the first shaft cover and the second shaft cover Bearings are installed in the groove of the shaft, and sealing gaskets are provided between the bearings, the shaft cover, and the shaft cover. The structure of the invention is novel and unique, and the design is reasonable, which effectively prevents the cane from winding around the moving knife shaft and the problem of sand entering the rotating bearing. It is an innovation in the stem cutting device.
Description
技术领域technical field
本发明涉及农业机械领域,特别是一种茎秆切割动刀装置。The invention relates to the field of agricultural machinery, in particular to a stem cutting movable knife device.
背景技术Background technique
玉米联合收获机是一种茎穗兼收型农业机械,由于机械本身的特点,工作时摘穗辊捋掉玉米穗的同时,向下传送、挤轧茎秆,茎秆则通过安装在摘穗装置底部的动刀与定刀的相互配合来切碎茎秆。由于切割装置距离地面很近,工作时动刀装置会经常被天地中干枯的植物藤、茎缠绕,造成轴架旋转部位发热,润滑有受热流出,另外,沙土也会进入旋转部位,与润滑液掺杂,导致动刀轴润滑不足,甚至损坏,严重影响工作效率。因此,茎秆切割装置的改进和创新是目前亟需解决的问题。The corn combine harvester is a kind of agricultural machinery with both stems and ears. Due to the characteristics of the machine itself, when it is working, the ear-picking rollers stroke off the ears of corn while conveying and squeezing the stalks downwards. The stalks are installed on the ear-picking rollers The movable knife at the bottom of the device cooperates with the fixed knife to chop the stalks. Since the cutting device is very close to the ground, the moving knife device will often be entangled by dry plant vines and stems in the world during work, causing the rotating part of the shaft frame to heat up, and the lubrication will flow out due to heat. In addition, sand and soil will also enter the rotating part and interact with the lubricating fluid Doping, resulting in insufficient lubrication of the moving knife shaft, or even damage, seriously affecting work efficiency. Therefore, the improvement and innovation of the stalk cutting device is an urgent problem to be solved at present.
发明内容Contents of the invention
针对上述情况,为解决现有技术之缺陷,本发明之目的就是提供一种茎秆切割动刀装置,可有效解决由于切割装置距离地面很近,工作时动刀装置会经常被天地中干枯的植物藤、茎缠绕,造成轴架旋转部位发热,润滑有受热流出,另外,沙土也会进入旋转部位,与润滑液掺杂,导致动刀轴润滑不足,甚至损坏,严重影响工作效率的问题。In view of the above situation, in order to solve the defects of the prior art, the object of the present invention is to provide a stalk cutting moving knife device, which can effectively solve the problem that the moving knife device will often be dried up in the sky and earth during work because the cutting device is very close to the ground. Plant vines and stems are entangled, causing the rotating part of the shaft frame to heat up, and the lubrication will flow out due to heat. In addition, sand and soil will also enter the rotating part and mix with the lubricating fluid, resulting in insufficient lubrication or even damage to the moving knife shaft, which seriously affects the working efficiency.
本发明解决的技术方案是,包括驱动轮、动刀轴和轴套,动刀轴由驱动轴、刀架和支撑轴构成,驱动轴、刀架、支撑轴依次焊接固定在一起,刀架两端分别装有第一密封盖、第二密封盖,在驱动轴、支撑轴上分别安装有轴套,驱动轴侧的轴套上装有第一轴盖,支撑轴侧的轴套上装有第二轴盖,轴套与第一轴盖、第二轴盖之间的凹槽内装有轴承,轴承与轴盖、轴盖之间均设有密封垫片,并经固定螺栓与轴套固定在一起,驱动轮经平键套装固定在驱动轴端部,刀架上装有刀片。The technical scheme solved by the present invention is to include a driving wheel, a moving knife shaft and a shaft sleeve, the moving knife shaft is composed of a driving shaft, a knife rest and a supporting shaft, and the driving shaft, the knife rest, and the supporting shaft are welded and fixed together sequentially, and the two knife rests The ends are respectively equipped with a first sealing cover and a second sealing cover, and shaft sleeves are respectively installed on the drive shaft and the support shaft. Bearings are installed in the grooves between the shaft cover, the shaft sleeve and the first shaft cover and the second shaft cover, and sealing gaskets are provided between the bearings, the shaft cover, and the shaft cover, and are fixed together with the shaft sleeve by fixing bolts , the drive wheel is fixed on the end of the drive shaft through a flat key set, and the knife holder is equipped with a blade.
本发明结构新颖独特,设计合理,轴承通过密封垫片密封,安装在轴套与轴盖之间的凹槽内,并通过螺栓相互固定,此外,刀架两端密封盖与轴套的特殊凹槽层层交错设计,使得动刀轴轴承旋转时完全处于密封状态,有效预防了藤茎缠绕动刀轴,以及旋转轴承进沙子的问题,是茎秆切割装置上的创新。The invention has a novel and unique structure and reasonable design. The bearing is sealed by a sealing gasket, installed in the groove between the shaft sleeve and the shaft cover, and fixed to each other by bolts. The staggered design of the groove layers makes the bearing of the moving knife shaft completely in a sealed state when it rotates, which effectively prevents the cane from wrapping around the moving knife shaft and the problem of sand entering the rotating bearing. It is an innovation in the stem cutting device.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明图1的剖视图。Fig. 2 is a sectional view of Fig. 1 of the present invention.
图3为本发明轴套结构剖面图。Fig. 3 is a sectional view of the shaft sleeve structure of the present invention.
图4为本发明轴套结构主视图。Fig. 4 is a front view of the shaft sleeve structure of the present invention.
图5为本发明第一轴盖结构示意图。Fig. 5 is a schematic diagram of the structure of the first shaft cover of the present invention.
图6为本发明第一轴盖侧视图。Fig. 6 is a side view of the first shaft cover of the present invention.
图7为本发明第二轴盖主视图。Fig. 7 is a front view of the second shaft cover of the present invention.
图8为本发明刀架截面图。Fig. 8 is a sectional view of the tool holder of the present invention.
图中,1.驱动轮,2.动刀轴,3.密封垫片,4.轴套,5.轴承,6.驱动轴,7.第一密封盖,8.螺栓,9.刀片,10.刀架,11.长腰孔,12.第二密封盖,13.支撑轴,14. 环凹槽C`,15.环凸台D`,16.环凸台A,17.环凸台C,18.螺纹孔,19.环凹槽D,20.环凹槽B,21.环凸台B`,22.固定螺栓,23.第一轴盖,24.套筒,25.第二轴盖。In the figure, 1. driving wheel, 2. moving knife shaft, 3. sealing gasket, 4. shaft sleeve, 5. bearing, 6. driving shaft, 7. first sealing cover, 8. bolt, 9. blade, 10 .Knife holder, 11. Long waist hole, 12. Second sealing cover, 13. Support shaft, 14. Ring groove C`, 15. Ring boss D`, 16. Ring boss A, 17. Ring boss C, 18. Threaded hole, 19. Ring groove D, 20. Ring groove B, 21. Ring boss B`, 22. Fixing bolt, 23. First shaft cover, 24. Sleeve, 25. Second Shaft cover.
具体实施方式detailed description
以下结合附图对本发明的具体实施方式作进一步详细说明。The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
由图1-8给出,本发明包括驱动轮、动刀轴和轴套,动刀轴2由驱动轴6、刀架10和支撑轴13构成,驱动轴6、刀架10、支撑轴13依次焊接固定在一起,刀架10两端分别装有第一密封盖7、第二密封盖12,在驱动轴6、支撑轴13上分别安装有轴套4,驱动轴6侧的轴套4上装有第一轴盖23,支撑轴13侧的轴套4上装有第二轴盖25,轴套4与第一轴盖23、第二轴盖25之间的凹槽内装有轴承5,轴承5与第一轴盖23、第二轴盖25之间均设有密封垫片3,并经固定螺栓22与轴套4固定在一起,驱动轮1经平键套装固定在驱动轴6端部,刀架10上装有刀片9。Provided by Fig. 1-8, the present invention comprises driving wheel, moving knife shaft and axle sleeve, and moving knife shaft 2 is made of driving shaft 6, knife rest 10 and supporting shaft 13, and driving shaft 6, knife rest 10, supporting shaft 13 Welding and fixing together in turn, the first sealing cover 7 and the second sealing cover 12 are respectively installed at the two ends of the tool holder 10, and the shaft sleeve 4 is respectively installed on the driving shaft 6 and the support shaft 13, and the shaft sleeve 4 on the side of the driving shaft 6 The first shaft cover 23 is housed on it, the second shaft cover 25 is housed on the shaft sleeve 4 on the support shaft 13 side, and the bearing 5 is housed in the groove between the shaft sleeve 4 and the first shaft cover 23 and the second shaft cover 25. 5 and the first shaft cover 23 and the second shaft cover 25 are provided with sealing gaskets 3, and are fixed together with the shaft sleeve 4 through the fixing bolt 22, and the driving wheel 1 is fixed on the end of the driving shaft 6 through a flat key set , blade 9 is housed on the knife rest 10.
为了保证使用效果,所述的驱动轴6与支撑轴13均为实心圆钢制成。In order to ensure the use effect, the drive shaft 6 and the support shaft 13 are both made of solid round steel.
所述的刀架10为钢板制成的空心六棱柱体,相间隔的3个棱面上均布有螺纹孔18。The tool holder 10 is a hollow hexagonal prism made of steel plate, and threaded holes 18 are evenly distributed on three spaced facets.
所述的刀片9在刀架10相间隔的3个棱面上呈3片/面分布,每面3片刀片之间无缝隙相接,每面刀片上设置有等间距分布的3组长腰孔11,每组有3个,长腰孔11与螺纹孔18一一对应,刀片9经穿过螺纹孔18、长腰孔11的螺栓8固定在刀架10上。The blades 9 are distributed in 3 pieces/surface on the 3 spaced facets of the tool holder 10, and the 3 blades on each surface are seamlessly connected, and each blade is provided with 3 groups of long waists distributed at equal intervals. Hole 11, every group has 3, and long waist hole 11 corresponds to threaded hole 18 one by one, and blade 9 is fixed on the knife rest 10 through the bolt 8 that passes threaded hole 18, long waist hole 11.
所述的第一密封盖7、第二密封盖12大小、形状相一致,其上均设有环凸台A16、环凹槽B20、环凸台C17和环凹槽D19,轴套4上设有环凸台B`21、环凹槽C`14和环凸台D`15,环凹槽B20与环凸台B`21相配应,环凸台C17与环凹槽C`14相配应,环凹槽D19与环凸台D`15相配应。The first sealing cover 7 and the second sealing cover 12 have the same size and shape, and are provided with ring boss A16, ring groove B20, ring boss C17 and ring groove D19, and the shaft sleeve 4 is provided with There are ring boss B`21, ring groove C`14 and ring boss D`15, ring groove B20 matches ring boss B`21, ring boss C17 matches ring groove C`14, The ring groove D19 matches the ring boss D'15.
所述的第一轴盖23中心有套筒24,套筒24直径大于驱动轴6直径,第二轴盖25为全密封结构。There is a sleeve 24 in the center of the first shaft cover 23, the diameter of the sleeve 24 is larger than that of the drive shaft 6, and the second shaft cover 25 is a fully sealed structure.
申请人要指出的是,以上所述指出的仅仅是一种较佳实施例,并不是用于限制本申请的保护范围,凡是用等同或等同替代手段所做出与本申请技术方案本质上相同的技术方案均属于本申请的保护范围。The applicant should point out that the above description is only a preferred embodiment, and is not intended to limit the scope of protection of the application, and any equivalent or equivalent replacement means are essentially the same as the technical solutions of the application. All technical solutions belong to the scope of protection of this application.
本发明的使用情况是,工作时,所述动刀装置驱动轮通过带传动获取动力,带动刀架旋转,通过动刀轴和定刀轴之间的相对运动,切碎由摘穗辊向下输送的玉米茎秆,刀片上有长腰孔,调节刀片的伸出长度可以调节茎秆的切碎长度。工作过程中,轴承通过密封垫片密封,安装在轴套与轴盖之间凹槽内,并通过螺栓相互固定,此外,刀架两端密封盖与所述轴套特殊的凹槽层层交错设计,使得轴承旋转时处于密封状态,有效防止了藤茎缠绕动刀轴,以及旋转轴承进沙子的问题。The use of the present invention is that when working, the driving wheel of the movable knife device obtains power through belt transmission, drives the knife rest to rotate, and through the relative movement between the movable knife shaft and the fixed knife shaft, the chopping is carried out downward by the ear picking roller. The conveyed corn stalks have long waist holes on the blades, and the length of the stalks can be adjusted by adjusting the protruding length of the blades. During the working process, the bearing is sealed by a sealing gasket, installed in the groove between the shaft sleeve and the shaft cover, and fixed to each other by bolts. In addition, the sealing covers at both ends of the tool holder are interlaced with the special grooves of the shaft sleeve. The design makes the bearing in a sealed state when it rotates, which effectively prevents the cane from wrapping around the moving knife shaft and the problem of sand entering the rotating bearing.
本发明结构新颖独特,设计合理,轴承通过密封垫片密封,安装在轴套与轴盖之间的凹槽内,并通过螺栓相互固定,此外,刀架两端密封盖与轴套的特殊凹槽层层交错设计,使得动刀轴轴承旋转时完全处于密封状态,有效预防了藤茎缠绕动刀轴,以及旋转轴承进沙子的问题,是茎秆切割装置上的创新,具有良好的经济和社会效益。The invention has a novel and unique structure and reasonable design. The bearing is sealed by a sealing gasket, installed in the groove between the shaft sleeve and the shaft cover, and fixed to each other by bolts. The staggered design of the groove layers makes the bearing of the moving knife shaft completely in a sealed state when it rotates, which effectively prevents the cane from wrapping around the moving knife shaft and the problem of sand entering the rotating bearing. It is an innovation in the stem cutting device and has good economical and social benefits.
Claims (6)
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CN201610618490.0A CN106034556B (en) | 2016-08-01 | 2016-08-01 | A kind of stem cutting moving blade device |
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CN201610618490.0A CN106034556B (en) | 2016-08-01 | 2016-08-01 | A kind of stem cutting moving blade device |
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CN106034556B CN106034556B (en) | 2018-09-07 |
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CN106612908A (en) * | 2016-12-29 | 2017-05-10 | 见保林 | Lifting-type lower header capable of uniformly smashing straw and preventing smashed straw from splashing |
CN108041625A (en) * | 2017-12-22 | 2018-05-18 | 郑州治世长云科技有限公司 | Stalk rotary shearing mechanism and rotary cutting apparatus |
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CN108041625B (en) * | 2017-12-22 | 2024-02-13 | 郑州治世长云科技有限公司 | Stalk rotary cutting mechanism and rotary cutting device |
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