CN105971302A - Prestressed concrete hollow floor slab reinforcing structure and construction method thereof - Google Patents
Prestressed concrete hollow floor slab reinforcing structure and construction method thereof Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0218—Increasing or restoring the load-bearing capacity of building construction elements
- E04G23/0237—Increasing or restoring the load-bearing capacity of building construction elements of storey floors
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Abstract
本发明公开了一种预应力混凝土空心楼板加固结构及其施工方法,包括空腔、观察孔、灌浆孔道、钢筋和灌浆料;所述空心楼板上表面开设有若干个灌浆孔道、灌浆孔道的位置位于空心楼板内空腔的正上方,并且灌浆孔道与空腔相通;所述空腔内设有钢筋,并且空腔内充满灌浆料;所述空心楼板两侧和跨中的上表面还开设有观察孔、观察孔的位置位于空腔的正上方且与空腔相通。本发明采用灌芯加固预应力混凝土空心楼板,操作简单,现场湿作业少,不影响居民生活,加固效果显著,能大幅度提高所加固楼板的安全性,加固效果与结构同寿命,能够产生巨大的经济效益和社会效益。
The invention discloses a prestressed concrete hollow floor reinforcement structure and a construction method thereof, comprising a cavity, an observation hole, a grouting tunnel, a steel bar and a grouting material; several grouting tunnels and the locations of the grouting tunnels are opened on the upper surface of the hollow floor It is located directly above the cavity in the hollow slab, and the grouting channel communicates with the cavity; steel bars are provided in the cavity, and the cavity is filled with grouting materials; The observation hole and the observation hole are located directly above the cavity and communicate with the cavity. The invention adopts core filling to strengthen the prestressed concrete hollow floor, which is easy to operate, has less wet work on site, does not affect the life of residents, has a remarkable reinforcement effect, can greatly improve the safety of the reinforced floor, and has the same life span as the structure, and can produce huge economic and social benefits.
Description
技术领域technical field
本发明属于建筑加固领域,涉及一般建筑物加固及其施工方法,具体涉及预应力空心楼板加固结构及其施工方法。The invention belongs to the field of building reinforcement, and relates to general building reinforcement and a construction method thereof, in particular to a prestressed hollow floor reinforcement structure and a construction method thereof.
背景技术Background technique
随着城镇化的推进以及产业结构的调整,城市建设迅猛发展,大量现有的工业与民用建筑已不能满足现代的功能需要,对这些既有建筑的改造利用迫在眉睫。在既有建筑中很多是采用砖混建筑结构,在这类建筑中,预应力混凝土空心楼板是楼板的主要形式。既有建筑中的预应力混凝土空心楼板尤其是农村预制厂生产的空心楼板多为非标准预应力混凝土空心楼板,存在着:空心楼板规格尺寸不标准;钢筋数量、直径不标准等问题;且无法查找生产厂家及无技术资料等“多无”现象严重。除此之外,随着时间推移,构件长期处于高压状态,混凝土的徐变以及钢筋的应力松弛等因素将导致预应力混凝土空心楼板的可靠性严重降低,因此对既有建筑的预应力混凝土空心楼板进行相应的检测、维修、加固迫在眉睫。如图1和2所示,为未加固的预应力混凝土空心楼板,空心楼板中为空腔1。With the advancement of urbanization and the adjustment of industrial structure, urban construction is developing rapidly. A large number of existing industrial and civil buildings can no longer meet the needs of modern functions. It is imminent to renovate and utilize these existing buildings. Many of the existing buildings adopt brick-concrete building structure. In this type of building, the prestressed concrete hollow floor is the main form of the floor. Prestressed concrete hollow-core slabs in existing buildings, especially those produced by rural prefabrication factories, are mostly non-standard prestressed concrete hollow-core slabs. There are problems such as: non-standard specifications and sizes of hollow-core slabs; non-standard number and diameter of steel bars; The phenomenon of "many but nothing" such as finding the manufacturer and having no technical information is serious. In addition, with the passage of time, the components are under high pressure for a long time, the creep of concrete and the stress relaxation of steel bars will seriously reduce the reliability of prestressed concrete hollow slabs. It is imminent to carry out corresponding inspection, maintenance and reinforcement of the floor. As shown in Figures 1 and 2, it is an unreinforced prestressed concrete hollow slab, and the cavity 1 is in the hollow slab.
目前,工程中最常见的预应力混凝土空心楼板加固技术有:增大截面加固法、粘钢加固法及碳纤维加固法等。增大截面法的基本思路是采用同种材料增大既有结构的相关构件或构筑物截面面积以提高承载力,并满足新条件下正常使用要求。增大截面法施工相对较为复杂,工期较长,而且现场湿作业工作量较多,会对用户正常生活产生较大的影响。粘钢加固法的基本思路是将钢板采用高性能的环氧类胶粘剂粘结于预制楼板的板底,使钢板与混凝土形成统一整体。粘钢加固法对于端部锚固长度要求较严,需要满足规范要求,在具体加固时,由于板两端受到板端支座的限制而难以满足所需的锚固长度;此外,粘钢加固效果在很大程度上取决于胶粘工艺与操作水平,这就对施工队伍的技术水平要求比较高。碳纤维加固法的基本思路是在预制楼板底部粘贴碳纤维布以提高承载力,碳纤维高强轻质,具有很强的抗拉强度和弹性模量碳纤维密度,几乎不增加结构自重。如同粘钢加固法,碳纤维加固效果在很大程度上也取决于胶粘工艺与操作水平,对施工队伍技术水平要求比较高,而且碳纤维的强度较高,端部处理不当容易产生剥离破坏。At present, the most common reinforcement techniques for prestressed concrete hollow slabs in engineering include: enlarging section reinforcement method, bonded steel reinforcement method and carbon fiber reinforcement method, etc. The basic idea of the method of increasing section is to use the same material to increase the cross-sectional area of the relevant components or structures of the existing structure to increase the bearing capacity and meet the requirements of normal use under new conditions. The construction of the enlarged section method is relatively complicated, the construction period is long, and the workload of wet work on site is large, which will have a great impact on the normal life of users. The basic idea of the bonded steel reinforcement method is to bond the steel plate to the bottom of the prefabricated floor slab with a high-performance epoxy adhesive, so that the steel plate and the concrete form a unified whole. The bonded steel reinforcement method has strict requirements on the anchorage length at the end, which needs to meet the specification requirements. In the specific reinforcement, it is difficult to meet the required anchorage length due to the restriction of the two ends of the plate by the plate end support; in addition, the bonded steel reinforcement effect is in the To a large extent, it depends on the gluing process and operation level, which requires a relatively high technical level of the construction team. The basic idea of the carbon fiber reinforcement method is to paste carbon fiber cloth on the bottom of the prefabricated floor to increase the bearing capacity. Carbon fiber is high-strength and light-weight, has strong tensile strength and elastic modulus carbon fiber density, and hardly increases the structural weight. Like the bonded steel reinforcement method, the effect of carbon fiber reinforcement depends to a large extent on the bonding process and operation level, which requires relatively high technical level of the construction team, and the strength of carbon fiber is high, and improper end treatment is prone to peeling damage.
发明内容Contents of the invention
本发明的目的是针对现有技术存在的上述不足,提供一种预应力混凝土空心楼板加固结构及其施工方法,该方法能有效解决预应力混凝土空心楼板承载力不足的情况,并能进一步提高预应力混凝土空心楼板的抗弯承载力。The purpose of the present invention is to address the above-mentioned deficiencies in the prior art, and provide a prestressed concrete hollow slab reinforcement structure and a construction method thereof, which can effectively solve the insufficient bearing capacity of prestressed concrete hollow slabs and further improve the prestressed concrete hollow slab reinforcement structure. Flexural capacity of stressed concrete hollow-core slabs.
本发明采用的技术方案为:一种预应力混凝土空心楼板加固结构,包括空腔、观察孔、灌浆孔道、钢筋和灌浆料;The technical solution adopted in the present invention is: a prestressed concrete hollow floor reinforcement structure, including a cavity, an observation hole, a grouting channel, steel bars and grouting materials;
所述空心楼板上表面开设有若干个灌浆孔道、灌浆孔道的位置位于空心楼板内空腔的正上方,并且灌浆孔道与空腔相通;The upper surface of the hollow floor slab is provided with several grouting channels, and the position of the grouting channels is located directly above the cavity in the hollow floor slab, and the grouting channels communicate with the cavity;
所述空腔内设有钢筋,并且空腔内充满灌浆料;The cavity is provided with steel bars, and the cavity is filled with grouting material;
所述空心楼板两侧和跨中的上表面还开设有观察孔、观察孔的位置位于空腔的正上方且与空腔相通。Observation holes are provided on both sides of the hollow floor slab and on the upper surface of the mid-span. The observation holes are located directly above the cavity and communicate with the cavity.
作为优选,所述灌浆孔道的长度和宽度为能较为方便地将钢筋放置在空心楼板的空腔内为宜。放入钢筋的数量可以根据空心楼板所需提高的承载力确定。Preferably, the length and width of the grouting channel are such that the steel bars can be conveniently placed in the cavity of the hollow floor slab. The quantity of steel bars put in can be determined according to the required increased bearing capacity of the hollow-core slab.
上述一种预应力混凝土空心楼板加固结构的施工方法,包括以下步骤:The above-mentioned construction method of a prestressed concrete hollow floor slab reinforcement structure comprises the following steps:
(1)在施工现场,首先在要加固的预制空心楼板上表面沿空腔方向切割出一定长度和宽度的灌浆孔道,并两侧和跨中预留观察孔;(1) At the construction site, first cut a grouting channel of a certain length and width along the direction of the cavity on the surface of the prefabricated hollow floor to be reinforced, and reserve observation holes on both sides and in the middle of the span;
(2)对空腔进行清理,而后通过所开灌浆孔道将钢筋放入空心楼板的空腔中;(2) Clean up the cavity, and then put the steel bar into the cavity of the hollow floor slab through the opened grouting channel;
(3)通过放置钢筋的灌浆孔道将灌浆料注入其中,并通过观察孔观察灌浆料的充实情况;(3) Inject the grouting material through the grouting channel where the steel bars are placed, and observe the filling of the grouting material through the observation hole;
(4)对灌浆料进行振捣、密实,随后进行养护,待灌浆料达到预定养护时间即将所加固的空心楼板可投入正常使用。(4) Vibrate and compact the grouting material, and then perform curing. When the grouting material reaches the predetermined curing time, the reinforced hollow floor can be put into normal use.
本发明加固时将钢筋通过空心楼板上部所开的孔道放入预应力混凝土空心楼板的空腔中,通过空心楼板上部已开的孔道注入灌浆料,并振捣密实,进行养护,达到预定养护时间即可投入使用。该方案操作简单,现场湿作业少,安全可靠,效果明显,不影响居民生活,而且加固费用低。When reinforcing in the present invention, the steel bar is put into the cavity of the prestressed concrete hollow slab through the channel opened on the upper part of the hollow slab, and the grouting material is injected through the channel opened on the upper part of the hollow slab, and it is vibrated and compacted for curing to reach the predetermined curing time Ready to use. The scheme is simple to operate, requires less on-site wet work, is safe and reliable, has obvious effects, does not affect residents' lives, and has low reinforcement costs.
有益效果:本发明采用灌芯加固预应力混凝土空心楼板,操作简单,现场湿作业少,不影响居民生活,加固效果显著,能大幅度提高所加固楼板的安全性,加固效果与结构同寿命,能够产生巨大的经济效益和社会效益。Beneficial effects: the present invention adopts core filling to strengthen the prestressed concrete hollow floor, which is easy to operate, less on-site wet work, does not affect the life of residents, has a remarkable reinforcement effect, can greatly improve the safety of the reinforced floor, and the reinforcement effect has the same service life as the structure. Can produce huge economic and social benefits.
附图说明Description of drawings
图1为未加固的预应力混凝土空心楼板示意图;Fig. 1 is the schematic diagram of unreinforced prestressed concrete hollow floor;
图2为图1中A-A剖面图;Fig. 2 is A-A sectional view among Fig. 1;
图3为本发明灌芯加固的预应力混凝土空心楼板示意图;Fig. 3 is the schematic diagram of the prestressed concrete hollow floor slab reinforced by filling the core of the present invention;
图4为图3中B-B剖面图。Fig. 4 is a B-B sectional view in Fig. 3 .
具体实施方式detailed description
下面结合附图和具体实施方式对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图3和4所示:一种预应力混凝土空心楼板加固结构,包括空腔、观察孔3、灌浆孔道2、钢筋4和灌浆料5;所述空心楼板上表面开设有若干个灌浆孔道2、灌浆孔道2的位置位于空心楼板内空腔的正上方,并且灌浆孔道2与空腔相通;所述空腔内设有钢筋4,并且空腔内充满灌浆料5;所述空心楼板两侧和跨中的上表面还开设有观察孔3、观察孔3的位置位于空腔的正上方且与空腔相通。As shown in Figures 3 and 4: a prestressed concrete hollow floor reinforcement structure, including a cavity, an observation hole 3, a grouting tunnel 2, a steel bar 4 and a grouting material 5; the upper surface of the hollow floor is provided with several grouting tunnels 2 1. The position of the grouting channel 2 is located directly above the cavity in the hollow slab, and the grouting channel 2 communicates with the cavity; the cavity is provided with steel bars 4, and the cavity is filled with grouting materials 5; both sides of the hollow slab An observation hole 3 is also provided on the upper surface of the mid-span, and the observation hole 3 is located directly above the cavity and communicates with the cavity.
上述一种预应力混凝土空心楼板加固结构的施工方法,包括以下步骤:The above-mentioned construction method of a prestressed concrete hollow floor slab reinforcement structure comprises the following steps:
(1)在施工现场,首先在要加固的预制空心楼板上表面沿空腔方向切割出一定长度和宽度的灌浆孔道2,并两侧和跨中预留观察孔3;(1) At the construction site, first cut a grouting channel 2 of a certain length and width along the direction of the cavity on the surface of the prefabricated hollow floor slab to be reinforced, and reserve observation holes 3 on both sides and in the middle of the span;
(2)对空腔进行清理,而后通过所开灌浆孔道2将钢筋4放入空心楼板的空腔中;(2) The cavity is cleaned, and then the reinforcing bar 4 is put into the cavity of the hollow floor slab through the opened grouting tunnel 2;
(3)通过放置钢筋4的灌浆孔道2将灌浆料5注入其中,并通过观察孔3观察灌浆料5的充实情况;(3) inject the grouting material 5 into it through the grouting channel 2 where the steel bar 4 is placed, and observe the filling situation of the grouting material 5 through the observation hole 3;
(4)对灌浆料5进行振捣、密实,随后进行养护,待灌浆料5达到预定养护时间即将所加固的空心楼板可投入正常使用。(4) Vibrate and compact the grouting material 5, and then perform curing. When the grouting material 5 reaches the predetermined curing time, the reinforced hollow floor slab can be put into normal use.
以上结合附图对本发明的实施方式做出详细说明,但本发明不局限于所描述的实施方式。对本领域的普通技术人员而言,在本发明的原理和技术思想的范围内,对这些实施方式进行多种变化、修改、替换和变形仍落入本发明的保护范围内。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, within the scope of the principles and technical ideas of the present invention, various changes, modifications, replacements and deformations to these implementations still fall within the protection scope of the present invention.
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CN108374565A (en) * | 2018-02-01 | 2018-08-07 | 三峡大学 | One kind being used for building structure local stiffening device |
CN109653106A (en) * | 2019-01-03 | 2019-04-19 | 济南城建集团有限公司 | City overhead road prestressed cored slab end web inclined crack Disease Processing technology |
CN111173309A (en) * | 2020-02-16 | 2020-05-19 | 中冶建筑研究总院(上海)有限公司 | A kind of reinforcement method and reinforcement device of prefabricated board |
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CN109653106A (en) * | 2019-01-03 | 2019-04-19 | 济南城建集团有限公司 | City overhead road prestressed cored slab end web inclined crack Disease Processing technology |
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CN111173309A (en) * | 2020-02-16 | 2020-05-19 | 中冶建筑研究总院(上海)有限公司 | A kind of reinforcement method and reinforcement device of prefabricated board |
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Application publication date: 20160928 |