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CN105964295A - Manganese-rich Mn-SAPO-34 molecular sieve catalyst as well as preparation method and application thereof - Google Patents

Manganese-rich Mn-SAPO-34 molecular sieve catalyst as well as preparation method and application thereof Download PDF

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CN105964295A
CN105964295A CN201610351830.8A CN201610351830A CN105964295A CN 105964295 A CN105964295 A CN 105964295A CN 201610351830 A CN201610351830 A CN 201610351830A CN 105964295 A CN105964295 A CN 105964295A
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黄碧纯
喻成龙
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South China University of Technology SCUT
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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    • B01J29/82Phosphates
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    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself

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Abstract

本发明公开了一种富锰的Mn‑SAPO‑34分子筛催化剂及其制备方法与用途。该方法步骤如下:将正磷酸与去离子水混合,再加入拟薄水铝石,待混合均匀后加入硅溶胶,再加入乙酸锰溶液,搅拌后滴加三乙胺和二异丙胺,将搅拌完全的凝胶装入水热反应釜中晶化,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,干燥,在空气中500~600℃焙烧,得到富锰的Mn‑SAPO‑34分子筛催化剂。本发明采用一步水热合成法,通过控制乙酸锰、三乙胺、二异丙胺、硅溶胶的投入量以及焙烧温度,得到富锰的Mn‑SAPO‑34分子筛催化剂,提高了活性组分的分散性,使得催化剂在低温段(250℃以下)表现出优异的低温NH3‑SCR性能。

The invention discloses a manganese-rich Mn-SAPO-34 molecular sieve catalyst, a preparation method and application thereof. The steps of the method are as follows: mix orthophosphoric acid and deionized water, then add pseudo-boehmite, add silica sol after mixing evenly, then add manganese acetate solution, add triethylamine and diisopropylamine dropwise after stirring, and stir Put the complete gel into a hydrothermal reactor for crystallization, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, dry, and roast at 500-600°C in the air to obtain manganese-rich Mn‑SAPO‑ 34 molecular sieve catalyst. The present invention adopts a one-step hydrothermal synthesis method, and by controlling the input amount of manganese acetate, triethylamine, diisopropylamine, silica sol and roasting temperature, a manganese-rich Mn-SAPO-34 molecular sieve catalyst is obtained, which improves the dispersion of active components properties, so that the catalyst exhibits excellent low-temperature NH 3 ‑SCR performance in the low-temperature range (below 250°C).

Description

一种富锰的Mn-SAPO-34分子筛催化剂及其制备方法与用途A kind of manganese-rich Mn-SAPO-34 molecular sieve catalyst and its preparation method and application

技术领域technical field

本发明属于环境保护与环境催化领域,具体涉及一种富锰的Mn-SAPO-34分子筛催化剂及其制备方法与用途。The invention belongs to the field of environmental protection and environmental catalysis, and in particular relates to a manganese-rich Mn-SAPO-34 molecular sieve catalyst and its preparation method and application.

背景技术Background technique

氮氧化物(NOx)是主要的大气污染物之一。除直接危害人体健康外,还是生成臭氧的重要前驱体物之一,也是形成区域灰霾和细粒子等污染的重要原因。氮氧化物主要来源于化石燃料的燃烧,据统计,全国工业氮氧化物排放量的66.7%来自于电力、热力生产和供应业,是我国氮氧化物的排放大户,其中火电行业氮氧化物贡献值最大,因此,电力行业是我国控制氮氧化物排放的重点领域。在众多氮氧化物污染控制技术中,选择性催化还原(SCR)烟气脱硝技术成熟有效,在燃煤电厂烟气净化过程中广泛应用。Nitrogen oxides (NO x ) are one of the main air pollutants. In addition to directly endangering human health, it is also one of the important precursors for generating ozone, and is also an important cause of regional haze and fine particle pollution. Nitrogen oxides mainly come from the combustion of fossil fuels. According to statistics, 66.7% of the national industrial nitrogen oxides emissions come from the power and heat production and supply industries, which are the largest emitters of nitrogen oxides in my country. Among them, the thermal power industry’s nitrogen oxides contribute Therefore, the power industry is the key field for controlling nitrogen oxide emissions in my country. Among many nitrogen oxide pollution control technologies, selective catalytic reduction (SCR) flue gas denitrification technology is mature and effective, and is widely used in the flue gas purification process of coal-fired power plants.

催化剂是SCR烟气脱硝技术的关键,目前商业用SCR催化剂主要为V2O5–WO3(MoO3)/TiO2系列催化剂,其活性温度窗口为300-450℃,由于所需的温度较高,SCR脱硝装置一般置于除尘和脱硫装置之前,因而催化剂易受到粉尘的冲刷和堵塞,寿命降低。而将脱硝装置置于除尘和脱硫装置之后时,则需要加装烟气预热装置以满足催化活性的要求。与之相比,低温SCR催化剂可以在低于300℃下工作,因此装备有低温SCR催化剂的脱硝装置可以直接安装在除尘和脱硫装置之后,具有较好的经济效益。Catalysts are the key to SCR flue gas denitrification technology. At present, commercial SCR catalysts are mainly V 2 O 5 -WO 3 (MoO 3 )/TiO 2 series catalysts, and their active temperature window is 300-450°C. High, the SCR denitration device is generally placed before the dust removal and desulfurization device, so the catalyst is easily washed and blocked by dust, and the service life is reduced. When the denitrification device is placed after the dust removal and desulfurization device, it is necessary to install a flue gas preheating device to meet the requirements of catalytic activity. In contrast, low-temperature SCR catalysts can work below 300°C, so denitrification devices equipped with low-temperature SCR catalysts can be installed directly after dust removal and desulfurization devices, which has better economic benefits.

具有规则而均匀孔道结构的分子筛催化剂,因其较高的催化活性和较宽的活性温度范围而在SCR技术中倍受关注,其中SAPO-34是磷酸硅铝系列分子筛中的一种,具有CHA型拓扑结构,属于微孔型分子筛。近年来,由于SAPO-34分子筛具有合适的酸性酸量以及其规整的孔道结构,作为载体时能够使活性组分较好地分散在其表面,其在催化领域具有广泛的应用。部分学者也研究了SAPO-34分子筛在SCR中的应用,Fe/SAPO-34以及Cu-SAPO-34分别在SCR中都表现出优异的活性。Molecular sieve catalysts with regular and uniform pore structure have attracted much attention in SCR technology because of their high catalytic activity and wide active temperature range. Among them, SAPO-34 is one of the silicoaluminophosphate series molecular sieves with CHA type topology, belonging to microporous molecular sieves. In recent years, SAPO-34 molecular sieve has been widely used in the field of catalysis due to its suitable acidity and regular pore structure, which can make active components well dispersed on its surface when used as a carrier. Some scholars have also studied the application of SAPO-34 molecular sieves in SCR. Fe/SAPO-34 and Cu-SAPO-34 have shown excellent activity in SCR respectively.

CN102409141A公开的一种制备Cu-SAPO-34脱硝催化剂的方法,该方法将拟薄水铝石加入去离子水中进行搅拌,然后加入硅溶胶中的一种和正磷酸,待混匀后加入硫酸铜和四乙烯五胺,并充分搅拌后加入二乙胺、三乙胺或正丙胺。将搅拌完全的凝胶装入水热反应釜中晶化,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,干燥,焙烧得到Cu-SAPO-34分子筛催化剂。但是Cu-SAPO-34脱硝催化剂主要针对的是移动源尾气的NOx脱除,其催化剂运行的温度窗口与运行条件与固定源(如燃煤电厂)的烟气环境存在较大的差异。CN102409141A discloses a method for preparing Cu-SAPO-34 denitration catalyst. In the method, pseudo-boehmite is added into deionized water for stirring, and then one of silica sol and orthophosphoric acid are added, and copper sulfate and orthophosphoric acid are added after mixing. Tetraethylenepentamine, and add diethylamine, triethylamine or n-propylamine after stirring well. Put the fully stirred gel into a hydrothermal reaction kettle for crystallization, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, dry, and roast to obtain Cu-SAPO-34 molecular sieve catalyst. However, the Cu-SAPO-34 denitration catalyst is mainly aimed at the removal of NOx from mobile source tail gas, and the temperature window and operating conditions of the catalyst are quite different from the flue gas environment of stationary sources (such as coal-fired power plants).

因此,本发明针对固定源烟气脱硝存在的问题,通过一步水热合成富锰的Mn-SAPO-34分子筛催化剂,提高了活性组分的分散性,同时增加了催化剂的比表面积以及酸性,使得催化剂在低温段(250℃以下)表现出优异的低温NH3-SCR性能。Therefore, the present invention aims at the problems existing in the denitrification of flue gas from fixed sources, and through one-step hydrothermal synthesis of a manganese-rich Mn-SAPO-34 molecular sieve catalyst, the dispersion of the active components is improved, and the specific surface area and acidity of the catalyst are increased simultaneously, so that The catalyst exhibits excellent low-temperature NH 3 -SCR performance in the low-temperature range (below 250°C).

发明内容Contents of the invention

针对已有技术的问题,本发明的目的在于提供一种富锰的Mn-SAPO-34分子筛催化剂及其制备方法与用途,采用该方法得到的催化剂具有优良的低温NH3-SCR催化活性。In view of the problems in the prior art, the object of the present invention is to provide a manganese-rich Mn-SAPO-34 molecular sieve catalyst and its preparation method and application. The catalyst obtained by the method has excellent low-temperature NH 3 -SCR catalytic activity.

本发明采用了如下技术方案。The present invention adopts the following technical solutions.

一种富锰的Mn-SAPO-34分子筛催化剂的制备方法,所述方法包括以下步骤:A preparation method of manganese-rich Mn-SAPO-34 molecular sieve catalyst, said method may further comprise the steps:

(1)将正磷酸与去离子水混合,然后加入拟薄水铝石,待混合均匀后加入硅溶胶,待混合均匀后再加入乙酸锰溶液,充分搅拌后滴加有机胺模板剂三乙胺和二异丙胺;(1) Mix orthophosphoric acid and deionized water, then add pseudo-boehmite, add silica sol after mixing evenly, add manganese acetate solution after mixing well, add organic amine template agent triethylamine dropwise after fully stirring and diisopropylamine;

(2)将步骤(1)所得搅拌完全的凝胶装入水热反应釜中晶化,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,干燥,在空气中500~600 ℃焙烧,得一种富锰的Mn-SAPO-34分子筛催化剂;在该方法中,控制各反应物的用量使得反应体系中各物质具备下述配比关系,将1.0mol拟薄水铝石、1.0mol正磷酸、1.0mol硅溶胶、1.0mol乙酸锰、1.0mol三乙胺和1.0mol二异丙胺分别用0.5molAl2O3、0.5molP2O5、1.0molSiO2、1.0molMnO、1.0molTEA和1.0molDIPA来代表(此处的“将1.0拟薄水铝石用0.5Al2O3代表”是指1.0mol拟薄水铝石里含有0.5molAl2O3),即(2) Put the fully stirred gel obtained in step (1) into a hydrothermal reaction kettle for crystallization, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, dry, and store in the air at 500-600 °C Roasting, get a kind of manganese-rich Mn-SAPO-34 molecular sieve catalyst; In this method, control the consumption of each reactant so that each material in the reaction system has the following proportioning relationship, with 1.0mol pseudo-boehmite, 1.0 mol orthophosphoric acid, 1.0mol silica sol, 1.0mol manganese acetate, 1.0mol triethylamine and 1.0mol diisopropylamine were used with 0.5molAl 2 O 3 , 0.5molP 2 O 5 , 1.0molSiO 2 , 1.0molMnO, 1.0molTEA and 1.0mol molDIPA (here "representing 1.0 pseudo-boehmite with 0.5Al 2 O 3 " means that 1.0 mol pseudo-boehmite contains 0.5 mol Al 2 O 3 ), that is

Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:(0.2~1.0):(0.05~0.6):(1.0~3.5):(0~1.5)。The molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is 1:1:80:(0.2~1.0):(0.05~0.6):(1.0~3.5): (0~1.5).

在富锰的Mn-SAPO-34分子筛催化剂的制备过程中,焙烧温度直接影响分子筛的结晶度和催化活性,过渡金属锰因其负载量不同,锰的状态及其分布不同,导致低温SCR催化活性有较大差异,硅含量和取代方式在一定程度上影响着催化剂的结构和表面酸性,对低温SCR催化活性也有较大影响。本发明采用一步水热合成法制备富锰的Mn-SAPO-34分子筛催化剂,并进一步通过控制乙酸锰、三乙胺投入量来控制锰负载量为0~15 wt%、通过硅溶胶投入量来控制硅含量在5~15 wt%以及控制焙烧温度为500~600℃,以得到富锰的Mn-SAPO-34低温SCR活性优异的分子筛催化剂。In the preparation process of the manganese-rich Mn-SAPO-34 molecular sieve catalyst, the calcination temperature directly affects the crystallinity and catalytic activity of the molecular sieve, and the transition metal manganese is different in the state and distribution of the manganese due to its loading, resulting in low-temperature SCR catalytic activity. There is a big difference. The silicon content and substitution mode affect the structure and surface acidity of the catalyst to a certain extent, and also have a great impact on the low-temperature SCR catalytic activity. The present invention adopts a one-step hydrothermal synthesis method to prepare manganese-rich Mn-SAPO-34 molecular sieve catalyst, and further controls the manganese loading to be 0-15 wt% by controlling the input of manganese acetate and triethylamine, and controls the input of silica sol to Control the silicon content at 5-15 wt% and control the calcination temperature at 500-600°C to obtain the manganese-rich Mn-SAPO-34 molecular sieve catalyst with excellent low-temperature SCR activity.

在本发明中,主要控制Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:(0.2~1.0):(0.05~0.6):(1.0~3.5):(0~1.5),优选比例为1:1:80:0.6:0.4:1.5:1.5。In the present invention, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is mainly controlled to be 1:1:80:(0.2~1.0):(0.05~0.6) :(1.0~3.5):(0~1.5), the preferred ratio is 1:1:80:0.6:0.4:1.5:1.5.

优选地,控制水热晶化温度,晶化的温度为190~210 ℃,分别优选为190 ℃、200℃和 210 ℃。Preferably, the hydrothermal crystallization temperature is controlled, and the crystallization temperature is 190-210°C, preferably 190°C, 200°C and 210°C respectively.

优选地,控制水热晶化的时间,水热晶化时间为24~96小时,分别优选为24小时、48小时和96小时。Preferably, the hydrothermal crystallization time is controlled, and the hydrothermal crystallization time is 24 to 96 hours, preferably 24 hours, 48 hours and 96 hours respectively.

优选地,控制干燥的温度,干燥的温度为100~120℃,分别优选100 ℃、110 ℃和120 ℃。干燥的时间为6~15小时。Preferably, the drying temperature is controlled, and the drying temperature is 100-120°C, preferably 100°C, 110°C and 120°C respectively. The drying time is 6-15 hours.

优选地,控制焙烧温度,焙烧温度为500~600℃,进一步优选500 ℃、550 ℃和600℃。Preferably, the calcination temperature is controlled, and the calcination temperature is 500-600°C, more preferably 500°C, 550°C and 600°C.

优选地,控制焙烧时间,焙烧时间为3~9小时,分别优选为3小时、6小时和9小时。Preferably, the calcination time is controlled, and the calcination time is 3 to 9 hours, preferably 3 hours, 6 hours and 9 hours respectively.

优选地,控制焙烧的升温速率,焙烧过程中的升温速率为0.5~1.5℃/min,分别优选0.5 ℃/min、1 ℃/min和1.5 ℃/min。Preferably, the temperature rise rate of the calcination is controlled, and the temperature rise rate during the calcination process is 0.5-1.5°C/min, preferably 0.5°C/min, 1°C/min and 1.5°C/min respectively.

作为本发明的优选技术方案,一种富锰的Mn-SAPO-34分子筛催化剂的制备方法,所述方法包括以下步骤:将正磷酸与一定量的去离子水混合后,然后缓慢加入拟薄水铝石,待混合均匀后加入硅溶胶,待混合均匀后加入一定质量分数的乙酸锰溶液,充分搅拌后滴加三乙胺和二异丙胺;As a preferred technical solution of the present invention, a method for preparing a manganese-rich Mn-SAPO-34 molecular sieve catalyst, the method comprises the following steps: after mixing orthophosphoric acid with a certain amount of deionized water, then slowly adding pseudo-thin water Aluminum stone, add silica sol after mixing evenly, add a certain mass fraction of manganese acetate solution after mixing evenly, add triethylamine and diisopropylamine dropwise after fully stirring;

将搅拌完全的凝胶装入水热反应釜中晶化,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,干燥,在空气中在550 ℃焙烧;Put the fully stirred gel into a hydrothermal reaction kettle for crystallization, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, dry, and roast at 550 °C in air;

在该方法中,控制Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:0.6:0.4:1.5:1.5。In this method, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is controlled to be 1:1:80:0.6:0.4:1.5:1.5.

采用优选的方法制备得到的Mn-SAPO-34分子筛催化剂具有优异的低温NH3-SCR催化活性,其在200~400℃内具有高于90%的NO x 转化率和N2选择性,在250℃下反应12小时,仍具有较高的SCR活性。因此,在上述技术方案中,通过控制模板剂、硅溶胶、锰的加入量以及焙烧温度550℃,制备出富锰的Mn-SAPO-34分子筛催化剂,该分子筛表现出优异的低温NH3-SCR催化活性和稳定性。The Mn-SAPO-34 molecular sieve catalyst prepared by the preferred method has excellent low-temperature NH 3 -SCR catalytic activity, and it has a NO x conversion rate and N 2 selectivity higher than 90% within 200-400 ° C. After reacting at ℃ for 12 hours, it still has high SCR activity. Therefore, in the above technical scheme, by controlling the addition of template agent, silica sol, manganese and calcination temperature of 550°C, a manganese-rich Mn-SAPO-34 molecular sieve catalyst was prepared, and the molecular sieve exhibited excellent low-temperature NH 3 -SCR Catalytic activity and stability.

由以上所述制备方法制得的一种富锰的Mn-SAPO-34分子筛催化剂。A manganese-rich Mn-SAPO-34 molecular sieve catalyst prepared by the above preparation method.

以上所述的一种富锰的Mn-SAPO-34分子筛催化剂的用途,其用于固定源烟气脱硝,即低温NH3-SCR反应。The use of the above-mentioned manganese-rich Mn-SAPO-34 molecular sieve catalyst is used for stationary source flue gas denitrification, ie low-temperature NH 3 -SCR reaction.

与已有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明的富锰的Mn-SAPO-34分子筛催化剂采用一步水热合成法制备,简易且可控,活性组分锰负载量可以在较大范围内调节,通过本发明的方法制得的富锰的Mn-SAPO-34分子筛催化剂,提高了活性组分的分散性,使得催化剂在低温段(250℃以下)表现出优异的低温NH3-SCR性能。The manganese-rich Mn-SAPO-34 molecular sieve catalyst of the present invention is prepared by a one-step hydrothermal synthesis method, which is simple and controllable, and the manganese loading of the active component can be adjusted within a wide range. The Mn-SAPO-34 molecular sieve catalyst improves the dispersion of active components, making the catalyst exhibit excellent low-temperature NH 3 -SCR performance in the low temperature range (below 250°C).

附图说明Description of drawings

图1是实施例1制得的催化剂的NO x 转化率活性评价图;Fig. 1 is the NO x conversion activity evaluation figure of the catalyst that embodiment 1 makes;

图2是实施例2制得的催化剂的NO x 转化率活性评价图;Fig. 2 is the NO conversion rate activity evaluation figure of the catalyst that embodiment 2 makes;

图3是实施例3制得的催化剂的NO x 转化率活性评价图;Fig. 3 is the NO x conversion rate activity evaluation figure of the catalyst that embodiment 3 makes;

图4是实施例4制得的催化剂的NO x 转化率活性评价图;Fig. 4 is the NO x conversion activity evaluation figure of the catalyst that embodiment 4 makes;

图5是实施例5制得的催化剂的NO x 转化率活性评价图;Fig. 5 is the NO x conversion rate activity evaluation figure of the catalyst that embodiment 5 makes;

图6是实施例6制得的催化剂的NO x 转化率活性评价图;Fig. 6 is the NO x conversion rate activity evaluation figure of the catalyst that embodiment 6 makes;

图7是实施例4制得的催化剂的N2选择性评价图;Fig. 7 is the N of the catalyst that embodiment 4 makes Selective evaluation figure;

图8是实施例4制得的催化剂的稳定性评价图;Fig. 8 is the stability evaluation figure of the catalyst that embodiment 4 makes;

图9是实施例4制得的催化剂得XRD图。FIG. 9 is an XRD pattern of the catalyst prepared in Example 4.

具体实施方式detailed description

本发明提供了一种富锰的Mn-SAPO-34分子筛催化剂及其制备方法与用途,下面结合具体实施方式对本发明做进一步说明。但本发明的实施方式不限于此,如有未特别注明的工艺参数,可参照常规技术进行。The present invention provides a manganese-rich Mn-SAPO-34 molecular sieve catalyst as well as its preparation method and application. The present invention will be further described below in conjunction with specific embodiments. However, the embodiments of the present invention are not limited thereto, and if there are any process parameters that are not specifically noted, it can be performed with reference to conventional techniques.

在本发明中,催化剂的评价采用如下方法:取0.90 mL 的Mn-SAPO-34分子筛催化剂,40-60目,分别放入催化剂活性评价装置,采用实验室模拟烟气条件,将实施例和对比例制备的催化剂置于石英管固定床反应器中进行活性评价,以NH3为还原气,测试条件为:NO和O2的体积分数分别为0.1%和5%,氨氮比为1:1,Ar为平衡气,空速为40,000h-1。NO x 的分析采用美国Thermo Fisher42i-HL烟气分析仪,N2的测试采用GC9560气相色谱仪,填充柱5A分子筛。In the present invention, the evaluation of catalyst adopts following method: get the Mn-SAPO-34 molecular sieve catalyst of 0.90 mL, 40-60 order, put into catalyst activity evaluation device respectively, adopt laboratory simulation flue gas condition, embodiment and relative The ratio prepared catalyst was placed in a quartz tube fixed bed reactor for activity evaluation, using NH3 as the reducing gas, the test conditions were: the volume fractions of NO and O2 were 0.1% and 5%, respectively, and the ammonia nitrogen ratio was 1:1, Ar is the balance gas, and the space velocity is 40,000h -1 . The analysis of NO x adopts American Thermo Fisher42i-HL flue gas analyzer, the test of N 2 adopts GC9560 gas chromatograph, and the packed column is 5A molecular sieve.

实施例1Example 1

将称取13.835 g质量分数为85%的正磷酸与70.710 g的去离子水混合后,然后缓慢加入8.880 g拟薄水铝石,待混合均匀后加入一定量的硅溶胶(SiO2与Al2O3的摩尔比例为0.6时,硅溶胶的用量为7.211 g),待混合均匀后加入7.350 g质量分数为20%的乙酸锰溶液,充分搅拌后滴加模板剂三乙胺18.821 g;Mix 13.835 g of orthophosphoric acid with a mass fraction of 85% and 70.710 g of deionized water, then slowly add 8.880 g of pseudo-boehmite, and add a certain amount of silica sol (SiO 2 and Al 2 When the molar ratio of O3 is 0.6, the amount of silica sol is 7.211 g), after mixing evenly, add 7.350 g of manganese acetate solution with a mass fraction of 20%, and after fully stirring, add 18.821 g of template triethylamine dropwise;

将搅拌完全的凝胶装入水热反应釜中在200℃下进行晶化反应,晶化时间为48小时,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,110 ℃干燥12小时,在空气中以1℃/min升温到550 ℃焙烧6小时,得一种富锰的Mn-SAPO-34分子筛催化剂;Put the fully stirred gel into a hydrothermal reaction kettle for crystallization reaction at 200°C, the crystallization time is 48 hours, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, and dry at 110°C for 12 hour, in the air with 1 ℃ / min heating up to 550 ℃ roasting for 6 hours, to obtain a manganese-rich Mn-SAPO-34 molecular sieve catalyst;

在该方法中,控制各反应物的用量使得反应体系中具备下述配比关系,即Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:0.2~1.0:0.1:3.0:0,其中SiO2与Al2O3的摩尔比例控制在0.2、0.4、0.6、0.8、1.0。In this method, the amount of each reactant is controlled so that the reaction system has the following ratio relationship, that is, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is 1 :1:80:0.2~1.0:0.1:3.0:0, wherein the molar ratio of SiO 2 to Al 2 O 3 is controlled at 0.2, 0.4, 0.6, 0.8, 1.0.

图1所示是不同Si含量的分子筛催化剂的催化性能评价图,该图表明,不同Si含量的Mn-SAPO-34分子筛表现出不同的催化活性,其中,最佳SiO2与Al2O3的摩尔比例为0.6。Figure 1 shows the catalytic performance evaluation diagram of molecular sieve catalysts with different Si contents, which shows that the Mn-SAPO-34 molecular sieves with different Si contents show different catalytic activities, among them, the best SiO 2 and Al 2 O 3 The molar ratio is 0.6.

实施例2Example 2

将称取13.835 g的质量分数为85%的正磷酸与53.070 g的去离子水混合后,然后缓慢加入8.880 g拟薄水铝石,待混合均匀后加入7.211 g的硅溶胶,待混合均匀后加入一定量质量分数为20%的乙酸锰溶液(MnO与Al2O3为0.4时,对应的乙酸锰溶液的质量为29.400 g),充分搅拌后滴加模板剂三乙胺18.821 g;After mixing 13.835 g of orthophosphoric acid with a mass fraction of 85% and 53.070 g of deionized water, slowly add 8.880 g of pseudo-boehmite, and add 7.211 g of silica sol after mixing evenly. Add a certain amount of manganese acetate solution with a mass fraction of 20% (when the ratio of MnO and Al 2 O 3 is 0.4, the mass of the corresponding manganese acetate solution is 29.400 g), stir well and add 18.821 g of template triethylamine dropwise;

将搅拌完全的凝胶装入水热反应釜中在200 ℃下进行晶化反应,晶化时间为48小时,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,110 ℃干燥12小时,在空气中以1℃/min升温到550 ℃焙烧6小时,得一种富锰的Mn-SAPO-34分子筛催化剂;Put the fully stirred gel into a hydrothermal reaction kettle for crystallization reaction at 200°C, the crystallization time is 48 hours, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, and dry at 110°C for 12 hour, in the air with 1 ℃ / min heating up to 550 ℃ roasting for 6 hours, to obtain a manganese-rich Mn-SAPO-34 molecular sieve catalyst;

在该方法中,控制各反应物的用量使得反应体系中具备下述配比关系,即Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:0.6:0.1~0.6:3.0:0,其中MnO与Al2O3的比例控制在0.1、0.2、0.4、0.6。In this method, the amount of each reactant is controlled so that the reaction system has the following ratio relationship, that is, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is 1 :1:80:0.6:0.1~0.6:3.0:0, wherein the ratio of MnO to Al 2 O 3 is controlled at 0.1, 0.2, 0.4, 0.6.

图2所示是不同Mn含量的分子筛催化剂的催化性能评价图,活性评价结果表明,不同Mn含量的Mn-SAPO-34分子筛表现出不同的催化活性,其中,最佳乙酸锰与Al2O3的比例为0.4。Figure 2 shows the catalytic performance evaluation diagram of molecular sieve catalysts with different Mn contents. The activity evaluation results show that Mn-SAPO-34 molecular sieves with different Mn contents show different catalytic activities. Among them, the best manganese acetate and Al 2 O 3 The ratio is 0.4.

实施例3Example 3

将称取13.835 g的质量分数为85%的正磷酸与53.070 g的去离子水混合后,然后缓慢加入8.880 g拟薄水铝石,待混合均匀后加入7.211 g的硅溶胶,待混合均匀后加入29.400g质量分数为20%的乙酸锰溶液,充分搅拌后滴加模板剂三乙胺15.786 g和二异丙胺3.035g;Mix 13.835 g of orthophosphoric acid with a mass fraction of 85% and 53.070 g of deionized water, then slowly add 8.880 g of pseudo-boehmite, and add 7.211 g of silica sol after mixing evenly. Adding 29.400g mass fraction is 20% manganese acetate solution, after fully stirring, drop template agent triethylamine 15.786 g and diisopropylamine 3.035g;

将搅拌完全的凝胶装入水热反应釜中在200 ℃下进行晶化反应,晶化时间为48小时,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,110 ℃干燥12小时,在空气中以1℃/min升温到550 ℃焙烧6小时,得一种富锰的Mn-SAPO-34分子筛催化剂;Put the fully stirred gel into a hydrothermal reaction kettle for crystallization reaction at 200°C, the crystallization time is 48 hours, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, and dry at 110°C for 12 hour, in the air with 1 ℃ / min heating up to 550 ℃ roasting for 6 hours, to obtain a manganese-rich Mn-SAPO-34 molecular sieve catalyst;

在该方法中,控制各反应物的用量使得反应体系中具备下述质量配比关系,即Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:0.6:0.4:2.6:0.5。In this method, the amount of each reactant is controlled so that the reaction system has the following mass ratio relationship, that is, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is 1:1:80:0.6:0.4:2.6:0.5.

图3所示是制备过程中添加有机胺模板剂DIPA后所制得的分子筛催化剂的催化性能评价图,活性评价结果表明,添加有机胺模板剂DIPA后,Mn-SAPO-34分子筛催化剂具有更好的低温脱硝活性。Shown in Fig. 3 is the catalytic performance evaluation figure of the molecular sieve catalyst prepared after adding organic amine template agent DIPA in the preparation process, activity evaluation result shows, after adding organic amine template agent DIPA, Mn-SAPO-34 molecular sieve catalyst has better low-temperature denitrification activity.

实施例4Example 4

将称取13.835 g的质量分数为85%的正磷酸与53.070 g的去离子水混合后,然后缓慢加入8.880 g拟薄水铝石,待混合均匀后加入7.211 g的硅溶胶,待混合均匀后加入29.400g质量分数为20%的乙酸锰溶液,充分搅拌后滴加模板剂三乙胺9.110 g和二异丙胺9.110g;After mixing 13.835 g of orthophosphoric acid with a mass fraction of 85% and 53.070 g of deionized water, slowly add 8.880 g of pseudo-boehmite, and add 7.211 g of silica sol after mixing evenly. Adding 29.400g mass fraction is 20% manganese acetate solution, and after fully stirring, 9.110 g of template triethylamine and 9.110 g of diisopropylamine are added dropwise;

将搅拌完全的凝胶装入水热反应釜中在200 ℃下进行晶化反应,晶化时间为48小时,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,110 ℃干燥12小时,在空气中以1℃/min升温到550℃焙烧6小时,得一种富锰的Mn-SAPO-34分子筛催化剂;Put the fully stirred gel into a hydrothermal reaction kettle for crystallization reaction at 200°C, the crystallization time is 48 hours, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, and dry at 110°C for 12 hour, in air at 1°C/min to 550°C for 6 hours to obtain a manganese-rich Mn-SAPO-34 molecular sieve catalyst;

在该方法中,控制各反应物的用量使得反应体系中具备下述质量配比关系,即Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:0.6:0.4:1.5:1.5。In this method, the amount of each reactant is controlled so that the reaction system has the following mass ratio relationship, that is, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is 1:1:80:0.6:0.4:1.5:1.5.

图4是本实施例制得的催化剂的催化性能评价图,该图表明:选择乙酸锰与Al2O3的比例为0.4,焙烧温度550℃,TEA、DIPA的摩尔比为1.5:1.5制备出富锰的Mn-SAPO-34分子筛,该分子筛表现出优异的低温NH3-SCR催化活性。图7与图8分别为本实施例制得的催化剂的N2选择性和催化剂稳定性测试,评价结果表明:乙酸锰与Al2O3的比例为0.4,焙烧温度550℃,TEA、DIPA的摩尔比为1.5:1.5制备出富锰的Mn-SAPO-34分子筛,不仅表现出优异的NO x 转化率,而且表现出优良的N2选择性和催化剂稳定性。图9为本实施例制得的催化剂的XRD表征测试,分析表明,本实施例制备出富锰的Mn-SAPO-34分子筛具有良好的菱沸石拓扑结构,且结晶度较好。Figure 4 is the catalytic performance evaluation diagram of the catalyst prepared in this example, which shows that the ratio of manganese acetate to Al2O3 is 0.4, the calcination temperature is 550 °C, and the molar ratio of TEA and DIPA is 1.5:1.5. Manganese-rich Mn-SAPO-34 molecular sieve, which exhibits excellent low-temperature NH 3 -SCR catalytic activity. Figure 7 and Figure 8 respectively show the N2 selectivity and catalyst stability tests of the catalyst prepared in this example. The evaluation results show that: the ratio of manganese acetate to Al2O3 is 0.4, the calcination temperature is 550 ° C, the TEA, DIPA The Mn-rich Mn-SAPO-34 zeolite was prepared with a molar ratio of 1.5:1.5, which not only exhibited excellent NOx conversion, but also excellent N2 selectivity and catalyst stability. Fig. 9 is the XRD characterization test of the catalyst prepared in this example. The analysis shows that the manganese-rich Mn-SAPO-34 molecular sieve prepared in this example has a good chabazite topological structure and good crystallinity.

实施例5Example 5

将称取13.835 g的质量分数为85%的正磷酸与53.070 g的去离子水混合后,然后缓慢加入8.880 g拟薄水铝石,待混合均匀后加入7.211 g的硅溶胶,待混合均匀后加入29.400g质量分数为20%的乙酸锰溶液,充分搅拌后滴加模板剂三乙胺9.110 g和二异丙胺9.110g;After mixing 13.835 g of orthophosphoric acid with a mass fraction of 85% and 53.070 g of deionized water, slowly add 8.880 g of pseudo-boehmite, and add 7.211 g of silica sol after mixing evenly. Adding 29.400g mass fraction is 20% manganese acetate solution, and after fully stirring, 9.110 g of template triethylamine and 9.110 g of diisopropylamine are added dropwise;

将搅拌完全的凝胶装入水热反应釜中在190 ℃下进行晶化反应,晶化时间为24小时,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,100 ℃干燥12小时,在空气中以0.5 ℃/min升温到500 ℃焙烧3小时,得一种富锰的Mn-SAPO-34分子筛催化剂;Put the fully stirred gel into a hydrothermal reaction kettle for crystallization reaction at 190°C, the crystallization time is 24 hours, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, and dry at 100°C for 12 hour, in the air with 0.5 ℃/min heating up to 500 ℃ and roasting for 3 hours to obtain a manganese-rich Mn-SAPO-34 molecular sieve catalyst;

在该方法中,控制各反应物的用量使得反应体系中具备下述质量配比关系,即Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:0.6:0.4:1.5:1.5。In this method, the amount of each reactant is controlled so that the reaction system has the following mass ratio relationship, that is, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is 1:1:80:0.6:0.4:1.5:1.5.

图5是本实施例制得的催化剂的催化性能评价图,该图表明:制备过程中改变分子筛催化剂的晶化时间、晶化温度等制备条件(如特别是降低晶化温度)会明显影响催化剂的脱硝活性,与实施例4制备的催化剂的低温脱硝相比,本实施例制得的催化剂的低温脱硝活性明显更差。Figure 5 is a diagram of the catalytic performance evaluation of the catalyst prepared in this example, which shows that changing the crystallization time and crystallization temperature of the molecular sieve catalyst during the preparation process (such as reducing the crystallization temperature) will obviously affect the catalyst. Compared with the low-temperature denitration activity of the catalyst prepared in Example 4, the low-temperature denitration activity of the catalyst prepared in this example is significantly worse.

实施例6Example 6

将称取13.835 g的质量分数为85%的正磷酸与53.070 g的去离子水混合后,然后缓慢加入8.880 g拟薄水铝石,待混合均匀后加入7.211 g的硅溶胶,待混合均匀后加入29.400g质量分数为20%的乙酸锰溶液,充分搅拌后滴加模板剂三乙胺9.110 g和二异丙胺9.110g;After mixing 13.835 g of orthophosphoric acid with a mass fraction of 85% and 53.070 g of deionized water, slowly add 8.880 g of pseudo-boehmite, and add 7.211 g of silica sol after mixing evenly. Adding 29.400g mass fraction is 20% manganese acetate solution, and after fully stirring, 9.110 g of template triethylamine and 9.110 g of diisopropylamine are added dropwise;

将搅拌完全的凝胶装入水热反应釜中在210 ℃下进行晶化反应,晶化时间为96小时,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,120 ℃干燥12小时,在空气中以1.5 ℃/min升温到600℃焙烧9小时,得一种富锰的Mn-SAPO-34分子筛催化剂;Put the fully stirred gel into a hydrothermal reaction kettle for crystallization reaction at 210°C, the crystallization time is 96 hours, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, and dry at 120°C for 12 hour, in the air with 1.5 ℃/min heating up to 600 ℃ roasting for 9 hours to obtain a manganese-rich Mn-SAPO-34 molecular sieve catalyst;

在该方法中,控制各反应物的用量使得反应体系中具备下述质量配比关系,即Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA的摩尔比为1:1:80:0.6:0.4:1.5:1.5。In this method, the amount of each reactant is controlled so that the reaction system has the following mass ratio relationship, that is, the molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, and DIPA is 1:1:80:0.6:0.4:1.5:1.5.

图6是本实施例制得的催化剂的催化性能评价图,该图表明:制备过程中改变分子筛催化剂的晶化时间、晶化温度等制备条件(如特别是升高晶化温度)会明显影响催化剂的脱硝活性,与实施例4制备的催化剂的低温脱硝相比,本实施例制得的催化剂的低温脱硝活性明显更差。Figure 6 is the catalytic performance evaluation diagram of the catalyst prepared in this example, which shows that changing the crystallization time and crystallization temperature of the molecular sieve catalyst during the preparation process (such as increasing the crystallization temperature) will obviously affect The denitration activity of the catalyst, compared with the low-temperature denitration activity of the catalyst prepared in Example 4, the low-temperature denitration activity of the catalyst prepared in this example is significantly worse.

本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。The above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (10)

1.一种富锰的Mn-SAPO-34分子筛催化剂的制备方法,其特征在于,包括以下步骤:1. a preparation method of manganese-rich Mn-SAPO-34 molecular sieve catalyst, is characterized in that, comprises the following steps: (1)将正磷酸与去离子水混合,然后加入拟薄水铝石,待混合均匀后加入硅溶胶,待混合均匀后再加入乙酸锰溶液,充分搅拌后滴加有机胺模板剂三乙胺和二异丙胺;(1) Mix orthophosphoric acid and deionized water, then add pseudoboehmite, add silica sol after mixing evenly, add manganese acetate solution after mixing well, add organic amine template agent triethylamine dropwise after fully stirring and diisopropylamine; (2)将步骤(1)所得搅拌完全的凝胶装入水热反应釜中晶化,然后室温冷却,将固体结晶产物与母液分离,洗涤至中性,干燥,在空气中500~600 ℃焙烧,得一种富锰的Mn-SAPO-34分子筛催化剂;在该方法中,控制各反应物的用量使得反应体系中各物质具备下述配比关系,即(2) Put the fully stirred gel obtained in step (1) into a hydrothermal reaction kettle for crystallization, then cool at room temperature, separate the solid crystalline product from the mother liquor, wash until neutral, dry, and store in the air at 500-600 °C Roasting, get a kind of manganese-rich Mn-SAPO-34 molecular sieve catalyst; In this method, control the consumption of each reactant so that each material in the reaction system has the following ratio relationship, namely Al2O3、P2O5、H2O、SiO2、MnO、三乙胺、二异丙胺的摩尔比为1:1:80:(0.2~1.0):(0.05~0.6):(1.0~3.5):(0~1.5)。The molar ratio of Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, triethylamine, and diisopropylamine is 1:1:80:(0.2~1.0):(0.05~0.6):(1.0 ~3.5): (0~1.5). 2.如权利要求1所述的制备方法,其特征在于,在该方法中,控制各反应物的用量使得反应体系中各物质具备下述配比关系,即Al2O3、P2O5、H2O、SiO2、MnO、TEA、DIPA比为1:1:80:0.6:0.4:1.5:1.5。2. The preparation method according to claim 1, characterized in that, in the method, the amount of each reactant is controlled so that each substance in the reaction system has the following ratio relationship, that is, Al 2 O 3 , P 2 O 5 , H 2 O, SiO 2 , MnO, TEA, DIPA ratio is 1:1:80:0.6:0.4:1.5:1.5. 3.如权利要求1所述的制备方法,其特征在于,步骤(2)所述晶化的温度为190~210℃,晶化的时间为24~96小时。3 . The preparation method according to claim 1 , wherein the crystallization temperature in step (2) is 190-210° C., and the crystallization time is 24-96 hours. 4 . 4.如权利要求3所述的制备方法,其特征在于,所述晶化的温度为200 ℃,晶化的时间为48小时。4. The preparation method according to claim 3, wherein the crystallization temperature is 200° C., and the crystallization time is 48 hours. 5.如权利要求1所述的制备方法,其特征在于,步骤(2)所述干燥的温度为90~110 ℃,干燥的时间为6~15小时。5. The preparation method according to claim 1, characterized in that the drying temperature in step (2) is 90-110 °C, and the drying time is 6-15 hours. 6.如权利要求5所述的制备方法,其特征在于,所述干燥的温度为110 ℃,干燥的时间为12小时。6. The preparation method according to claim 5, characterized in that, the drying temperature is 110° C., and the drying time is 12 hours. 7.如权利要求1所述的制备方法,其特征在于,步骤(2)所述焙烧是以0.5~1.5 ℃/min升温到500~600℃焙烧3~9小时。7. The preparation method according to claim 1, characterized in that the calcination in step (2) is carried out by raising the temperature at 0.5-1.5 ℃/min to 500-600 ℃ for 3-9 hours. 8.如权利要求1所述的制备方法,其特征在于,所述焙烧是以1℃/min升温到550℃焙烧6小时。8 . The preparation method according to claim 1 , wherein the calcination is performed by raising the temperature at 1° C./min to 550° C. for 6 hours. 9.由权利要求1-8任一项所述的制备方法制得的一种富锰的Mn-SAPO-34分子筛催化剂。9. A kind of manganese-rich Mn-SAPO-34 molecular sieve catalyst prepared by the preparation method described in any one of claims 1-8. 10.权利要求9所述的一种富锰的Mn-SAPO-34分子筛催化剂应用于低温NH3-SCR反应中。10. A manganese-rich Mn-SAPO-34 molecular sieve catalyst as claimed in claim 9 is used in low temperature NH 3 -SCR reaction.
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