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CN108097301A - One kind is used for NH3Composite catalyst of-SCR reactions and its preparation method and application - Google Patents

One kind is used for NH3Composite catalyst of-SCR reactions and its preparation method and application Download PDF

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CN108097301A
CN108097301A CN201711338120.2A CN201711338120A CN108097301A CN 108097301 A CN108097301 A CN 108097301A CN 201711338120 A CN201711338120 A CN 201711338120A CN 108097301 A CN108097301 A CN 108097301A
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molecular sieve
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transition metal
aei
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贺泓
单玉龙
余运波
石晓燕
王少莘
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/30Ion-exchange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01D2251/2062Ammonia
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    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/10Capture or disposal of greenhouse gases of nitrous oxide (N2O)

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Abstract

本发明提供了一种用于NH3‑SCR反应的复合催化剂及其制备方法和用途,所述复合催化剂以分子筛为载体,以通过离子交换负载到分子筛上的过渡金属为活性组分。本发明的方法包括:首先将分子筛与过渡金属的盐溶液混合进行离子交换反应,然后经固液分离和焙烧,得到AEI分子筛催化剂。本发明采用的原料无毒无害,制备方法简单易行,所制备的催化剂具有催化活性高,N2O生成量低,操作温度窗口宽,能适应高空速反应条件等特点,适应于以柴油车尾气为代表的移动源尾气与固定源烟气氮氧化物催化净化。

The invention provides a composite catalyst for NH 3 -SCR reaction and its preparation method and application. The composite catalyst uses molecular sieve as a carrier, and uses transition metal loaded on the molecular sieve through ion exchange as an active component. The method of the invention comprises: firstly mixing the molecular sieve with the transition metal salt solution to carry out ion exchange reaction, and then through solid-liquid separation and roasting to obtain the AEI molecular sieve catalyst. The raw materials used in the present invention are non-toxic and harmless, and the preparation method is simple and easy. The prepared catalyst has the characteristics of high catalytic activity, low N 2 O generation, wide operating temperature window, and can adapt to high space velocity reaction conditions. Catalytic purification of mobile source exhaust and stationary source flue gas nitrogen oxides represented by vehicle exhaust.

Description

一种用于NH3-SCR反应的复合催化剂及其制备方法和用途A kind of composite catalyst for NH3-SCR reaction and its preparation method and application

技术领域technical field

本发明属于环境污染治理领域,涉及一种用于NH3-SCR反应的复合催化剂及其制备方法和用途,尤其涉及一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和在移动源尾气和/或固定源烟气中氮氧化物的催化净化的用途。The invention belongs to the field of environmental pollution control, and relates to a composite catalyst for NH 3 -SCR reaction and its preparation method and application, especially to an AEI molecular sieve catalyst for NH 3 -SCR reaction and its preparation method and mobile The use of catalytic purification of nitrogen oxides in source tail gas and/or stationary source flue gas.

背景技术Background technique

氮氧化物(NOx)是大气污染中的重要污染物,它会引起酸雨、雾霾、光化学烟雾等重大环境问题,不仅对生态环境有重大危害,同时也危及人类健康,因此,NOx的去除是当今环境保护的重中之重。目前,以NH3为还原剂选择性催化还原NOx(NH3-SCR)因其NOx转化率高,生成的N2不存在二次污染,反应温度低等优点已被广泛用于固定源烟气脱硝和柴油车尾气净化。Nitrogen oxide (NOx) is an important pollutant in air pollution. It can cause major environmental problems such as acid rain, smog, and photochemical smog. It not only has a major hazard to the ecological environment, but also endangers human health. Therefore, NOx removal is a The top priority of environmental protection today. At present, the selective catalytic reduction of NOx (NH 3 -SCR) using NH 3 as a reducing agent has been widely used in stationary source flue gas due to its high conversion rate of NOx, no secondary pollution of N 2 generated, and low reaction temperature. Denitrification and diesel vehicle exhaust purification.

高效NH3-SCR催化剂是该技术的核心。目前,V2O5-WO3(MoO3)/TiO2体系具有催化活性高、抗SO2中毒性能好的特点,已经被广泛应用于NH3-SCR反应中。但是,该体系仍然存在诸多问题,如:操作窗口窄、高温N2选择性低、活性组分V具有生物毒性。而目前研究开发的无毒无害的非V催化剂如氧化物催化剂Ce-W、Fe-Ti,以ZSM-5和beta分子筛为载体的Cu基或Fe基分子筛催化剂等都不同程度的存在着温度操作窗口窄、水热稳定性差和HC中毒能力差等问题。High-efficiency NH 3 -SCR catalyst is the core of this technology. At present, the V 2 O 5 -WO 3 (MoO 3 )/TiO 2 system has the characteristics of high catalytic activity and good resistance to SO 2 poisoning, and has been widely used in the NH 3 -SCR reaction. However, there are still many problems in this system, such as: narrow operating window, low N2 selectivity at high temperature, and biological toxicity of active component V. However, the non-toxic and harmless non-V catalysts currently researched and developed, such as oxide catalysts Ce-W, Fe-Ti, Cu-based or Fe-based molecular sieve catalysts based on ZSM-5 and beta molecular sieves, all have varying degrees of temperature There are problems such as narrow operating window, poor hydrothermal stability and poor HC poisoning ability.

近几年,以CHA构型为代表的小孔分子筛催化剂同时具有高催化活性和高水热稳定性,受到广泛关注,并已应用于柴油车尾气NOx净化。如CN101065321A和CN 105314648A等均公开了用于NH3-SCR的CHA构型分子筛催化剂。但是目前以CHA为构型的分子筛催化剂价格昂贵,水热稳定性仍有待进一步提高。In recent years, small-pore molecular sieve catalysts represented by the CHA configuration have both high catalytic activity and high hydrothermal stability, have attracted widespread attention, and have been applied to the purification of NOx from diesel vehicle exhaust. For example, CN101065321A and CN105314648A all disclose CHA configuration molecular sieve catalysts for NH 3 -SCR. However, the current molecular sieve catalysts with CHA as the configuration are expensive, and the hydrothermal stability still needs to be further improved.

因此,开发具有催化活性高、温度操作窗口宽、价格优廉并且具备高水热稳定性的催化剂面临巨大的挑战。Therefore, it is a huge challenge to develop catalysts with high catalytic activity, wide temperature operating window, low price and high hydrothermal stability.

发明内容Contents of the invention

本发明的目的是为了克服现有NH3-SCR分子筛催化剂存在的温度操作窗口窄、水热稳定性差和HC中毒能力差等问题,提供一种用于NH3-SCR反应的复合催化剂及其制备方法和用途,尤其是一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和在移动源尾气和/或固定源烟气中氮氧化物的催化净化的用途。The purpose of the present invention is to provide a composite catalyst for NH 3 -SCR reaction and its preparation in order to overcome the problems of narrow temperature operating window, poor hydrothermal stability and poor HC poisoning ability in existing NH 3 -SCR molecular sieve catalysts The method and application, especially an AEI molecular sieve catalyst for NH 3 -SCR reaction, its preparation method and the application of catalytic purification of nitrogen oxides in mobile source tail gas and/or stationary source flue gas.

为达到上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

第一方面,本发明提供一种复合催化剂,所述复合催化剂以分子筛为载体,以通过离子交换负载到分子筛上的过渡金属为活性组分。In the first aspect, the present invention provides a composite catalyst. The composite catalyst uses molecular sieve as a carrier and transition metal loaded on the molecular sieve through ion exchange as an active component.

以下作为本发明优选的技术方案,但不作为本发明提供的技术方案的限制,通过以下技术方案,可以更好地达到和实现本发明的技术目的和有益效果。The following are preferred technical solutions of the present invention, but not as limitations of the technical solutions provided by the present invention. Through the following technical solutions, the technical objectives and beneficial effects of the present invention can be better achieved and realized.

优选地,所述复合催化剂的比表面积为350m2/g~800m2/g,例如350m2/g、500m2/g、600m2/g、700m2/g或800m2/g等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the specific surface area of the composite catalyst is 350m 2 /g-800m 2 /g, such as 350m 2 /g, 500m 2 /g, 600m 2 /g, 700m 2 /g or 800m 2 /g, etc., but not Not limited to the listed values, other unlisted values within the range of values are also applicable.

作为本发明所述复合催化剂的优选技术方案,所述分子筛为AEI分子筛。As a preferred technical solution of the composite catalyst of the present invention, the molecular sieve is an AEI molecular sieve.

此优选技术方案中,所述复合催化剂是以富铝型AEI分子筛为载体、以过渡金属为活性组分的AEI分子筛催化剂,其是一种可用于NH3-SCR实现高效催化的催化剂。其中,AEI分子筛与CHA结构相似,都具有三维八元环(0.38nm×0.38nm)孔道结构,彼此交错排列,由六元环和四元环相连。不同的是,AEI结构中双六元环呈镜像对称分布,而在CHA结构中双六元环平行分布。AEI分子筛所具有的特定结构决定了在NH3-SCR领域中具有较好的应用前景。In this preferred technical solution, the composite catalyst is an AEI molecular sieve catalyst with aluminum-rich AEI molecular sieve as the carrier and transition metal as the active component, which is a catalyst that can be used for NH 3 -SCR to achieve high-efficiency catalysis. Among them, the structure of AEI molecular sieve is similar to that of CHA, both have a three-dimensional eight-membered ring (0.38nm×0.38nm) channel structure, which are arranged in a staggered manner and connected by six-membered rings and four-membered rings. The difference is that the double six-membered rings in the AEI structure are mirror-symmetrically distributed, while the double six-membered rings are distributed in parallel in the CHA structure. The specific structure of AEI molecular sieve determines that it has a good application prospect in the field of NH 3 -SCR.

优选地,所述AEI分子筛为富铝型AEI分子筛,所述富铝型AEI的硅铝比Si/Al为15~2,例如15、13、10、8、6、4或2等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为12~5。Preferably, the AEI molecular sieve is an aluminum-rich AEI molecular sieve, and the silicon-aluminum ratio Si/Al of the aluminum-rich AEI is 15-2, such as 15, 13, 10, 8, 6, 4 or 2, etc., but not Not limited to the numerical values listed, other unlisted numerical values within this numerical range are also applicable, preferably 12-5.

优选地,所述过渡金属为铜、铁、铈或锰中的任意一种或至少两种的组合,所述组合典型但非限制性实例有:铜和铁的组合,铁和铈的组合,铜和铈的组合,铜、铁和铈的组合,铜和锰的组合,铁和锰的组合,铜、铁和锰的组合等,优选为铜和/或铁。本发明所述至少两种过渡金属组合时,对各种过渡金属的配合比例不作限定,可以是任意比例。Preferably, the transition metal is any one or a combination of at least two of copper, iron, cerium or manganese. Typical but non-limiting examples of the combination include: a combination of copper and iron, a combination of iron and cerium, A combination of copper and cerium, a combination of copper, iron and cerium, a combination of copper and manganese, a combination of iron and manganese, a combination of copper, iron and manganese, etc., preferably copper and/or iron. When the at least two transition metals mentioned in the present invention are combined, there is no limitation on the mixing ratio of various transition metals, and it can be in any ratio.

优选地,所述活性组分占复合催化剂总质量的1%~10%,例如1%、2%、3%、4%、5%、6%、7%、8%、9%或10%等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为2%~5%。Preferably, the active component accounts for 1% to 10% of the total mass of the composite catalyst, such as 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9% or 10% etc., but not limited to the listed values, other unlisted values within the range of values are also applicable, preferably 2% to 5%.

本发明中,所述复合催化剂上活性组分的负载量可以通过调整过渡金属盐溶液的浓度和/或离子交换反应的次数进行调整。In the present invention, the loading capacity of the active components on the composite catalyst can be adjusted by adjusting the concentration of the transition metal salt solution and/or the number of ion exchange reactions.

第二方面,本发明提供如第一方面所述的复合催化剂的制备方法,所述方法包括以下步骤:In a second aspect, the present invention provides a method for preparing the composite catalyst as described in the first aspect, said method comprising the following steps:

(1)将分子筛与过渡金属的盐溶液混合进行离子交换,得到混合液;(1) The molecular sieve is mixed with the salt solution of the transition metal for ion exchange to obtain a mixed solution;

(2)对步骤(1)得到的混合液进行固液分离,得到固体混合物;(2) solid-liquid separation is carried out to the mixed solution obtained in step (1), to obtain a solid mixture;

(3)对步骤(2)得到的固体混合物进行焙烧,得到复合催化剂。(3) Calcining the solid mixture obtained in step (2) to obtain a composite catalyst.

本发明的方法中,步骤(1)所述离子交换反应可以进行多次,其根据需要的负载量进行调整。In the method of the present invention, the ion exchange reaction in step (1) can be carried out multiple times, which is adjusted according to the required load.

本发明的方法中,通过调整步骤(1)所述离子交换反应的次数和/或过渡金属盐溶液的浓度,可以调控复合催化剂上的活性组分的负载量。In the method of the present invention, by adjusting the number of ion exchange reactions and/or the concentration of the transition metal salt solution in step (1), the loading capacity of the active components on the composite catalyst can be regulated.

作为本发明所述方法的优选技术方案,步骤(1)所述过渡金属的盐溶液为铜盐、铁盐、铈盐或锰盐中的任意一种或至少两种组合的盐溶液。所述组合典型但非限制性实例有:铜盐和铁盐的组合,铁盐和铈盐的组合,铜盐和铈盐的组合,铜盐、铁盐和铈盐的组合,铜盐和锰盐的组合,铁盐和锰盐的组合,铜盐、铁盐和锰盐的组合等,优选为铜盐和/或铁盐的盐溶液。As a preferred technical solution of the method of the present invention, the transition metal salt solution in step (1) is any one or a combination of at least two of copper salts, iron salts, cerium salts or manganese salts. Typical but non-limiting examples of such combinations are: combinations of copper salts and iron salts, combinations of iron salts and cerium salts, combinations of copper salts and cerium salts, combinations of copper salts, iron salts and cerium salts, copper salts and manganese The combination of salt, the combination of iron salt and manganese salt, the combination of copper salt, iron salt and manganese salt, etc., is preferably a salt solution of copper salt and/or iron salt.

优选地,步骤(1)所述过渡金属的盐溶液为:过渡金属的硫酸盐溶液、过渡金属的硝酸盐溶液或过渡金属的醋酸盐溶液中的任意一种或至少两种的组合。所述组合典型但非限制性实例有:过渡金属的硫酸盐溶液和过渡金属的硝酸盐溶液的组合,过渡金属的硝酸盐溶液和过渡金属的醋酸盐溶液的组合,过渡金属的硫酸盐溶液、过渡金属的硝酸盐溶液和过渡金属的醋酸盐溶液的组合等。Preferably, the transition metal salt solution in step (1) is any one or a combination of at least two of transition metal sulfate solution, transition metal nitrate solution or transition metal acetate solution. Typical but non-limiting examples of such combinations are: a combination of a transition metal sulfate solution and a transition metal nitrate solution, a combination of a transition metal nitrate solution and a transition metal acetate solution, a transition metal sulfate solution , a combination of a transition metal nitrate solution and a transition metal acetate solution, etc.

优选地,步骤(1)所述过渡金属的盐溶液的浓度为0.01mol/L~1.0mol/L,优选地,步骤(1)所述过渡金属的盐溶液的浓度为0.01mol/L~1.0mol/L,例如0.01mol/L、0.05mol/L、0.1mol/L、0.2mol/L、0.5mol/L、0.7mol/L或1.0mol/L等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。其根据需要的负载量进行调整。Preferably, the concentration of the transition metal salt solution in step (1) is 0.01 mol/L~1.0 mol/L, preferably, the concentration of the transition metal salt solution in step (1) is 0.01 mol/L~1.0 mol/L, such as 0.01mol/L, 0.05mol/L, 0.1mol/L, 0.2mol/L, 0.5mol/L, 0.7mol/L or 1.0mol/L, etc., but not limited to the listed values, Other unrecited values within this value range are also applicable. It is adjusted according to the required load.

本发明中,过渡金属的盐溶液的浓度是影响AEI分子筛催化剂的因素之一。相对于分子筛(比如AEI分子筛),过渡金属的盐溶液的浓度过高或过低都会最终影响催化剂的催化性能。以AEI分子筛为例进行说明:对于一定质量的AEI分子筛,若过渡金属的盐溶液的浓度过低(低于0.01mol/L),会使AEI分子筛上的活性组分负载量过少,降低催化剂的中低温催化活性;而过渡金属的盐溶液的浓度过高(高于1.0mol/L),会使分子筛上负载的金属离子过高,在焙烧过程中发生团聚,导致AEI分子筛催化剂在高温条件下催化性能降低。In the present invention, the concentration of the transition metal salt solution is one of the factors affecting the AEI molecular sieve catalyst. Compared with molecular sieves (such as AEI molecular sieves), the concentration of transition metal salt solution is too high or too low will eventually affect the catalytic performance of the catalyst. Take AEI molecular sieve as an example: for a certain quality of AEI molecular sieve, if the concentration of the transition metal salt solution is too low (less than 0.01mol/L), the loading of active components on the AEI molecular sieve will be too small, and the catalyst will be reduced. The medium and low temperature catalytic activity; and the concentration of transition metal salt solution is too high (higher than 1.0mol/L), the metal ions loaded on the molecular sieve will be too high, and agglomeration will occur during the roasting process, resulting in AEI molecular sieve catalyst under high temperature conditions lower catalytic performance.

优选地,步骤(1)所述分子筛为AEI分子筛,优选为富铝型AEI分子筛,所述富铝型AEI的硅铝比Si/Al为15~2,优选为12~5。Preferably, the molecular sieve in step (1) is an AEI molecular sieve, preferably an aluminum-rich AEI molecular sieve, and the silicon-aluminum ratio Si/Al of the aluminum-rich AEI is 15-2, preferably 12-5.

优选地,步骤(1)所述分子筛的质量与过渡金属的盐溶液的体积之比为1g:(20mL~200mL),例如1g:50mL、1g:70mL、1g:100mL、1g:130mL、1g:150mL、1g:170mL或1g:200mL等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为1g:(50mL~100mL)。Preferably, the ratio of the mass of the molecular sieve in step (1) to the volume of the transition metal salt solution is 1g:(20mL~200mL), such as 1g:50mL, 1g:70mL, 1g:100mL, 1g:130mL, 1g: 150mL, 1g:170mL or 1g:200mL, etc., but not limited to the listed values, other unlisted values within this range are also applicable, preferably 1g:(50mL~100mL).

优选地,步骤(1)所述离子交换反应的反应温度条件为20℃~80℃,例如20℃、30℃、40℃、50℃、60℃、70℃或80℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。本发明中,所述离子交换反应温度条件是影响AEI分子筛催化剂性能的因素之一,相对于AEI分子筛,离子交换的温度过高(高于80℃)会导致过渡金属离子积聚,并在焙烧过程中团聚,降低AEI分子筛催化剂在高温条件下的催化性能。离子交换的温度过低(低于20℃)会导致AEI分子筛催化剂上活性组分负载量过少,降低催化剂的中低温活性。Preferably, the reaction temperature of the ion exchange reaction in step (1) is 20°C to 80°C, such as 20°C, 30°C, 40°C, 50°C, 60°C, 70°C or 80°C, etc., but not limited to For the listed values, other unlisted values within the range of values are also applicable. In the present invention, the temperature condition of the ion exchange reaction is one of the factors affecting the performance of the AEI molecular sieve catalyst. Compared with the AEI molecular sieve, the excessively high temperature of the ion exchange (higher than 80° C.) will lead to the accumulation of transition metal ions, and in the roasting process Medium agglomeration reduces the catalytic performance of AEI molecular sieve catalysts under high temperature conditions. If the ion exchange temperature is too low (below 20°C), the loading of active components on the AEI molecular sieve catalyst will be too small, which will reduce the medium and low temperature activity of the catalyst.

优选地,步骤(1)所述离子交换反应在搅拌条件下进行。Preferably, the ion exchange reaction in step (1) is carried out under stirring conditions.

优选地,步骤(1)所述离子交换反应的反应时间为5h~24h,例如5h、8h、12h、14h、16h、18h、20h、22h、或24h等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the reaction time of the ion exchange reaction in step (1) is 5h to 24h, such as 5h, 8h, 12h, 14h, 16h, 18h, 20h, 22h, or 24h, etc., but not limited to the listed values, Other unrecited values within this value range are also applicable.

优选地,步骤(2)所述固液分离的方式包括但不限于抽滤、过滤或离心中的任意一种或至少两种的组合。Preferably, the method of solid-liquid separation in step (2) includes, but is not limited to, any one or a combination of at least two of suction filtration, filtration or centrifugation.

作为本发明所述方法的优选技术方案,所述方法还包括在步骤(2)固液分离之后步骤(3)焙烧之前进行步骤(2)’:对固体混合物进行洗涤和干燥。As a preferred technical solution of the method of the present invention, the method further includes performing step (2)' after step (2) solid-liquid separation and before step (3) roasting: washing and drying the solid mixture.

优选地,步骤(2)’中,所述干燥的温度80℃~105℃,例如80℃、83℃、85℃、87℃、90℃、93℃、95℃、97℃、100℃或105℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为100℃。Preferably, in step (2)', the drying temperature is 80°C to 105°C, such as 80°C, 83°C, 85°C, 87°C, 90°C, 93°C, 95°C, 97°C, 100°C or 105°C °C, etc., but not limited to the listed values, other unlisted values within this range of values are also applicable, preferably 100 °C.

优选地,步骤(2)’中,所述干燥时间为12h~36h,例如12h、14h、16h、18h、20h、22h、24h、26h、28h、30h、32h、34h或36h等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为12h。Preferably, in step (2)', the drying time is 12h to 36h, such as 12h, 14h, 16h, 18h, 20h, 22h, 24h, 26h, 28h, 30h, 32h, 34h or 36h, etc., but not only Limited to the numerical value listed, other unlisted numerical values within this numerical range are also applicable, preferably 12h.

作为本发明所述方法的优选技术方案,步骤(3)所述焙烧的温度为450℃~650℃,例如450℃、470℃、500℃、530℃、550℃、570℃、600℃、630℃或650℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the method of the present invention, the temperature of the roasting in step (3) is 450°C to 650°C, such as 450°C, 470°C, 500°C, 530°C, 550°C, 570°C, 600°C, 630°C °C or 650 °C, etc., but not limited to the listed values, and other unlisted values within this range are also applicable.

本发明中,焙烧温度也是影响AEI分子筛催化剂的因素之一。相对于分子筛(比如AEI分子筛),焙烧温度过低或过高都会影响催化剂的催化剂性能。以AEI分子筛为例进行说明:若焙烧温度过低(低于450℃),会使硫酸盐、硝酸盐或醋酸盐残留于催化剂表面,覆盖活性位点,从而降低AEI分子筛催化剂的催化性能。若焙烧温度过高(高于650℃),会使分子筛上负载的金属离子在焙烧过程中在AEI分子筛上发生迁移和团聚,进一步发生氧化,同时AEI分子筛的构型结构遭到破坏,容易造成催化剂的失活,降低AEI分子筛催化剂的催化性能。In the present invention, the calcination temperature is also one of the factors affecting the AEI molecular sieve catalyst. Compared with molecular sieves (such as AEI molecular sieves), too low or too high a calcination temperature will affect the catalyst performance of the catalyst. Take AEI molecular sieve as an example: if the calcination temperature is too low (less than 450°C), sulfate, nitrate or acetate will remain on the surface of the catalyst and cover the active sites, thereby reducing the catalytic performance of the AEI molecular sieve catalyst. If the calcination temperature is too high (higher than 650°C), the metal ions loaded on the molecular sieve will migrate and agglomerate on the AEI molecular sieve during the calcination process, and further oxidation will occur. At the same time, the configuration of the AEI molecular sieve will be destroyed, which will easily cause The deactivation of the catalyst reduces the catalytic performance of the AEI molecular sieve catalyst.

优选地,步骤(3)所述焙烧时间为3h~8h,例如3h、4h、5h、6h、7h或8h等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the calcination time in step (3) is 3h to 8h, such as 3h, 4h, 5h, 6h, 7h or 8h, etc., but it is not limited to the listed values, and other unlisted values within this range are also applicable .

作为本发明所述方法的进一步优选技术方案,所述方法包括以下步骤:As a further preferred technical solution of the method of the present invention, the method comprises the following steps:

(1)将AEI分子筛与浓度0.01mol/L~1.0mol/L的过渡金属的盐溶液按质量与体积比为1g:(20mL~200mL)混合,于20℃~80℃在搅拌条件下进行离子交换反应,反应5h~24h,得到混合液;(1) Mix the AEI molecular sieve with the transition metal salt solution with a concentration of 0.01mol/L~1.0mol/L according to the mass-to-volume ratio of 1g:(20mL~200mL), and carry out ionization under stirring at 20℃~80℃. Exchange reaction, reaction 5h ~ 24h, to obtain a mixed solution;

(2)将步骤(1)得到混合液进行抽滤,得到固体混合物;(2) Suction filtering the mixed solution obtained in step (1) to obtain a solid mixture;

(3)将步骤(2)得到的固体混合物进行洗涤,在80℃~105℃下烘干12h~36h后,在450℃~650℃下焙烧3h~8h,得到AEI分子筛催化剂。(3) Wash the solid mixture obtained in step (2), dry at 80°C-105°C for 12h-36h, and then roast at 450°C-650°C for 3h-8h to obtain the AEI molecular sieve catalyst.

第三方面,本发明提供如第一方面所述的复合催化剂的用途,所述复合催化剂用于氮氧化物催化净化领域,优选使复合催化剂中的载体为AEI分子筛,以实现更佳的催化效果。In a third aspect, the present invention provides the use of the composite catalyst as described in the first aspect, the composite catalyst is used in the field of catalytic purification of nitrogen oxides, preferably the carrier in the composite catalyst is AEI molecular sieve to achieve better catalytic effect .

优选地,所述复合催化剂用于NH3-SCR反应。Preferably, the composite catalyst is used for NH 3 -SCR reaction.

优选地,所述复合催化剂用于移动源尾气和/或固定源烟气中氮氧化物的催化净化。Preferably, the composite catalyst is used for catalytic purification of nitrogen oxides in tail gas from mobile sources and/or flue gas from stationary sources.

与已有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明所述复合催化剂(比如AEI分子筛催化剂)具有较宽的温度操作窗口,可以在200℃~650℃的范围内保持80%以上的氮氧化物去除率。(1) The composite catalyst of the present invention (such as AEI molecular sieve catalyst) has a wide temperature operating window, and can maintain a nitrogen oxide removal rate of more than 80% in the range of 200°C to 650°C.

(2)本发明所述复合催化剂(比如AEI分子筛催化剂)具有高比表面积及多活性位点,与其他种类分子筛催化剂相比,具有较强的热稳定性和抗水性,以及优异的N2生成选择性,(2) The composite catalyst of the present invention (such as AEI molecular sieve catalyst) has a high specific surface area and multiple active sites, and compared with other types of molecular sieve catalysts, it has stronger thermal stability and water resistance, and excellent N generation selective,

(3)本发明所述复合催化剂均采用无毒无害组分,不会对人体健康和生态环境造成危害,制备方法简单易行。(3) The composite catalyst of the present invention adopts non-toxic and harmless components, which will not cause harm to human health and ecological environment, and the preparation method is simple and feasible.

(4)本发明所述复合催化剂尤其是AEI分子筛催化剂,特别适合用于机动车尾气净化与固定源烟气低温脱硝。(4) The composite catalyst of the present invention, especially the AEI molecular sieve catalyst, is especially suitable for the purification of motor vehicle exhaust and the low-temperature denitrification of flue gas from stationary sources.

附图说明Description of drawings

图1是本发明实例1中所述催化剂的催化活性图;Fig. 1 is the catalytic activity figure of catalyst described in the example 1 of the present invention;

图2是本发明实例1中所述催化剂的N2O生成图;Fig. 2 is the N2O generation figure of catalyst described in the example 1 of the present invention;

图3是本发明实例2中所述催化剂的催化活性图;Fig. 3 is the catalytic activity figure of catalyst described in the example 2 of the present invention;

图4是本发明实例2中所述催化剂的N2O生成图。Figure 4 is a graph of N2O formation for the catalyst described in Example 2 of the present invention.

具体实施方式Detailed ways

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

本发明具体实施方式部分提供了一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和用途,所述AEI分子筛催化剂以AEI分子筛为载体,离子交换过渡金属作为活性组分。The specific embodiment part of the present invention provides an AEI molecular sieve catalyst for NH 3 -SCR reaction and its preparation method and application. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and ion-exchange transition metal as an active component.

本发明中,所述“离子交换过渡金属”指:通过离子交换负载到分子筛上的过渡金属。In the present invention, the "ion-exchange transition metal" refers to a transition metal supported on a molecular sieve through ion exchange.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

(1)将AEI分子筛与过渡金属的盐溶液混合进行离子交换反应,得到混合液;(1) AEI molecular sieve is mixed with transition metal salt solution to carry out ion exchange reaction to obtain a mixed solution;

(2)将步骤(1)得到的混合液进行固液分离,得到固体混合物;(2) The mixed solution obtained in step (1) is subjected to solid-liquid separation to obtain a solid mixture;

(3)将步骤(2)得到的固体混合物进行焙烧,得到AEI分子筛催化剂。(3) Calcining the solid mixture obtained in step (2) to obtain an AEI molecular sieve catalyst.

以下为本发明典型但非限制性实施例:The following are typical but non-limiting embodiments of the present invention:

实施例1:Example 1:

本实施例提供了一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和用途,所述AEI分子筛催化剂以AEI分子筛为载体,离子交换金属铜作为活性组分。This embodiment provides an AEI molecular sieve catalyst for NH 3 -SCR reaction and its preparation method and application. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and ion-exchange metal copper as an active component.

其制备方法为:Its preparation method is:

(1)配制0.1mol/L的硫酸铜溶液,将富铝型AEI分子筛与硫酸铜溶液混合,其中AEI分子筛的质量与硫酸铜溶液的体积比为1g:80mL,在25℃下搅拌12h进行离子交换反应,得到混合液;(1) Prepare 0.1mol/L copper sulfate solution, mix aluminum-rich AEI molecular sieve with copper sulfate solution, wherein the mass ratio of AEI molecular sieve to copper sulfate solution is 1g:80mL, stir at 25°C for 12h for ionization exchange reaction to obtain a mixed solution;

(2)将步骤(1)得到的混合液进行抽滤并洗涤3次得到滤饼;(2) The mixed solution obtained in step (1) is suction filtered and washed 3 times to obtain a filter cake;

(3)将步骤(2)得到的滤饼放入烘箱中于100℃烘干12h,然后在马弗炉中于550℃焙烧5h得到粉末状的具有AEI构型的Cu-AEI催化剂,将制得的催化剂压片、研碎、过筛,取20~40目备用。(3) Put the filter cake obtained in step (2) into an oven and dry it at 100° C. for 12 h, then bake it at 550° C. for 5 h in a muffle furnace to obtain a powdered Cu-AEI catalyst with AEI configuration. The obtained catalyst is pressed into tablets, crushed, sieved, and 20-40 meshes are taken for later use.

将所得Cu-AEI催化剂用于NH3-SCR反应,其中反应混合气的组成为:[NO]=[NH3]=500ppm,[O2]=5%,[H2O]=5%,N2作为平衡气,气体总流量为500mL/min,反应温度在150℃~550℃。The obtained Cu-AEI catalyst is used for NH 3 -SCR reaction, wherein the composition of the reaction mixture is: [NO]=[NH 3 ]=500ppm, [O 2 ]=5%, [H 2 O]=5%, N 2 is used as the balance gas, the total gas flow rate is 500mL/min, and the reaction temperature is between 150°C and 550°C.

取催化剂的使用量分别为25mg、50mg和100mg,对应的空速分别为800,000h-1、400,000h-1和200,000h-1,对应的条件情况编号分别为A、B和C。NO和NH3及副产物N2O和NO2均利用红外气体池测定。The amount of catalyst used is 25mg, 50mg and 100mg respectively, the corresponding space velocities are 800,000h -1 , 400,000h -1 and 200,000h -1 respectively, and the corresponding condition numbers are A, B and C respectively. NO and NH 3 and the by-products N 2 O and NO 2 were measured using an infrared gas cell.

所得催化剂的催化活性均在固定反应床上进行,至反应进行至稳态测定反应气体的组成,在A、B和C三种测试情况下,催化剂的催化活性如图1所示,N2O的生成量如图2所示。The catalytic activity of the obtained catalyst was carried out on a fixed reaction bed, and the composition of the reaction gas was measured until the reaction was carried out to a steady state. In the three test cases of A, B and C, the catalytic activity of the catalyst was shown in Figure 1. The N 2 O The amount generated is shown in Figure 2.

由图1可以看出,所述催化剂有着优异的氮氧化物的催化活性。在条件B和C情况下,该催化剂的在200℃~550℃温度范围内,氮氧化物的转化率在80%以上。即使是在非常严峻的条件A的情况下,该催化剂也能够在225℃~550℃温度范围内保持80%以上的氮氧化物转化率。It can be seen from Fig. 1 that the catalyst has excellent catalytic activity of nitrogen oxides. In the case of conditions B and C, the conversion rate of nitrogen oxides of the catalyst is above 80% in the temperature range of 200°C to 550°C. Even in the very severe condition A, the catalyst can maintain a nitrogen oxide conversion rate of more than 80% in the temperature range of 225°C to 550°C.

由图2可以看出,在150℃~550℃温度范围内,三种情况下N2O的生成量都在10ppm以下,具有优异的N2选择性。以上说明该催化剂具有非常优异的NH3-SCR催化性能。It can be seen from Figure 2 that in the temperature range of 150°C to 550°C, the amount of N 2 O produced in the three cases is all below 10ppm, which has excellent N 2 selectivity. The above shows that the catalyst has very excellent NH 3 -SCR catalytic performance.

实施例2:Example 2:

本实施例提供了一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和用途,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铜作为活性组分。This embodiment provides an AEI molecular sieve catalyst for NH 3 -SCR reaction and its preparation method and application. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and metal copper as an active component.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(1)中配制0.3mol/L的硝酸铜溶液,且AEI分子筛的质量与硝酸铜溶液的体积比为1g:50mL,在50℃下搅拌8h进行离子交换反应。Its preparation method is with reference to the preparation method in Example 1, difference is: the copper nitrate solution of preparation 0.3mol/L in the step (1), and the quality of AEI molecular sieve and the volume ratio of copper nitrate solution are 1g:50mL, at 50 Stirring at ℃ for 8h for ion exchange reaction.

将所得Cu-AEI催化剂用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。在A、B和C三种测试情况下,催化剂的催化活性如图3所示,N2O的生成量如图4所示。The obtained Cu-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1. In the three test cases of A, B and C, the catalytic activity of the catalyst is shown in Figure 3, and the amount of N 2 O produced is shown in Figure 4.

由图3和图4可以看出,本实例催化剂在225℃~550℃温度范围内,A、B和C三种条件下都能保持80%以上的NO转化率,同时生成的N2O的含量都在10ppm以下,具有优异的N2选择性。It can be seen from Figure 3 and Figure 4 that the catalyst in this example can maintain a NO conversion rate of more than 80% under the three conditions of A, B and C in the temperature range of 225 ° C to 550 ° C, and the N 2 O produced at the same time The contents are all below 10ppm, with excellent N2 selectivity.

实施例3:Example 3:

本实施例提供了一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和用途,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铁作为活性组分。This embodiment provides an AEI molecular sieve catalyst for NH 3 -SCR reaction and its preparation method and application. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and metal iron as an active component.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(1)中配制0.1mol/L的硝酸铁溶液,且AEI分子筛的质量与硝酸铁溶液的体积比为1g:100mL,在35℃下搅拌24h进行离子交换反应。Its preparation method is with reference to the preparation method in Example 1, difference is: the ferric nitrate solution of preparation 0.1mol/L in the step (1), and the quality of AEI molecular sieve and the volume ratio of ferric nitrate solution are 1g:100mL, at 35 Stirring at ℃ for 24h for ion exchange reaction.

将所得Fe-AEI催化剂用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Fe-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

本实施例所制得的Fe-AEI催化剂在条件C情况下,该催化剂的在250℃~450℃温度范围内,氮氧化物的转化率在60%以上;在150℃~550℃温度范围内,三种情况下N2O的生成量都在15ppm以下,具有非常优异的NH3-SCR催化性能。Under the condition C of the Fe-AEI catalyst prepared in this embodiment, the conversion rate of nitrogen oxides of the catalyst is more than 60% in the temperature range of 250°C to 450°C; , the amount of N 2 O produced in the three cases is all below 15ppm, and has very excellent NH 3 -SCR catalytic performance.

实施例4:Example 4:

本实施例提供了一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和用途,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铜和铈作为活性组分。This example provides an AEI molecular sieve catalyst for NH 3 -SCR reaction and its preparation method and application. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and supports metal copper and cerium as active components.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(1)中配制0.1mol/L和0.1mol/L的硝酸铜和硝酸铈混合溶液,且AEI分子筛的质量与混合溶液的体积比为1g:150mL,在25℃下搅拌30h进行离子交换反应。Its preparation method is with reference to the preparation method in Example 1, difference is: in the step (1), prepare the copper nitrate and cerium nitrate mixed solution of 0.1mol/L and 0.1mol/L, and the quality of AEI molecular sieve and the volume of mixed solution The ratio is 1g:150mL, and the ion exchange reaction is carried out by stirring at 25°C for 30h.

将所得Cu/Ce-AEI催化剂用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Cu/Ce-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

将所得Cu/Ce-AEI催化剂用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Cu/Ce-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

本实施例所制得的Cu/Ce-AEI催化剂在条件C情况下,该催化剂的在200℃~500℃温度范围内,氮氧化物的转化率在80%以上;在150℃~550℃温度范围内,三种情况下N2O的生产量都在10ppm以下,具有非常优异的NH3-SCR催化性能。In the case of the Cu/Ce-AEI catalyst prepared in this example, under condition C, the conversion rate of nitrogen oxides of the catalyst is above 80% in the temperature range of 200°C to 500°C; Within the range, the N 2 O production in the three cases is below 10ppm, which has very excellent NH 3 -SCR catalytic performance.

实施例5:Example 5:

本实施例提供了一种用于NH3-SCR反应的AEI分子筛催化剂及其制备方法和用途,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铜作为活性组分。This embodiment provides an AEI molecular sieve catalyst for NH 3 -SCR reaction and its preparation method and application. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and metal copper as an active component.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(3)中焙烧温度为650℃,焙烧时间为6h。Its preparation method refers to the preparation method in Example 1, the difference is that in step (3), the calcination temperature is 650°C, and the calcination time is 6h.

将所得Cu-AEI催化剂用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Cu-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

将所得Cu-AEI催化剂用于NH3-SCR反应,在条件C情况下,该催化剂的在200℃~550℃温度范围内,氮氧化物的转化率在80%以上;在150℃~550℃温度范围内,三种情况下N2O的生成量都在10ppm以下,具有非常优异的NH3-SCR催化性能。The obtained Cu-AEI catalyst is used for NH 3 -SCR reaction. Under condition C, the conversion rate of nitrogen oxides of the catalyst is above 80% in the temperature range of 200°C to 550°C; In the temperature range, the amount of N 2 O generated in the three cases is below 10ppm, which has very excellent NH 3 -SCR catalytic performance.

对比例1:Comparative example 1:

本对比例提供了一种用于NH3-SCR反应的CHA构型分子筛催化剂,其从商业途径获得。This comparative example provides a CHA configuration molecular sieve catalyst for NH 3 -SCR reaction, which is obtained from commercial sources.

将其用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。It was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

所述催化剂在条件C情况下,该催化剂的在450℃~550℃高温范围内,氮氧化物的转化率最高仅为80%,性能较本申请所述AEI催化剂差。Under the condition C of the catalyst, the nitrogen oxide conversion rate of the catalyst is only 80% in the high temperature range of 450° C. to 550° C., and the performance is worse than that of the AEI catalyst described in this application.

对比例2:Comparative example 2:

本对比例提供了一种用于NH3-SCR反应的AEI构型分子筛催化剂,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铜作为活性组分。This comparative example provides an AEI molecular sieve catalyst for NH 3 -SCR reaction. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and metal copper as an active component.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(1)中硫酸铜溶液的浓度为1.2mol/L,即硫酸铜溶液的浓度过高。Its preparation method refers to the preparation method in Example 1, the difference is: the concentration of the copper sulfate solution in step (1) is 1.2mol/L, that is, the concentration of the copper sulfate solution is too high.

将所得Cu-AEI催化剂用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Cu-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

所述催化剂在条件C情况下,该催化剂的在400℃~550℃高温范围内,氮氧化物的转化率最高仅为80%,三种情况下生成的N2O含量都多余10ppm,可见由于活性组分过多,发生团聚,进而使催化剂的高温选择性下降。Under condition C of the catalyst, in the high temperature range of 400°C to 550°C, the highest conversion rate of nitrogen oxides of the catalyst is only 80%, and the content of N 2 O generated in the three cases is more than 10ppm. It can be seen that due to If there are too many active components, agglomeration occurs, which reduces the high temperature selectivity of the catalyst.

对比例3:Comparative example 3:

本对比例提供了一种用于NH3-SCR反应的AEI构型分子筛催化剂,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铜作为活性组分。This comparative example provides an AEI molecular sieve catalyst for NH 3 -SCR reaction. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and metal copper as an active component.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(1)中硫酸铜溶液的浓度为0.005mol/L,即硫酸铜溶液的浓度过低。Its preparation method refers to the preparation method in Example 1, the difference is: the concentration of the copper sulfate solution in step (1) is 0.005mol/L, that is, the concentration of the copper sulfate solution is too low.

将所得Cu-AEI催化剂其用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Cu-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

所述催化剂条件C情况下,该催化剂的在150℃~350℃温度范围内,氮氧化物的转化率最高仅为76%;可见活性组分太少,造成低温活性明显下降。In the case of catalyst condition C, the highest conversion rate of nitrogen oxides of the catalyst is only 76% within the temperature range of 150°C to 350°C; it can be seen that the low-temperature activity is significantly reduced due to too few active components.

对比例4:Comparative example 4:

本对比例提供了一种用于NH3-SCR反应的AEI构型分子筛催化剂,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铜作为活性组分。This comparative example provides an AEI molecular sieve catalyst for NH 3 -SCR reaction. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and metal copper as an active component.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(3)中焙烧温度为400℃,即焙烧温度较低。Its preparation method refers to the preparation method in Example 1, with the difference that: the calcination temperature in step (3) is 400° C., that is, the calcination temperature is relatively low.

将所得Cu-AEI催化剂其用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Cu-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

所述催化剂条件C情况下,该催化剂的在150℃~550℃温度范围内,氮氧化物的转化率最高仅为85%,可见催化性能明显下降。In the case of catalyst condition C, within the temperature range of 150° C. to 550° C., the highest conversion rate of nitrogen oxides of the catalyst is only 85%, which shows that the catalytic performance is obviously reduced.

对比例5:Comparative example 5:

本对比例提供了一种用于NH3-SCR反应的AEI构型分子筛催化剂,所述AEI分子筛催化剂以AEI分子筛为载体,负载金属铜作为活性组分。This comparative example provides an AEI molecular sieve catalyst for NH 3 -SCR reaction. The AEI molecular sieve catalyst uses AEI molecular sieve as a carrier and metal copper as an active component.

其制备方法为参照实施例1中的制备方法,区别在于:步骤(3)中焙烧温度为750℃,即焙烧温度较高。Its preparation method refers to the preparation method in Example 1, with the difference that: the calcination temperature in step (3) is 750° C., that is, the calcination temperature is relatively high.

将所得Cu-AEI催化剂其用于NH3-SCR反应,其反应条件与实施例1中的反应条件相同,其催化活性测试方法与实施例1中相同。The obtained Cu-AEI catalyst was used for NH 3 -SCR reaction, the reaction conditions were the same as those in Example 1, and the catalytic activity testing method was the same as in Example 1.

所述催化剂条件C情况下,该催化剂的在400℃~550℃温度范围内,氮氧化物的最高转化率仅为75%;在350℃~500℃温度范围内,三种情况下N2O的生成量多余15ppm,可见在过高温度下焙烧,使催化剂表面活性组分发生团聚,进而使N2选择性降低。In the case of catalyst condition C, the highest conversion rate of nitrogen oxides of the catalyst is only 75% in the temperature range of 400°C to 550°C; in the temperature range of 350°C to 500°C, the N 2 O The generation amount of 15ppm is more than 15ppm, it can be seen that the calcination at too high temperature makes the surface active components of the catalyst agglomerate, and then reduces the N2 selectivity.

综合上述实施例和对比例可以看出,本发明所述AEI分子筛催化剂具有较宽的温度操作窗口,其可以在200℃~550℃的范围内保持较高的氮氧化物去除率,且氮氧化物去除率可达80%以上;同时,本发明所述AEI分子筛催化剂具有高比表面积及多活性位点,与其他种类分子筛催化剂相比具有较强的热稳定性和抗水性,以及优异的N2生成选择性。Based on the above examples and comparative examples, it can be seen that the AEI molecular sieve catalyst of the present invention has a wide temperature operating window, which can maintain a high removal rate of nitrogen oxides in the range of 200 ° C to 550 ° C, and nitrogen oxides The material removal rate can reach more than 80%; at the same time, the AEI molecular sieve catalyst of the present invention has high specific surface area and multiple active sites, and has stronger thermal stability and water resistance compared with other types of molecular sieve catalysts, and excellent N 2 Generate selectivity.

申请人声明,本发明通过上述实施例来说明本发明的详细方法,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed methods of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed methods, that is, it does not mean that the present invention must rely on the above-mentioned detailed methods to be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.

Claims (10)

1.一种复合催化剂,其特征在于,所述复合催化剂以分子筛为载体,以通过离子交换负载到分子筛上的过渡金属为活性组分。1. A composite catalyst, characterized in that, the composite catalyst is a carrier with molecular sieve, and the transition metal loaded on the molecular sieve by ion exchange is an active component. 2.根据权利要求1所述的复合催化剂,其特征在于,所述复合催化剂的比表面积为350m2/g~800m2/g。2 . The composite catalyst according to claim 1 , characterized in that, the specific surface area of the composite catalyst is 350 m 2 /g˜800 m 2 /g. 3.根据权利要求1或2所述的复合催化剂,其特征在于,所述分子筛为AEI分子筛;3. composite catalyst according to claim 1 and 2, is characterized in that, described molecular sieve is AEI molecular sieve; 优选地,所述AEI分子筛为富铝型AEI分子筛,所述富铝型AEI的硅铝比Si/Al为15~2,优选为12~5。Preferably, the AEI molecular sieve is an aluminum-rich AEI molecular sieve, and the silicon-aluminum ratio Si/Al of the aluminum-rich AEI is 15-2, preferably 12-5. 4.根据权利要求1-3任一项所述的复合催化剂,其特征在于,所述过渡金属为铜、铁、铈或锰中的任意一种或至少两种的组合,优选为铜和/或铁;4. according to the composite catalyst described in any one of claim 1-3, it is characterized in that, described transition metal is any one or the combination of at least two in copper, iron, cerium or manganese, is preferably copper and/or or iron; 优选地,所述活性组分占复合催化剂总质量的1%~10%,优选为2%~5%。Preferably, the active component accounts for 1%-10% of the total mass of the composite catalyst, preferably 2%-5%. 5.如权利要求1-4任一项所述的复合催化剂的制备方法,其特征在于,所述方法为离子交换法,具体包括以下步骤:5. as the preparation method of the composite catalyst described in any one of claim 1-4, it is characterized in that, described method is ion exchange method, specifically comprises the following steps: (1)将分子筛与过渡金属的盐溶液混合进行离子交换,得到混合液;(1) The molecular sieve is mixed with the salt solution of the transition metal for ion exchange to obtain a mixed solution; (2)对步骤(1)得到的混合液进行固液分离,得到固体混合物;(2) solid-liquid separation is carried out to the mixed solution obtained in step (1), to obtain a solid mixture; (3)对步骤(2)得到的固体混合物进行焙烧,得到复合催化剂。(3) Calcining the solid mixture obtained in step (2) to obtain a composite catalyst. 6.根据权利要求5所述的方法,其特征在于,步骤(1)所述过渡金属的盐溶液为铜盐、铁盐、铈盐或锰盐中的任意一种或至少两种组合的盐溶液,优选为铜盐和/或铁盐的盐溶液;6. The method according to claim 5, characterized in that the salt solution of the transition metal in step (1) is any one or at least two salts of copper salt, iron salt, cerium salt or manganese salt A solution, preferably a salt solution of a copper salt and/or an iron salt; 优选地,步骤(1)所述过渡金属的盐溶液为:过渡金属的硫酸盐溶液、过渡金属的硝酸盐溶液或过渡金属的醋酸盐溶液中的任意一种或至少两种的组合;Preferably, the transition metal salt solution in step (1) is: any one or a combination of at least two of transition metal sulfate solution, transition metal nitrate solution or transition metal acetate solution; 优选地,步骤(1)所述过渡金属的盐溶液的浓度为0.01mol/L~1.0mol/L;Preferably, the concentration of the transition metal salt solution in step (1) is 0.01mol/L~1.0mol/L; 优选地,步骤(1)所述分子筛为AEI分子筛,优选为富铝型AEI分子筛,所述富铝型AEI的硅铝比Si/Al为15~2,优选为12~5;Preferably, the molecular sieve in step (1) is an AEI molecular sieve, preferably an aluminum-rich AEI molecular sieve, and the silicon-aluminum ratio Si/Al of the aluminum-rich AEI is 15-2, preferably 12-5; 优选地,步骤(1)所述分子筛的质量与过渡金属的盐溶液的体积之比为1g:(20mL~200mL),优选为1g:(50mL~100mL);Preferably, the ratio of the mass of the molecular sieve in step (1) to the volume of the transition metal salt solution is 1g:(20mL-200mL), preferably 1g:(50mL-100mL); 优选地,步骤(1)所述离子交换反应的反应温度条件为20℃~80℃;Preferably, the reaction temperature condition of the ion exchange reaction in step (1) is 20°C to 80°C; 优选地,步骤(1)所述离子交换反应在搅拌条件下进行;Preferably, the ion exchange reaction described in step (1) is carried out under stirring conditions; 优选地,步骤(1)所述离子交换反应的反应时间为5h~24h。Preferably, the reaction time of the ion exchange reaction in step (1) is 5h-24h. 7.根据权利要求5或6所述的方法,其特征在于,步骤(2)所述固液分离的方式为抽滤、过滤或离心中的任意一种或至少两种的组合;7. The method according to claim 5 or 6, wherein the method of solid-liquid separation in step (2) is any one or a combination of at least two of suction filtration, filtration or centrifugation; 优选地,所述方法还包括在步骤(2)固液分离之后步骤(3)焙烧之前进行步骤(2)’:对固体混合物进行洗涤和干燥;Preferably, the method further includes performing step (2)' after step (2) solid-liquid separation and before step (3) roasting: washing and drying the solid mixture; 优选地,步骤(2)’中,所述干燥的温度80℃~105℃,优选为100℃;Preferably, in step (2)', the drying temperature is 80°C to 105°C, preferably 100°C; 优选地,步骤(2)’中,所述干燥时间为12h~36h,优选为12h。Preferably, in step (2)', the drying time is 12h to 36h, preferably 12h. 8.根据权利要求5-7任一项所述的方法,其特征在于,步骤(3)所述焙烧的温度为450℃~650℃;8. The method according to any one of claims 5-7, characterized in that the roasting temperature in step (3) is 450°C to 650°C; 优选地,步骤(3)所述焙烧时间为3h~8h。Preferably, the calcination time in step (3) is 3h-8h. 9.根据权利要求5-8任一项所述的方法,其特征在于,所述方法包括以下步骤:9. The method according to any one of claims 5-8, characterized in that the method comprises the following steps: (1)将AEI分子筛与浓度0.01mol/L~1.0mol/L的过渡金属的盐溶液按质量与体积比为1g:(20mL~200mL)混合,于20℃~80℃在搅拌条件下进行离子交换反应,反应5h~24h,得到混合液;(1) Mix the AEI molecular sieve with the transition metal salt solution with a concentration of 0.01mol/L~1.0mol/L according to the mass to volume ratio of 1g:(20mL~200mL), and carry out ionization under stirring at 20℃~80℃. Exchange reaction, reaction 5h ~ 24h, to obtain a mixed solution; (2)将步骤(1)得到混合液进行抽滤,得到固体混合物;(2) Suction filtering the mixed solution obtained in step (1) to obtain a solid mixture; (3)将步骤(2)得到的固体混合物进行洗涤,在80℃~105℃下烘干12h~36h后,在450℃~650℃下焙烧3h~8h,得到AEI分子筛催化剂。(3) Washing the solid mixture obtained in step (2), drying at 80°C to 105°C for 12h to 36h, and then roasting at 450°C to 650°C for 3h to 8h to obtain the AEI molecular sieve catalyst. 10.如权利要求1-4任一项所述的复合催化剂的用途,其特征在于,所述复合催化剂用于氮氧化物催化净化领域;10. the purposes of the composite catalyst as described in any one of claim 1-4, it is characterized in that, described composite catalyst is used for nitrogen oxide catalytic purification field; 优选地,所述复合催化剂用于NH3-SCR反应;Preferably, the composite catalyst is used for NH 3 -SCR reaction; 优选地,所述复合催化剂用于移动源尾气和/或固定源烟气中氮氧化物的催化净化。Preferably, the composite catalyst is used for catalytic purification of nitrogen oxides in tail gas from mobile sources and/or flue gas from stationary sources.
CN201711338120.2A 2017-12-14 2017-12-14 One kind is used for NH3Composite catalyst of-SCR reactions and its preparation method and application Pending CN108097301A (en)

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CN112934257A (en) * 2019-12-10 2021-06-11 中国科学院大连化学物理研究所 Bimetallic exchange molecular sieve catalyst and preparation method and application thereof
CN113070097A (en) * 2021-03-29 2021-07-06 中国科学院生态环境研究中心 NO for ammonia selective catalytic reductionxCopper-based catalyst and preparation method thereof
CN116116455A (en) * 2023-02-09 2023-05-16 中国科学院生态环境研究中心 A kind of M-RTH molecular sieve catalyst and its preparation method and application

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