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CN105943406B - 3D printing composite material used for stomatological repair and its preparation and application - Google Patents

3D printing composite material used for stomatological repair and its preparation and application Download PDF

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Publication number
CN105943406B
CN105943406B CN201610335111.7A CN201610335111A CN105943406B CN 105943406 B CN105943406 B CN 105943406B CN 201610335111 A CN201610335111 A CN 201610335111A CN 105943406 B CN105943406 B CN 105943406B
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monomer
parts
composite material
material used
printing composite
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CN105943406A (en
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吴涛
何奕
章赣阳
韩加军
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Shenzhen long Lang Intelligent Technology Co., Ltd.
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Shenzhen Long Lang Intelligent Technology Co Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/884Preparations for artificial teeth, for filling teeth or for capping teeth comprising natural or synthetic resins
    • A61K6/887Compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/60Preparations for dentistry comprising organic or organo-metallic additives
    • A61K6/61Cationic, anionic or redox initiators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/60Preparations for dentistry comprising organic or organo-metallic additives
    • A61K6/69Medicaments
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/802Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/884Preparations for artificial teeth, for filling teeth or for capping teeth comprising natural or synthetic resins
    • A61K6/891Compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • A61K6/893Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing

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  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Plastic & Reconstructive Surgery (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Polymerisation Methods In General (AREA)

Abstract

The present invention relates to a kind of 3D printing composite material used for stomatological repair and its preparation and application.A kind of 3D printing composite material used for stomatological repair, which is characterized in that in parts by weight, including following components: 10 parts~40 parts of low viscosity monomer;Enhance monomer or 10 parts~40 parts of oligomer;150 parts~200 parts of ceramic powder;5 parts~20 parts of Expanding Monomer;5 parts~15 parts of dispersing agent;2 parts~6 parts of shortwave photoinitiator;1 part~3 parts of long wave photoinitiator;1 part~3 parts of UV absorbers;And polymerizable 2 parts~5 parts of quaternary ammonium salt antibacterial monomer.Above-mentioned 3D printing composite material cure shrinkage used for stomatological repair is smaller, curing time is short, antibiotic property is strong, to be suitable for production mouth mending material.

Description

3D printing composite material used for stomatological repair and its preparation and application
Technical field
The present invention relates to the 3D printing composite material used for stomatological repair and its preparation and application of a kind of light curable type, Particularly, the present invention relates to answering with low-shrinkage, appropriate viscosity, high-mechanical property, excellent biocompatibility and antibiotic property Condensation material, this material is for mouth mending materials such as 3D printing inlay, veneer, corona, bridges.
Background technique
Increases material manufacturing technology, also known as 3D printing or rapid shaping, appear in last century Mo, are a kind of based on discrete and accumulation Form the new manufacture of thought.The technological break-through complexity limit of traditional manufacturing technology has decoupled complexity, small quantities of Amount customizes the relationship with cost, the referred to as important tool of " the third time industrial revolution ".The principle of 3D printer is first will to beat The three-dimensional digital model of printed document carries out layered shaping, generates " scanning " path or image needed for printing each layer, then passes through Laser selective melts the methods of dusty material, electric heating spray head melting extrusion wire rod, ultraviolet light projection print image successively " heap Product " molding, subsequent print platform decline the height of a thickness, the process that some 3D printing methods also need to carry out powdering one kind One layer of untreated material is newly set on molded surface, layer-by-layer " accumulation " the molding mistake of the progress then to move in circles Three-dimensional digital model can finally be printed to three-dimensional real object by journey.
Gradually it is widely used in dental field from CAD/CAM the 1980s, dental CAD/CAM system is nowadays commercialized System has been successfully applied to the production of all-ceramic prosthesis, but its working principle is mostly the pre- cutting at raw material, is to subtract material system Method is made, major defect is a large amount of consumption of raw material, and cutting remaining porcelain block can only be lost because that cannot be recycled It abandons;Visible ceramic material surfaces fine crack under its submicroscope is ruptured in cutting process and is produced this is because ceramic material matter is crisp Raw.In addition material and facility is at high cost, and there are the shortcomings such as cumbersome, program is complicated.And 3D printing technique, have Small in size, the advantages that precision is high, overall cost is low, shaping speed is fast, personalized customization, subtracts material forming skill in addition, also overcoming Art waste of material and the limitation that a component can only be processed every time, therefore it is highly suitable to be applied for the production of mouth mending material.Base It can pass through in the photocuring 3D printing technique of stereolithography (SLA), digital light processing (DLP) and continuous liquid level polymerization (CLIP) The photocurable liquid resin of suitable wavelength or using liquid resin as the mixed slurry of matrix, molding have high surface finish, height The 3D solid of precision and high complexity, in mouth or model scanning technical tie-up, realize mouth mending material production it is whole from Dynamicization, to substitute design, the production of the mouth mending materials such as traditional personalization corona, bridge, artificial tooth, to greatly improve reparation Body completes efficiency, precision, and saves the working time by chair.
Large-scale promotion and application is also not implemented in 3D printing technique at present, and a main reason is to be limited to 3D printing material Material.It is also fewer that industrial 3D printing material category can be really applied at present, be unable to satisfy the requirement of industrial application, needle It is most important for the application field for extending 3D printing to the extraordinary 3D printing material that different industrial requirement exploitations is adaptable.Mesh Preceding existing photocuring 3D printing material has focused largely on simple resinous material, using also mostly entertainment intention, design open The field not strong to printout Functional Requirement such as hair, model display such as subtracts material processing for substitution traditional industry production method The 3D printing composite material that mouth mending material is developed is substantially also in space state.
Summary of the invention
Based on this, it is necessary to provide it is a kind of can be used in make mouth mending material 3D printing composite material and its preparation and Application method.
A kind of 3D printing composite material used for stomatological repair, which is characterized in that in parts by weight, including following components:
The low viscosity monomer is simple function group or polyfunctional monomer, the low viscosity in one of the embodiments, Monomer is selected from acrylic ester monomer, methacrylate-based monomer, vinyl monomer, vinyl ethers monomer and epoxies At least one of monomer;Preferred methacrylate class, such as pentaerythritol tetramethylacrylate, carbamic acid dimethyl Acrylate (UDMA), triethylene-glycol dimethylacrylate (TEGDMA), 1,4- butanediol dimethylacrylate, second Aoxidize pentaerythritol tetramethylacrylate, 1,6-HD dimethylacrylate.
The enhancing monomer or oligomer are selected from bisphenol-A-dimethyl allene acid glycidyl in one of the embodiments, Ester (bis-GMA), urethane methacrylate oligomer, methyl methacrylate oligomer, Epoxy Acrylates are oligomeric At least one of object;Mechanical performance, wearability and low-shrinkage with higher.
The absorption peak wavelength of the shortwave photoinitiator is less than 400nm in one of the embodiments, and the long glistening light of waves draws The absorption peak wavelength for sending out agent is greater than 400nm.
The shortwave photoinitiator is selected from acylphosphine oxide, bis-acylphosphine oxides, hexichol in one of the embodiments, Ethyl alcohol ketone (styrax), benzoin ether, liquid storax, thioxanthone, benzil, benzil ketals, acetophenone and benzophenone At least one of.
The maximum absorption band wavelength of the shortwave photoinitiator is less than 400nm in one of the embodiments, preferably Between 280nm to 400nm, more preferably between 320nm to 400nm, between most preferably 350nm to 400nm.
The long wave photoinitiator is selected from α-diketone, metallocene and acyl group in one of the embodiments, At least one of germanium compound.
The maximum absorption band wavelength of the long wave photoinitiator is greater than 400nm in one of the embodiments, preferably exists Between 400nm to 600nm, more preferably between 400nm to 500nm, between most preferably 420nm to 470nm.
The 3D printing composite material used for stomatological repair also includes 1 part~3 parts cationic photopolymerizations in one of the embodiments, Initiator, the cation light initiator are selected from aromatic diazo salt, organic aluminium compound, silane compound, Diaryl iodonium Salt, triaryl sulfonium salts, triaryl selenium salt, alkyl sulfosalt, sulfonyloxy ketone, triaryl silicon oxygen ether, ferrocene and Fang Mao At least one of molysite.
In one of the embodiments, the UV absorbers be selected from benzotriazole, benzophenone, salicylate, At least one of hindered amine light stabilizer, cyanoacrylate, triazine and nano-titanium dioxide, the UV absorbers Maximum absorption band wavelength is less than 400nm;Preferably between 280nm to 400nm, more preferably between 320nm to 400nm, Between most preferably 350nm to 400nm, absorbent preferably in the effective wavelength range of the long wave photoinitiator almost Do not absorb luminous energy.
The Expanding Monomer is selected from spiro orthoester class, spiro orthocarbonate class, bicyclic original in one of the embodiments, At least one of esters of gallic acid and ketal lactone class, preferably spiro orthocarbonate class, such as 3,9- diethyl -3,9- propylene oxygen first Four oxygen spiral shell miscellaneous ten of the four miscellaneous hendecane of oxygen spiral shell (BAOM) of base -1,5,7,11- and 3,9- diethyl -3,9- dihydroxymethyl -1,5,7,11- One alkane (DHOM).
The polymerizable quaternary ammonium salt antibacterial monomer is selected from methacryloxypropyl dodecyl bromide in one of the embodiments, Pyridine (MDPB), and
At least one of;Wherein-R1For in straight chained alkyl, branched alkyl, multi-ring alkyl and aryl containing 1~12 carbon One kind ,-R2For
One of ,-R3For
And one of straight chained alkyl containing 1~12 carbon, branched alkyl, multi-ring alkyl, aryl, X-For chloride ion, bromine One of ion, hexafluoro-phosphate radical.
The ceramic powder is selected from preparing spherical SiO 2, titanium dioxide, zirconium dioxide, three in one of the embodiments, It is fluorinated at least one of ytterbium, tantalum oxide, barium sulfate, quartz, glass and glass ceramics powder.
The dispersing agent is selected from polyamide, poly- propoxyl group ammonium salt, quaternary ammonium acetate and phosphoric acid in one of the embodiments, At least one of ester.
The 3D printing composite material used for stomatological repair also includes that parts by weight are greater than 0 part in one of the embodiments, And the light inhibitor less than 3 parts, the light inhibitor are selected from tetraethylthiuram disulfide and naphthalene formyl methylene quinuclidine four One of phenylboronate.
The 3D printing composite material used for stomatological repair also includes that parts by weight are greater than 0 part in one of the embodiments, And the defoaming agent less than 5 parts, the defoaming agent are selected from mineral oils, organic silicon, polyethers, polyesters, lower aliphatic alcohols At least one of.
The 3D printing composite material used for stomatological repair also includes other additives in one of the embodiments, such as Aqueous solvent or ethyl alcohol, stabilizer, levelling agent, aromatic, pigment, Fluoride release ingredient, fluorescent whitening agent, plasticizer.
The preparation method of 3D printing composite material used for stomatological repair described in any of the above embodiments, comprising the following steps:
1) by low viscosity monomer, enhancing monomer or oligomer, Expanding Monomer, polymerizable quaternary ammonium salt antibacterial monomer, dispersing agent Pre-composition is obtained after mixing;
2) ball-milling treatment obtains mixture after the pre-composition being added in ceramic powder;And
3) continuation ball milling in the mixture is added in shortwave, long wave, cation light initiator and UV absorbers to obtain To the 3D printing composite material used for stomatological repair.
The application method of above-mentioned 3D printing composite material used for stomatological repair, comprising the following steps:
1) it is less than the light source of 400nm using maximum emission peak wavelength, by stereolithography (SLA), digital light processing (DLP) Or continuous liquid level polymerization (CLIP) technology, the 3D printing composite material used for stomatological repair according to the mathematical model photocuring of oral cavity, Obtain tri-dimensional oral prosthesis, such as inlay, veneer, corona, bridge.
2) tri-dimensional oral prosthesis is put into photocuring case of the maximum emission peak wavelength greater than 400nm and is carried out centainly The subsequent cure of time, to enhance the mechanical performance of the tri-dimensional oral prosthesis.
Above-mentioned 3D printing composite material used for stomatological repair, under light irradiation of the maximum emission peak wavelength less than 400nm, shortwave Photoinitiator causes resin monomer polymerization to solidify rapidly, and UV absorbers adjust curing depth during resin polymerization And extent of polymerization, while Expanding Monomer can generate volume expansion in the polymerization process that cation light initiator causes to subtract The contraction and internal stress that small slurry is generated when solidifying make the component printed have smaller deformation, better dimensional accuracy With less micro-crack defect.Then the mouth mending material that printing obtains is placed in photocuring case and carries out subsequent cure, most Under light irradiation of the big emission peak wavelength greater than 400nm, long wave photoinitiator causes resin monomer or oligomeric remaining in dummy Object polymerization, to improve the resin polymerization degree of dummy, ceramic powders of the more compact bonding as reinforced phase increase its machine Tool intensity and wearability, polymerizable quaternary ammonium salt antibacterial monomer are aggregated in Light Curing with resin monomer/oligomer Together, to provide good anti-microbial property for dummy, and reduce the possibility being precipitated in use.
Ceramic powders resin compounded directly can be printed by designed oral cavity mathematical model using photocuring 3D printing The mouth mending material of material.By this 3D printing method and material, traditional material method production mouth mending material that subtracts can be by It is substituted off, not only has many advantages, such as that small in size, precision is high, saving material, overall cost is low, shaping speed is fast, personalized customization, And it greatly improves dummy to complete efficiency and save the working time by chair.
Specific embodiment
3D printing composite material used for stomatological repair and its preparation and application are made mainly in combination with specific embodiment below Further details of explanation.
A kind of 3D printing composite material used for stomatological repair, which is characterized in that in parts by weight, including following components:
Above-mentioned 3D printing composite material used for stomatological repair can be used for stereolithography (SLA), digital light processing (DLP) and continuously Liquid level polymerize 3D printing techniques such as (CLIP).
Resinous substrates are that the continuous phase in material for bonding the ceramic powder particle as reinforced phase passes through selectivity The process of photopolymerization forms 3D solid corresponding with mathematical model.Resinous substrates are by low viscosity monomer and enhancing monomer or low Polymers composition.Low viscosity monomer is simple function group or polyfunctional monomer, is selected from acrylic ester monomer, methyl acrylic ester At least one of monomer, vinyl monomer, vinyl ethers monomer and epoxy monomer, preferred methacrylate class, Such as pentaerythritol tetramethylacrylate, carbamic acid dimethylacrylate (UDMA), triethylene-glycol dimethyl propylene Olefin(e) acid ester (TEGDMA), 1,4- butanediol dimethylacrylate, ethoxyquin pentaerythritol tetramethylacrylate, 1,6- oneself two Alcohol dimethylacrylate, two/tri-/tetra- ethylene glycol dimethylacrylates, trimethylol-propane trimethacrylate, Two/trimethyl acrylic ester of glycerol.Enhance monomer or oligomer mechanical performance with higher, wearability and low-shrinkage, choosing From bisphenol-A-dimethyl allene acid glycidyl ester (bis-GMA), urethane methacrylate oligomer, methyl methacrylate At least one of ester oligomer, Epoxy Acrylates oligomer.
Expanding Monomer is a kind of bicyclic or tricyclic compound that can generate volume expansion in the course of the polymerization process, mostly containing miscellaneous The bicyclic or tricyclic compound of atom, the hetero atom of most of monomers are oxygen, it is a small number of then be sulphur, nitrogen etc. is similar with epoxy resin, Expanding Monomer polymerization belongs to the ring-opening polymerisation of cation initiation.Expanding Monomer be used to reduce contraction that slurry is generated when solidify with Internal stress makes the component printed have smaller deformation, better dimensional accuracy and less micro-crack defect.May be used also simultaneously To improve the cylinder block strength of polymer material, polymerization-filling degree is improved, small molecule leaching content is reduced, makes the biology performance of system Optimized.Expanding Monomer is in spiro orthoester class, spiro orthocarbonate class, bicyclo orthoester class and ketal lactone class At least one, preferably spiro orthocarbonate class, such as 3,9- diethyl -3,9- propylene oxygen methyl-1,5,7,11- tetra- oxygen spiral shells miscellaneous ten The four miscellaneous hendecane of oxygen spiral shell (DHOM) of one alkane (BAOM) and 3,9- diethyl -3,9- dihydroxymethyl -1,5,7,11-.
Ceramic powder is used as obturator in 3D printing composite material used for stomatological repair, dummy can be made to have higher Hardness, intensity and wearability.Ceramic powder be selected from preparing spherical SiO 2, titanium dioxide, zirconium dioxide, borontrifluoride ytterbium, tantalum oxide, At least one of barium sulfate, quartz, glass and glass ceramics powder, powder particle average diameter 0.005 μm to 10 μm it Between, preferably between 0.1 μm to 5 μm, more preferably between 0.1 μm to 1 μm, most preferably 0.1 μm to 0.3 μm it Between.
Resin monomer or oligomer itself cannot effectively absorb the energy of exposure light, it is therefore desirable to add in the composite Photoinitiator, photoinitiator itself do not participate in polymerization reaction directly, but light irradiation energy can be absorbed, and transfer energy to resin Molecule generates the polymerization reaction that reactive intermediate causes monomer or oligomer.The selection of photoinitiator is it is required that it absorbs light Spectrum is matched with the spectral distribution property of light source, additionally depends on solubility of the photoinitiator in material slurry, is added light-initiated Material is stored in the stability etc. under no light condition after agent.Especially, the use of photoinitiator has been largely fixed light The speed of curing reaction.
Photoinitiator includes free radical photo-initiation and cation light initiator.
Free radical photo-initiation includes shortwave photoinitiator and long wave photoinitiator, and wherein the maximum of shortwave photoinitiator is inhaled It is long less than 400nm to receive spike, preferably between 280nm to 400nm, more preferably between 320nm to 400nm, most preferably It is between 350nm to 400nm;The maximum absorption band wavelength of long wave photoinitiator is greater than 400nm, preferably arrives in 400nm Between 600nm, more preferably between 400nm to 500nm, between most preferably 420nm to 470nm.
Shortwave photoinitiator be selected from acylphosphine oxide, bis-acylphosphine oxides, diphenylhydroxyethanone (styrax), benzoin ether, At least one of liquid storax, thioxanthone, benzil, benzil ketals, acetophenone and benzophenone, such as 2,4,6- tri- Bis- (2,4, the 6- trimethylbenzoyl) phosphine oxides of methyl benzoyl diphenyl phosphine oxide, phenyl, benzyl dimethyl ketal, 1- hydroxy-cyclohexyl phenyl ketone, α-Dialkoxy acetophenones.
Long wave photoinitiator is selected from least one of α-diketone, metallocene and acyl group germanium compound, such as Camphorquinone, 1- phenyl -1,2- propanedione, 9,10- phenanthrenequione, dibenzoyl diethyl germanium, bis- (4- methoxybenzoyl bases)-two Germanium ethide, benzoyltrimethyl germanium, the fluoro- 3- pyrroles's phenyl titanocenes of double 2,6- bis-.Preferably, can choose α-binary Ketone, such as camphorquinone, 1- phenyl -1,2- propanedione and its mixture, can cooperate amine aided initiating to be used together, such as first Base dimethylaminoethyl acrylate, dimethylaminoethyl benzoyl ethyl ester, N, accelerine.
Cation light initiator is used to cause the ring-opening polymerization of Expanding Monomer, is selected from aromatic diazo salt, organo-aluminium Complex compound, silane compound, diaryl iodonium salt, triaryl sulfonium salts, triaryl selenium salt, alkyl sulfosalt, sulphonyl oxygen At least one of base ketone, triaryl silicon oxygen ether, ferrocene and iron arene complexes, such as diphenyl iodine hexafluorophosphate, 4,4'- Dimethyl diphenyl iodine hexafluorophosphate, diphenyl iodine trifluoro-methanyl sulfonate, fluoro- two cyclopentadienyl of 3- pyrroles's phenyl of double 2,6- bis- Titanium and (4- Phenylsulfanyl-phenyl) diphenyl sulphur hexafluorophosphate.
Addition UV absorbers can suitably be reduced according to demand in 3D printing composite material used for stomatological repair printed Reaction speed and curing depth in journey.The maximum absorption band wavelength of UV absorbers is less than 400nm, preferably in 280nm To between 400nm, more preferably between 320nm to 400nm, between most preferably 350nm to 400nm, absorbent is best Luminous energy is hardly picked up in the effective wavelength range of long wave photoinitiator.It can be selected from benzotriazole, benzophenone, salicylic acid At least one of ester, hindered amine light stabilizer, cyanoacrylate, triazine and nano-titanium dioxide, such as 2,4- dihydroxy Benzophenone, ESCALOL 567,2-hydroxy-4-n-octoxybenzophenone, 2- (2 '-hydroxyls -3 ', 5 ' - Two tertiary phenyl) -5- chlorination benzotriazole, 2- (2 '--5 '-aminomethyl phenyl of hydroxyl) benzotriazole, 2- (2H- benzotriazole -2- Base) -6- dodecyl -4- methylphenol, 2- (2- hydroxyl -4- hexyloxy-phenyl) -4,6- diphenyl -1,3,5- triazine, 2- second Alkyl-hexyl -2- cyano -3,3- diphenylacrylate ester, bis- (2,2,6,6- tetramethyl -4- piperidyl)-sebacates.
Polymerizable quaternary ammonium salt antibacterial monomer is selected from methacryloxypropyl dodecyl bromopyridine (MDPB), and
At least one of;Wherein-R1For in straight chained alkyl, branched alkyl, multi-ring alkyl and aryl containing 1~12 carbon One kind ,-R2For
One of ,-R3For
And one of straight chained alkyl containing 1~12 carbon, branched alkyl, multi-ring alkyl, aryl, X-For chloride ion, bromine One of ion, hexafluoro-phosphate radical.Such as methylacryoyloxyethyl-n-hexadecyl-dimethyl ammonium hexafluorophosphate (DMAE-CH), two (2- methylacryoyloxyethyl)-n-dodecanes-methyl ammonium hexafluorophosphate (MAE-DH), methacryloxypropyl Ethyl-benzyl-alkyl dimethyl ammonium chloride (DMAE-BC), methylacryoyloxyethyl-n-hexadecyl-ditallowdimethyl ammonium bromide (DMAE-CB), methylacryoyloxyethyl-dodecyl-ditallowdimethyl ammonium bromide (DMAE-BB), two (2- methacryloxypropyls Ethyl)-dodecyl-methyl bromide ammonium (MAE-DB), two (2- methylacryoyloxyethyl)-n-hexadecyl-methyl bromides Change ammonium (MAE-HB), two (2- acrylyl oxy-ethyl)-dodecyls-methyl bromide ammonium (AE-DB), two (2- acryloyl-oxy second Base)-n-hexadecyl-methyl bromide ammonium (AE-HB).Select the quaternary ammonium salt antibacterial monomer that can be copolymerized with resinous substrates that can synthesize The anti-biotic material of non-stripping property out, quaternary ammonium salt are a kind of organic antibacterial agents of high-efficiency broad spectrum, the fast, antibacterial efficacy with sterilization speed Persistently, low toxicity, low corrosion, good colour, the advantages that being uniformly dispersed, while because it is that antibacterial functions group is passed through chemical bond Form secure attachment in resinous substrates, therefore overcome common organic antibacterial agents thermal stability it is poor, be easy decompose dissolution, decompose The deficiencies of product is toxic, and show long-term biological effect.
3D printing composite material used for stomatological repair further includes dispersing agent.The effect of dispersing agent is uniform dispersion in the slurry Ceramic powder particle simultaneously prevents the reunion of powder particle from agglomerating and precipitating.Suitable dispersing agent, which is added, can promote material forming Continuous, non-porous and homogeneous film is formed in the process.If dispersing agent is added excessively, it is unfavorable that the light-cured performance of material will receive It influences and interlayer adhesion when printing is affected.If dispersing agent addition is very few, homogeneous material may be interfered It is formed.The specific dispersing agent quantity for being suitble to be added is related to the powder classification and its surface area used, needs accordingly to be adjusted. Dispersing agent is selected from least one of polyamide, poly- propoxyl group ammonium salt, quaternary ammonium acetate and phosphate.Further, poly- third oxygen Base ammonium salt is preferably at least one of the poly- propoxy methyl ammonium chloride of diethyl and the poly- propoxyl group dihydroxy ammonium phosphate of diethyl. Further, polyamide is preferably the polyamide hyper-dispersant under Noveon company SOLSPERSE 32000 and 39000 trade marks; The poly- propoxy methyl ammonium chloride of diethyl is preferably the poly- propoxyl group of diethyl under Degussa company VARIQUAT CC-59 trade mark Ammonio methacrylate;The poly- propoxyl group dihydroxy ammonium phosphate of diethyl is preferably under Degussa company VARIQUAT CC-42NS trade mark The poly- propoxyl group dihydroxy ammonium phosphate of diethyl;Quaternary ammonium acetate is preferably under Degussa company VARIQUAT CC-55 trade mark Quaternary ammonium acetate;Phosphate is preferably the RHODAFAC RS-610 and RE 610 of Rhodia company.Certainly, phosphate may be used also Think unsaturated phosphate ester, the preferably MAXEMUL 6106 and 6112 of Uniqema company.
3D printing composite material used for stomatological repair also may include that parts by weight are greater than 0 part and the light inhibitor less than 3 parts, with Material is set to use on the 3D printer that continuous liquid level polymerize (CLIP) technology, light inhibitor is selected from the tetraethyl base autumn One of blue nurse and naphthalene formyl methylene quinuclidine tetraphenyl borate salts.
3D printing composite material used for stomatological repair also may include that parts by weight are greater than 0 part and the defoaming agent less than 5 parts, can be with Surface tension is reduced, foam is inhibited to generate or eliminate the foam generated, defoaming agent is selected from mineral oils, organic silicon, polyethers At least one of class, polyesters, lower aliphatic alcohols.
3D printing composite material used for stomatological repair also may include other additives, such as aqueous solvent or ethyl alcohol, stabilizer, stream Flat agent, aromatic, pigment, Fluoride release ingredient, fluorescent whitening agent, plasticizer.
The application method of above-mentioned 3D printing composite material used for stomatological repair is as follows:
Be less than the light source of 400nm using maximum emission peak wavelength, by stereolithography (SLA), digital light processing (DLP) or Continuous liquid level polymerize (CLIP) technology, solidifies above-mentioned material used for stomatological repair by successively selectivity, straight by oral cavity mathematical model It connects to obtain tri-dimensional oral prosthesis, such as inlay, veneer, corona, bridge.Subsequent forming three-dimensional mouth mending material is placed into maximum Emission peak wavelength carries out subsequent cure in the photocuring case greater than 400nm, to enhance the mechanical performance of dummy.
Above-mentioned 3D printing composite material used for stomatological repair, under light irradiation of the maximum emission peak wavelength less than 400nm, shortwave Photoinitiator causes resin monomer polymerization to solidify rapidly, and UV absorbers adjust curing depth during resin polymerization And extent of polymerization, while Expanding Monomer can generate volume expansion in the polymerization process that cation light initiator causes to subtract The contraction and internal stress that small slurry is generated when solidifying make the component printed have smaller deformation, better dimensional accuracy With less micro-crack defect.Then the mouth mending material that printing obtains is placed in photocuring case and carries out subsequent cure, most Under light irradiation of the big emission peak wavelength greater than 400nm, long wave photoinitiator causes resin monomer/oligomer remaining in dummy Polymerization, to improve the resin polymerization degree of dummy, ceramic powders of the more compact bonding as reinforced phase increase its machinery Intensity and wearability, polymerizable quaternary ammonium salt antibacterial monomer condense together in Light Curing with resinous substrates, thus Good anti-microbial property is provided for dummy, and reduces the possibility being precipitated in use.
Ceramic powders resin compounded directly can be printed by designed oral cavity mathematical model using photocuring 3D printing The mouth mending material of material.By this 3D printing method and material, traditional material method production mouth mending material that subtracts can be by It is substituted off, not only has many advantages, such as that small in size, precision is high, saving material, overall cost is low, shaping speed is fast, personalized customization, And it greatly improves dummy to complete efficiency and save the working time by chair.
The preparation method of above-mentioned 3D printing composite material used for stomatological repair, include the following:
Step S110, by low viscosity monomer, enhancing monomer or oligomer, Expanding Monomer, polymerizable quaternary ammonium salt antibacterial monomer, Pre-composition is obtained after dispersant.
It is preferably mixed and added into Expanding Monomer before dispersing agent, polymerizable quaternary ammonium salt antibacterial monomer first by low viscosity Monomer and enhancing monomer or oligomer are uniformly mixed.
Preferably, if mixing and adding with resin monomer/oligomer when Expanding Monomer is the mixture of two kinds of Expanding Monomers First two kinds of Expanding Monomers are uniformly mixed before entering dispersing agent, polymerizable quaternary ammonium salt antibacterial monomer.
Step S120, ball-milling treatment obtains mixture after the pre-composition being added in ceramic powder.
Preferably, ceramic powder is added gradually in pre-composition several times, it is further preferred that being added to premix in three times In object.
Preferably, ball-milling treatment carries out in ceramic pot.
Preferably, ball-milling treatment is that different size of spherical ceramic grinding media is added to carry out ball milling.Further, ball The quality of shape ceramic grinding media and the quality of mixed slurry are suitable.Further, diameter is in spherical ceramic grinding media The mass ratio for the spherical ceramic grinding media that 10mm and diameter are 3mm is 1:1.
Preferably, the time of ball-milling treatment is 8~48 hours.
Preferably, the revolving speed of ball milling is 10~30rpm.
Step S130, ball milling in mixture is added in photoinitiator and UV absorbers and obtains 3D printing used for stomatological repair Composite material.
Preferably, photoinitiator includes shortwave, long wave, cation light initiator.
Preferably, the time of ball milling is 1~3 hour in the step.
Preferably, which carries out before carrying out printing.
The preparation method of above-mentioned 3D printing composite material used for stomatological repair, it is easy to operate.
The following are specific embodiment parts:
Embodiment 1
The preparation of the 3D printing composite material used for stomatological repair of embodiment 1 the following steps are included:
Electronic balance measures 10g pentaerythritol tetramethylacrylate and 10g urethane methacrylate oligomer, will Both resins are mixed and stirred for.
Measure the spiro orthocarbonate class Expanding Monomer 3,9- diethyl -3,9- propylene oxygen methyl-1 of 20g, 5,7,11- tetra- The miscellaneous hendecane of oxygen spiral shell (BAOM), is added in above-mentioned resin compound.
The polymerizable quaternary ammonium salt antibacterial monomer methacryloxypropyl dodecyl bromopyridine (MDPB) of 5g is measured, is added to above-mentioned In mixture.
It measures the poly- propoxy methyl ammonium chloride of 5g diethyl (the VARIQUAT CC-59 of Degussa company) and is used as dispersing agent It is added in said mixture, is suitably uniformly mixing to obtain liquid mixture.
Satisfactory powder will be obtained after the screening of spherical Zirconium dioxide powder, the average diameter of powder particle is 0.3 micro- Rice.150g Zirconium dioxide powder is measured, it is secondary in three batches to be added step-wise in aforesaid liquid mixture and carried out after each be added Stirring is sufficiently to be mixed.
It is subsequently placed in ceramic pot by the mixture that previous step obtains, 200g different size (diameter point is added Not Yue Wei 10mm and 3mm, quality respectively accounts for about half) spherical ceramic grinding media, ceramic pot is then placed on roller ball mill On machine with the speed of 10rpm carry out for when 8 hours ball millings.
Finally before carrying out printing, 2,4, the 6- trimethyl benzoyl diphenyl base oxygen of 2g are added in ceramic pot Change phosphine as shortwave photoinitiator, the dibenzoyl diethyl germanium of 1g is as long wave photoinitiator, the diphenyl iodine six of 1g Fluorophosphate is as cation light initiator.And the 2-hydroxy-4-n-octoxybenzophenone of 3g is added as UV Absorption Agent.The mineral oil antifoam agent of 5g is added.Ceramic pot is continued to be put into and is carried out 1 hour on tumbling ball mill with the speed of 10rpm Ball milling obtains being sufficiently mixed uniform 3D printing composite material used for stomatological repair.
Embodiment 2
Electronic balance measures 40g carbamic acid dimethylacrylate (UDMA) and 10g bisphenol-A-dimethacrylate contracting Water glyceride (bis-GMA), both resins are mixed and stirred for.
Measure the spiro orthocarbonate class Expanding Monomer 3,9- diethyl -3,9- propylene oxygen methyl-1 of 5g, tetra- oxygen of 5,7,11- The miscellaneous hendecane of spiral shell (BAOM), is added in above-mentioned resin compound.
Measure the polymerizable quaternary ammonium salt antibacterial monomer methylacryoyloxyethyl-n-hexadecyl-dimethyl hexafluorophosphoric acid of 5g Ammonium (DMAE-CH), is added in said mixture.
15g polyamide hyper-dispersant (SOLSPERSE 32000 of Noveon company) is measured to be added in said mixture, Suitably it is uniformly mixing to obtain liquid mixture.
Satisfactory powder will be obtained after the screening of globular glass ceramic powders, the average diameter of powder particle is about 0.1 Micron.Measure 200g glass ceramic powder, it is secondary in three batches be added step-wise to it is in aforesaid liquid mixture and laggard being added every time Row stirring is sufficiently to be mixed.
It is subsequently placed in ceramic pot by the mixture that previous step obtains, 275g different size (diameter point is added Not Yue Wei 10mm and 3mm, quality respectively accounts for about half) spherical ceramic grinding media, ceramic pot is then placed on roller ball mill On machine with the speed of 15rpm carry out for when 24 hours ball millings.
Finally before carrying out printing, the phenyl that 6g is added in ceramic pot is bis- (2,4,6- trimethylbenzoyl) Phosphine oxide is as shortwave photoinitiator, and the camphorquinone of 3g is as long wave photoinitiator, 4, the 4'- dimethyl diphenyl iodine six of 3g Fluorophosphate is as cation light initiator.And 2- (2H- benzotriazole -2- base) -6- dodecyl -4- methylbenzene of 1g is added Phenol is as UV absorbers.The tetraethylthiuram disulfide of 3g is added as light inhibitor.Ceramic pot is continued to be put into rolling It is compound to obtain being sufficiently mixed uniformly 3D printing used for stomatological repair for the ball milling for carrying out 2 hours on cylinder ball mill with the speed of 15rpm Material.
Embodiment 3
Electronic balance measures 10g triethylene-glycol dimethylacrylate (TEGDMA) and 40g methyl methacrylate Both resins are mixed and stirred for by oligomer.
Measure four oxygen of spiro orthocarbonate class Expanding Monomer 3,9- diethyl -3,9- dihydroxymethyl -1,5,7,11- of 15g The miscellaneous hendecane of spiral shell (DHOM), is added in above-mentioned resin compound.
Measure polymerizable two (2- acrylyl oxy-ethyl)-dodecyl of the quaternary ammonium salt antibacterial monomer-methyl bromide ammonium of 2g (AE-DB), it is added in said mixture.
12g quaternary ammonium acetate (the VARIQUAT CC-55 of Degussa company) is measured as dispersing agent and is added to above-mentioned mix In resin, it is suitably uniformly mixing to obtain liquid mixture.
Satisfactory powder is obtained after spherical silicon dioxide powder is sieved, the average diameter of powder particle is about 0.2 Micron.Measure 160g SiO 2 powder, it is secondary in three batches be added step-wise to it is in aforesaid liquid mixture and laggard being added every time Row stirring is sufficiently to be mixed.
It is subsequently placed in ceramic pot by the mixture that previous step obtains, 239g different size (diameter point is added Not Yue Wei 10mm and 3mm, quality respectively accounts for about half) spherical ceramic grinding media, ceramic pot is then placed on roller ball mill On machine with the speed of 30rpm carry out for when 48 hours ball millings.
Finally before carrying out printing, the benzyl dimethyl ketal that 5g is added in ceramic pot draws as short wavelength light Agent is sent out, double fluoro- 3- pyrroles's phenyl titanocenes of 2,6- bis- of 2.5g are as long wave photoinitiator, the fluoro- 3- pyrroles of double 2,6- bis- of 2g Phenyl titanocenes are as cation light initiator.And the ESCALOL 567 that 1.2g is added is inhaled as ultraviolet light Receive agent.Ceramic pot is continued to be put on tumbling ball mill with the ball milling of the speed progress 3 hours of 30rpm, obtains being sufficiently mixed Even 3D printing composite material used for stomatological repair.
Embodiment 4
Electronic balance measures the 1,4- butanediol dimethylacrylate of 30g and 35g bisphenol-A-dimethacrylate shrinks Glyceride (bis-GMA), both resins are mixed and stirred for.
Measure four oxygen of spiro orthocarbonate class Expanding Monomer 3,9- diethyl -3,9- dihydroxymethyl -1,5,7,11- of 10g 3,9- diethyl -3,9- propylene oxygen the methyl-1 of the miscellaneous hendecane of spiral shell (DHOM) and 5g, the tetra- miscellaneous hendecane of oxygen spiral shell of 5,7,11- (BAOM), it is added to after mixing in above-mentioned resin compound.
Measure polymerizable two (2- methylacryoyloxyethyl)-n-dodecane of the quaternary ammonium salt antibacterial monomer-methyl hexafluoro of 3.6g Ammonium phosphate (MAE-DH), is added in said mixture.
Measure the poly- propoxyl group dihydroxy ammonium phosphate of 14g diethyl (the VARIQUAT CC-42NS of Degussa company) conduct Dispersing agent is added in above-mentioned hybrid resin, is suitably uniformly mixing to obtain liquid mixture.
Satisfactory powder, Zirconium dioxide powder are obtained after spherical zirconium dioxide and glass powder are sieved respectively The average diameter of particle is about 0.3 micron, and the average diameter of glass powder particle is about 3 microns.Measure 120g titanium dioxide zirconium powder End, it is secondary in three batches to be added step-wise in aforesaid liquid mixture and be stirred after each be added sufficiently to be mixed, with 80g glass powder is measured afterwards, is added step-wise in aforesaid liquid mixture and is stirred after each be added sufficiently to carry out Mixing.
It is subsequently placed in ceramic pot by the mixture that previous step obtains, 297.6g different size (diameter is added Respectively may be about 10mm and 3mm, quality respectively accounts for about half) spherical ceramic grinding media, ceramic pot is then placed on roller ball On grinding machine with the speed of 30rpm carry out for when 48 hours ball millings.
Finally before carrying out printing, the 1- hydroxy-cyclohexyl phenyl ketone of 3g is added in ceramic pot as short wavelength light Initiator, 9, the 10- phenanthrenequione of 2g is used as to help as the dimethylaminoethyl methacrylate of long wave photoinitiator and 0.8g to be drawn Agent is sent out, (4- Phenylsulfanyl-phenyl) diphenyl sulphur hexafluorophosphate of 1.8g is as cation light initiator.And it is added 1.2g's 2- (2 '--5 '-aminomethyl phenyl of hydroxyl) benzotriazole is as UV absorbers.And 4g white pigment and 5g fluorescent brightening is added Agent is to improve the pure white aesthetics of mouth mending material.Ceramic pot is continued to be put into and is carried out on tumbling ball mill with the speed of 20rpm 2.5 hours ball millings obtain being sufficiently mixed uniform 3D printing composite material used for stomatological repair.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (8)

1. a kind of 3D printing composite material used for stomatological repair, which is characterized in that in parts by weight, including following components:
The maximum absorption band wavelength of the shortwave photoinitiator is between 280nm to 400nm, the maximum of the long wave photoinitiator Absorption peak wavelength is between 400nm to 600nm;
The low viscosity monomer be simple function group or polyfunctional monomer, the low viscosity monomer be selected from acrylic ester monomer, At least one of methacrylate-based monomer, vinyl monomer, vinyl ethers monomer and epoxy monomer;
It is low that the enhancing monomer or oligomer are selected from bisphenol-A-dimethyl allene acid glycidyl ester, urethane methacrylate At least one of polymers, methyl methacrylate oligomer, Epoxy Acrylates oligomer;
The ceramic powder is selected from preparing spherical SiO 2, titanium dioxide, zirconium dioxide, borontrifluoride ytterbium, tantalum oxide, barium sulfate, stone At least one of English, glass and glass ceramics powder;
The Expanding Monomer is in spiro orthoester class, spiro orthocarbonate class, bicyclo orthoester class and ketal lactone class It is at least one;
The shortwave photoinitiator be selected from acylphosphine oxide, bis-acylphosphine oxides, diphenylhydroxyethanone, benzoin ether, liquid storax, At least one of thioxanthone, benzil, benzil ketals, acetophenone and benzophenone;
The long wave photoinitiator is selected from least one of α-diketone, metallocene and acyl group germanium compound;
The UV absorbers are selected from benzotriazole, benzophenone, salicylate, hindered amine light stabilizer, alpha-cyanoacrylate At least one of ester, triazine and nano-titanium dioxide;
The polymerizable quaternary ammonium salt antibacterial monomer be selected from methacryloxypropyl dodecyl bromopyridine andAt least one of;Wherein-R1For straight chained alkyl, branched alkyl, polynaphthene containing 1~12 carbon One of base and aryl ,-R2For One of ,-R3For And in straight chained alkyl containing 1~12 carbon, branched alkyl, multi-ring alkyl, aryl One kind, X-For one of chloride ion, bromide ion, hexafluoro-phosphate radical.
2. 3D printing composite material used for stomatological repair according to claim 1, which is characterized in that also include 1 part~3 parts sun Ionic photoinitiator, the cation light initiator are selected from aromatic diazo salt, organic aluminium compound, silane compound, two virtues Base salt compounded of iodine, triaryl sulfonium salts, triaryl selenium salt, alkyl sulfosalt, sulfonyloxy ketone, triaryl silicon oxygen ether, ferrocene And at least one of iron arene complexes.
3. 3D printing composite material used for stomatological repair according to claim 1, which is characterized in that the UV absorbers Maximum absorption band wavelength be less than 400nm.
4. 3D printing composite material used for stomatological repair according to claim 1, which is characterized in that the dispersing agent is selected from poly- At least one of amide, poly- propoxyl group ammonium salt, quaternary ammonium acetate and phosphate.
5. 3D printing composite material used for stomatological repair according to claim 1, which is characterized in that also big comprising parts by weight Light inhibitor in 0 part and less than 3 parts, the light inhibitor are selected from tetraethylthiuram disulfide and naphthalene formyl methylene quinine One of ring tetraphenyl borate salts.
6. 3D printing composite material used for stomatological repair according to claim 1, which is characterized in that also big comprising parts by weight Defoaming agent in 0 part and less than 5 parts, the defoaming agent are selected from mineral oils, organic silicon, polyethers, polyesters, lower aliphatic At least one of alcohols.
7. a kind of preparation method of 3D printing composite material used for stomatological repair described in claim 1, which is characterized in that including with Lower step:
1) by low viscosity monomer, enhancing monomer or oligomer, Expanding Monomer, polymerizable quaternary ammonium salt antibacterial monomer, dispersant After obtain pre-composition;
2) ball-milling treatment obtains mixture after the pre-composition being added in ceramic powder;And
3) continuation ball milling in the mixture is added in shortwave, long wave, cation light initiator and UV absorbers and obtains institute State 3D printing composite material used for stomatological repair.
8. a kind of preparation method of tri-dimensional oral prosthesis, which comprises the following steps:
1) it is less than the light source of 400nm using maximum emission peak wavelength, polymerize by stereolithography, digital light processing or continuous liquid level Technology, according to the described in any item 3D printing composite materials used for stomatological repair of oral cavity mathematical model photocuring claim 1~6, Obtain tri-dimensional oral prosthesis;
2) by the tri-dimensional oral prosthesis be put into maximum emission peak wavelength greater than 400nm photocuring case in carry out it is subsequent solid Change, to enhance the mechanical performance of the tri-dimensional oral prosthesis.
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