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CN105923988B - The extruding production of the arbitrary adjustable oval core polarization-preserving fiber preform of ovality - Google Patents

The extruding production of the arbitrary adjustable oval core polarization-preserving fiber preform of ovality Download PDF

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CN105923988B
CN105923988B CN201610311922.3A CN201610311922A CN105923988B CN 105923988 B CN105923988 B CN 105923988B CN 201610311922 A CN201610311922 A CN 201610311922A CN 105923988 B CN105923988 B CN 105923988B
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extrusion
core
chalcogenide glass
cladding
optical fiber
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CN105923988A (en
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江岭
王训四
刘硕
戴世勋
聂秋华
沈祥
刘自军
吴波
赵浙明
密楠
潘章豪
孙礼红
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Ningbo University
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2203/00Fibre product details, e.g. structure, shape
    • C03B2203/30Polarisation maintaining [PM], i.e. birefringent products, e.g. with elliptical core, by use of stress rods, "PANDA" type fibres

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  • Organic Chemistry (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)

Abstract

本发明公开了一种椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法,通过两个阶段的分级挤压,制备得到的椭圆芯保偏光纤预制棒尺寸精度高、具有稳定的纤芯‑包层比例,且纤芯的椭圆度与对应的挤压模上的挤压孔的椭圆度基本一致,纤芯与包层贴合地非常紧密,纤芯‑包层界面清晰、完整;本发明方法可控性好,可以精确控制椭圆芯保偏光纤预制棒的纤芯的椭圆度,克服了传统钻孔或减压烧缩法制备的椭圆芯保偏光纤预制棒存在结构缺陷的弊端,同时,与传统改进化学气相沉积法(MCVD)制备光纤预制棒的方法相比,成本大幅降低,此外,解决了传统套管法制备的椭圆芯保偏光纤预制棒存在的纤芯‑包层界面差的问题。

The invention discloses an extrusion preparation method of an ellipse-core polarization-maintaining optical fiber preform whose ellipticity can be adjusted arbitrarily. core-cladding ratio, and the ellipticity of the core is basically the same as the ellipticity of the extrusion hole on the corresponding extrusion die, the core and the cladding are very tightly bonded, the core-cladding interface is clear, Complete; the method of the present invention has good controllability, can accurately control the ellipticity of the fiber core of the elliptical-core polarization-maintaining optical fiber preform, and overcomes the structural defects of the elliptical-core polarization-maintaining optical fiber preform prepared by the traditional drilling or decompression shrinkage method At the same time, compared with the traditional improved chemical vapor deposition (MCVD) method for preparing optical fiber preforms, the cost is greatly reduced. In addition, it solves the core- Problems with poor cladding interfaces.

Description

椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法Extrusion preparation method of elliptic core polarization-maintaining optical fiber preform with adjustable ellipticity

技术领域technical field

本发明属于光纤预制棒制作领域,具体是一种椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法。The invention belongs to the field of optical fiber preform production, in particular to an extrusion preparation method of an ellipse-core polarization-maintaining optical fiber preform whose ellipticity can be adjusted arbitrarily.

背景技术Background technique

硫系玻璃具有良好的红外透过性能(依组份不同,其透过范围为0.5~25 μm),较低的声子能量(小于350 cm-1),较高的折射率(2~3.5)。此外,硫系玻璃还具有较低的转变温度(Tg为150~250 ℃)、较好的力学性能、良好的化学稳定性和热稳定性,基于硫系玻璃拉制成的硫系玻璃光纤具有机械性能及物理化学稳定性好等优势。Chalcogenide glass has good infrared transmission performance (depending on the composition, the transmission range is 0.5~25 μm), low phonon energy (less than 350 cm -1 ), high refractive index (2~3.5 ). In addition, chalcogenide glass also has a low transition temperature (Tg is 150~250 ℃), good mechanical properties, good chemical stability and thermal stability, and the chalcogenide glass optical fiber based on chalcogenide glass has Good mechanical properties and physical and chemical stability and other advantages.

保偏光纤是一种对线偏振光具有较强的偏振保持能力的光纤。由于其具有良好的偏振态保持能力,被广泛应用于光纤传感和各种偏振相干检测器方面。按照双折射现象产生的方式不同,可将保偏光纤分为几何型保偏光纤和应力型保偏光纤。几何型保偏光纤主要是由于材料几何结构上的不对称性导致光纤材料折射率的改变,从而产生双折射效应,比如椭圆芯保偏光纤,一般地,椭圆芯保偏光纤纤芯的椭圆度e的计算公式为e=a/b,其中a为椭圆的长轴长度,b为椭圆的短轴长度;应力型保偏光纤主要是依靠外嵌入的应力棒和光纤纤芯的热膨胀系数的不同,从而产生热应力,在热应力的作用下导致材料折射率的变化,从而产生双折射效应,比如熊猫型保偏光纤。由于几何型保偏光纤的双折射主要是由几何双折射引起的,相比于应力型保偏光纤,几何型保偏光纤的双折射具有稳定性好和温度无关性的特点。Polarization-maintaining fiber is a fiber with strong polarization-maintaining ability for linearly polarized light. Due to its good ability to maintain the polarization state, it is widely used in fiber optic sensing and various polarization coherent detectors. According to the different ways of birefringence, polarization-maintaining fibers can be divided into geometric polarization-maintaining fibers and stress-type polarization-maintaining fibers. Geometric polarization-maintaining fiber is mainly due to the change of the refractive index of the fiber material due to the asymmetry of the geometric structure of the material, resulting in a birefringence effect, such as an elliptical core polarization-maintaining fiber. Generally, the ellipticity e of the elliptical-core polarization-maintaining fiber core The calculation formula is e=a/b, where a is the length of the major axis of the ellipse, and b is the length of the minor axis of the ellipse; the stress-type polarization-maintaining fiber mainly relies on the difference in thermal expansion coefficient between the externally embedded stress rod and the fiber core, so that Thermal stress is generated, and under the action of thermal stress, the refractive index of the material changes, resulting in a birefringence effect, such as a panda-type polarization-maintaining fiber. Since the birefringence of the geometric polarization-maintaining fiber is mainly caused by the geometric birefringence, compared with the stress-type polarization-maintaining fiber, the birefringence of the geometric polarization-maintaining fiber has the characteristics of good stability and temperature independence.

目前,制备椭圆芯保偏光纤预制棒的主要方法有研磨法和减压烧缩法。用研磨法制备椭圆芯保偏光纤,先根据要求将包层和芯棒沉积好后,将圆棒两侧的圆弧研磨至平,再高温拉丝即可获得椭圆芯保偏光纤。此方法由于预制棒加工面呈近似椭圆形,磨抛加工难度大,而且拉制的光纤横截面形状不均匀,并且纵向均匀性也不容易保证。用减压烧缩法制备椭圆芯保偏光纤预制棒,先利用气相沉积工艺在衬底管内壁上沉积包层和芯层,然后将管内气压减小,要确保沉积管内的气压小于外界环境的大气压,然后升高温度,在低压高温的作用下将芯层熔缩成椭圆形,即可制得椭圆芯保偏光纤预制棒。应用减压烧缩法制备椭圆芯保偏光纤预制棒过程中,由于需要准确控制气体量与温度的关系,而实际控制难度较大,因此很难实现高精度椭圆芯保偏光纤预制棒的制作。At present, the main methods for preparing elliptical core polarization-maintaining optical fiber preforms are grinding method and vacuum shrinkage method. The elliptical core polarization-maintaining fiber is prepared by grinding method. After depositing the cladding and the core rod according to the requirements, the arcs on both sides of the round rod are ground to be flat, and then drawn at high temperature to obtain the elliptical core polarization-maintaining fiber. In this method, since the processed surface of the preform is approximately elliptical, the grinding and polishing process is difficult, and the cross-sectional shape of the drawn optical fiber is not uniform, and the longitudinal uniformity is not easy to guarantee. The elliptical core polarization maintaining optical fiber preform is prepared by the decompression shrinkage method. First, the cladding and the core layer are deposited on the inner wall of the substrate tube by vapor deposition process, and then the air pressure in the tube is reduced to ensure that the air pressure in the deposition tube is lower than that of the external environment. Atmospheric pressure, then raising the temperature, under the action of low pressure and high temperature, the core layer is melted and shrunk into an ellipse shape, and the elliptical core polarization-maintaining optical fiber preform can be produced. In the process of preparing elliptical core polarization-maintaining optical fiber preform by decompression and shrinkage method, it is difficult to realize the production of high-precision elliptical core polarization-maintaining optical fiber preform due to the need to accurately control the relationship between gas volume and temperature, and the actual control is difficult .

用挤压法制备光纤预制棒,对具有较陡粘度-温度曲线或较易析晶的硫系玻璃来说非常适用。在这种方法中,玻璃组合坯体被放置在挤压筒中并将温度加热至玻璃的软化温度以上,然后玻璃在高压下按某一固定的速率通过底部的模具被挤出,从而得到具有芯包层结构的硫系玻璃预制棒。在挤压中,较高的压强和较低的挤压温度能够有效降低玻璃的析晶概率。并且在挤压过程中,玻璃表面不会受到机械损伤和外部杂质干扰,所有经挤压制得的硫系玻璃光纤预制棒的表面的光洁程度远高于其他制备方法。国内对于制备传统保偏光纤预制棒的专利大部分都集中在应力型保偏光纤,几何型保偏光纤预制棒的制备专利和文献较少。其中专利CN104445912A介绍的是一种熊猫保偏光纤预制棒的制作方法,将2根保偏应力棒按照应力分布需求对称固定在芯棒的两侧,采用外部沉积法对芯棒和保偏应力棒进行外包层沉积,获得预制棒疏松体,最后对预制棒疏松体进行烧结,获得界面为圆形的熊猫型保偏光纤预制棒。该专利涉及到外部沉积步骤,因此制作成本较高,而且在外部沉积的过程中,应力棒容易炸裂,保偏应力棒很难精确地按照应力要求固定在芯棒两侧,因此制备精度不高。综上,有必要开发一种椭圆芯保偏光纤预制棒的挤压制备方法,本发明正是基于此目的而提出。The preparation of optical fiber preforms by extrusion is very suitable for chalcogenide glasses with steeper viscosity-temperature curves or easier crystallization. In this method, the glass composite body is placed in the extrusion cylinder and the temperature is heated above the softening temperature of the glass, and then the glass is extruded through a die at the bottom under high pressure at a fixed rate, thereby obtaining a glass with a core. Chalcogenide glass preform with cladding structure. In extrusion, higher pressure and lower extrusion temperature can effectively reduce the crystallization probability of glass. Moreover, during the extrusion process, the glass surface will not be disturbed by mechanical damage and external impurities, and the smoothness of the surface of all the extruded chalcogenide glass optical fiber preforms is much higher than that of other preparation methods. Most domestic patents on the preparation of traditional polarization-maintaining optical fiber preforms are concentrated on stress-type polarization-maintaining optical fibers, and there are few patents and documents on the preparation of geometric-type polarization-maintaining optical fiber preforms. Among them, the patent CN104445912A introduces a method for making a Panda polarization-maintaining optical fiber preform. Two polarization-maintaining stress rods are symmetrically fixed on both sides of the core rod according to the stress distribution requirements. The outer cladding is deposited to obtain a preformed rod loose body, and finally the preformed rod loose body is sintered to obtain a panda-shaped polarization-maintaining optical fiber preform rod with a circular interface. This patent involves an external deposition step, so the production cost is high, and in the process of external deposition, the stress rod is easy to burst, and it is difficult to accurately fix the polarization maintaining stress rod on both sides of the mandrel according to the stress requirement, so the preparation accuracy is not high . In summary, it is necessary to develop an extrusion preparation method for an elliptical-core polarization-maintaining optical fiber preform, and the present invention is proposed based on this purpose.

发明内容Contents of the invention

本发明所要解决的技术问题是:针对现有技术的不足,提供一种椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法,不仅可以精确控制椭圆芯保偏光纤预制棒的纤芯的椭圆度,而且可以制备任意椭圆度的椭圆芯保偏光纤预制棒,同时制备成本大幅降低。The technical problem to be solved by the present invention is to provide an extrusion preparation method of an elliptical core polarization-maintaining optical fiber preform whose ellipticity can be adjusted arbitrarily, which can not only precisely control the elliptical core polarization-maintaining optical fiber preform The ellipticity of the fiber core, and any elliptical core polarization-maintaining optical fiber preform can be prepared, and the preparation cost is greatly reduced.

本发明解决上述技术问题所采用的技术方案为:椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法,其特征在于包括以下步骤:The technical solution adopted by the present invention to solve the above-mentioned technical problems is: the extrusion preparation method of an elliptical core polarization-maintaining optical fiber preform whose ellipticity can be adjusted arbitrarily, which is characterized in that it includes the following steps:

(1)准备一上部开口的挤压筒,所述的挤压筒的底壁开设有挤压口;准备一挤压头,所述的挤压头的外径与所述的挤压筒的内径相适配,所述的挤压头的底部设有下部开口的空腔,所述的空腔的正中心设置有第一顶杆,所述的第一顶杆的上端可拆卸地连接固定在所述的挤压头上,所述的第一顶杆的底面与所述的挤压头的底面齐平;准备一下部开口的保护套管,该保护套管的顶壁的中心开设有纵向通孔,所述的保护套管的外形尺寸与所述的空腔相适配,所述的第一顶杆的外径大于所述的纵向通孔的孔径;准备一套挤压模,该套挤压模由多个挤压模构成,每个所述的挤压模的中部开设有一个椭圆形的挤压孔,各个所述的挤压模上的挤压孔的椭圆度不等,每个所述的挤压模的外径与所述的保护套管的内径相适配;准备经酒精冲洗干净并烘干的一纤芯硫系玻璃锭和一包层硫系玻璃锭,且纤芯硫系玻璃的线性折射率大于包层硫系玻璃的线性折射率,所述的纤芯硫系玻璃锭的外径与所述的保护套管的内径相适配,所述的包层硫系玻璃锭的外径与所述的挤压筒的内径相适配;(1) Prepare an extrusion cylinder with an upper opening, the bottom wall of the extrusion cylinder is provided with an extrusion port; prepare an extrusion head, the outer diameter of the extrusion head is the same as the diameter of the extrusion cylinder The inner diameter is suitable, the bottom of the extrusion head is provided with a cavity with a lower opening, the center of the cavity is provided with a first push rod, and the upper end of the first push rod is detachably connected and fixed On the described extrusion head, the bottom surface of the first push rod is flush with the bottom surface of the described extrusion head; prepare a protective sleeve with an opening at the bottom, and the center of the top wall of the protective sleeve is provided with A longitudinal through hole, the external dimensions of the protective sleeve are adapted to the cavity, and the outer diameter of the first ejector rod is greater than the diameter of the longitudinal through hole; prepare a set of extrusion dies, The set of extrusion dies is composed of a plurality of extrusion dies, and an elliptical extrusion hole is opened in the middle of each of the extrusion dies, and the ellipticity of the extrusion holes on each of the extrusion dies is not equal. , the outer diameter of each of the extrusion dies is adapted to the inner diameter of the protective sleeve; a core chalcogenide glass ingot and a cladding chalcogenide glass ingot rinsed with alcohol and dried are prepared, And the linear refractive index of the core chalcogenide glass is greater than that of the cladding chalcogenide glass, the outer diameter of the core chalcogenide glass ingot is adapted to the inner diameter of the protective sleeve, and the cladding The outer diameter of the layered chalcogenide glass ingot is adapted to the inner diameter of the extrusion cylinder;

(2)根据待制备的椭圆芯保偏光纤预制棒的纤芯的椭圆度,从所述的一套挤压模中挑选出挤压孔的椭圆度相匹配的一个挤压模;(2) According to the ellipticity of the core of the elliptical-core polarization-maintaining optical fiber preform to be prepared, an extrusion die matching the ellipticity of the extrusion hole is selected from the set of extrusion dies;

(3)先将所述的包层硫系玻璃锭放入所述的挤压筒的底部,然后将所述的纤芯硫系玻璃锭和挑选的挤压模放入所述的保护套管内,并使所述的纤芯硫系玻璃锭叠放在该挤压模的上方,再将所述的保护套管连同纤芯硫系玻璃锭和挤压模一起放置在所述的包层硫系玻璃锭上,最后将所述的挤压头连同所述的第一顶杆一起放入所述的挤压筒内,使所述的第一顶杆的底面与所述的保护套管的顶面接触,且所述的第一顶杆、纵向通孔、挤压模上的挤压孔和挤压口的中心在同一直线上;(3) Put the cladding chalcogenide glass ingot into the bottom of the extrusion cylinder first, then put the core chalcogenide glass ingot and the selected extrusion mold into the protective sleeve , and make the core chalcogenide glass ingot stacked above the extrusion mold, and then place the protective sleeve together with the core chalcogenide glass ingot and the extrusion mold on the cladding sulfur on the glass ingot, and finally put the extrusion head together with the first ejector rod into the extrusion cylinder, so that the bottom surface of the first ejector rod and the protective sleeve The top surfaces are in contact, and the centers of the first ejector pin, the longitudinal through hole, the extrusion hole on the extrusion die and the extrusion port are on the same straight line;

(4)对所述的挤压筒进行加热,加热至挤压筒的温度达到T,挤压筒的温度T满足:Tg<T<Tx,其中Tg取值于纤芯硫系玻璃和包层硫系玻璃这两种玻璃的转变温度中的较大值,Tx取值于纤芯硫系玻璃和包层硫系玻璃这两种玻璃的析晶温度中的较小值,加热后挤压筒内的纤芯硫系玻璃锭和包层硫系玻璃锭受热软化;对所述的挤压头的顶部施压,通过所述的第一顶杆推动所述的保护套管连同纤芯硫系玻璃锭和挤压模一起挤入所述的包层硫系玻璃锭中,使所述的挤压模的底面与所述的包层硫系玻璃锭的底面齐平;(4) Heat the extrusion barrel until the temperature of the extrusion barrel reaches T, and the temperature T of the extrusion barrel satisfies: Tg<T<Tx, where Tg takes the value of the core chalcogenide glass and the cladding The larger value of the transition temperature of the two glasses of chalcogenide glass, Tx is the smaller value of the crystallization temperature of the two glasses of the core chalcogenide glass and the cladding chalcogenide glass, after heating, squeeze the cylinder The inner core chalcogenide glass ingot and the cladding chalcogenide glass ingot are softened by heat; press the top of the extrusion head, and push the protective sleeve together with the core chalcogenide through the first ejector pin Extruding the glass ingot and the extrusion mold into the clad chalcogenide glass ingot together so that the bottom surface of the extrusion mold is flush with the bottom surface of the clad chalcogenide glass ingot;

(5)保持挤压筒的温度T不变,取出所述的挤压头,拆卸所述的第一顶杆,将与所述的第一顶杆等长的第二顶杆装配在所述的挤压头上,所述的第二顶杆的外径小于所述的纵向通孔的孔径,然后将挤压头连同所述的第二顶杆一起放入所述的挤压筒内,使所述的第二顶杆的底面与所述的保护套管的顶面齐平,再次对所述的挤压头的顶部施压,使所述的第二顶杆的底端穿过所述的纵向通孔伸入所述的纤芯硫系玻璃锭中,将纤芯硫系玻璃从所述的挤压模上的挤压孔挤出,最终将纤芯硫系玻璃与包层硫系玻璃从所述的挤压口一同挤出,该挤出产物即为椭圆芯保偏光纤预制棒的半成品,挤出的同时采用牵引机构对该半成品进行同步牵引;(5) Keep the temperature T of the extrusion barrel constant, take out the extrusion head, disassemble the first ejector pin, and assemble the second ejector pin with the same length as the first ejector pin on the On the extrusion head, the outer diameter of the second ejector rod is smaller than the aperture diameter of the longitudinal through hole, and then the extrusion head together with the second ejector rod is put into the extrusion barrel, Make the bottom surface of the second ejector rod flush with the top surface of the protective sleeve, apply pressure to the top of the extrusion head again, and make the bottom end of the second ejector rod pass through the The above longitudinal through hole extends into the core chalcogenide glass ingot, the core chalcogenide glass is extruded from the extrusion hole on the extrusion die, and finally the core chalcogenide glass and the cladding sulfur The glass is extruded together from the extrusion port, and the extruded product is a semi-finished product of an elliptical core polarization-maintaining optical fiber preform, and the semi-finished product is synchronously pulled by a traction mechanism during extrusion;

(6)将挤出的椭圆芯保偏光纤预制棒半成品在所述的Tg温度下退火4-6小时后,再缓慢降温至室温,即得到单模硫系椭圆芯保偏光纤预制棒。(6) After annealing the extruded semi-finished elliptical-core polarization-maintaining optical fiber preform at the Tg temperature for 4-6 hours, and then slowly cooling down to room temperature, a single-mode chalcogenide elliptical-core polarization-maintaining optical fiber preform is obtained.

本发明方法挤压制备椭圆芯保偏光纤预制棒时,将纤芯硫系玻璃锭放置在保护套管内,保护套管可以保护纤芯硫系玻璃,确保纤芯硫系玻璃能够整体挤入包层硫系玻璃锭中,此外,在取出挤压头、拆卸第一顶杆并更换第二顶杆时,该保护套管还可防止其内侧的玻璃在压力作用下向上反向流动,确保挤压的顺利进行。本发明的挤压过程,分两个阶段进行:第一阶段,对挤压筒进行加热,在特定温度下,使纤芯硫系玻璃锭和包层硫系玻璃锭受热软化,对挤压头的顶部施压,通过第一顶杆推动保护套管连同纤芯硫系玻璃锭和挤压模一起挤入包层硫系玻璃锭中,使挤压模的底面与包层硫系玻璃锭的底面齐平;第二阶段,保持挤压筒的温度T不变,换上第二顶杆后,再次对挤压头的顶部施压,使第二顶杆的底端穿过纵向通孔伸入纤芯硫系玻璃锭中,将纤芯硫系玻璃从挤压模上的挤压孔挤出,最终将纤芯硫系玻璃与包层硫系玻璃从挤压口一同挤出,该挤出产物即为椭圆芯保偏光纤预制棒的半成品,在Tg温度下退火4-6小时后,再缓慢降温至室温,即得到单模硫系椭圆芯保偏光纤预制棒,该椭圆芯保偏光纤预制棒具有稳定的纤芯-包层比例。When preparing an ellipse-core polarization-maintaining optical fiber preform by extrusion by the method of the present invention, the core chalcogenide glass ingot is placed in a protective casing, and the protective casing can protect the fiber core chalcogenide glass to ensure that the fiber core chalcogenide glass can be squeezed into the package as a whole. In the chalcogenide glass ingot, in addition, when the extrusion head is taken out, the first ejector pin is disassembled and the second ejector pin is replaced, the protective sleeve can also prevent the glass inside it from flowing upward and reversely under pressure, ensuring extrusion Pressing went smoothly. The extrusion process of the present invention is carried out in two stages: in the first stage, the extrusion cylinder is heated, and at a specific temperature, the core chalcogenide glass ingot and the cladding chalcogenide glass ingot are heated and softened, and the extrusion head Press the top of the top, push the protective sleeve together with the core chalcogenide glass ingot and the extrusion mold into the cladding chalcogenide glass ingot through the first ejector rod, so that the bottom surface of the extrusion mold and the cladding chalcogenide glass ingot The bottom surface is flush; in the second stage, keep the temperature T of the extrusion cylinder unchanged, and after replacing the second ejector pin, apply pressure to the top of the extrusion head again so that the bottom end of the second ejector pin extends through the longitudinal through hole. into the core chalcogenide glass ingot, extrude the core chalcogenide glass from the extrusion hole on the extrusion die, and finally extrude the core chalcogenide glass and the cladding chalcogenide glass from the extrusion port together. The finished product is the semi-finished product of the elliptical core polarization maintaining optical fiber preform. After annealing at Tg temperature for 4-6 hours, and then slowly cooling down to room temperature, a single-mode chalcogenide elliptical core polarization maintaining optical fiber preform is obtained. The elliptical core polarization maintaining optical fiber preform is Optical fiber preforms have a stable core-cladding ratio.

步骤(4)和步骤(5)中的挤压过程在真空腔内进行,挤压前利用真空泵对该真空腔抽真空,当真空腔内的真空度低于10-2 Pa时,向真空腔内补充氮气或惰性气体,使真空腔内的气压与外界大气压相同。The extrusion process in step (4) and step (5) is carried out in a vacuum chamber. Before extrusion, the vacuum chamber is evacuated by a vacuum pump. When the vacuum degree in the vacuum chamber is lower than 10 -2 Pa, the Nitrogen or inert gas is added inside to make the air pressure in the vacuum chamber the same as the outside atmospheric pressure.

本发明制备方法中,配备有一套挤压模,在不同椭圆度的椭圆芯保偏光纤预制棒制备时,可根据待制备的椭圆芯保偏光纤预制棒的纤芯的椭圆度对挤压模进行更换,通过更换不同的挤压模即可对预制棒的纤芯的椭圆度进行相应调整及精确控制,克服了传统制备方法无法精确控制预制棒的纤芯的椭圆度的弊端。各个所述的挤压模上的挤压孔的椭圆度e的取值范围为0<e<∞。In the preparation method of the present invention, a set of extrusion molds is equipped. When preparing elliptical core polarization-maintaining optical fiber preforms with different ellipticities, the extrusion mold can be adjusted according to the ellipticity of the core of the elliptical-core polarization-maintaining optical fiber preform to be prepared. The ellipticity of the fiber core of the preformed rod can be adjusted and precisely controlled by changing different extrusion dies, which overcomes the disadvantage that the traditional preparation method cannot accurately control the ellipticity of the fiber core of the preformed rod. The value range of the ellipticity e of the extrusion holes on each of the extrusion dies is 0<e<∞.

与现有技术相比,本发明的优点在于:本发明提供的椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法,通过两个阶段的分级挤压,制备得到的椭圆芯保偏光纤预制棒尺寸精度高、具有稳定的纤芯-包层比例,且纤芯的椭圆度与对应的挤压模上的挤压孔的椭圆度基本一致,纤芯与包层贴合地非常紧密,纤芯-包层界面清晰、完整;本发明方法可控性好,可以精确控制椭圆芯保偏光纤预制棒的纤芯的椭圆度,克服了传统钻孔或减压烧缩法制备的椭圆芯保偏光纤预制棒存在结构缺陷的弊端,同时,与传统改进化学气相沉积法(MCVD)制备光纤预制棒的方法相比,成本大幅降低,此外,解决了传统套管法制备的椭圆芯保偏光纤预制棒存在的纤芯-包层界面差的问题。Compared with the prior art, the present invention has the advantages of: the extrusion preparation method of the elliptical core polarization-maintaining optical fiber preform provided by the present invention with arbitrarily adjustable ellipticity, through two-stage hierarchical extrusion, the prepared elliptical core The polarization-maintaining optical fiber preform has high dimensional accuracy and a stable core-cladding ratio, and the ellipticity of the core is basically the same as that of the extrusion hole on the corresponding extrusion die, and the core and the cladding are closely bonded. Very compact, the core-cladding interface is clear and complete; the method of the present invention has good controllability, can accurately control the ellipticity of the core of the elliptical core polarization-maintaining optical fiber preform, and overcomes the traditional drilling or decompression shrinkage method to prepare The elliptical core polarization-maintaining optical fiber preform has the disadvantages of structural defects. At the same time, compared with the traditional method of preparing optical fiber preform by improved chemical vapor deposition (MCVD), the cost is greatly reduced. The problem of poor core-cladding interface exists in core polarization maintaining optical fiber preform.

附图说明Description of drawings

图1为实施例1和实施例2中第一阶段挤压开始前挤压筒内状态示意图;Fig. 1 is a schematic diagram of the state inside the extrusion cylinder before the first stage of extrusion in Embodiment 1 and Embodiment 2;

图2为实施例1和实施例2中第一阶段挤压结束时(即第二阶段挤压开始)挤压筒内状态示意图;Fig. 2 is a schematic diagram of the state inside the extrusion cylinder at the end of the first stage of extrusion (that is, the start of the second stage of extrusion) in Embodiment 1 and Embodiment 2;

图3为实施例1和实施例2中第二阶段挤压结束时挤压筒内状态示意图;Fig. 3 is a schematic diagram of the state inside the extrusion cylinder when the second stage of extrusion ends in Embodiment 1 and Embodiment 2;

图4为实施例1和实施例2中挤压制备得到的椭圆芯保偏光纤预制棒的端面图。FIG. 4 is an end view of the elliptical-core polarization-maintaining optical fiber preform prepared by extrusion in Embodiment 1 and Embodiment 2. FIG.

具体实施方式Detailed ways

以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

实施例1:以As40S30Se30作为纤芯玻璃材料,以As38S62作为包层玻璃材料,挤压制备成纤芯椭圆度约为3的椭圆芯保偏光纤预制棒,其挤压制备方法包括以下步骤:Example 1: Using As 40 S 30 Se 30 as the core glass material and As 38 S 62 as the cladding glass material, an elliptical core polarization-maintaining optical fiber preform with a core ellipticity of about 3 was prepared by extrusion. The pressure preparation method comprises the following steps:

(1)准备一上部开口的挤压筒1,挤压筒1的底壁开设有挤压口11;准备一挤压头2,挤压头2的外径与挤压筒1的内径相适配,挤压头2的底部设有下部开口的空腔21,空腔21的正中心设置有第一顶杆31,第一顶杆31的上端可拆卸地连接固定在挤压头2上,第一顶杆31的底面与挤压头2的底面齐平;准备一下部开口的保护套管4,该保护套管4的顶壁的中心开设有纵向通孔41,保护套管4的外形尺寸与空腔21相适配,第一顶杆31的外径大于纵向通孔41的孔径;准备一套挤压模,该套挤压模由多个挤压模构成,每个挤压模的中部开设有一个椭圆形的挤压孔,各个挤压模上的挤压孔的椭圆度不等,每个挤压模的外径与保护套管4的内径相适配;准备经酒精冲洗干净并烘干的As40S30Se30纤芯硫系玻璃锭6和As38S62包层硫系玻璃锭7,As40S30Se30纤芯硫系玻璃锭6的外径与保护套管4的内径相适配,As38S62包层硫系玻璃锭7的外径与挤压筒1的内径相适配;(1) Prepare an extrusion cylinder 1 with an upper opening, the bottom wall of the extrusion cylinder 1 is provided with an extrusion port 11; prepare an extrusion head 2, the outer diameter of the extrusion head 2 is compatible with the inner diameter of the extrusion cylinder 1 Matching, the bottom of the extrusion head 2 is provided with a cavity 21 with a lower opening, the center of the cavity 21 is provided with a first ejector rod 31, the upper end of the first ejector rod 31 is detachably connected and fixed on the extrusion head 2, The bottom surface of the first push rod 31 is flush with the bottom surface of the extrusion head 2; prepare a protective sleeve 4 with a lower opening, the center of the top wall of the protective sleeve 4 is provided with a longitudinal through hole 41, and the profile of the protective sleeve 4 The size is adapted to the cavity 21, and the outer diameter of the first push rod 31 is greater than the aperture of the longitudinal through hole 41; a set of extrusion dies is prepared, and the extrusion dies are composed of a plurality of extrusion dies, each extrusion die There is an elliptical extrusion hole in the middle part of each extrusion die, and the ellipticity of the extrusion holes on each extrusion die is not equal, and the outer diameter of each extrusion die is compatible with the inner diameter of the protective sleeve 4; it is prepared to be washed with alcohol Cleaned and dried As 40 S 30 Se 30 core chalcogenide glass ingot 6 and As 38 S 62 cladding chalcogenide glass ingot 7, outer diameter and protective jacket of As 40 S 30 Se 30 core chalcogenide glass ingot 6 The inner diameter of the tube 4 is compatible, and the outer diameter of the As 38 S 62 clad chalcogenide glass ingot 7 is compatible with the inner diameter of the extrusion cylinder 1;

(2)根据待制备的椭圆芯保偏光纤预制棒的纤芯的椭圆度(e=3),从一套挤压模中挑选出挤压孔51的椭圆度为3的一个挤压模5;(2) According to the ellipticity (e=3) of the core of the elliptical core polarization-maintaining optical fiber preform to be prepared, an extrusion die 5 with an ellipticity of the extrusion hole 51 of 3 is selected from a set of extrusion dies ;

(3)先将As38S62包层硫系玻璃锭7放入挤压筒1的底部,然后将As40S30Se30纤芯硫系玻璃锭6和挑选的挤压模5放入保护套管4内,并使As40S30Se30纤芯硫系玻璃锭6叠放在该挤压模5的上方,再将保护套管4连同As40S30Se30纤芯硫系玻璃锭6和挤压模5一起放置在As38S62包层硫系玻璃锭7上,最后将挤压头2连同第一顶杆31一起放入挤压筒1内,使第一顶杆31的底面与保护套管4的顶面接触,且第一顶杆31、纵向通孔41、挤压模5上的挤压孔51和挤压口11的中心在同一直线上;(3) First put the As 38 S 62 clad chalcogenide glass ingot 7 into the bottom of the extrusion cylinder 1, then put the As 40 S 30 Se 30 fiber core chalcogenide glass ingot 6 and the selected extrusion mold 5 into the protection inside the sleeve 4, and make the As 40 S 30 Se 30 core chalcogenide glass ingot 6 stacked on the extrusion die 5, and then put the protective sleeve 4 together with the As 40 S 30 Se 30 core chalcogenide glass ingot 6 and the extrusion die 5 are placed on the As 38 S 62 clad chalcogenide glass ingot 7, and finally the extrusion head 2 together with the first ejector pin 31 is put into the extrusion barrel 1, so that the first ejector pin 31 The bottom surface is in contact with the top surface of the protective sleeve 4, and the centers of the first ejector rod 31, the longitudinal through hole 41, the extrusion hole 51 on the extrusion die 5 and the extrusion port 11 are on the same straight line;

(4)对挤压筒1进行加热,加热至挤压筒1的温度达到T,挤压筒1的温度T满足:Tg<T<Tx,其中Tg取值于As40S30Se30纤芯硫系玻璃和As38S62包层硫系玻璃这两种玻璃的转变温度中的较大值,Tx取值于As40S30Se30纤芯硫系玻璃和As38S62包层硫系玻璃这两种玻璃的析晶温度中的较小值,具体将挤压筒1的温度T控制在210 ℃<T<240 ℃,加热后挤压筒1内的As40S30Se30纤芯硫系玻璃锭6和As38S62包层硫系玻璃锭7受热软化;对挤压头2的顶部施压,第一阶段挤压开始,第一阶段挤压开始前挤压筒内状态示意图见图1,通过第一顶杆31推动保护套管4连同As40S30Se30纤芯硫系玻璃锭6和挤压模5一起挤入As38S62包层硫系玻璃锭7中,使挤压模5的底面与As38S62包层硫系玻璃锭7的底面齐平,此时第一阶段挤压结束,挤压筒内状态示意图见图2;(4) Heat the extrusion cylinder 1 until the temperature of the extrusion cylinder 1 reaches T, and the temperature T of the extrusion cylinder 1 satisfies: Tg<T<Tx, where Tg takes the value of As 40 S 30 Se 30 fiber core Chalcogenide glass and As 38 S 62 cladding chalcogenide glass, which is the larger transition temperature of the two glasses, Tx is taken as the value of As 40 S 30 Se 30 core chalcogenide glass and As 38 S 62 cladding chalcogenide The smaller value of the crystallization temperature of these two kinds of glasses, specifically control the temperature T of the extrusion cylinder 1 at 210 ℃ < T < 240 ℃, and squeeze the As 40 S 30 Se 30 fiber core in the extrusion cylinder 1 after heating Chalcogenide glass ingot 6 and As 38 S 62 -clad chalcogenide glass ingot 7 are softened by heat; pressure is applied to the top of extrusion head 2, the first stage of extrusion starts, and the schematic diagram of the state inside the extrusion cylinder before the first stage of extrusion starts As shown in Fig. 1, the protective sleeve 4 is pushed by the first ejector pin 31 together with the As 40 S 30 Se 30 core chalcogenide glass ingot 6 and the extrusion die 5 to be extruded into the As 38 S 62 cladding chalcogenide glass ingot 7, Make the bottom surface of the extrusion die 5 flush with the bottom surface of the As 38 S 62 clad chalcogenide glass ingot 7. At this time, the first stage of extrusion is completed, and the schematic diagram of the state inside the extrusion cylinder is shown in Figure 2;

(5)保持挤压筒1的温度T不变,取出挤压头2,拆卸第一顶杆31,将与第一顶杆31等长的第二顶杆32装配在挤压头2上,第二顶杆32的外径小于纵向通孔41的孔径,然后将挤压头2连同第二顶杆32一起放入挤压筒1内,使第二顶杆32的底面与保护套管4的顶面齐平,再次对挤压头2的顶部施压,第二阶段挤压开始,使第二顶杆32的底端穿过纵向通孔41伸入As40S30Se30纤芯硫系玻璃锭6中,将As40S30Se30纤芯硫系玻璃从挤压模5上的挤压孔51挤出,最终将As40S30Se30纤芯硫系玻璃与As38S62包层硫系玻璃从挤压口11一同挤出,该挤出产物即为椭圆芯保偏光纤预制棒的半成品8,挤出的同时采用牵引机构对该半成品8进行同步牵引,第二阶段挤压结束,第二阶段挤压结束时挤压筒内状态示意图见图3;(5) Keep the temperature T of the extrusion cylinder 1 constant, take out the extrusion head 2, disassemble the first ejector rod 31, and assemble the second ejector rod 32 equal in length to the first ejector rod 31 on the extrusion head 2, The outer diameter of the second push rod 32 is less than the aperture of the longitudinal through hole 41, and then the extrusion head 2 together with the second push rod 32 is put into the extrusion barrel 1, so that the bottom surface of the second push rod 32 is in contact with the protective sleeve 4 The top surface of the top of the extrusion head 2 is flush, and the top of the extrusion head 2 is pressed again, and the second stage of extrusion begins, so that the bottom end of the second ejector rod 32 passes through the longitudinal through hole 41 and extends into the As 40 S 30 Se 30 core sulfur In the glass ingot 6, the As 40 S 30 Se 30 core chalcogenide glass is extruded from the extrusion hole 51 on the extrusion die 5, and finally the As 40 S 30 Se 30 core chalcogenide glass and As 38 S 62 The clad chalcogenide glass is extruded together from the extrusion port 11, and the extruded product is the semi-finished product 8 of the elliptical core polarization-maintaining optical fiber preform. At the same time, the semi-finished product 8 is pulled synchronously by a traction mechanism. The second stage of extrusion At the end of the extrusion, the schematic diagram of the state inside the extrusion cylinder at the end of the second stage of extrusion is shown in Figure 3;

(6)将挤出的椭圆芯保偏光纤预制棒半成品8在Tg温度下退火5小时后,再缓慢降温至室温,即得到实施例1的单模硫系椭圆芯保偏光纤预制棒。将挤出的椭圆芯保偏光纤预制棒放在显微镜下观察,可以看出纤芯的椭圆度与对应的挤压模上的挤压孔的椭圆度基本一致,并且As40S30Se30纤芯与As38S62包层贴合地非常紧密,纤芯-包层界面清晰、完整,不存在传统方法制备的预制棒的纤芯-包层界面差的问题,因此制备得到的实施例1的椭圆芯保偏光纤预制棒具有较高的尺寸精度。挤压制备得到的实施例1的椭圆芯保偏光纤预制棒的端面图见图4。图4中,81为纤芯玻璃,82为包层玻璃。(6) After annealing the extruded elliptical-core polarization-maintaining optical fiber semi-finished product 8 at Tg temperature for 5 hours, and then slowly cooling down to room temperature, the single-mode chalcogenide elliptical-core polarization-maintaining optical fiber preform of Example 1 was obtained. The extruded elliptical core polarization-maintaining optical fiber preform was observed under a microscope. It can be seen that the ellipticity of the core is basically the same as the ellipticity of the extrusion hole on the corresponding extrusion die, and the As 40 S 30 Se 30 fiber The core and the As 38 S 62 cladding are very tightly bonded, the core-cladding interface is clear and complete, and there is no problem of poor core-cladding interface of the preform prepared by the traditional method, so the prepared Example 1 The elliptical core polarization maintaining optical fiber preform has high dimensional accuracy. The end view of the elliptical-core polarization-maintaining optical fiber preform prepared by extrusion in Example 1 is shown in FIG. 4 . In Fig. 4, 81 is a core glass, and 82 is a cladding glass.

实施例2:以As40S60作为纤芯玻璃材料,以As39Se61作为包层玻璃材料,挤压制备成纤芯椭圆度约为3的椭圆芯保偏光纤预制棒,其挤压制备方法包括以下步骤:Example 2: Using As 40 S 60 as the core glass material and As 39 Se 61 as the cladding glass material, an elliptical core polarization-maintaining optical fiber preform with a core ellipticity of about 3 is prepared by extrusion, and its extrusion preparation The method includes the following steps:

(1)准备一上部开口的挤压筒1,挤压筒1的底壁开设有挤压口11;准备一挤压头2,挤压头2的外径与挤压筒1的内径相适配,挤压头2的底部设有下部开口的空腔21,空腔21的正中心设置有第一顶杆31,第一顶杆31的上端可拆卸地连接固定在挤压头2上,第一顶杆31的底面与挤压头2的底面齐平;准备一下部开口的保护套管4,该保护套管4的顶壁的中心开设有纵向通孔41,保护套管4的外形尺寸与空腔21相适配,第一顶杆31的外径大于纵向通孔41的孔径;准备一套挤压模,该套挤压模由多个挤压模构成,每个挤压模的中部开设有一个椭圆形的挤压孔,各个挤压模上的挤压孔的椭圆度不等,每个挤压模的外径与保护套管4的内径相适配;准备经酒精冲洗干净并烘干的As40S60纤芯硫系玻璃锭6和As39Se61包层硫系玻璃锭7,As40S60纤芯硫系玻璃锭6的外径与保护套管4的内径相适配,As39Se61包层硫系玻璃锭7的外径与挤压筒1的内径相适配;(1) Prepare an extrusion cylinder 1 with an upper opening, the bottom wall of the extrusion cylinder 1 is provided with an extrusion port 11; prepare an extrusion head 2, the outer diameter of the extrusion head 2 is compatible with the inner diameter of the extrusion cylinder 1 Matching, the bottom of the extrusion head 2 is provided with a cavity 21 with a lower opening, the center of the cavity 21 is provided with a first ejector rod 31, the upper end of the first ejector rod 31 is detachably connected and fixed on the extrusion head 2, The bottom surface of the first push rod 31 is flush with the bottom surface of the extrusion head 2; prepare a protective sleeve 4 with a lower opening, the center of the top wall of the protective sleeve 4 is provided with a longitudinal through hole 41, and the profile of the protective sleeve 4 The size is adapted to the cavity 21, and the outer diameter of the first push rod 31 is greater than the aperture of the longitudinal through hole 41; a set of extrusion dies is prepared, and the extrusion dies are composed of a plurality of extrusion dies, each extrusion die There is an elliptical extrusion hole in the middle part of each extrusion die, and the ellipticity of the extrusion holes on each extrusion die is not equal, and the outer diameter of each extrusion die is compatible with the inner diameter of the protective sleeve 4; it is prepared to be washed with alcohol Cleaned and dried As 40 S 60 core chalcogenide glass ingot 6 and As 39 Se 61 cladding chalcogenide glass ingot 7, outer diameter of As 40 S 60 core chalcogenide glass ingot 6 and inner diameter of protective sleeve 4 Compatible, the outer diameter of the As 39 Se 61 clad chalcogenide glass ingot 7 is compatible with the inner diameter of the extrusion cylinder 1;

(2)根据待制备的椭圆芯保偏光纤预制棒的纤芯的椭圆度(e=3),从一套挤压模5中挑选出挤压孔51的椭圆度为3的一个挤压模5;(2) According to the ellipticity (e=3) of the core of the elliptical core polarization-maintaining optical fiber preform to be prepared, an extrusion die with an ellipticity of the extrusion hole 51 of 3 is selected from a set of extrusion dies 5 5;

(3)先将As39Se61包层硫系玻璃锭7放入挤压筒1的底部,然后将As40S60纤芯硫系玻璃锭6和挑选的挤压模5放入保护套管4内,并使As40S60纤芯硫系玻璃锭6叠放在该挤压模5的上方,再将保护套管4连同As40S60纤芯硫系玻璃锭6和挤压模5一起放置在As39Se61包层硫系玻璃锭7上,最后将挤压头2连同第一顶杆31一起放入挤压筒1内,使第一顶杆31的底面与保护套管4的顶面接触,且第一顶杆31、纵向通孔41、挤压模5上的挤压孔51和挤压口11的中心在同一直线上;(3) First put the As 39 Se 61 clad chalcogenide glass ingot 7 into the bottom of the extrusion cylinder 1, then put the As 40 S 60 fiber core chalcogenide glass ingot 6 and the selected extrusion mold 5 into the protective sleeve 4, and the As 40 S 60 core chalcogenide glass ingot 6 is stacked above the extrusion die 5, and then the protective sleeve 4 together with the As 40 S 60 core chalcogenide glass ingot 6 and the extrusion die 5 Place them together on the As 39 Se 61 clad chalcogenide glass ingot 7, and finally put the extrusion head 2 together with the first ejector rod 31 into the extrusion cylinder 1, so that the bottom surface of the first ejector rod 31 is in contact with the protective sleeve 4 contact with the top surface of the first push rod 31, the longitudinal through hole 41, the extrusion hole 51 on the extrusion die 5, and the center of the extrusion port 11 are on the same straight line;

(4)对挤压筒1进行加热,加热至挤压筒1的温度达到T,挤压筒1的温度T满足:Tg<T<Tx,其中Tg取值于As40S60纤芯硫系玻璃和As39Se61包层硫系玻璃这两种玻璃的转变温度中的较大值,Tx取值于As40S60纤芯硫系玻璃和As39Se61包层硫系玻璃这两种玻璃的析晶温度中的较小值,具体将挤压筒1的温度T控制在200 ℃<T<210 ℃,加热后挤压筒1内的As40S60纤芯硫系玻璃锭6和As39Se61包层硫系玻璃锭7受热软化;对挤压头2的顶部施压,第一阶段挤压开始,第一阶段挤压开始前挤压筒内状态示意图见图1,通过第一顶杆31推动保护套管4连同As40S60纤芯硫系玻璃锭6和挤压模5一起挤入As39Se61包层硫系玻璃锭7中,使挤压模5的底面与As39Se61包层硫系玻璃锭7的底面齐平,此时第一阶段挤压结束,挤压筒内状态示意图见图2;(4) Heat the extrusion cylinder 1 until the temperature of the extrusion cylinder 1 reaches T, and the temperature T of the extrusion cylinder 1 satisfies: Tg<T<Tx, where Tg takes the value of As 40 S 60 fiber core sulfur system Glass and As 39 Se 61 cladding chalcogenide glass, the larger value of the transition temperature of these two glasses, Tx is taken from the two types of As 40 S 60 core chalcogenide glass and As 39 Se 61 cladding chalcogenide glass The smaller value of the crystallization temperature of the glass, specifically, the temperature T of the extrusion cylinder 1 is controlled at 200°C<T<210°C, and the As 40 S 60 core chalcogenide glass ingot 6 and The As 39 Se 61 clad chalcogenide glass ingot 7 is softened by heat; the top of the extrusion head 2 is pressed, and the first stage of extrusion starts. The schematic diagram of the state inside the extrusion cylinder before the first stage of extrusion is shown in Figure 1. An ejector pin 31 pushes the protective sleeve 4 together with the As 40 S 60 core chalcogenide glass ingot 6 and the extrusion die 5 to squeeze into the As 39 Se 61 cladding chalcogenide glass ingot 7, so that the bottom surface of the extrusion die 5 is in contact with the The bottom surface of the As 39 Se 61 clad chalcogenide glass ingot 7 is flush, at this moment the first stage of extrusion is completed, and the schematic diagram of the state inside the extrusion cylinder is shown in Figure 2;

(5)保持挤压筒1的温度T不变,取出挤压头2,拆卸第一顶杆31,将与第一顶杆31等长的第二顶杆32装配在挤压头2上,第二顶杆32的外径小于纵向通孔41的孔径,然后将挤压头2连同第二顶杆32一起放入挤压筒1内,使第二顶杆32的底面与保护套管4的顶面齐平,再次对挤压头2的顶部施压,第二阶段挤压开始,使第二顶杆32的底端穿过纵向通孔41伸入As40S60纤芯硫系玻璃锭6中,将As40S60纤芯硫系玻璃从挤压模5上的挤压孔51挤出,最终将As40S60纤芯硫系玻璃与As39Se61包层硫系玻璃从挤压口11一同挤出,该挤出产物即为椭圆芯保偏光纤预制棒的半成品8,挤出的同时采用牵引机构对该半成品8进行同步牵引,第二阶段挤压结束,第二阶段挤压结束时挤压筒内状态示意图见图3;(5) Keep the temperature T of the extrusion cylinder 1 constant, take out the extrusion head 2, disassemble the first ejector rod 31, and assemble the second ejector rod 32 equal in length to the first ejector rod 31 on the extrusion head 2, The outer diameter of the second push rod 32 is less than the aperture of the longitudinal through hole 41, and then the extrusion head 2 together with the second push rod 32 is put into the extrusion barrel 1, so that the bottom surface of the second push rod 32 is in contact with the protective sleeve 4 The top surface of the top of the extrusion head 2 is flushed, and the pressure is applied to the top of the extrusion head 2 again, and the second stage of extrusion starts, so that the bottom end of the second ejector rod 32 passes through the longitudinal through hole 41 and extends into the As 40 S 60 fiber core chalcogenide glass In the ingot 6, the As 40 S 60 core chalcogenide glass is extruded from the extrusion hole 51 on the extrusion die 5, and finally the As 40 S 60 core chalcogenide glass and the As 39 Se 61 cladding chalcogenide glass are extruded from The extrusion port 11 is extruded together, and the extruded product is the semi-finished product 8 of the elliptical core polarization-maintaining optical fiber preform. At the same time, the semi-finished product 8 is synchronously pulled by a traction mechanism. The second stage of extrusion is completed, and the second stage See Figure 3 for a schematic diagram of the state inside the extrusion barrel at the end of extrusion;

(6)将挤出的椭圆芯保偏光纤预制棒半成品8在Tg温度下退火6小时后,再缓慢降温至室温,即得到实施例2的单模硫系椭圆芯保偏光纤预制棒。将挤出的椭圆芯保偏光纤预制棒放在显微镜下观察,可以看出纤芯的椭圆度与对应的挤压模5上的挤压孔51的椭圆度基本一致,并且纤芯与As39Se61包层贴合地非常紧密,纤芯-包层界面清晰、完整,不存在传统方法制备的预制棒的纤芯-包层界面差的问题,因此制备得到的实施例2的椭圆芯保偏光纤预制棒具有较高的尺寸精度。挤压制备得到的实施例2的椭圆芯保偏光纤预制棒的端面图见图4。图4中,81为纤芯玻璃,82为包层玻璃。(6) After annealing the extruded elliptical-core polarization-maintaining optical fiber semi-finished product 8 at Tg temperature for 6 hours, and then slowly cooling down to room temperature, the single-mode chalcogenide elliptical-core polarization-maintaining optical fiber preform of Example 2 was obtained. Put the extruded elliptical-core polarization-maintaining optical fiber preform under a microscope to observe, it can be seen that the ellipticity of the fiber core is basically consistent with the ellipticity of the extrusion hole 51 on the corresponding extrusion die 5, and the fiber core is consistent with the As 39 The Se 61 cladding is very tightly bonded, the core-cladding interface is clear and complete, and there is no problem of poor core-cladding interface of the preform prepared by the traditional method. Polarized fiber preforms have high dimensional accuracy. The end view of the elliptical-core polarization-maintaining optical fiber preform prepared by extrusion in Example 2 is shown in FIG. 4 . In Fig. 4, 81 is a core glass, and 82 is a cladding glass.

Claims (3)

1.椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法,其特征在于包括以下步骤:1. The extrusion preparation method of the elliptic core polarization-maintaining optical fiber preform with adjustable ellipticity arbitrarily, it is characterized in that comprising the following steps: (1)准备一上部开口的挤压筒,所述的挤压筒的底壁开设有挤压口;准备一挤压头,所述的挤压头的外径与所述的挤压筒的内径相适配,所述的挤压头的底部设有下部开口的空腔,所述的空腔的正中心设置有第一顶杆,所述的第一顶杆的上端可拆卸地连接固定在所述的挤压头上,所述的第一顶杆的底面与所述的挤压头的底面齐平;准备一下部开口的保护套管,该保护套管的顶壁的中心开设有纵向通孔,所述的保护套管的外形尺寸与所述的空腔相适配,所述的第一顶杆的外径大于所述的纵向通孔的孔径;准备一套挤压模,该套挤压模由多个挤压模构成,每个所述的挤压模的中部开设有一个椭圆形的挤压孔,各个所述的挤压模上的挤压孔的椭圆度不等,每个所述的挤压模的外径与所述的保护套管的内径相适配;准备经酒精冲洗干净并烘干的一纤芯硫系玻璃锭和一包层硫系玻璃锭,且纤芯硫系玻璃的线性折射率大于包层硫系玻璃的线性折射率,所述的纤芯硫系玻璃锭的外径与所述的保护套管的内径相适配,所述的包层硫系玻璃锭的外径与所述的挤压筒的内径相适配;(1) Prepare an extrusion cylinder with an upper opening, the bottom wall of the extrusion cylinder is provided with an extrusion port; prepare an extrusion head, the outer diameter of the extrusion head is the same as the diameter of the extrusion cylinder The inner diameter is suitable, the bottom of the extrusion head is provided with a cavity with a lower opening, the center of the cavity is provided with a first push rod, and the upper end of the first push rod is detachably connected and fixed On the described extrusion head, the bottom surface of the first push rod is flush with the bottom surface of the described extrusion head; prepare a protective sleeve with an opening at the bottom, and the center of the top wall of the protective sleeve is provided with A longitudinal through hole, the external dimensions of the protective sleeve are adapted to the cavity, and the outer diameter of the first ejector rod is greater than the diameter of the longitudinal through hole; prepare a set of extrusion dies, The set of extrusion dies is composed of a plurality of extrusion dies, and an elliptical extrusion hole is opened in the middle of each of the extrusion dies, and the ellipticity of the extrusion holes on each of the extrusion dies is not equal. , the outer diameter of each of the extrusion dies is adapted to the inner diameter of the protective sleeve; a core chalcogenide glass ingot and a cladding chalcogenide glass ingot rinsed with alcohol and dried are prepared, And the linear refractive index of the core chalcogenide glass is greater than that of the cladding chalcogenide glass, the outer diameter of the core chalcogenide glass ingot is adapted to the inner diameter of the protective sleeve, and the cladding The outer diameter of the layered chalcogenide glass ingot is adapted to the inner diameter of the extrusion cylinder; (2)根据待制备的椭圆芯保偏光纤预制棒的纤芯的椭圆度,从所述的一套挤压模中挑选出挤压孔的椭圆度相匹配的一个挤压模;(2) According to the ellipticity of the core of the elliptical-core polarization-maintaining optical fiber preform to be prepared, an extrusion die matching the ellipticity of the extrusion hole is selected from the set of extrusion dies; (3)先将所述的包层硫系玻璃锭放入所述的挤压筒的底部,然后将所述的纤芯硫系玻璃锭和挑选的挤压模放入所述的保护套管内,并使所述的纤芯硫系玻璃锭叠放在该挤压模的上方,再将所述的保护套管连同纤芯硫系玻璃锭和挤压模一起放置在所述的包层硫系玻璃锭上,最后将所述的挤压头连同所述的第一顶杆一起放入所述的挤压筒内,使所述的第一顶杆的底面与所述的保护套管的顶面接触,且所述的第一顶杆、纵向通孔、挤压模上的挤压孔和挤压口的中心在同一直线上;(3) Put the cladding chalcogenide glass ingot into the bottom of the extrusion cylinder first, then put the core chalcogenide glass ingot and the selected extrusion mold into the protective sleeve , and make the core chalcogenide glass ingot stacked above the extrusion mold, and then place the protective sleeve together with the core chalcogenide glass ingot and the extrusion mold on the cladding sulfur on the glass ingot, and finally put the extrusion head together with the first ejector rod into the extrusion cylinder, so that the bottom surface of the first ejector rod and the protective sleeve The top surfaces are in contact, and the centers of the first ejector pin, the longitudinal through hole, the extrusion hole on the extrusion die and the extrusion port are on the same straight line; (4)对所述的挤压筒进行加热,加热至挤压筒的温度达到T,挤压筒的温度T满足:Tg<T<Tx,其中Tg取值于纤芯硫系玻璃和包层硫系玻璃这两种玻璃的转变温度中的较大值,Tx取值于纤芯硫系玻璃和包层硫系玻璃这两种玻璃的析晶温度中的较小值,加热后挤压筒内的纤芯硫系玻璃锭和包层硫系玻璃锭受热软化;对所述的挤压头的顶部施压,通过所述的第一顶杆推动所述的保护套管连同纤芯硫系玻璃锭和挤压模一起挤入所述的包层硫系玻璃锭中,使所述的挤压模的底面与所述的包层硫系玻璃锭的底面齐平;(4) Heat the extrusion barrel until the temperature of the extrusion barrel reaches T, and the temperature T of the extrusion barrel satisfies: Tg<T<Tx, where Tg takes the value of the core chalcogenide glass and the cladding The larger value of the transition temperature of the two glasses of chalcogenide glass, Tx is the smaller value of the crystallization temperature of the two glasses of the core chalcogenide glass and the cladding chalcogenide glass, after heating, squeeze the cylinder The inner core chalcogenide glass ingot and the cladding chalcogenide glass ingot are softened by heat; press the top of the extrusion head, and push the protective sleeve together with the core chalcogenide through the first ejector pin Extruding the glass ingot and the extrusion mold into the clad chalcogenide glass ingot together so that the bottom surface of the extrusion mold is flush with the bottom surface of the clad chalcogenide glass ingot; (5)保持挤压筒的温度T不变,取出所述的挤压头,拆卸所述的第一顶杆,将与所述的第一顶杆等长的第二顶杆装配在所述的挤压头上,所述的第二顶杆的外径小于所述的纵向通孔的孔径,然后将挤压头连同所述的第二顶杆一起放入所述的挤压筒内,使所述的第二顶杆的底面与所述的保护套管的顶面齐平,再次对所述的挤压头的顶部施压,使所述的第二顶杆的底端穿过所述的纵向通孔伸入所述的纤芯硫系玻璃锭中,将纤芯硫系玻璃从所述的挤压模上的挤压孔挤出,最终将纤芯硫系玻璃与包层硫系玻璃从所述的挤压口一同挤出,该挤出产物即为椭圆芯保偏光纤预制棒的半成品,挤出的同时采用牵引机构对该半成品进行同步牵引;(5) Keep the temperature T of the extrusion barrel constant, take out the extrusion head, disassemble the first ejector pin, and assemble the second ejector pin with the same length as the first ejector pin on the On the extrusion head, the outer diameter of the second ejector rod is smaller than the aperture diameter of the longitudinal through hole, and then the extrusion head together with the second ejector rod is put into the extrusion barrel, Make the bottom surface of the second ejector rod flush with the top surface of the protective sleeve, apply pressure to the top of the extrusion head again, and make the bottom end of the second ejector rod pass through the The above longitudinal through hole extends into the core chalcogenide glass ingot, the core chalcogenide glass is extruded from the extrusion hole on the extrusion die, and finally the core chalcogenide glass and the cladding sulfur The glass is extruded together from the extrusion port, and the extruded product is a semi-finished product of an elliptical core polarization-maintaining optical fiber preform, and the semi-finished product is synchronously pulled by a traction mechanism during extrusion; (6)将挤出的椭圆芯保偏光纤预制棒半成品在所述的Tg温度下退火4-6小时后,再缓慢降温至室温,即得到单模硫系椭圆芯保偏光纤预制棒。(6) After annealing the extruded semi-finished elliptical-core polarization-maintaining optical fiber preform at the Tg temperature for 4-6 hours, and then slowly cooling down to room temperature, a single-mode chalcogenide elliptical-core polarization-maintaining optical fiber preform is obtained. 2.根据权利要求1所述的椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法,其特征在于步骤(4)和步骤(5)中的挤压过程在真空腔内进行,挤压前利用真空泵对该真空腔抽真空,当真空腔内的真空度低于10-2 Pa时,向真空腔内补充氮气或惰性气体,使真空腔内的气压与外界大气压相同。2. The extrusion preparation method of an elliptical core polarization-maintaining optical fiber preform whose ellipticity can be adjusted arbitrarily according to claim 1, characterized in that the extrusion process in step (4) and step (5) is carried out in a vacuum chamber Before extrusion, use a vacuum pump to evacuate the vacuum chamber. When the vacuum degree in the vacuum chamber is lower than 10 -2 Pa, add nitrogen or inert gas to the vacuum chamber to make the air pressure in the vacuum chamber the same as the external atmospheric pressure. 3.根据权利要求1所述的椭圆度任意可调的椭圆芯保偏光纤预制棒的挤压制备方法,其特征在于各个所述的挤压模上的挤压孔的椭圆度e的取值范围为0<e<∞。3. The extrusion preparation method of an elliptic core polarization-maintaining optical fiber preform whose ellipticity can be adjusted arbitrarily according to claim 1 is characterized in that the value of the ellipticity e of the extrusion holes on each of the extrusion dies The range is 0<e<∞.
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