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CN105910631B - Absolute grating scale and its measuring method - Google Patents

Absolute grating scale and its measuring method Download PDF

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CN105910631B
CN105910631B CN201610213192.3A CN201610213192A CN105910631B CN 105910631 B CN105910631 B CN 105910631B CN 201610213192 A CN201610213192 A CN 201610213192A CN 105910631 B CN105910631 B CN 105910631B
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measurement
grating
track
encoded tracks
absolute
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CN105910631A (en
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王晗
柴宁
陈新
陈新度
巫孟良
廖剑祥
黄明辉
李彬
韩锦
张芳健
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Guangdong University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells

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Abstract

本发明公开了绝对式光栅尺及其测量方法,该绝对式光栅尺包括平行光源模块、标尺光栅、光电探测器和信号处理模块,标尺光栅上设有一基础轨道以及多个编码轨道,基础轨道包括一个与测量方向呈倾斜状态的光栅条纹,各编码轨道均包括多个均匀地呈周期排列且与测量方向呈倾斜状态的光栅条纹,且各编码轨道分别具有不同周期,平行光源模块发出的平行光束通过标尺光栅后照射到光电探测器上,光电探测器用于采集到达的光信号并转换为测量电信号后发送到信号处理模块,信号处理模块用于对测量电信号进行处理后解析获得多个编码轨道的测量值进而计算获得绝对位置测量值。本发明刻蚀难度低、降低了制造成本,而且测量准确度高,可广泛应用于光栅测量行业中。

The invention discloses an absolute grating ruler and a measuring method thereof. The absolute grating ruler includes a parallel light source module, a scale grating, a photodetector and a signal processing module. A basic track and a plurality of coding tracks are arranged on the scale grating. The basic track includes A grating stripe that is inclined to the measurement direction, each coding track includes a plurality of grating stripes that are evenly arranged periodically and are tilted to the measurement direction, and each coding track has a different period, and the parallel light beam emitted by the parallel light source module After passing through the scale grating, it is irradiated on the photodetector. The photodetector is used to collect the arriving optical signal and convert it into a measurement electrical signal and then send it to the signal processing module. The signal processing module is used to process the measurement electrical signal and analyze it to obtain multiple codes. The track measurements are then calculated to obtain absolute position measurements. The invention has low etching difficulty, reduces manufacturing cost, and has high measurement accuracy, and can be widely used in grating measurement industry.

Description

绝对式光栅尺及其测量方法Absolute Grating Ruler and Its Measuring Method

技术领域technical field

本发明涉及光栅尺测量领域,特别是涉及绝对式光栅尺及其测量方法。The invention relates to the field of grating ruler measurement, in particular to an absolute grating ruler and a measuring method thereof.

背景技术Background technique

目前常用的光栅尺可以分为增量式光栅尺、半绝对式光栅尺以及绝对式光栅尺三种,在数控机床制造行业广泛应用。增量式光栅尺是最常用的高精密测量装置,它有一个绝对零点标志,其后标尺光栅等距分布,读数头相对标尺光栅运动,经过的栅格所形成的莫尔条纹会经过电信号处理,得到相对绝对零点的距离。这种测量模式简单易行,但在使用中,由于必须每次回到绝对零点附近重新定标,所以工作效率难以大幅提高。为适应数控机床升级的需要,半绝对式光栅尺逐渐得到普遍使用。半绝对式光栅是在增量光栅上设置绝对轨,在绝对轨上设计了用不同距离编码的一系列零位光栅,使用时通过探测相邻零位光栅的距离来确定绝对位置,大大减少了回零的时间,提高了工作效率,此外,这类光栅尺出现故障时还能即时向数控机床发出报警信号,以保证加工的安全性。近来,绝对光栅尺的出现引发了装备制造业革命性进步,相比半绝对式光栅尺,绝对编码光栅尺有更多优势,由于在任何点都有相应绝对唯一的码值,所以没有累计误差,具有测量分辨率高、抗干扰能力强、稳定性高等特点,并且还可以进行非线性修正。另外绝对编码范围大,所以可测量较大量程的线性位移。绝对光栅尺的结构相对简单,其关键点在于绝对编码的实现,及每一个绝对编码对应着光栅标尺上的一个绝对位置,将出发点到终止点的绝对位置相减就可以得到相对的移动距离,避免了累计误差,也消除了回读零点的工序。但是绝对式光栅尺的主要缺点是在高精度测量速度较慢,解码时错码率高,而且,现今的绝对式光栅尺编码码道上栅线要求间距很小,并且所需精度越高栅线间距就需要越小,制作成本大大提高,而且这种方式存在编码范围的限制,给测量范围的扩大带来限制,而且光栅码道微小的制作误差,将会使个别码道提前或延后,这会最终造成测量误差。At present, the commonly used grating rulers can be divided into three types: incremental grating rulers, semi-absolute grating rulers and absolute grating rulers, which are widely used in the CNC machine tool manufacturing industry. The incremental grating scale is the most commonly used high-precision measuring device. It has an absolute zero mark, and the scale grating is equidistantly distributed thereafter. The reading head moves relative to the scale grating, and the Moiré fringes formed by the passing grid will pass through the electrical signal processing to get the distance relative to absolute zero. This measurement mode is simple and easy to implement, but in use, it is difficult to greatly improve the work efficiency because it must be recalibrated every time it returns to the vicinity of absolute zero. In order to meet the needs of upgrading CNC machine tools, semi-absolute grating scales have gradually been widely used. The semi-absolute grating is to set the absolute track on the incremental grating, and a series of zero gratings with different distances are designed on the absolute track. When using it, the absolute position is determined by detecting the distance between the adjacent zero gratings, which greatly reduces the The time to return to zero improves work efficiency. In addition, when this type of grating ruler fails, it can immediately send an alarm signal to the CNC machine tool to ensure the safety of processing. Recently, the appearance of the absolute grating scale has triggered a revolutionary progress in the equipment manufacturing industry. Compared with the semi-absolute grating scale, the absolute coded grating scale has more advantages. Since there is a corresponding absolute and unique code value at any point, there is no cumulative error , has the characteristics of high measurement resolution, strong anti-interference ability, high stability, etc., and can also perform nonlinear correction. In addition, the absolute encoding range is large, so the linear displacement of a large range can be measured. The structure of the absolute grating ruler is relatively simple, the key point is the realization of the absolute code, and each absolute code corresponds to an absolute position on the grating scale, the relative movement distance can be obtained by subtracting the absolute position from the starting point to the end point, The accumulated error is avoided, and the process of reading back the zero point is also eliminated. However, the main disadvantage of the absolute grating ruler is that it is slow in high-precision measurement, and the error rate is high when decoding. Moreover, the distance between the grid lines on the code track of the current absolute grating scale is very small, and the higher the precision required, the grid lines The smaller the spacing needs to be, the greater the production cost, and this method has limitations in the encoding range, which limits the expansion of the measurement range, and the slight manufacturing error of the grating code track will advance or delay individual code tracks. This will eventually cause measurement errors.

发明内容Contents of the invention

为了解决上述的技术问题,本发明的目的是提供绝对式光栅尺及其测量方法。In order to solve the above technical problems, the object of the present invention is to provide an absolute grating ruler and a measuring method thereof.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

绝对式光栅尺,包括平行光源模块、标尺光栅、光电探测器和信号处理模块,所述标尺光栅上设有一基础轨道以及多个编码轨道,所述基础轨道包括一个与测量方向呈倾斜状态的光栅条纹,各所述编码轨道均包括多个均匀地呈周期排列且与测量方向呈倾斜状态的光栅条纹,且各编码轨道分别具有不同周期,所述平行光源模块发出的平行光束通过标尺光栅后照射到光电探测器上,所述光电探测器用于采集到达的光信号并转换为测量电信号后发送到信号处理模块,所述信号处理模块用于对测量电信号进行处理后解析获得多个编码轨道的测量值进而计算获得绝对位置测量值。An absolute grating scale, including a parallel light source module, a scale grating, a photodetector and a signal processing module. The scale grating is provided with a basic track and a plurality of coding tracks. The basic track includes a grating inclined to the measurement direction stripes, each of the coding tracks includes a plurality of grating stripes that are evenly arranged periodically and are inclined to the measurement direction, and each coding track has a different period, and the parallel light beam emitted by the parallel light source module passes through the scale grating and then irradiates On the photodetector, the photodetector is used to collect the arriving optical signal and convert it into a measurement electrical signal and then send it to the signal processing module. The signal processing module is used to process the measurement electrical signal and analyze to obtain multiple coded tracks The measured value is then calculated to obtain the absolute position measured value.

进一步,所述基础轨道和各编码轨道的高度均相同,各所述轨道具有不同的测量分辨率,且相邻的轨道中,测量分辨率较高的轨道上的光栅条纹与测量方向的夹角的正切值等于测量分辨率较低的轨道上的光栅条纹与测量方向的夹角的正切值的n倍,其中n表示每个轨道所占的光电探测器的光敏元个数且n=h/d,h表示各轨道的高度,d表示相邻光敏元之间的中心距。Further, the heights of the base track and each coding track are the same, each track has a different measurement resolution, and among adjacent tracks, the angle between the grating stripes on the track with a higher measurement resolution and the measurement direction The tangent value of is equal to n times of the tangent value of the angle between the grating stripes on the track with lower measurement resolution and the measurement direction, wherein n represents the number of photosensitive elements of the photodetector occupied by each track and n=h/ d, h represent the height of each track, and d represents the center-to-center distance between adjacent photosensitive elements.

进一步,所述编码轨道的数量共两个,分别为第一编码轨道和第二编码轨道,所述第一编码轨道包括多个均匀排列且与测量方向呈α角的光栅条纹,所述第二编码轨道包括多个均匀排列且与测量方向呈β角的光栅条纹,所述基础轨道、第一编码轨道和第二编码轨道的高度均为h,所述基础轨道的光栅条纹与测量方向的夹角为γ,α、β和γ满足以下关系:Further, there are two encoding tracks, namely the first encoding track and the second encoding track, the first encoding track includes a plurality of uniformly arranged grating stripes at an angle α to the measurement direction, and the second The coding track includes a plurality of grating stripes that are evenly arranged and form an angle of β with the measurement direction. The angle is γ, α, β and γ satisfy the following relationship:

其中,n表示每个轨道所占的光电探测器的光敏元个数且n=h/d,d表示相邻光敏元之间的中心距。Wherein, n represents the number of photosensitive elements of the photodetector occupied by each track and n=h/d, and d represents the center-to-center distance between adjacent photosensitive elements.

进一步,所述光电探测器采用线阵CMOS传感器或线阵CCD传感器。Further, the photodetector adopts a linear array CMOS sensor or a linear array CCD sensor.

本发明解决其技术问题所采用的另一技术方案是:Another technical solution adopted by the present invention to solve its technical problems is:

所述的绝对式光栅尺的测量方法,包括步骤:The measuring method of the described absolute grating ruler comprises steps:

S1、将标尺光栅安装在待测物体上,并驱动待测物体进行移动;S1. Install the scale grating on the object to be measured, and drive the object to be measured to move;

S2、平行光源发出的平行光束通过标尺光栅后照射到光电探测器上;S2. The parallel light beam emitted by the parallel light source is irradiated onto the photodetector after passing through the scale grating;

S3、光电探测器采集到达的光信号并转换为测量电信号后发送到信号处理模块;S3. The photodetector collects the arriving optical signal and converts it into an electrical signal for measurement, and then sends it to the signal processing module;

S4、信号处理模块对测量电信号进行处理后解析获得基础轨道和多个编码轨道的测量值进而计算获得绝对位置测量值。S4. The signal processing module analyzes and obtains the measurement values of the base track and multiple coded tracks after processing the measurement electrical signal, and then calculates and obtains absolute position measurement values.

进一步,所述步骤S4,具体包括:Further, the step S4 specifically includes:

S41、信号处理模块对测量电信号进行预处理后,分割获得与基础轨道和各编码轨道对应的多个测量图像块;S41. After the signal processing module preprocesses the measurement electrical signal, it divides and obtains a plurality of measurement image blocks corresponding to the basic track and each coding track;

S42、分别对多个测量图像块进行边缘检测处理后,获取每个测量图像块中采集到的编码点与对应的编码轨道的底部之间的距离;S42. After performing edge detection processing on a plurality of measurement image blocks respectively, obtain the distance between the code point collected in each measurement image block and the bottom of the corresponding code track;

S43、结合基础轨道和每个编码轨道的光栅条纹在水平方向的投影长度,计算获得绝对位置测量值。S43. Combining the base track and the projected length of the grating stripes of each encoding track in the horizontal direction, calculate and obtain an absolute position measurement value.

进一步,所述步骤S43,其具体为:Further, the step S43 is specifically:

结合基础轨道和每个编码轨道的光栅条纹在水平方向的投影长度,根据下式计算获得绝对位置测量值:Combined with the projection length of the grating stripes of the base track and each coded track in the horizontal direction, the absolute position measurement value is calculated according to the following formula:

d=d0×(l0/h)+d1×(l1/h)+d2×(l2/h)+…+dn×(ln/h)d=d 0 ×(l 0 /h)+d 1 ×(l 1 /h)+d 2 ×(l 2 /h)+…+d n ×(l n /h)

上式中,d表示绝对位置测量值,d0表示基础轨道对应的测量图像块中的编码点与该编码轨道的底部之间的距离,d1表示第一编码轨道对应的测量图像块中的编码点与该编码轨道的底部之间的距离,d2表示第二编码轨道对应的测量图像块中的编码点与该编码轨道的底部之间的距离,dn表示第n编码轨道对应的测量图像块中的编码点与该编码轨道的底部之间的距离,n为自然数,l0、l1、l2和ln分别表示基础轨道、第一编码轨道、第二编码轨道和第n编码轨道的光栅条纹在水平方向上的投影长度,h表示每个轨道的高度且ln/h表示对应的码道的光栅条纹与水平方向夹角的余切值。In the above formula, d represents the absolute position measurement value, d 0 represents the distance between the code point in the measurement image block corresponding to the base track and the bottom of the code track, and d 1 represents the distance between the code point in the measurement image block corresponding to the first code track The distance between the coded point and the bottom of the coded track, d 2 represents the distance between the coded point in the measurement image block corresponding to the second coded track and the bottom of the coded track, d n represents the measurement corresponding to the nth coded track The distance between the coding point in the image block and the bottom of the coded track, n is a natural number, l 0 , l 1 , l 2 and l n represent the base track, the first coded track, the second coded track and the nth coded track respectively The projection length of the grating stripes of the track in the horizontal direction, h represents the height of each track and l n /h represents the cotangent value of the angle between the grating stripes of the corresponding code track and the horizontal direction.

本发明的有益效果是:本发明的绝对式光栅尺,包括平行光源模块、标尺光栅、光电探测器和信号处理模块,标尺光栅上设有一基础轨道以及多个编码轨道,基础轨道包括一个与测量方向呈倾斜状态的光栅条纹,各编码轨道均包括多个均匀地呈周期排列且与测量方向呈倾斜状态的光栅条纹,且各编码轨道分别具有不同周期,平行光源模块发出的平行光束通过标尺光栅后照射到光电探测器上,光电探测器用于采集到达的光信号并转换为测量电信号后发送到信号处理模块,信号处理模块用于对测量电信号进行处理后解析获得多个编码轨道的测量值进而计算获得绝对位置测量值。本绝对式光栅尺对光栅条纹的刻画要求较低,降低了光栅刻蚀难度,降低了制作成本,能有效降低光栅出错率,降低了制造成本,而且测量准确度高。The beneficial effects of the present invention are: the absolute grating ruler of the present invention includes a parallel light source module, a scale grating, a photodetector and a signal processing module, a basic track and a plurality of coding tracks are arranged on the scale grating, and the basic track includes a Grating stripes with inclined directions, each coding track includes a plurality of grating stripes that are evenly arranged periodically and inclined to the measurement direction, and each coding track has a different period, and the parallel light beam emitted by the parallel light source module passes through the scale grating After irradiating on the photodetector, the photodetector is used to collect the arriving optical signal and convert it into a measurement electrical signal and then send it to the signal processing module. The signal processing module is used to process the measurement electrical signal and analyze it to obtain the measurement of multiple coded tracks. The value is then calculated to obtain an absolute position measurement. The absolute grating ruler has lower requirements for grating stripes, reduces the difficulty of grating etching, reduces the production cost, can effectively reduce the error rate of the grating, reduces the manufacturing cost, and has high measurement accuracy.

本发明的另一有益效果是:本发明的绝对式光栅尺的测量方法,包括步骤:S1、将标尺光栅安装在待测物体上,并驱动待测物体进行移动;S2、平行光源发出的平行光束通过标尺光栅后照射到光电探测器上;S3、光电探测器采集到达的光信号并转换为测量电信号后发送到信号处理模块;S4、信号处理模块对测量电信号进行处理后解析获得基础轨道和多个编码轨道的测量值进而计算获得绝对位置测量值。本测量方法操作简单,可以快速地获得测量结果,而且测量准确度高。Another beneficial effect of the present invention is: the measuring method of the absolute grating ruler of the present invention includes steps: S1, installing the scale grating on the object to be measured, and driving the object to be measured to move; S2, the parallel light emitted by the parallel light source The light beam passes through the scale grating and irradiates the photodetector; S3, the photodetector collects the incoming optical signal and converts it into a measurement electrical signal, and then sends it to the signal processing module; S4, the signal processing module processes the measurement electrical signal and then analyzes it to obtain the basis The measurements of the track and the multiple coded tracks are then calculated to obtain absolute position measurements. The measurement method is simple to operate, can quickly obtain measurement results, and has high measurement accuracy.

附图说明Description of drawings

下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.

图1是本发明的绝对式光栅尺的结构示意图;Fig. 1 is the structural representation of absolute grating ruler of the present invention;

图2是本发明的绝对式光栅尺的实施例一的标尺光栅的结构示意图;Fig. 2 is a schematic structural view of the scale grating of Embodiment 1 of the absolute grating scale of the present invention;

图3是本发明的绝对式光栅尺的实施例一中对基础轨道采集得到的测量图像;Fig. 3 is the measurement image obtained by collecting the basic track in the first embodiment of the absolute grating ruler of the present invention;

图4是本发明的绝对式光栅尺的实施例一中对第一编码轨道采集得到的测量图像;Fig. 4 is the measurement image collected from the first code track in Embodiment 1 of the absolute grating ruler of the present invention;

图5是本发明的绝对式光栅尺的实施例一中对第二编码轨道采集得到的测量图像。Fig. 5 is a measurement image collected from the second code track in Embodiment 1 of the absolute grating ruler of the present invention.

具体实施方式Detailed ways

参照图1和图2,本发明提供了一种绝对式光栅尺,包括平行光源模块1、标尺光栅2、光电探测器3和信号处理模块4,所述标尺光栅2上设有一基础轨道10以及多个编码轨道,所述基础轨道10包括一个与测量方向呈倾斜状态的光栅条纹,各所述编码轨道均包括多个均匀地呈周期排列且与测量方向呈倾斜状态的光栅条纹,且各编码轨道分别具有不同周期,所述平行光源模块1发出的平行光束通过标尺光栅2后照射到光电探测器3上,所述光电探测器3用于采集到达的光信号并转换为测量电信号后发送到信号处理模块4,所述信号处理模块4用于对测量电信号进行处理后解析获得多个编码轨道的测量值进而计算获得绝对位置测量值。Referring to Fig. 1 and Fig. 2, the present invention provides an absolute grating ruler, including a parallel light source module 1, a scale grating 2, a photodetector 3 and a signal processing module 4, and the scale grating 2 is provided with a basic track 10 and A plurality of coding tracks, the basic track 10 includes a grating stripe that is inclined to the measurement direction, and each of the coding tracks includes a plurality of grating stripes that are evenly arranged periodically and are inclined to the measurement direction, and each coding The tracks have different periods respectively. The parallel light beam emitted by the parallel light source module 1 passes through the scale grating 2 and then irradiates the photodetector 3. The photodetector 3 is used to collect the arriving optical signal and convert it into a measurement electrical signal before sending To the signal processing module 4, the signal processing module 4 is used to analyze and obtain the measured values of multiple coded tracks after processing the measured electrical signals, and then calculate and obtain the absolute position measured values.

进一步作为优选的实施方式,所述基础轨道10和各编码轨道的高度均相同,各所述轨道具有不同的测量分辨率,且相邻的轨道中,测量分辨率较高的轨道上的光栅条纹与测量方向的夹角的正切值等于测量分辨率较低的轨道上的光栅条纹与测量方向的夹角的正切值的n倍,其中n表示每个轨道所占的光电探测器3的光敏元个数且n=h/d,h表示各轨道的高度,d表示相邻光敏元之间的中心距。Further as a preferred embodiment, the heights of the base track 10 and each coding track are the same, each track has a different measurement resolution, and among adjacent tracks, the grating stripes on the track with a higher measurement resolution The tangent of the angle with the measurement direction is equal to n times the tangent of the angle between the grating stripes on the track with a lower measurement resolution and the measurement direction, where n represents the photosensitive elements of the photodetector 3 occupied by each track number and n=h/d, h represents the height of each track, and d represents the center-to-center distance between adjacent photosensitive elements.

进一步作为优选的实施方式,所述编码轨道的数量共两个,分别为第一编码轨道11和第二编码轨道12,所述第一编码轨道11包括多个均匀排列且与测量方向呈α角的光栅条纹,所述第二编码轨道12包括多个均匀排列且与测量方向呈β角的光栅条纹,所述基础轨道10、第一编码轨道11和第二编码轨道12的高度均为h,所述基础轨道10的光栅条纹与测量方向的夹角为γ,α、β和γ满足以下关系:Further as a preferred embodiment, the number of the encoding track is two, respectively the first encoding track 11 and the second encoding track 12, the first encoding track 11 includes a plurality of evenly arranged and at an angle α with the measurement direction The grating stripes of the second coding track 12 include a plurality of grating stripes that are evenly arranged and form an angle of β with the measurement direction, and the heights of the basic track 10, the first coding track 11 and the second coding track 12 are all h, The included angle between the grating stripes of the basic track 10 and the measuring direction is γ, and α, β and γ satisfy the following relationship:

其中,n表示每个轨道所占的光电探测器3的光敏元个数且n=h/d,d表示相邻光敏元之间的中心距。Wherein, n represents the number of photosensitive elements of the photodetector 3 occupied by each track and n=h/d, and d represents the center-to-center distance between adjacent photosensitive elements.

进一步作为优选的实施方式,所述光电探测器3采用线阵CMOS传感器或线阵CCD传感器。As a further preferred embodiment, the photodetector 3 adopts a linear array CMOS sensor or a linear array CCD sensor.

本发明还提供了一种绝对式光栅尺的测量方法,包括步骤:The present invention also provides a method for measuring an absolute grating ruler, comprising the steps of:

S1、将标尺光栅2安装在待测物体上,并驱动待测物体进行移动;S1. Install the scale grating 2 on the object to be measured, and drive the object to be measured to move;

S2、平行光源发出的平行光束通过标尺光栅2后照射到光电探测器3上;S2. The parallel light beam emitted by the parallel light source passes through the scale grating 2 and then irradiates on the photodetector 3;

S3、光电探测器3采集到达的光信号并转换为测量电信号后发送到信号处理模块4;S3. The photodetector 3 collects the arriving optical signal and converts it into a measurement electrical signal and sends it to the signal processing module 4;

S4、信号处理模块4对测量电信号进行处理后解析获得基础轨道10和多个编码轨道的测量值进而计算获得绝对位置测量值。S4. The signal processing module 4 processes the measurement electrical signal, analyzes and obtains the measurement values of the base track 10 and a plurality of coded tracks, and then calculates and obtains absolute position measurement values.

进一步作为优选的实施方式,所述步骤S4,具体包括:Further as a preferred implementation manner, the step S4 specifically includes:

S41、信号处理模块4对测量电信号进行预处理后,分割获得与基础轨道10和各编码轨道对应的多个测量图像块;S41. After the signal processing module 4 preprocesses the measurement electrical signal, it divides and obtains a plurality of measurement image blocks corresponding to the basic track 10 and each coding track;

S42、分别对多个测量图像块进行边缘检测处理后,获取每个测量图像块中采集到的编码点与对应的编码轨道的底部之间的距离;S42. After performing edge detection processing on a plurality of measurement image blocks respectively, obtain the distance between the code point collected in each measurement image block and the bottom of the corresponding code track;

S43、结合基础轨道10和每个编码轨道的光栅条纹在水平方向的投影长度,计算获得绝对位置测量值。S43. Combining the base track 10 and the projected length of the grating stripes of each coded track in the horizontal direction, calculate and obtain an absolute position measurement value.

进一步作为优选的实施方式,所述步骤S43,其具体为:Further as a preferred implementation manner, the step S43 is specifically:

结合基础轨道10和每个编码轨道的光栅条纹在水平方向的投影长度,根据下式计算获得绝对位置测量值:Combining the projected length of the grating stripes of the basic track 10 and each coded track in the horizontal direction, the absolute position measurement value is obtained according to the following formula:

d=d0×(l0/h)+d1×(l1/h)+d2×(l2/h)+…+dn×(ln/h)d=d 0 ×(l 0 /h)+d 1 ×(l 1 /h)+d 2 ×(l 2 /h)+…+d n ×(l n /h)

上式中,d表示绝对位置测量值,d0表示基础轨道10对应的测量图像块中的编码点与该编码轨道的底部之间的距离,d1表示第一编码轨道11对应的测量图像块中的编码点与该编码轨道的底部之间的距离,d2表示第二编码轨道12对应的测量图像块中的编码点与该编码轨道的底部之间的距离,dn表示第n编码轨道对应的测量图像块中的编码点与该编码轨道的底部之间的距离,n为自然数,l0、l1、l2和ln分别表示基础轨道10、第一编码轨道11、第二编码轨道12和第n编码轨道的光栅条纹在水平方向上的投影长度,h表示每个轨道的高度且ln/h表示对应的码道的光栅条纹与水平方向夹角的余切值。In the above formula, d represents the absolute position measurement value, d 0 represents the distance between the code point in the measurement image block corresponding to the base track 10 and the bottom of the code track, and d 1 represents the measurement image block corresponding to the first code track 11 The distance between the coding point in the coded track and the bottom of the coded track, d 2 represents the distance between the coded point in the measurement image block corresponding to the second coded track 12 and the bottom of the coded track, and d n represents the nth coded track Correspondingly measure the distance between the coded point in the image block and the bottom of the coded track, n is a natural number, l 0 , l 1 , l 2 and l n respectively represent the basic track 10, the first coded track 11, the second coded track The projection length of the grating stripes of the track 12 and the nth coded track in the horizontal direction, h represents the height of each track and l n /h represents the cotangent value of the angle between the grating stripes of the corresponding code track and the horizontal direction.

以下结合具体实施例对本发明做详细说明。The present invention will be described in detail below in conjunction with specific embodiments.

实施例一参照图1和图2,一种绝对式光栅尺,包括平行光源模块1、标尺光栅2、光电探测器3和信号处理模块4,标尺光栅2上设有一基础轨道10以及多个编码轨道,基础轨道10包括一个与测量方向呈倾斜状态的光栅条纹,各编码轨道均包括多个均匀地呈周期排列且与测量方向呈倾斜状态的光栅条纹,且各编码轨道分别具有不同周期,平行光源模块1发出的平行光束通过标尺光栅2后照射到光电探测器3上,光电探测器3用于采集到达的光信号并转换为测量电信号后发送到信号处理模块4,信号处理模块4用于对测量电信号进行处理后解析获得多个编码轨道的测量值进而计算获得绝对位置测量值。Embodiment 1 Referring to Fig. 1 and Fig. 2, an absolute grating ruler includes a parallel light source module 1, a scale grating 2, a photodetector 3 and a signal processing module 4, and a basic track 10 and a plurality of codes are arranged on the scale grating 2 track, the basic track 10 includes a grating stripe that is inclined to the measurement direction, and each coded track includes a plurality of grating stripes that are evenly arranged periodically and are inclined to the measurement direction, and each coded track has a different period respectively, parallel The parallel light beam emitted by the light source module 1 passes through the scale grating 2 and then irradiates on the photodetector 3. The photodetector 3 is used to collect the arriving optical signal and convert it into a measurement electrical signal before sending it to the signal processing module 4. The signal processing module 4 uses After processing the measurement electrical signal, the measurement values of multiple coded tracks are analyzed and obtained, and then the absolute position measurement values are calculated and obtained.

基础轨道10和各编码轨道的高度均相同,各轨道具有不同的测量分辨率,且相邻的轨道中,测量分辨率较高的轨道上的光栅条纹与测量方向的夹角的正切值等于测量分辨率较低的轨道上的光栅条纹与测量方向的夹角的正切值的n倍,其中n表示每个轨道所占的光电探测器3的光敏元个数且n=h/d,h表示各轨道的高度,d表示相邻光敏元之间的中心距。The heights of the base track 10 and each coding track are the same, each track has a different measurement resolution, and among the adjacent tracks, the tangent of the angle between the grating stripes on the track with a higher measurement resolution and the measurement direction is equal to the measured n times of the tangent of the angle between the grating stripes on the track with lower resolution and the measurement direction, wherein n represents the number of photosensitive elements of the photodetector 3 occupied by each track and n=h/d, h represents The height of each track, d represents the center-to-center distance between adjacent photosensitive elements.

本实施例中,编码轨道的数量共两个,分别为第一编码轨道11和第二编码轨道12,第一编码轨道11包括多个均匀排列且与测量方向呈α角的光栅条纹,第二编码轨道12包括多个均匀排列且与测量方向呈β角的光栅条纹,基础轨道10、第一编码轨道11和第二编码轨道12的高度均为h,基础轨道10的光栅条纹与测量方向的夹角为γ,α、β和γ满足以下关系:In this embodiment, there are two encoding tracks, which are respectively the first encoding track 11 and the second encoding track 12. The first encoding track 11 includes a plurality of grating stripes that are uniformly arranged and form an angle α with the measurement direction. The coded track 12 includes a plurality of grating stripes arranged uniformly and at an angle of β to the measurement direction. The heights of the basic track 10, the first coded track 11 and the second coded track 12 are all h, and the height of the grating stripes of the basic track 10 and the measurement direction is The included angle is γ, and α, β and γ satisfy the following relationship:

其中,n表示每个轨道所占的光电探测器3的光敏元个数且n=h/d,d表示相邻光敏元之间的中心距。Wherein, n represents the number of photosensitive elements of the photodetector 3 occupied by each track and n=h/d, and d represents the center-to-center distance between adjacent photosensitive elements.

以此类推,当编码轨道的数量为三个或更多时,相邻轨道的光栅条纹与测量方向的夹角的正切值之间也是n倍关系,本发明不再一一列举。By analogy, when the number of encoding tracks is three or more, the relationship between the tangent of the angle between the grating stripes of adjacent tracks and the measurement direction is also n times, and the present invention will not list them one by one.

本实施例中,光电探测器3采用线阵CMOS传感器或线阵CCD传感器。其线阵采集方向垂直于绝对式光栅尺的运动方向。光电探测器3所拍摄到的线阵图像为一列垂直于绝对式光栅尺的相对运动方向的图像。假设采用像素总数为2048的线阵CCD传感器为例,像素总数为2048,则基础轨道和2个编码轨道中每个轨道最多能分辨的像素数为2048/3。需要注意的是,本发明中的高度是指图2中的竖直方向的度量,实际上,标尺光栅2平放时,该方向也可称为宽度方向。In this embodiment, the photodetector 3 adopts a linear array CMOS sensor or a linear array CCD sensor. The acquisition direction of the linear array is perpendicular to the movement direction of the absolute grating ruler. The line array images captured by the photodetector 3 are a series of images perpendicular to the relative movement direction of the absolute grating scale. Assuming that a linear array CCD sensor with a total number of pixels of 2048 is used as an example, the total number of pixels is 2048, and the maximum number of pixels that can be resolved in each of the basic track and the two encoding tracks is 2048/3. It should be noted that the height in the present invention refers to the measurement in the vertical direction in FIG. 2 . In fact, when the scale grating 2 is laid flat, this direction can also be called the width direction.

更详细的,本实施例中,线阵CCD传感器的像素中心距为14μm,像素个数为2048,每个轨道在线阵CCD传感器上所占的像素为680个像素点。第一编码轨道11为角度为α=45度的斜线,栅线宽度为10μm,并且在整个码道编码长度内不断重复这种斜线。第二编码轨道12为多个均匀排列且与测量方向呈角度β的光栅条纹,第二编码轨道12的第一条完整斜线(即光栅条纹)对应第一编码轨道11的n个周期内的所有光栅条纹,同理第二编码轨道12的第二条完整斜线(即光栅条纹)对应第一编码轨道11的n个周期内的所有光栅条纹,依据此规律类推。基础轨道10只有一个光栅条纹,其倾斜角度为γ,该光栅条纹对应第二编码轨道12的n个周期内的所有光栅条纹。上述n为每个轨道在线阵CCD传感器上所占的像素个数,其值为680。因此,采用本发明后,第一编码轨道11、第二编码轨道12光栅条纹之间的刻画间距较大,从而刻画难度大大降低,降低了制作成本,而且可以提高测量的准确度,提高测量分辨率。In more detail, in this embodiment, the pixel center distance of the linear CCD sensor is 14 μm, the number of pixels is 2048, and the pixels occupied by each track on the linear CCD sensor are 680 pixels. The first coding track 11 is an oblique line with an angle of α=45 degrees, the width of the grid line is 10 μm, and this oblique line is repeated continuously throughout the entire coding length of the code track. The second coded track 12 is a plurality of grating stripes that are evenly arranged and have an angle β with the measurement direction, and the first complete oblique line (that is, the grating stripe) of the second coded track 12 corresponds to the n cycles of the first coded track 11 All grating stripes, similarly, the second complete oblique line (ie grating stripe) of the second code track 12 corresponds to all grating stripes within n periods of the first code track 11, and so on according to this law. The base track 10 has only one grating stripe with an inclination angle of γ, which corresponds to all the grating stripes in the n periods of the second code track 12 . The above n is the number of pixels occupied by each track on the line array CCD sensor, and its value is 680. Therefore, after adopting the present invention, the marking distance between the grating stripes of the first coding track 11 and the second coding track 12 is relatively large, thereby greatly reducing the difficulty of marking, reducing the production cost, and improving the accuracy of measurement and the resolution of measurement. Rate.

图3、图4、图5中每段的目标点到该段的起点a1、a2或a3的距离,都是在0到680个像素之间,三个轨道的目标点信息的排列组合所包含的绝对位置信息有6803个。通过采集回来的距离d1、d2、d3的计算,可以得出具体的绝对位置测量值。其计算方法较为简单,有利于提高绝对位置测量值的处理速度。The distance from the target point of each segment in Figure 3, Figure 4, and Figure 5 to the starting point a1, a2 or a3 of the segment is between 0 and 680 pixels, and the arrangement and combination of the target point information of the three tracks contains There are 680 3 pieces of absolute position information. By calculating the collected distances d 1 , d 2 , and d 3 , specific absolute position measurement values can be obtained. The calculation method is relatively simple, which is conducive to improving the processing speed of the absolute position measurement value.

当线阵CCD传感器采集的位置位于标尺光栅2的最左端时,3条轨道的栅线分别在线阵CCD传感器的起点a1、a2和a3处,即:即得到绝对式光栅尺的编码零点对应的编码(d1,d2,d3)为(0,0,0)。当光栅尺标尺光栅移动时,线阵CCD采集三个码道的光栅图像,光栅图像传递到信号处理模块经过处理后得到d1、d2和d3When the position collected by the linear CCD sensor is at the leftmost end of the scale grating 2, the grating lines of the three tracks are at the starting points a1, a2 and a3 of the linear CCD sensor respectively, that is: the code zero point corresponding to the absolute grating scale Code (d 1 , d 2 , d 3 ) is (0,0,0). When the scale grating moves, the linear array CCD collects the grating images of the three code tracks, and the grating images are transmitted to the signal processing module to obtain d 1 , d 2 and d 3 after processing.

通过采集回来的距离d1、d2、d3的计算,可以得出具体的绝对位置值。其计算方法较为简单,有利于提高绝对位置值的处理速度。绝对位置值d的数学计算公式为:By calculating the collected distances d 1 , d 2 , and d 3 , specific absolute position values can be obtained. The calculation method is relatively simple, which is conducive to improving the processing speed of the absolute position value. The mathematical calculation formula of the absolute position value d is:

d=d0×(l0/h)+d1×(l1/h)+d2×(l2/h)d=d 0 ×(l 0 /h)+d 1 ×(l 1 /h)+d 2 ×(l 2 /h)

本发明中3条码道中的最大绝对位置所对应的绝对位置编码为(680,680,680)。总编码周期为6803,编码长度为(680×680×680)×10μm即314.4m。In the present invention, the absolute position code corresponding to the maximum absolute position in the three code tracks is (680, 680, 680). The total encoding period is 680 3 , and the encoding length is (680×680×680)×10 μm, which is 314.4m.

实施例二,一种绝对式光栅尺的测量方法,包括步骤:Embodiment 2, a method of measuring an absolute grating ruler, comprising steps:

S1、将标尺光栅2安装在待测物体上,并驱动待测物体进行移动;S1. Install the scale grating 2 on the object to be measured, and drive the object to be measured to move;

S2、平行光源发出的平行光束通过标尺光栅2后照射到光电探测器3上;S2. The parallel light beam emitted by the parallel light source passes through the scale grating 2 and then irradiates on the photodetector 3;

S3、光电探测器3采集到达的光信号并转换为测量电信号后发送到信号处理模块4;S3. The photodetector 3 collects the arriving optical signal and converts it into a measurement electrical signal and sends it to the signal processing module 4;

S4、信号处理模块4对测量电信号进行处理后解析获得基础轨道10和多个编码轨道的测量值进而计算获得绝对位置测量值,具体包括步骤S41~S43:S4. The signal processing module 4 analyzes and obtains the measured values of the base track 10 and multiple encoded tracks after processing the measured electrical signals, and then calculates and obtains the absolute position measured values, specifically including steps S41 to S43:

S41、信号处理模块4对测量电信号进行预处理后,分割获得与基础轨道10和各编码轨道对应的多个测量图像块;S41. After the signal processing module 4 preprocesses the measurement electrical signal, it divides and obtains a plurality of measurement image blocks corresponding to the basic track 10 and each coding track;

S42、分别对多个测量图像块进行边缘检测处理后,获取每个测量图像块中采集到的编码点与对应的编码轨道的底部之间的距离;S42. After performing edge detection processing on a plurality of measurement image blocks respectively, obtain the distance between the code point collected in each measurement image block and the bottom of the corresponding code track;

S43、结合基础轨道10和每个编码轨道的光栅条纹在水平方向的投影长度,计算获得绝对位置测量值,步骤S43具体为:S43. Combining the projected length of the grating stripes of the basic track 10 and each coded track in the horizontal direction, calculate and obtain the absolute position measurement value. Step S43 is specifically:

结合基础轨道10和每个编码轨道的光栅条纹在水平方向的投影长度,根据下式计算获得绝对位置测量值:Combining the projected length of the grating stripes of the basic track 10 and each coded track in the horizontal direction, the absolute position measurement value is obtained according to the following formula:

d=d0×(l0/h)+d1×(l1/h)+d2×(l2/h)+…+dn×(ln/h)d=d 0 ×(l 0 /h)+d 1 ×(l 1 /h)+d 2 ×(l 2 /h)+…+d n ×(l n /h)

上式中,d表示绝对位置测量值,d0表示基础轨道10对应的测量图像块中的编码点与该编码轨道的底部之间的距离,d1表示第一编码轨道11对应的测量图像块中的编码点与该编码轨道的底部之间的距离,d2表示第二编码轨道12对应的测量图像块中的编码点与该编码轨道的底部之间的距离,dn表示第n编码轨道对应的测量图像块中的编码点与该编码轨道的底部之间的距离,n为自然数,l0、l1、l2和ln分别表示基础轨道10、第一编码轨道11、第二编码轨道12和第n编码轨道的光栅条纹在水平方向上的投影长度,h表示每个轨道的高度且ln/h表示对应的码道的光栅条纹与水平方向夹角的余切值,例如l0/h表示基础码道的光栅条纹与水平方向夹角的余切值,l2/h表示第二编码轨道12的光栅条纹与水平方向夹角的余切值。In the above formula, d represents the absolute position measurement value, d 0 represents the distance between the code point in the measurement image block corresponding to the base track 10 and the bottom of the code track, and d 1 represents the measurement image block corresponding to the first code track 11 The distance between the coding point in the coded track and the bottom of the coded track, d 2 represents the distance between the coded point in the measurement image block corresponding to the second coded track 12 and the bottom of the coded track, and d n represents the nth coded track Correspondingly measure the distance between the coded point in the image block and the bottom of the coded track, n is a natural number, l 0 , l 1 , l 2 and l n respectively represent the basic track 10, the first coded track 11, the second coded track The projection length of the grating stripes of track 12 and the nth coded track in the horizontal direction, h represents the height of each track and l n /h represents the cotangent value of the angle between the grating stripes of the corresponding code track and the horizontal direction, such as l 0 /h represents the cotangent value of the angle between the grating stripes of the basic code track and the horizontal direction, and l 2 /h represents the cotangent value of the angle between the grating stripes of the second code track 12 and the horizontal direction.

以上是对本发明的较佳实施进行了具体说明,但本发明创造并不限于实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present invention, but the invention is not limited to the embodiments, and those skilled in the art can also make various equivalent deformations or replacements without violating the spirit of the present invention. Equivalent modifications or replacements are all included within the scope defined by the claims of the present application.

Claims (7)

1. absolute grating scale, it is characterised in that including source of parallel light module, scale grating, photodetector and signal transacting Module, the scale grating are provided with a basal orbit and multiple encoded tracks, and the basal orbit includes one and measurement The inclined grating fringe in direction, it is in equably periodic arrangement and and measurement direction that each encoded tracks, which include multiple, Inclined grating fringe, and each encoded tracks have different cycles respectively, the source of parallel light module sends parallel By being irradiated to after scale grating on photodetector, the photodetector is used to collect the optical signal reached and conversion light beam To be sent to signal processing module after measurement electric signal, the signal processing module is used to after handling measurement electric signal solve Analysis, which obtains the measured value of multiple encoded tracks and then calculated, obtains Absolute position measurement value.
2. absolute grating scale according to claim 1, it is characterised in that the basal orbit and the height of each encoded tracks All same is spent, each encoded tracks have different Measurement Resolutions, and in adjacent track, the higher rail of Measurement Resolution The tangent value of the angle of grating fringe and measurement direction on road be equal to grating fringe on the relatively low track of Measurement Resolution with N times of the tangent value of the angle of measurement direction, wherein n represent the photosensitive first number and n of the photodetector shared by each track =h/d, h represent the height of each track, and d represents the centre-to-centre spacing between neighboring photosensitive member.
3. absolute grating scale according to claim 1, it is characterised in that the quantity of the encoded tracks totally two, point Not Wei the first encoded tracks and the second encoded tracks, first encoded tracks include multiple evenly distributed and with measurement direction are in The grating fringe at α angles, second encoded tracks include grating fringe multiple evenly distributed and with measurement direction in β angles, institute The height for stating basal orbit, the first encoded tracks and the second encoded tracks is h, the grating fringe of the basal orbit and measurement The angle in direction is γ, and α, β and γ meet following relation:
<mfenced open = "{" close = ""> <mtable> <mtr> <mtd> <mi>t</mi> <mi>a</mi> <mi>n</mi> <mi>&amp;beta;</mi> <mo>=</mo> <mi>n</mi> <mi> </mi> <mi>t</mi> <mi>a</mi> <mi>n</mi> <mi>&amp;gamma;</mi> </mtd> </mtr> <mtr> <mtd> <mi>t</mi> <mi>a</mi> <mi>n</mi> <mi>&amp;alpha;</mi> <mo>=</mo> <mi>n</mi> <mi> </mi> <mi>t</mi> <mi>a</mi> <mi>n</mi> <mi>&amp;beta;</mi> <mo>=</mo> <msup> <mi>n</mi> <mn>2</mn> </msup> <mi>t</mi> <mi>a</mi> <mi>n</mi> <mi>&amp;gamma;</mi> </mtd> </mtr> </mtable> </mfenced>
Wherein, n represents photosensitive first number of the photodetector shared by each track and n=h/d, d represent neighboring photosensitive member Between centre-to-centre spacing.
4. absolute grating scale according to claim 1, it is characterised in that the photodetector is passed using linear array CMOS Sensor or linear CCD sensor.
5. the measuring method of the absolute grating scale described in claim 1, it is characterised in that including step:
S1, scale grating is arranged on object under test, and drives object under test to move;
The collimated light beam that S2, source of parallel light are sent after scale grating by being irradiated on photodetector;
S3, photodetector collect the optical signal reached and are sent to signal processing module after being converted to measurement electric signal;
Parsing obtains the measurement of basal orbit and multiple encoded tracks after S4, signal processing module are handled measurement electric signal It is worth and then calculates and obtains Absolute position measurement value.
6. the measuring method of absolute grating scale according to claim 5, it is characterised in that the step S4, specific bag Include:
After S41, signal processing module pre-process to measurement electric signal, segmentation obtains and basal orbit and each encoded tracks pair The multiple measurement image blocks answered;
S42, after carrying out edge detection process to multiple measurement image blocks respectively, obtain the volume collected in each measurement image block The distance between code-point and bottom of corresponding encoded tracks;
S43, the projected length with reference to basal orbit and the grating fringe of each encoded tracks in the horizontal direction, calculate and obtain definitely Position measurements.
7. the measuring method of absolute grating scale according to claim 6, it is characterised in that the step S43, its is specific For:
With reference to the projected length of basal orbit and the grating fringe of each encoded tracks in the horizontal direction, calculated and obtained according to following formula Absolute position measurement value:
D=d0×(l0/h)+d1×(l1/h)+d2×(l2/h)+…+dn×(ln/h)
In above formula, d represents Absolute position measurement value, d0Represent the encoded point and the volume in measurement image block corresponding to basal orbit The distance between bottom of code track, d1Represent the encoded point and the coding rail in measurement image block corresponding to the first encoded tracks The distance between the bottom in road, d2Represent the encoded point and the encoded tracks in measurement image block corresponding to the second encoded tracks The distance between bottom, dnRepresent the encoded point in measurement image block corresponding to the n-th encoded tracks and the bottom of the encoded tracks The distance between, n is natural number, l0、l1、l2And lnRespectively represent basal orbit, the first encoded tracks, the second encoded tracks and The projected length of the grating fringe of n-th encoded tracks in the horizontal direction, h represent the height and l of each trackn/ h represents corresponding Code channel grating fringe and horizontal direction angle cotangent value.
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