CN105897219A - Wafer level surface acoustic filter chip packaging structure and manufacturing method thereof - Google Patents
Wafer level surface acoustic filter chip packaging structure and manufacturing method thereof Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000004806 packaging method and process Methods 0.000 title abstract description 17
- 239000002184 metal Substances 0.000 claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 27
- 230000006698 induction Effects 0.000 claims abstract 7
- 238000001914 filtration Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 238000005530 etching Methods 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 10
- 230000004888 barrier function Effects 0.000 claims 6
- 239000004568 cement Substances 0.000 claims 2
- 239000011248 coating agent Substances 0.000 claims 2
- 239000013078 crystal Substances 0.000 claims 1
- 238000001259 photo etching Methods 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 description 49
- 239000000758 substrate Substances 0.000 description 5
- 229920002120 photoresistant polymer Polymers 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000000206 photolithography Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 238000009517 secondary packaging Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic elements; Electromechanical resonators
- H03H9/46—Filters
- H03H9/64—Filters using surface acoustic waves
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/08—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of resonators or networks using surface acoustic waves
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Abstract
Description
技术领域 technical field
本发明涉及一种圆片级表面声滤波芯片封装结构及其制造方法,属于半导体封装技术领域。 The invention relates to a wafer-level surface acoustic filter chip packaging structure and a manufacturing method thereof, belonging to the technical field of semiconductor packaging.
背景技术 Background technique
表面声滤波设备广泛用于RF和IF应用,其中包括便携式电话机、无线电话机、以及各种无线电装置。通过使用表面声滤波,对这些电子设备进行电信号的滤波、延时等处理。因表面声滤器产品性能和设计功能需求,需要保证滤波芯片功能区域不能接触任何物质,即空腔结构设计。 Surface acoustic filtering devices are widely used in RF and IF applications, including cellular phones, radiotelephones, and various radios. Through the use of surface acoustic filtering, these electronic devices are processed by filtering and delaying electrical signals. Due to the product performance and design functional requirements of the surface acoustic filter, it is necessary to ensure that the functional area of the filter chip cannot touch any substance, that is, the cavity structure design.
现有的表面声滤波器件封装结构是将滤波芯片通过导电凸块倒装焊与陶瓷基板相连并完全嵌于基材腔体内,基板表面加金属盖保护。但是此种结构金属盖的成本较高,而且陶瓷基板与金属盖的平整度要求比较高,容易有封闭不良的情况。另外其他表面声滤波器件的制作方法是使用顶部密封或包膜工艺对模块加以密封,形成空腔结构。 In the existing surface acoustic filter device packaging structure, the filter chip is connected to the ceramic substrate through conductive bump flip-chip welding and completely embedded in the cavity of the substrate, and the surface of the substrate is protected by a metal cover. However, the cost of the metal cover of this structure is relatively high, and the flatness requirements of the ceramic substrate and the metal cover are relatively high, which is prone to poor sealing. In addition, other manufacturing methods of surface acoustic filter devices use top sealing or coating process to seal the module to form a cavity structure.
现有的表面声滤波器件的封装方法,流程较长,成本较高,且结构尺寸还是比较大,在目前电子设备越做越小的潮流趋势下,需要不断减小电子装置及其中所使用的表面声滤波器件的重量和尺寸。 The existing packaging method of surface acoustic filter devices has a long process, high cost, and relatively large structural size. Under the current trend of electronic equipment becoming smaller and smaller, it is necessary to continuously reduce the size of electronic devices and the components used in them. Weight and dimensions of surface acoustic filter components.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对上述现有技术提供一种圆片级表面声滤波芯片封装结构及其制造方法,它能提供一种更小面积和体积的表面声滤波器件,并且具有更低的制造成本。 The technical problem to be solved by the present invention is to provide a wafer-level surface acoustic filter chip packaging structure and its manufacturing method for the above-mentioned prior art, which can provide a surface acoustic filter device with a smaller area and volume, and has a lower manufacturing cost.
本发明解决上述问题所采用的技术方案为:一种圆片级表面声滤波芯片封装结构,它包括表面声滤波芯片晶圆,所述表面声滤波芯片晶圆表面包括电极区域和感应区域,所述电极区域表面设置有第一金属层,所述表面声滤波芯片晶圆除电极区域和感应区域外的区域设置有绝缘层,所述绝缘层上方设置有贴合晶圆,所述贴合晶圆与感应区域之间形成空腔,所述贴合晶圆在电极区域位置处设置有开孔,所述开孔内设置有金属球,所述金属球与第一金属层相接触。 The technical solution adopted by the present invention to solve the above problems is: a wafer-level surface acoustic filter chip packaging structure, which includes a surface acoustic filter chip wafer, and the surface of the surface acoustic filter chip wafer includes an electrode area and a sensing area. The surface of the electrode area is provided with a first metal layer, the area of the surface acoustic filter chip wafer except the electrode area and the sensing area is provided with an insulating layer, and a bonding wafer is provided above the insulating layer, and the bonding wafer A cavity is formed between the circle and the sensing area, and the bonded wafer is provided with an opening at the position of the electrode area, and a metal ball is provided in the opening, and the metal ball is in contact with the first metal layer.
所述贴合晶圆通过粘合胶设置于绝缘层上。 The bonded wafer is arranged on the insulating layer through adhesive.
一种圆片级表面声滤波芯片封装结构的制造方法,所述方法包括以下工艺步骤: A method for manufacturing a wafer-level surface acoustic filter chip packaging structure, the method comprising the following process steps:
步骤一、取一片表面声滤波芯片晶圆; Step 1. Take a surface acoustic filter chip wafer;
步骤二、在表面声滤波芯片晶圆的电极区域制备第一金属层; Step 2, preparing the first metal layer in the electrode region of the surface acoustic filter chip wafer;
步骤三、制备绝缘层 Step 3. Prepare the insulating layer
用涂胶工艺在表面声滤波芯片晶圆上涂一层绝缘胶,用光刻,显影的方法将电极区域和芯片感应区域位置的绝缘胶去除; Apply a layer of insulating glue on the surface acoustic filter chip wafer by glue coating process, and remove the insulating glue in the electrode area and chip sensing area by photolithography and development;
步骤四、贴合晶圆 Step 4. Wafer Bonding
取一片贴合晶圆,在贴合晶圆上涂上一层粘合胶,与步骤三制备好绝缘层的表面声滤波芯片晶圆贴合在一起,从而在芯片感应区域上方形成空腔; Take a bonded wafer, apply a layer of adhesive glue on the bonded wafer, and bond it with the surface acoustic filter chip wafer with the insulating layer prepared in step 3, thereby forming a cavity above the sensing area of the chip;
步骤五、蚀刻 Step 5. Etching
在贴合晶圆表面涂光刻胶,并进行曝光,显影,蚀刻,把后续需要植球的表面声滤波晶圆第一金属层暴露出来,形成开孔; Apply photoresist on the surface of the bonded wafer, and perform exposure, development, and etching to expose the first metal layer of the surface acoustic filter wafer that needs to be ball-planted to form openings;
步骤六、植球 Step 6. Plant the ball
在暴露出来的第一金属层位置进行植球; Carry out ball planting at the position of the exposed first metal layer;
步骤七、切割 Step 7. Cutting
切割分成单颗产品。 Cut into individual products.
所述步骤四与步骤五之间对贴合晶圆进行研磨、减薄。 Grinding and thinning the bonded wafer between the steps 4 and 5.
所述绝缘层采用B-stage胶,可不需要在贴合晶圆上涂粘合胶,直接进行贴合。 The insulating layer adopts B-stage glue, which can be directly bonded without applying adhesive glue on the bonded wafers.
所述贴合晶圆采用玻璃材料、绝缘材料。 The bonded wafer is made of glass material and insulating material.
与现有技术相比,本发明的优点在于: Compared with the prior art, the present invention has the advantages of:
1、与传统的工艺相比,整体生产流程是晶圆级的,能形成小尺寸的封装结构,而且工艺简单,能保证芯片感应区的空腔结构,能形成可靠性较高的圆片级表面声滤波芯片封装结构; 1. Compared with the traditional process, the overall production process is at the wafer level, which can form a small-sized packaging structure, and the process is simple, which can ensure the cavity structure of the chip sensing area and form a highly reliable wafer-level Surface acoustic filter chip packaging structure;
2、本发明的圆片级表面声滤波芯片封装结构可以直接使用,也可以将整个结构和其他封装结构在基板上形成二次封装,形成系统级封装。 2. The packaging structure of the wafer-level surface acoustic filter chip of the present invention can be used directly, or the entire structure and other packaging structures can be packaged on the substrate for secondary packaging to form a system-level package.
附图说明 Description of drawings
图1为本发明一种圆片级表面声滤波芯片封装结构的示意图。 FIG. 1 is a schematic diagram of a packaging structure of a wafer-level surface acoustic filter chip according to the present invention.
图2~图9为本发明一种圆片级表面声滤波芯片封装结构的制造方法的工艺流程图。 2 to 9 are process flow charts of a manufacturing method of a wafer-level surface acoustic filter chip packaging structure according to the present invention.
其中: in:
表面声滤波芯片晶圆1 Surface Acoustic Filter Chip Wafer 1
电极区域1.1 Electrode area 1.1
感应区域1.2 Sensing area 1.2
第一金属层2 first metal layer 2
绝缘层3 Insulation layer 3
贴合晶圆4 Bonded Wafer 4
粘合胶5 Adhesive 5
金属球6 metal ball 6
空腔7 Cavity 7
开孔8。 Hole 8.
具体实施方式 detailed description
以下结合附图实施例对本发明作进一步详细描述。 The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,本实施例中的一种圆片级表面声滤波芯片封装结构,它包括表面声滤波芯片晶圆1,所述表面声滤波芯片晶圆1表面包括电极区域1.1和感应区域1.2,所述电极区域1.1表面设置有第一金属层2,所述表面声滤波芯片晶圆1除电极区域1.1和感应区域1.2外的区域设置有绝缘层3,所述第一金属层2与绝缘层3齐平,所述绝缘层3上方通过粘合胶5设置有贴合晶圆4,所述贴合晶圆4与感应区域1.2之间形成空腔7,所述贴合晶圆4在电极区域1.1位置处设置有开孔8,所述开孔8内设置有金属球6,所述金属球6与第一金属层2相接触。 As shown in Figure 1, a wafer-level surface acoustic filter chip packaging structure in this embodiment includes a surface acoustic filter chip wafer 1, and the surface of the surface acoustic filter chip wafer 1 includes an electrode area 1.1 and a sensing area 1.2, the surface of the electrode area 1.1 is provided with a first metal layer 2, and the area of the surface acoustic filter chip wafer 1 except the electrode area 1.1 and the sensing area 1.2 is provided with an insulating layer 3, and the first metal layer 2 and The insulating layer 3 is flush, and a bonding wafer 4 is arranged on the insulating layer 3 through an adhesive 5, and a cavity 7 is formed between the bonding wafer 4 and the sensing area 1.2, and the bonding wafer 4 An opening 8 is provided at the position of the electrode area 1 .
其制造方法包括以下工艺步骤: Its manufacturing method includes the following process steps:
步骤一、参见图2,取一片表面声滤波芯片晶圆; Step 1, see Figure 2, take a surface acoustic filter chip wafer;
步骤二、参见图3,在表面声滤波芯片晶圆的电极区域制备第一金属层; Step 2, referring to Fig. 3, preparing the first metal layer in the electrode region of the surface acoustic filter chip wafer;
表面声滤波芯片晶圆通过清洗,烘烤,溅射,涂光刻胶,光刻,显影,电镀铜层,去光刻胶,蚀刻的方法在电极区域制备第一金属层; The surface acoustic filter chip wafer is cleaned, baked, sputtered, coated with photoresist, photoetched, developed, copper plated, photoresist removed, and etched to prepare the first metal layer in the electrode area;
步骤三、制备绝缘层 Step 3. Prepare the insulating layer
参见图4,用涂胶工艺在表面声滤波芯片晶圆上涂一层一定厚度的绝缘胶,如PI(聚酰亚胺)、PA(尼龙,聚酰胺),用光刻,显影的方法将电极区域和芯片感应区域位置的绝缘胶去除; Referring to Figure 4, apply a layer of insulating glue of a certain thickness on the surface acoustic filter chip wafer with the glue coating process, such as PI (polyimide), PA (nylon, polyamide), and use photolithography and development to paint Removal of the insulating glue in the electrode area and the sensing area of the chip;
步骤四、贴合晶圆贴合 Step 4. Wafer Bonding
参见图5,取一片贴合晶圆,在贴合晶圆上涂上一层粘合胶,与步骤三制备好绝缘层的表面声滤波芯片晶圆贴合在一起,从而在芯片感应区域上方形成空腔; Referring to Figure 5, take a bonded wafer, apply a layer of adhesive glue on the bonded wafer, and bond it with the surface acoustic filter chip wafer with the insulating layer prepared in step 3, so that the surface acoustic filter chip wafer above the chip sensing area form a cavity;
步骤五、减薄 Step five, thinning
参见图6,将贴合晶圆进行研磨、减薄; Referring to Figure 6, the bonded wafer is ground and thinned;
步骤六、蚀刻 Step 6. Etching
参见图7,在贴合晶圆表面涂光刻胶,并进行曝光,显影,蚀刻,把后续需要植球的表面声滤波晶圆第一金属层暴露出来,形成开孔; Referring to Figure 7, apply photoresist on the surface of the bonded wafer, and perform exposure, development, and etching to expose the first metal layer of the surface acoustic filter wafer that needs to be ball-planted later, and form openings;
步骤七、植球 Step 7. Plant the ball
参见图8,在暴露出来的第一金属层位置进行植球; Referring to Figure 8, ball planting is performed at the exposed first metal layer position;
步骤八、切割 Step 8. Cutting
参见图9,切割分成单颗产品。 See Figure 9, cut into individual products.
上述步骤中,所述步骤五可省略; In the above steps, the step five can be omitted;
所述绝缘层可以是B-stage胶,胶体加热后熔融,此时可以不需要在贴合晶圆上涂粘合胶,直接进行贴合; The insulating layer can be B-stage glue, which melts after being heated. At this time, it is not necessary to apply adhesive glue on the bonded wafer, and directly bond it;
所述贴合晶圆为玻璃材料或其他绝缘材料。 The bonded wafer is made of glass material or other insulating materials.
除上述实施例外,本发明还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本发明权利要求的保护范围之内。 In addition to the above-mentioned embodiments, the present invention also includes other implementations, and any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the present invention.
Claims (6)
- null1. a wafer level surface sound filtering chip encapsulating structure,It is characterized in that: it includes surface sound filtering chip wafer (1),Sound filtering chip wafer (1) surface, described surface includes electrode zone (1.1) and induction region (1.2),Described electrode zone (1.1) surface configuration has the first metal layer (2),Described surface sound filtering chip wafer (1) region in addition to electrode zone (1.1) and induction region (1.2) is provided with insulating barrier (3),Described insulating barrier (3) is provided above wafer (4) of fitting,Cavity (7) is formed between described laminating wafer (4) and induction region (1.2),Described laminating wafer (4) is provided with perforate (8) in electrode zone (1.1) position,Metal ball (6) it is provided with in described perforate (8),Described metal ball (6) contacts with the first metal layer (2).
- A kind of wafer level surface the most according to claim 1 sound filtering chip encapsulating structure, it is characterised in that: described laminating wafer (4) is arranged on insulating barrier (3) by adhesive glue (5).
- 3. the manufacture method of a wafer level surface sound filtering chip encapsulating structure, it is characterised in that described method comprises the following steps that:Step one, take a piece of surface sound filtering chip wafer;Step 2, prepare the first metal layer at the electrode zone of surface sound filtering chip wafer;Step 3, prepare insulating barrierBeing coated with one layer of insulating cement on the sound filtering chip wafer of surface with coating technique, with photoetching, the insulating cement of electrode zone and chip induction region position is removed by the method for development;Step 4, laminating waferTaking a piece of laminating wafer, be coated with last layer adhesive glue on laminating wafer, the surface sound filtering chip wafer preparing insulating barrier with step 3 fits together, thus forms cavity above chip induction region;Step 5, etchingAt laminating crystal column surface resist coating, and it is exposed, development, etching, needs the surface sound filtering wafer the first metal layer planting ball to come out follow-up, form perforate;Step 6, plant ballCarry out planting ball in the first metal layer position come out;Step 7, cuttingCutting is divided into single product.
- The manufacture method of a kind of wafer level surface the most according to claim 3 sound filtering chip encapsulating structure, it is characterised in that: between described step 4 and step 5 to laminating wafer be ground, thinning.
- The manufacture method of a kind of wafer level surface the most according to claim 3 sound filtering chip encapsulating structure, it is characterised in that: described insulating barrier uses B-stage glue, it may be unnecessary to is coated with adhesive glue on laminating wafer, directly fits.
- The manufacture method of a kind of wafer level surface the most according to claim 3 sound filtering chip encapsulating structure, it is characterised in that: described laminating wafer uses glass material, insulant.
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CN106505967A (en) * | 2016-11-07 | 2017-03-15 | 无锡吉迈微电子有限公司 | Encapsulating structure of SAW filter and preparation method thereof |
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