CN105806886A - Method and device for measuring heat value of gas - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及气体计量领域,尤其涉及一种气体热值测量方法及装置。The invention relates to the field of gas metering, in particular to a method and device for measuring the calorific value of gas.
背景技术Background technique
可燃性气体作为一种常见的燃料,主要使用其燃烧后释放的能量,而目前可燃性气体计量仍以体积计量或质量计量为主,难以体现可燃性气体作为燃料使用的能量价值。相比之下,基于可燃性气体热值的能量计量方式更加科学。As a common fuel, combustible gas mainly uses the energy released after its combustion, but the current measurement of combustible gas is still based on volumetric or mass measurement, which makes it difficult to reflect the energy value of combustible gas used as fuel. In contrast, the energy measurement method based on the calorific value of combustible gas is more scientific.
可燃性气体能量计量的关键在于热值的测量,对于多组分可燃性性气体来说,由于其不同组分类型的气体热值不同,使得热值与气体的组分有关,现阶段通常采用气相色谱仪得到可燃性气体的组分信息从而获得其热值。该方法需要通过组分分离、物性检测等步骤依次确定组分类型及含量,然后根据可燃性气体中每一种组分类型的组分含量和组分基准热值计算被测气体的热值,过程复杂,且对设备要求较高,不容易普及,阻碍了可燃性气体能量计量的推广。The key to the energy measurement of combustible gas is the measurement of calorific value. For multi-component combustible gas, since the calorific value of different types of gas is different, the calorific value is related to the components of the gas. At this stage, it is usually used The gas chromatograph obtains the composition information of the flammable gas to obtain its calorific value. This method needs to sequentially determine the component type and content through component separation, physical property detection and other steps, and then calculate the calorific value of the measured gas according to the component content and component reference calorific value of each component type in the combustible gas. The process is complicated, and the equipment requirements are high, and it is not easy to popularize, which hinders the promotion of flammable gas energy measurement.
发明内容Contents of the invention
本发明提供一种气体热值的测量方法及装置,不需要进行组分分析,过程简单,对设备的要求低。The invention provides a method and device for measuring the calorific value of gas, which does not require component analysis, has a simple process, and has low requirements for equipment.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
本发明的实施例提供一种气体热值测量方法,包括:对被测气体进行采样;对采样获得的气体进行物性测量,获得被测气体的物性参数;根据气体热值与物性参数之间的定量关系计算被测气体的热值。An embodiment of the present invention provides a method for measuring the calorific value of gas, including: sampling the gas to be measured; measuring the physical properties of the gas obtained by sampling to obtain the physical parameters of the gas to be measured; The quantitative relationship calculates the calorific value of the measured gas.
可选地,所述物性参数包括热导率、热容、密度、粘度系数和热扩散系数中的一个或多个。Optionally, the physical parameters include one or more of thermal conductivity, heat capacity, density, viscosity coefficient and thermal diffusivity.
可选地,所述物性参数包括:热导率和热扩散系数;或者,热导率和体积热容;或者,热导率、定压热容和密度。Optionally, the physical parameters include: thermal conductivity and thermal diffusivity; or thermal conductivity and volumetric heat capacity; or thermal conductivity, constant pressure heat capacity and density.
可选地,所述根据气体热值与物性参数之间的定量关系计算被测气体的热值之前,还包括:获取气体热值与物性参数之间的定量关系,包括:S1根据热值测量所适用的气体范围,提供若干标准气体;S2、对任一所述标准气体,根据该标准气体的组分计算得到标准气体的热值,或者直接测量得到该标准气体的热值;并获得该标准气体相对应的所述物性参数;S3、根据步骤S2得到的若干标准气体的热值和物性参数,得到气体热值与物性参数之间的定量关系。Optionally, before calculating the calorific value of the measured gas according to the quantitative relationship between the gas calorific value and the physical parameter, it also includes: obtaining the quantitative relationship between the gas calorific value and the physical parameter, including: S1 according to the calorific value measurement For the applicable gas range, several standard gases are provided; S2, for any of the standard gases, the calorific value of the standard gas is calculated according to the components of the standard gas, or the calorific value of the standard gas is obtained by direct measurement; and the obtained The physical parameter corresponding to the standard gas; S3, according to the calorific value and physical parameter of several standard gases obtained in step S2, the quantitative relationship between the gas calorific value and the physical parameter is obtained.
可选地,步骤S3中所述气体热值与物性参数之间的定量关系描述形式为H=p0+∑pi×Xi其中,H为气体的热值,Xi为物性参数的函数,i为自然数,p0、pi为相应的定量关系的拟合系数。Optionally, the description form of the quantitative relationship between the calorific value of the gas and the physical parameters in step S3 is H=p 0 +∑p i ×X i where H is the calorific value of the gas, and X i is the function of the physical parameters , i is a natural number, p0, p i are the fitting coefficients of the corresponding quantitative relationship.
可选地,在下述气体组分波动范围内:CH4摩尔比:79%~100%,C2H6摩尔比:0~10%,C3H8摩尔比:0~3%,N2摩尔比:0~5%,CO2摩尔比:0~3%;气体热值与物性参数之间的定量关系为:H=p0+p1×λ+p2×CP+p3×ρ其中,H为气体热值,λ为气体热导率,Cp为气体定压热容,ρ为气体密度,p0、p1、p2、p3为相应的定量关系的拟合系数。Optionally, within the fluctuation range of the following gas components: CH 4 molar ratio: 79%-100%, C 2 H 6 molar ratio: 0-10%, C 3 H 8 molar ratio: 0-3%, N 2 Molar ratio: 0~5%, CO2 molar ratio: 0~3%; the quantitative relationship between gas calorific value and physical parameters is: H=p0+p1×λ+p2×C P +p3×ρ among them, H is the calorific value of the gas, λ is the thermal conductivity of the gas, C p is the heat capacity of the gas at constant pressure, ρ is the gas density, and p0, p1, p2, and p3 are the fitting coefficients of the corresponding quantitative relationships.
所述对被测气体进行采样,具体为:按照预设的采样周期对被测气体进行采样。The sampling of the gas to be measured specifically includes: sampling the gas to be measured according to a preset sampling period.
对采样获得的气体进行物性测量之前,还包括:Before measuring the physical properties of the gas obtained by sampling, it also includes:
对采样获得的气体进行预处理,将所述气体的温度调整至标准参比温度,将所述气体的压强调整至标准参比压强。The gas obtained by sampling is pretreated, the temperature of the gas is adjusted to the standard reference temperature, and the pressure of the gas is adjusted to the standard reference pressure.
可选地,对采样获得的气体进行物性测量,获得被测气体的物性参数,具体为:通过检测相同热量激发条件下气体的温度场变化情况,获得被测气体的物性参数。Optionally, the physical property measurement of the sampled gas is carried out to obtain the physical property parameters of the gas to be measured, specifically: the physical property parameters of the gas to be measured are obtained by detecting changes in the temperature field of the gas under the same thermal excitation conditions.
可选地,采用物性传感器对采样获得的气体进行物性测量时,所述测量方法还包括:包括采用物性参数已知的标准气体对所述物性传感器进行修正,包括:通过所述物性传感器获得所述标准气体的物性参数;将获得的所述物性参数与所述标准气体实际对应的物性参数值进行比对获得修正因子;根据所述修正因子对所述物性传感器进行修正。Optionally, when a physical property sensor is used to measure the physical properties of the sampled gas, the measurement method further includes: using a standard gas with known physical property parameters to correct the physical property sensor, including: obtaining the physical property sensor through the physical property sensor. The physical property parameters of the standard gas; comparing the obtained physical property parameters with the actual corresponding physical property parameter values of the standard gas to obtain a correction factor; and correcting the physical property sensor according to the correction factor.
本实施例还提供一种气体热值测量装置,包括:气体采集单元,用于对被测气体进行采样;物性传感器,用于对采样获得的气体进行物性测量,获得被测气体的物性参数;计算单元,根据气体热值与物性参数之间的定量关系计算被测气体的热值。This embodiment also provides a gas calorific value measurement device, including: a gas collection unit for sampling the gas to be measured; a physical property sensor for measuring the physical properties of the gas obtained by sampling to obtain the physical property parameters of the gas to be measured; The calculation unit calculates the calorific value of the measured gas according to the quantitative relationship between the calorific value of the gas and the physical parameters.
可选地,所述的测量装置,还包括:温度传感器,用于对采样获得的气体进行温度测量;压力传感器,用于对采样获得的气体进行压强测量;预处理单元,用于对采样获得的气体进行预处理,将所述气体的温度调整至标准参比温度,将所述气体的压强调整至标准参比压强。Optionally, the measuring device further includes: a temperature sensor, used to measure the temperature of the gas obtained by sampling; a pressure sensor, used to measure the pressure of the gas obtained by sampling; a preprocessing unit, used to measure the temperature of the gas obtained by sampling The gas is pretreated, the temperature of the gas is adjusted to the standard reference temperature, and the pressure of the gas is adjusted to the standard reference pressure.
可选地,所述测量装置,还包括:预设单元,用于在根据气体热值与物性参数之间的定量关系计算被测气体的热值之前,获取气体热值与物性参数之间的定量关系。Optionally, the measuring device further includes: a preset unit, used to obtain the relationship between the gas calorific value and the physical parameter before calculating the calorific value of the measured gas according to the quantitative relationship between the gas calorific value and the physical parameter Quantitative Relationship.
现有气体热值测量依赖于组分分析,过程复杂,对设备要求高。本发明提供的气体热值测量方法及装置,通过获取一定量的待测气体并测试气体物性参数,然后根据物性参数与热值之间的关系实现气体热值的测量,不需要对被测气体进行组分分析,过程简单,对设备的要求低,实现成本也低。Existing gas calorific value measurement relies on component analysis, the process is complex and requires high equipment. The method and device for measuring the calorific value of gas provided by the present invention obtain a certain amount of gas to be measured and test the physical parameters of the gas, and then realize the measurement of the calorific value of the gas according to the relationship between the physical parameters and the calorific value. For component analysis, the process is simple, the requirements for equipment are low, and the implementation cost is also low.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1为本发明实施例提供的气体热值的测量方法流程图;Fig. 1 is the flow chart of the measurement method of gas calorific value that the embodiment of the present invention provides;
图2为本实施例提供的气体热值测量过程示意图;Fig. 2 is a schematic diagram of the gas calorific value measurement process provided by the present embodiment;
图3为本实施例中获取气体热值与物性参数之间定量关系的过程示意图;Fig. 3 is a schematic diagram of the process of obtaining the quantitative relationship between the gas calorific value and the physical parameter in the present embodiment;
图4为本实施例提供的气体热值测量装置示意图一;Figure 4 is a schematic diagram of a gas calorific value measuring device provided in this embodiment;
图5为本实施例提供的气体热值测量装置示意图二。Fig. 5 is the second schematic diagram of the gas calorific value measuring device provided in this embodiment.
附图标记reference sign
11-气体采集单元,12-物性传感器,13-计算单元,14-压力传感器,11-gas acquisition unit, 12-physical property sensor, 13-calculation unit, 14-pressure sensor,
15-温度传感器,16-预处理单元。15-temperature sensor, 16-preprocessing unit.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
对于某一气体(一般指可燃性气体或含有可燃性气体的混合气体,可以是单一组分气体,也可以是多组分混合气体)而言,每种组分的分子元素及结构不同,其所对应的物性参数和热值也不尽相同,每种组分都存在与之一一对应的物性参数和热值,即组分i对应的物性参数Xi(物性参数Xi可以是热导率λi、热容Cpi、密度ρi、粘度μi或热扩散系数αi,也可以是上述各项中的多项)和热值Hi组合具有唯一性,因此可以通过检测气体的物性参数Xi,进而根据物性参数与热值之间的关系,从而知道其相应的热值Hi。For a certain gas (generally refers to a flammable gas or a mixed gas containing a flammable gas, which can be a single-component gas or a multi-component gas mixture), the molecular elements and structures of each component are different. The corresponding physical parameters and calorific values are also different, and each component has a physical parameter and calorific value corresponding to one, that is, the physical parameter X i corresponding to component i (the physical parameter X i can be thermal conductivity rate λ i , heat capacity C pi , density ρ i , viscosity μ i or thermal diffusivity α i , or multiple items in the above items) and calorific value H i are unique, so the gas can be detected by The physical parameter X i , and then according to the relationship between the physical parameter and the calorific value, so as to know its corresponding calorific value H i .
对于多组分复合气体,其物性与所包含的每种组分的物性及组分含量相关。如果物性参数数目为M、组分数目为N(M,N均为自然数),若M≥N-1,则可以通过检测物性来确定组分含量,比如:热导分析法就是通过检测两种已知组分的混合热导率确定组分含量;但是若M<N-1时,现有技术无法得到其相应的具体组成,这时可以根据物性组合的唯一性,确定与组分类型及含量对应的其它气体性质,由此,可以通过检测可燃性气体的物性实现其热值的预测,省去组分分析的杂步骤,即,如果预先知道物性参数Xi与热值之间的定量关系,可以直接根据物性参数得到气体热值。For multi-component composite gas, its physical properties are related to the physical properties and component content of each component contained. If the number of physical parameters is M and the number of components is N (M, N are both natural numbers), if M≥N-1, the content of the components can be determined by testing the physical properties. For example, the thermal conductivity analysis method is to detect two The mixed thermal conductivity of the known components is known to determine the component content; but if M<N-1, the corresponding specific composition cannot be obtained by the prior art. At this time, it can be determined according to the uniqueness of the physical property combination and The properties of other gases corresponding to the content, thus, the prediction of the calorific value can be realized by detecting the physical properties of the combustible gas, eliminating the miscellaneous steps of component analysis, that is, if the quantitative relationship between the physical parameter Xi and the calorific value is known in advance , the calorific value of the gas can be obtained directly according to the physical parameters.
基于上述原理性论述,本发明的实施例提供一种气体热值的测量方法,如图1和图2所示,具体包括:Based on the above-mentioned principle discussion, an embodiment of the present invention provides a method for measuring the calorific value of gas, as shown in Figure 1 and Figure 2, specifically including:
101、对被测气体进行采样。本步骤对管道中的被测气体采样,获得一定量的被测气体,以便进行热值测量,测量之后的气体可以重新回到管道或者直接排空。具体采样方法可以是本领域技术人员所熟知的任意气体采样方式,采样量的多少以能满足下一步骤的物性测量为准,此处不做限定。101. Sampling the gas to be measured. In this step, the measured gas in the pipeline is sampled to obtain a certain amount of measured gas for calorific value measurement, and the measured gas can be returned to the pipeline or directly emptied. The specific sampling method can be any gas sampling method known to those skilled in the art, and the amount of sampling is subject to the physical property measurement in the next step, which is not limited here.
优选地,本步骤按照一定的采样周期对被测气体进行采样,既能体现气体热值的变化情况,又不会因为不必要的频繁测量导致系统内耗。Preferably, this step samples the gas to be measured according to a certain sampling period, which can not only reflect the change of the calorific value of the gas, but also avoid internal friction in the system due to unnecessary frequent measurement.
102、对采样获得的气体进行物性测量,获得被测气体的物性参数。物性测量即物理和化学性质测量,如热导、粘度和热扩散等性质。所述物性参数包括热导率、热容、密度、粘度系数和热扩散系数中的一个或多个。本步骤对采样获得的气体进行物理性质测量,获得被测气体的物性参数,具体测量方法可以是本领域技术人员所熟知的任意物理性质测量方法,可以一次测试获得多项物性参数,也可以多次测量分别获得不同的物性参数。102. Perform physical property measurement on the sampled gas to obtain physical property parameters of the gas to be measured. Physical property measurement refers to the measurement of physical and chemical properties, such as thermal conductivity, viscosity and thermal diffusion. The physical parameters include one or more of thermal conductivity, heat capacity, density, viscosity coefficient and thermal diffusivity. In this step, the physical properties of the gas obtained by sampling are measured to obtain the physical parameters of the gas to be measured. The specific measurement method can be any physical property measurement method well known to those skilled in the art. Multiple physical parameters can be obtained by one test, and multiple physical parameters can also be obtained. Different physical parameters were obtained from each measurement.
具体地,本步骤可以通过物性传感器获得上述物性参数,可以使用多个物性传感器逐项测量也可以使用一个物性传感器同时测量,测量原理包括但不限于热式原理,即通过检测相同热量激发条件下传感器周边的温度场变化进行物性测量,另外。本领域测量物性参数热导率常见方法有稳态法、瞬态热线法、3ω法等等。Specifically, in this step, the above physical parameters can be obtained through physical property sensors. Multiple physical property sensors can be used to measure item by item or one physical property sensor can be used to measure simultaneously. The measurement principle includes but is not limited to the thermal principle, that is, by detecting Changes in the temperature field around the sensor for physical property measurement, in addition. Common methods for measuring thermal conductivity of physical parameters in this field include steady-state method, transient hot-wire method, 3ω method and so on.
103、根据气体热值与物性参数之间的定量关系计算被测气体的热值。103. Calculate the calorific value of the measured gas according to the quantitative relationship between the calorific value of the gas and the physical parameters.
根据步骤102获得被测气体的物性参数,通过预设的气体热值与物性参数之间的定量关系计算被测气体的热值。本步骤所述的气体热值与物性参数之间的定量关系可描述为:H=f(λ,CP,ρ,α,μ,……),λ为热导率、CP为热容、ρ为密度,α为热扩散系数,μ为粘度系数。According to step 102, the physical property parameters of the gas to be measured are obtained, and the calorific value of the gas to be measured is calculated through the preset quantitative relationship between the calorific value of the gas and the physical property parameters. The quantitative relationship between the calorific value of the gas described in this step and the physical parameters can be described as: H=f(λ, C P , ρ, α, μ, ...), where λ is the thermal conductivity and C P is the heat capacity , ρ is the density, α is the thermal diffusivity, and μ is the viscosity coefficient.
本发明提供的上述气体热值测量方法,无需对被测气体进行组分分析,在保证热值测量精度的同时,可以降低热值检测的复杂性与成本,可以广泛设置,不限于只在气体供应站适用。The above gas calorific value measurement method provided by the present invention does not need to analyze the components of the measured gas, while ensuring the accuracy of calorific value measurement, it can reduce the complexity and cost of calorific value detection, and can be widely set, not limited to gas Supply station applies.
需要说明的是,上述气体热值测量方法中,如果步骤102中采用物性传感器对采样获得的气体进行物性测量时;为了使得到的物性参数更准,通常需要预先采用物性参数已知的标准气体对物性传感器进行修正,具体包括:通过物性传感器获得该标准气体的物性参数;将获得的物性参数与该标准气体实际对应的物性参数值进行比对获得修正因子;根据修正因子对物性传感器进行修正,具体修正可参照现有技术,此处不再赘述。It should be noted that, in the above gas calorific value measurement method, if a physical property sensor is used to measure the physical properties of the sampled gas in step 102; in order to make the obtained physical property parameters more accurate, it is usually necessary to use a standard gas with known physical property parameters in advance Correcting the physical property sensor includes: obtaining the physical property parameters of the standard gas through the physical property sensor; comparing the obtained physical property parameters with the actual corresponding physical property parameter values of the standard gas to obtain a correction factor; correcting the physical property sensor according to the correction factor , for specific amendments, reference may be made to the prior art, which will not be repeated here.
此外,本实施例步骤102中对采样获得的气体进行物性测量,可能直接获得并不是物性参数,而是包含有物性参数信息的初始物性信号,初始物性信号经过处理可以得到物性参数;还可以在测量之前,采用物性参数已知的标准气体,将物性测量装置直接标定成热值传感器,从而实现气体热值测量装置的标定,后续气体热值测量时,可以直接使用标定后的物性测量装置测量气体热值。具体而言,如果步骤102中采用物性传感器对采样获得的气体进行物性测量,在预设阶段,采用物性传感器对气体热值已知的若干标准气体进行测量,获得该标准气体初始物性信号;然后,根据测得初始物性信号和其对应的标准气体热值进行定量关系拟合,直接获得物性传感器初始物性信号与气体热值之间的定量关系,即将物性传感器直接标定成热值传感器,从而实现气体热值测量装置的标定,而不需要对物性传感器进行标定,避免了物性传感器标定精度带来的热值测量偏差。In addition, in the step 102 of this embodiment, the physical properties of the sampled gas may be measured directly, not the physical parameters, but the initial physical property signals containing the physical property parameter information. The initial physical property signals can be processed to obtain the physical property parameters; Before the measurement, the physical property measuring device is directly calibrated as a calorific value sensor by using a standard gas with known physical property parameters, so as to realize the calibration of the gas calorific value measuring device. When measuring the subsequent gas calorific value, the calibrated physical property measuring device can be directly used for measurement Gas calorific value. Specifically, if the physical property sensor is used to measure the physical properties of the sampled gas in step 102, in the preset stage, the physical property sensor is used to measure a number of standard gases whose calorific value is known to obtain the initial physical property signal of the standard gas; then According to the measured initial physical property signal and its corresponding standard gas calorific value, the quantitative relationship between the initial physical property signal and the gas calorific value is directly obtained, that is, the physical property sensor is directly calibrated as a calorific value sensor, so as to realize The calibration of the gas calorific value measuring device does not need to calibrate the physical property sensor, which avoids the calorific value measurement deviation caused by the calibration accuracy of the physical property sensor.
优选地,上述测量方法中,步骤101对被测气体进行采样之后,步骤102中对采样获得的气体进行物性测量之前,还包括:对采样获得的气体进行预处理,将所述气体的温度调整至标准参比温度,将所述气体的压强调整至标准参比压强。Preferably, in the above measurement method, after sampling the gas to be tested in step 101, before measuring the physical properties of the gas obtained by sampling in step 102, it also includes: preprocessing the gas obtained by sampling, adjusting the temperature of the gas to the standard reference temperature, the pressure of the gas is adjusted to the standard reference pressure.
优选地,为保证步骤102中被测气体在不同应用场合下的物性检测环境条件相同,采样获得的气体进行物性测量之前,需要使该些气体经过气体温度和压力控制组件,将气体温度和压强分别调整至标准参比条件,经温度和压强调整后的被测气体进入下一步骤的物性测量环节。具体实施时,标准参比条件(标准参比温度和标准参比压强)可以根据热值计算的基准条件确定。例如,示例性地,本步骤可将气体温度调整至标准参比温度T0=20℃(293.15K),将气体压强调整至标准参比压强P0=101.325kPa。Preferably, in order to ensure that the physical property detection environment conditions of the measured gas in different applications are the same in step 102, before the gas obtained by sampling is used for physical property measurement, it is necessary to make the gas pass through the gas temperature and pressure control assembly, and adjust the gas temperature and pressure. Adjusted to the standard reference conditions respectively, the measured gas after temperature and pressure adjustment enters the physical property measurement link in the next step. During specific implementation, the standard reference conditions (standard reference temperature and standard reference pressure) can be determined according to the reference conditions for calorific value calculation. For example, in this step, the gas temperature can be adjusted to a standard reference temperature T 0 =20° C. (293.15K), and the gas pressure can be adjusted to a standard reference pressure P 0 =101.325 kPa.
进一步地,上述测量方法中,步骤103根据气体热值与物性参数之间的定量关系计算被测气体的热值之前,还包括:获取气体热值与物性参数之间的定量关系。所述获取气体热值与物性参数之间的定量关系,如图3所示,该步骤具体包括:Further, in the above measuring method, before step 103 calculates the calorific value of the measured gas according to the quantitative relationship between the gas calorific value and the physical parameter, it also includes: obtaining the quantitative relationship between the gas calorific value and the physical parameter. The quantitative relationship between the obtained gas calorific value and physical parameters, as shown in Figure 3, this step specifically includes:
S1、根据气体热值测量所适用的气体范围,提供若干标准气体。本步骤具体提供哪些标准气体,由适用的气体范围决定,一般由所针对的待测气体的可能的组分及组分可能的波动范围决定,具体以能够求出适用范围内气体热值与物性参数之间的定量关系为准。另外,本步骤中提供的标准气体的组数越多,得到的数据就越多,对应下面步骤S3中采用数据拟合或其他方式获得的气体热值与物性参数间定量关系就越准确,但同时计算量就越大,因此本步骤对提供的标准气体的组数不做具体限定,以能拟合出所需要的气体热值与物性参数之间的定量关系为准。S1. Provide several standard gases according to the gas range applicable to gas calorific value measurement. Which standard gas to provide in this step is determined by the applicable gas range, generally determined by the possible components of the gas to be measured and the possible fluctuation range of the components, specifically to be able to obtain the calorific value and physical properties of the gas within the applicable range Quantitative relationships between parameters prevail. In addition, the more groups of standard gases provided in this step, the more data will be obtained, corresponding to the more accurate quantitative relationship between the gas calorific value and physical parameters obtained by data fitting or other methods in the following step S3, but At the same time, the amount of calculation will increase, so this step does not specifically limit the number of standard gas groups provided, and the quantitative relationship between the required gas calorific value and physical property parameters shall prevail.
一般而言,为了获得准确的可燃性气体热值与物性之间定量关系,原则上应包含可燃性气体的所有单一组分气体,和/或,不少于三种常见组分范围的典型可燃性气体,具体选择一般应满足国家或地方关于“可燃性气体”组分组成和热值的规定。Generally speaking, in order to obtain an accurate quantitative relationship between the calorific value and physical properties of flammable gases, in principle, all single-component gases of flammable gases should be included, and/or, typical flammable gases in the range of not less than three common components Inflammable gas, the specific selection should generally meet the national or local regulations on the composition and calorific value of "flammable gas".
S2、对任一标准气体,根据该标准气体的组分计算得到标准气体的热值,或者直接测量得到标准气体的热值;并获得该标准气体相对应的所述物性参数。S2. For any standard gas, calculate the calorific value of the standard gas according to the components of the standard gas, or directly measure the calorific value of the standard gas; and obtain the physical parameters corresponding to the standard gas.
本步骤中对任一已知组分的标准气体,一方面根据标准气体已知的组分组成,按照国家标准规定的不同类型气体热值的计算方法(或者其它热值计算方法)或者热值测量方法,获得该标准气体的热值;另一方面,获得该标准气体相对应的物性参数,优选地,利用步骤102中的方法(例如利用物性传感器)测量标准气体的物性参数;还可以通过查询相关数据手册获得该标准气体相对应的物性参数。此处测量的所述物性参数可以是如热导率λ、热容CP、密度ρ、粘度系数μ和热扩散系数α等中的一个或几个,一般而言,与步骤102中的物性参数一致。In this step, for the standard gas of any known composition, on the one hand, according to the known composition of the standard gas, according to the calculation method (or other calorific value calculation method) or calorific value of different types of gases stipulated in national standards The measurement method is to obtain the calorific value of the standard gas; on the other hand, to obtain the corresponding physical parameters of the standard gas, preferably, use the method in step 102 (such as using a physical sensor) to measure the physical parameters of the standard gas; it can also be obtained by Consult the relevant data sheet to obtain the corresponding physical parameters of the standard gas. The physical parameters measured here may be one or several of thermal conductivity λ, heat capacity C P , density ρ, viscosity coefficient μ, and thermal diffusivity α. Generally speaking, the physical parameters in step 102 The parameters are consistent.
S3、根据步骤S2得到的若干标准气体的热值和物性参数,获得气体热值与物性参数之间的定量关系。S3. According to the calorific value and physical property parameters of several standard gases obtained in step S2, the quantitative relationship between the gas calorific value and the physical property parameters is obtained.
步骤S2中得出各标准气体对应的热值和物性参数,步骤S3根据这些数据,采用例如数据拟合的方法,获得气体热值与物性参数之间的定量关系。H=f(λ,CP,ρ,α,μ,……),本步骤中具体拟合关系的描述形式包括但不限于:In step S2, the calorific value and physical property parameters corresponding to each standard gas are obtained, and in step S3, based on these data, the quantitative relationship between the gas calorific value and the physical property parameters is obtained by using, for example, a data fitting method. H=f(λ, C P , ρ, α, μ, ...), the description form of the specific fitting relationship in this step includes but is not limited to:
H=p0+∑pi×Xi其中,H为气体的热值,Xi为物性参数的函数,其中需要说明的是,Xi可以为物性参数中的一个或多个的组合,或者Xi为物性参数的对数或指数或幂函数中任一个或多个的组合,组合方式可以是加、减、乘、除或幂关系,i为自然数,i=1、2、…、n,p0,p1,…,pn为相应的定量关系的拟合系数。H=p 0 +∑p i ×X i Wherein, H is the calorific value of the gas, and X i is a function of physical parameters, where it should be noted that, X i can be a combination of one or more physical parameters, or X i is a combination of any one or more of logarithms, exponents or power functions of physical parameters, and the combination can be addition, subtraction, multiplication, division or power relations, i is a natural number, i=1, 2,..., n , p0, p1, ..., pn are the fitting coefficients of the corresponding quantitative relationship.
例如,具体地,本步骤数据拟合时具体采用的拟合关系描述形式包括但不限于:物性参数采用热导率λ、热容CP、密度ρ和热扩散系数α,气体热值H=p0+p1×λ+p2×CP+p3×ρ+p4×α;或者,物性参数采用热导率λ、密度ρ和热容CP,气体热值H=p0+p1×λ+p2×ρ×CP;或者,物性参数采用热导率λ和热扩散系数α,H=p0+p1×λ+p2×α,或者,物性参数采用热导率λ、密度ρ和热容CP,H=p0+p1×λ+p2×λ^2+p3×(ρ×CP),或者物性参数采用热导率λ、密度ρ和热容CP,H=p0+p1×λ/ln(λ)+p2×(ρ×CP),其中,H为气体的热值,p0、p1、p2、p3、p4为对应定量关系的拟合系数,具体取值可由步骤S3中采用数据拟合或回归分析过程确定。For example, specifically, the fitting relation description form specifically adopted in this step of data fitting includes but is not limited to: physical property parameters adopt thermal conductivity λ, heat capacity C P , density ρ and thermal diffusivity α, gas calorific value H= p0+p1×λ+p2×C P +p3×ρ+p4×α; or, the physical parameters adopt thermal conductivity λ, density ρ and heat capacity C P , and the calorific value of gas H=p0+p1×λ+p2× ρ×C P ; or, the physical property parameters adopt thermal conductivity λ and thermal diffusivity α, H=p0+p1×λ+p2×α, or, the physical property parameters adopt thermal conductivity λ, density ρ and heat capacity C P , H=p0+p1×λ+p2×λ^2+p3×(ρ×C P ), or the physical property parameters adopt thermal conductivity λ, density ρ and heat capacity C P , H=p0+p1×λ/ln( λ)+p2×(ρ×C P ), where H is the calorific value of the gas, p0, p1, p2, p3, and p4 are the fitting coefficients corresponding to the quantitative relationship, and the specific values can be determined by data fitting in step S3 Or regression analysis process to determine.
一种具体实施方式中,在如下可燃性气体组分波动范围内进行任意配气(获得270,000组可燃性气体组成,利用这270,000组数据拟合定量关系),然后对本申请技术方案进行仿真验证。In a specific implementation, any gas distribution is performed within the fluctuation range of the following flammable gas components (270,000 sets of flammable gas compositions are obtained, and the 270,000 sets of data are used to fit the quantitative relationship), and then the technical solution of the application is simulated and verified.
采用标准气体通过上面所述步骤S1~S3,获得上述可燃性气体组分波动范围内气体热值与物性参数之间的定量关系,具体如下:H=p0+p1×λ+p2×CP+p3×ρ,其中,H为气体热值,λ为气体热导率,Cp为气体定压热容,ρ为气体密度。具体实施时,由于数据拟合时依据的测量数据存在不同,实际拟合时定量关系对应的拟合系数p0、p1、p2和p3的取值可能会稍有不同。一般而言,p0的取值范围为-83.937~-75.943,p1的取值范围为-1325.9~-1199.62,p2的取值范围为0.04807~0.05313,p3的取值范围为71.2519~78.7521。The quantitative relationship between the gas calorific value and the physical property parameters within the fluctuation range of the above-mentioned combustible gas components is obtained by using the standard gas through the above-mentioned steps S1-S3, specifically as follows: H=p0+p1×λ+p2×C P + p3×ρ, where H is the calorific value of the gas, λ is the thermal conductivity of the gas, C p is the heat capacity of the gas at constant pressure, and ρ is the gas density. During the specific implementation, due to the difference in the measurement data based on the data fitting, the values of the fitting coefficients p0, p1, p2 and p3 corresponding to the quantitative relationship in the actual fitting may be slightly different. Generally speaking, the value range of p0 is -83.937~-75.943, the value range of p1 is -1325.9~-1199.62, the value range of p2 is 0.04807~0.05313, and the value range of p3 is 71.2519~78.7521.
实验证实:在上述可燃性气体组分范围内,采用定量关系H==-79.94-1262.76λ+0.0506CP+75.002ρ,热值预测偏差在±1.5%以内。通过统计分析,约合95.2%的样本点的热值计量偏差在±0.5%之内,99.6%的样本点在±1.0%之内。Experiments have proved that within the range of the above combustible gas components, using the quantitative relationship H==-79.94-1262.76λ+ 0.0506CP +75.002ρ, the calorific value prediction deviation is within ±1.5%. Through statistical analysis, the calorific value measurement deviation of about 95.2% of the sample points is within ±0.5%, and that of 99.6% of the sample points is within ±1.0%.
本发明提供的气体热值测量方法,通过标准气体预先获取气体热值与物性参数之间的定量关系,无需对被测气体进行组分分析,只需测得气体的物性参数即可获得被测气体的热值,降低了热值检测的复杂性与成本;另外,还通过标准气体对物性测量装置进行校准,保证了热值测量精度。The gas calorific value measurement method provided by the present invention obtains the quantitative relationship between the gas calorific value and the physical property parameters in advance through the standard gas, and does not need to analyze the components of the gas to be measured, and only needs to measure the physical property parameters of the gas to obtain the measured gas. The calorific value of the gas reduces the complexity and cost of calorific value detection; in addition, the physical property measurement device is calibrated by standard gas to ensure the calorific value measurement accuracy.
本实施例还提供一种气体热值测量装置,如图4所示,该装置包括:气体采集单元11,用于对被测气体进行采样;物性传感器12,用于对采样获得的气体进行物性测量,获得被测气体的物性参数;计算单元13,根据气体热值与物性参数之间的定量关系计算被测气体的热值。This embodiment also provides a gas calorific value measurement device, as shown in Figure 4, the device includes: a gas collection unit 11, used to sample the gas to be measured; The measurement is to obtain the physical parameters of the measured gas; the calculation unit 13 is used to calculate the calorific value of the measured gas according to the quantitative relationship between the gas calorific value and the physical parameters.
本实施例提供的气体热值测量装置,不需要对被测气体进行组分分析,过程简单,对设备的要求低,实现成本也低。其中所述物性参数包括热导率、热容、密度、粘度系数和热扩散系数中的一个或多个。如果物性传感器直接获得的不是物性参数,而是初始物性信号,后续需要进行信号处理及计算才能获得物性参数,对初始物性信号进行信号处理及计算以获得物性参数的模块可以集成在物性传感器内,也可以集成在计算单元13中。例如如图5所示,计算单元13采用常见的单片机或者计算机,计算单元13除进行热值计算外,还兼具接收初始物性信号并对初始物性信号进行信号处理的功能。The gas calorific value measuring device provided in this embodiment does not need to analyze the components of the measured gas, the process is simple, the requirements for equipment are low, and the implementation cost is also low. The physical parameters include one or more of thermal conductivity, heat capacity, density, viscosity coefficient and thermal diffusivity. If the physical property sensor directly obtains not the physical property parameters, but the initial physical property signal, subsequent signal processing and calculation are required to obtain the physical property parameters, and the module for signal processing and calculation of the initial physical property signal to obtain the physical property parameters can be integrated in the physical property sensor. It can also be integrated in the computing unit 13 . For example, as shown in FIG. 5 , the calculation unit 13 adopts a common single-chip microcomputer or computer. In addition to calculating the calorific value, the calculation unit 13 also has the functions of receiving the initial physical property signal and performing signal processing on the initial physical property signal.
进一步可选地,上述测量装置,还包括:温度传感器14,用于对采样获得的气体进行温度测量;压力传感器15,用于对采样获得的气体进行压强测量;预处理单元16,用于对采样获得的气体进行预处理,将气体的温度调整至标准参比温度,将气体的压强调整至标准参比压强。如图5所示,此时,计算单元13除进行热值计算外,还兼具接收初始物性信号并对初始物性信号进行信号处理的功能,以及接收温度传感器14和压力传感器15的信号并根据这些信号对预处理单元16进行控制的功能。当然,也可以直接在温度传感器14和压力传感器15处设置逻辑控制部件,来控制预处理单元16将采样获得的气体调整至标准参比温度和标准参比压强。预处理单元16在对采样获得的气体进行物性测量之前,先将气体的温度、压强调整至标准参比温度及标准参比压强,可以为保证在不同应用场合下被测气体的物性检测环境条件相同,测量结果更准确。Further optionally, the above measurement device also includes: a temperature sensor 14, used for temperature measurement of the gas obtained by sampling; a pressure sensor 15, used for pressure measurement of the gas obtained by sampling; a preprocessing unit 16, used for The gas obtained by sampling is pretreated, the temperature of the gas is adjusted to the standard reference temperature, and the pressure of the gas is adjusted to the standard reference pressure. As shown in Figure 5, at this time, in addition to calculating the calorific value, the calculation unit 13 also has the function of receiving the initial physical property signal and performing signal processing on the initial physical property signal, and receiving the signals of the temperature sensor 14 and the pressure sensor 15 and performing These signals control the function of the preprocessing unit 16 . Of course, logic control components can also be directly provided at the temperature sensor 14 and the pressure sensor 15 to control the preprocessing unit 16 to adjust the sampled gas to the standard reference temperature and standard reference pressure. Before measuring the physical properties of the gas obtained by sampling, the preprocessing unit 16 first adjusts the temperature and pressure of the gas to the standard reference temperature and standard reference pressure, which can ensure the physical properties of the gas to be tested in different applications. Check the environmental conditions Same, more accurate measurements.
可选地,所述测量装置还可包括:预设单元(图中未示出),用于在根据气体热值与物性参数之间的定量关系计算被测气体的热值之前,获取气体热值与物性参数之间的定量关系。所述预设单元可包括:标准气体输入装置,用于向物性传感器提供若干已知组分的标准气体;标准气体热值获取模块,用于对任一标准气体,根据该标准气体的组分计算得到标准气体的热值,或者直接测量得到标准气体的热值;所述物性传感器还用于测量所述标准气体对应的物性参数;数据拟合模块,用于根据所述标准气体热值获取单元和所述物性传感器得到的若干标准气体的热值和物性参数,采用数据拟合的方式获得气体热值与物性参数之间的定量关系。通过预设单元可以获取气体热值与物性参数之间的定量关系,为热值测量提供计算依据,这一预设步骤一般在出厂前进行完成,预设单元可以设置在测量装置上,也可以相对气体热值测量装置独立设置,这时一般设置在生产端。Optionally, the measuring device may further include: a preset unit (not shown in the figure), used to obtain the heat value of the gas before calculating the heat value of the measured gas according to the quantitative relationship between the heat value of the gas and the physical parameters. Quantitative relationship between value and physical parameters. The preset unit may include: a standard gas input device, used to provide several standard gases with known components to the physical property sensor; a standard gas calorific value acquisition module, used for any standard gas, according to the components of the standard gas Calculate the calorific value of the standard gas, or directly measure the calorific value of the standard gas; the physical property sensor is also used to measure the physical parameters corresponding to the standard gas; the data fitting module is used to obtain the calorific value according to the standard gas The calorific value and physical property parameters of several standard gases obtained by the unit and the physical property sensor are used to obtain the quantitative relationship between the gas calorific value and the physical property parameters by means of data fitting. The quantitative relationship between the gas calorific value and physical parameters can be obtained through the preset unit, which provides a calculation basis for the calorific value measurement. This preset step is generally completed before leaving the factory. The preset unit can be set on the measuring device or can be The relative gas calorific value measuring device is set independently, and at this time it is generally set at the production end.
可选地,物性传感器还用于测量标准气体的物性参数,该标准气体的物性参数已知;所述测量装置还包括:修正单元,将物性传感器获得的物性参数与所述标准气体实际对应的该物性参数值进行比对获得修正因子;并根据修正因子对物性传感器进行修正,测量结果更准确。Optionally, the physical property sensor is also used to measure the physical property parameters of the standard gas, and the physical property parameters of the standard gas are known; the measuring device also includes: a correction unit, the physical property parameters obtained by the physical property sensor are actually corresponding to the standard gas The physical property parameter value is compared to obtain a correction factor; and the physical property sensor is corrected according to the correction factor, so that the measurement result is more accurate.
本实施例提供一种气体热值的测量装置,测量过程无需对被测气体进行组分分析,设备结构简单、成本低。This embodiment provides a gas calorific value measurement device, which does not require component analysis of the measured gas during the measurement process, and the device has a simple structure and low cost.
此外,本发明也可以采用物性传感器获得标准气体的初始物性信号,与对应的标准气体热值进行定量关系拟合,直接获得物性传感器初始物性信号与热值之间的定量关系,即将物性传感器直接标定成热值传感器,从而实现可燃性气体热值测量装置的标定。而不需要对物性传感器进行标定,避免了物性传感器标定精度带来的热值测量偏差。In addition, the present invention can also use the physical property sensor to obtain the initial physical property signal of the standard gas, and perform quantitative relationship fitting with the calorific value of the corresponding standard gas, so as to directly obtain the quantitative relationship between the initial physical property signal of the physical property sensor and the calorific value, that is, the physical property sensor directly Calibrated as a calorific value sensor, so as to realize the calibration of the combustible gas calorific value measuring device. There is no need to calibrate the physical property sensor, which avoids the calorific value measurement deviation caused by the calibration accuracy of the physical property sensor.
需要注意的是,在不冲突的前提下,本发明实施例中的技术特征可以任意组合使用。It should be noted that, on the premise of no conflict, the technical features in the embodiments of the present invention can be used in any combination.
为了便于清楚说明,在本发明中采用了第一、第二等字样对相似项进行类别区分,该第一、第二字样并不在数量上对本发明进行限制,只是对一种优选的方式的举例说明,本领域技术人员根据本发明公开的内容,想到的显而易见的相似变形或相关扩展均属于本发明的保护范围内。In order to facilitate clear description, in the present invention, words such as first and second are used to classify similar items. The first and second words do not limit the present invention in quantity, but are only examples of a preferred mode It should be noted that obvious similar modifications or related extensions conceived by those skilled in the art based on the content disclosed in the present invention all fall within the protection scope of the present invention.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法的实施例的流程。其中,所述的存储介质可为磁碟、光盘、只读存储记忆体(Read-OnlyMemory,ROM)或随机存储记忆体(RandomAccessMemory,RAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented through computer programs to instruct related hardware, and the programs can be stored in a computer-readable storage medium. During execution, it may include the processes of the embodiments of the above-mentioned methods. Wherein, the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM) and the like.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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