CN105795803B - A kind of ultra-thin super warming core quilt and preparation method thereof - Google Patents
A kind of ultra-thin super warming core quilt and preparation method thereof Download PDFInfo
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- CN105795803B CN105795803B CN201410851452.0A CN201410851452A CN105795803B CN 105795803 B CN105795803 B CN 105795803B CN 201410851452 A CN201410851452 A CN 201410851452A CN 105795803 B CN105795803 B CN 105795803B
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- 238000010792 warming Methods 0.000 title claims abstract description 28
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000000835 fiber Substances 0.000 claims abstract description 29
- 229920000742 Cotton Polymers 0.000 claims abstract description 21
- 238000009960 carding Methods 0.000 claims abstract description 21
- 239000000945 filler Substances 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims abstract description 11
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- 238000002844 melting Methods 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 230000008901 benefit Effects 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 230000005855 radiation Effects 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The ultra-thin super warming core quilt of one kind disclosed by the invention, including fabric and filler, the filler are formed by 30%~55% hyperfine polyester fiber, 25%~35% microporous fibre and 10%~45% low-melting fiber mixing match.Its preparation method, carry out in accordance with the following steps successively：Fabric is inspected → opened tailor's system → filler is weighed → by random samples and matches mixing → shredding cotton carding → cotton carding lapping → filling bound edge → quilting sealing → test package → finished product storage.The ultra-thin super warming core of the present invention has been formed the space structure for the high absorption air performance having, substantial amounts of air element is included in unit volume, effectively human heat is prevented to be scattered and disappeared by cross-ventilation, core superfine fibre numerous by can be reflected back most human body radiation heat simultaneously, human heat's loss as few as possible is thus ensured, so as to reach ultra-thin super warming effect.
Description
Technical field
The invention belongs to home-textile technical field, and in particular to a kind of ultra-thin super warming core quilt and preparation method thereof.
Background technology
With the raising of progress and the market demands of science and technology, new function chemical fibre, which is tieed up, constantly to be developed, same to times
Various countries of boundary do one's utmost in field of Environment Protection, and Recycling, saving resource turn into global target direction, function class textile
Exploitation be also rooted in the hearts of the people.In addition, people have had higher expectation to improving the quality of living, market is also more next to textile demand
More personalized, functionalization, health care.For heat insulating material, warmth retention property is its most important performance indications.It is well known that human body
Heat be that heat exchange is carried out with extraneous by modes such as the metabolism of conduction, convection current, radiation and human body, and provide guarantor
The thermal resistance of the packing material of warm performance is a vital part, and packing material is typically come group by fiber and air
Into, the thermal conductivity factor of air is much smaller relative to various fibers, therefore the warmth retention property of packing material largely depends on
In air capacity number and its retain the ability of fixed air.
Current warming core is mainly filled, so that warming core by order to reach preferable warming effect with general fibre
By the interior space structure with high absorption air performance, but the thickness of warming core quilt is big, and weight is big, and the guarantor of warming core quilt
Warm effect also there are no excellent effect.
Therefore, the applicant has carried out beneficial exploration and trial, result of the above problems is have found, will be detailed below
The technical scheme of introduction is caused under this background.
The content of the invention
One of technical problems to be solved by the invention are to provide a kind of ultra-thin super warming core quilt.
The two of the technical problems to be solved by the invention are to provide the preparation method of above-mentioned ultra-thin super warming core quilt.
As a kind of ultra-thin super warming core quilt of first aspect present invention, including fabric and filler, the filler
By 30%~55% hyperfine polyester fiber, 25%~35% microporous fibre and 10%~45% low-melting fiber mixing match
Into.
As a kind of preparation method of above-mentioned ultra-thin super warming core quilt of second aspect of the present invention, successively according to following step
It is rapid to carry out：Fabric is inspected → opened tailor's system → filler is weighed → by random samples and matches mixing → shredding cotton carding → cotton carding lapping → filling bound edge
→ quilting sealing → test package → finished product storage；
In the shredding cotton carding step, its hired roughneck room carries out benefit wind using lower benefit wind mode, and the rotating speed of its hired roughneck is 900
~1100r/min, the rotating speed of blower fan is 2500~2600rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3 or 7:4, upper,
The suction ratio of lower dust cage is 3:2 or 4:3；
In the cotton carding lapping process, the cylinder speed set is 300~350r/min, the fast ratio of cylinder and licker-in
2.0~2.5:1, cylinder and 5 gauges of cover plate are 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm.
In a preferred embodiment of the invention, the rotating speed of the hired roughneck is 1000r/min, and the rotating speed of blower fan is
2550rpm, the flow-rate ratio of the intake of upper and lower dust cage is 7:3, the suction ratio of upper and lower dust cage is 3:2；The tin of the setting
Woods speed is 325r/min, and the speed of cylinder and licker-in is than 2.2:1, cylinder and 5 gauges of cover plate be 0.25mm, 0.23mm,
0.23mm、0.23mm、0.25mm。
Filler of the ultra-thin super warming core by of the present invention is by 30%~55% hyperfine polyester fiber, 25%~35% micro-
Hole fiber and 10%~45% low-melting fiber mixing match form, and so can preferably solve hyperfine polyester fiber cost
Too high weakness, and can play the functional characteristic of other components fiber.The ultra-thin super warming core of the present invention has been formed what is had
The space structure of height absorption air performance, unit volume is interior to include substantial amounts of air element, effectively prevents human heat from passing through sky
Gas convection current is scattered and disappeared, while core superfine fibre numerous by can be reflected back most human body radiation heat, thus ensure
Human heat's loss as few as possible, so as to reach ultra-thin super warming effect, this meets current people and pursues personalized, function
Change, the consumption demand of health care, also improve product specification, save collection space.And in a humidity environment, warming effect
Fruit is still fine, and the water absorption rate of raw material is less than the 1% of its deadweight, and it is very easily dry, therefore sombre even in humidity
It is still warming in wind and snow environment.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, enter below
One step illustrates the present invention.
Embodiment 1
A kind of ultra-thin super warming core quilt in the present embodiment, including fabric and filler, the filler is by 50% surpassing
Thin polyester fiber, 30% microporous fibre and 20% low-melting fiber mixing match form.
A kind of preparation method of ultra-thin super warming core quilt, is carried out in accordance with the following steps successively：Tailor's system is inspected → opened to fabric by random samples
→ filler is weighed → match mixing → shredding cotton carding → cotton carding lapping → filling bound edge → quilting sealing → test package → into
Product are put in storage.
In the shredding cotton carding step, its hired roughneck room carries out benefit wind using lower benefit wind mode, and the rotating speed of its hired roughneck is
1000r/min, the rotating speed of blower fan is 2550rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3, the suction of upper and lower dust cage
Ratio is 3:2.
In the cotton carding lapping process, the cylinder speed set is 325r/min, and the speed of cylinder and licker-in is than 2.2:1,
Cylinder and 5 gauges of cover plate are 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm.
Embodiment 2
A kind of ultra-thin super warming core quilt in the present embodiment, including fabric and filler, the filler is by 40% surpassing
Thin polyester fiber, 30% microporous fibre and 30% low-melting fiber mixing match form.
A kind of preparation method of ultra-thin super warming core quilt, is carried out in accordance with the following steps successively：Tailor's system is inspected → opened to fabric by random samples
→ filler is weighed → match mixing → shredding cotton carding → cotton carding lapping → filling bound edge → quilting sealing → test package → into
Product are put in storage.
In the shredding cotton carding step, its hired roughneck room carries out benefit wind using lower benefit wind mode, and the rotating speed of its hired roughneck is
900r/min, the rotating speed of blower fan is 2500rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:4, the suction ratio of upper and lower dust cage
Example is 4:3；
In the cotton carding lapping process, the cylinder speed set is 300r/min, and the speed of cylinder and licker-in is than 2.0:1,
Cylinder and 5 gauges of cover plate are 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm.
Embodiment 3
A kind of ultra-thin super warming core quilt in the present embodiment, including fabric and filler, the filler is by 45% surpassing
Thin polyester fiber, 30% microporous fibre and 25% low-melting fiber mixing match form.
A kind of preparation method of ultra-thin super warming core quilt, is carried out in accordance with the following steps successively：Tailor's system is inspected → opened to fabric by random samples
→ filler is weighed → match mixing → shredding cotton carding → cotton carding lapping → filling bound edge → quilting sealing → test package → into
Product are put in storage.
In the shredding cotton carding step, its hired roughneck room carries out benefit wind using lower benefit wind mode, and the rotating speed of its hired roughneck is
1100r/min, the rotating speed of blower fan is 2600rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3, the suction of upper and lower dust cage
Ratio is 4:3；
In the cotton carding lapping process, the cylinder speed set is 350r/min, and the speed of cylinder and licker-in is than 2.5:1,
Cylinder and 5 gauges of cover plate are 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm.
Embodiment 4
The ultra-thin super warming core of gained in embodiment 1,2,3 had into following index by finished product：
Fluffy degree：78cm2/g；
Compression ratio：70%；
Insulation rate：86%；
Air penetrability：42mm/s；
Clo value：4.5；
Thermal resistance value：0.67.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (1)
1. a kind of preparation method of ultra-thin super warming core quilt, is carried out in accordance with the following steps successively：Fabric inspect by random samples → open tailor's system →
Filler is weighed → matched mixing → shredding cotton carding → cotton carding lapping → filling bound edge → quilting sealing → test package → finished product
Storage；Characterized in that, in the shredding cotton carding step, its hired roughneck room carries out benefit wind using lower benefit wind mode, and hired roughneck's turns
Speed is 1000r/min, and the rotating speed of blower fan is 2550rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3, upper and lower dust cage
Suction ratio is 3:2 ；The cylinder speed set is 325r/min, and the speed of cylinder and licker-in is than 2.2:1,5 points of cylinder and cover plate
Gauge is 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm；Filler is by 30%~55% hyperfine polyester fiber, 25%
~35% microporous fibre and 10%~45% low-melting fiber mixing match form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410851452.0A CN105795803B (en) | 2014-12-30 | 2014-12-30 | A kind of ultra-thin super warming core quilt and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410851452.0A CN105795803B (en) | 2014-12-30 | 2014-12-30 | A kind of ultra-thin super warming core quilt and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105795803A CN105795803A (en) | 2016-07-27 |
| CN105795803B true CN105795803B (en) | 2017-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410851452.0A Active CN105795803B (en) | 2014-12-30 | 2014-12-30 | A kind of ultra-thin super warming core quilt and preparation method thereof |
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| Country | Link |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108190827A (en) * | 2017-12-26 | 2018-06-22 | 江苏斯得福纺织股份有限公司 | A kind of graphene is warming, the production technology of antibacterial core |
| CN109267231A (en) * | 2018-09-25 | 2019-01-25 | 广州市中诚新型材料科技有限公司 | Multi-level, highdensity insulation flocculus of one kind and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101054747A (en) * | 2007-05-31 | 2007-10-17 | 无锡庆丰集团东台纺织服装有限责任公司 | Corn fiber and regenerative hemp fiber blended antibacterial composite yarn and producing method thereof |
| CN201435978U (en) * | 2009-06-26 | 2010-04-07 | 恒源祥（集团）有限公司 | Fabric filler |
| CN102168327A (en) * | 2011-04-07 | 2011-08-31 | 上海水星家用纺织品股份有限公司 | Renewable tencel netting method and application thereof in home textile product |
| CN203693134U (en) * | 2014-01-27 | 2014-07-09 | 江苏康乃馨织造有限公司 | Moisture absorption and heating cotton imitation quilt core |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8615826B2 (en) * | 2011-01-05 | 2013-12-31 | Skyblue Textiles Llc | Encasement |
-
2014
- 2014-12-30 CN CN201410851452.0A patent/CN105795803B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101054747A (en) * | 2007-05-31 | 2007-10-17 | 无锡庆丰集团东台纺织服装有限责任公司 | Corn fiber and regenerative hemp fiber blended antibacterial composite yarn and producing method thereof |
| CN201435978U (en) * | 2009-06-26 | 2010-04-07 | 恒源祥（集团）有限公司 | Fabric filler |
| CN102168327A (en) * | 2011-04-07 | 2011-08-31 | 上海水星家用纺织品股份有限公司 | Renewable tencel netting method and application thereof in home textile product |
| CN203693134U (en) * | 2014-01-27 | 2014-07-09 | 江苏康乃馨织造有限公司 | Moisture absorption and heating cotton imitation quilt core |
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| Publication number | Publication date |
|---|---|
| CN105795803A (en) | 2016-07-27 |
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