[go: up one dir, main page]

CN101054747A - Corn fiber and regenerative hemp fiber blended antibacterial composite yarn and producing method thereof - Google Patents

Corn fiber and regenerative hemp fiber blended antibacterial composite yarn and producing method thereof Download PDF

Info

Publication number
CN101054747A
CN101054747A CN 200710022740 CN200710022740A CN101054747A CN 101054747 A CN101054747 A CN 101054747A CN 200710022740 CN200710022740 CN 200710022740 CN 200710022740 A CN200710022740 A CN 200710022740A CN 101054747 A CN101054747 A CN 101054747A
Authority
CN
China
Prior art keywords
fiber
hemp
regenerated
corn fiber
speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 200710022740
Other languages
Chinese (zh)
Other versions
CN100572626C (en
Inventor
王晓秋
李永贵
贲德赋
葛明桥
许建华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Qingfeng Group Dongtai Textile Clothing Co Ltd
Jiangnan University
Original Assignee
Wuxi Qingfeng Group Dongtai Textile Clothing Co Ltd
Jiangnan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Qingfeng Group Dongtai Textile Clothing Co Ltd, Jiangnan University filed Critical Wuxi Qingfeng Group Dongtai Textile Clothing Co Ltd
Priority to CNB2007100227405A priority Critical patent/CN100572626C/en
Publication of CN101054747A publication Critical patent/CN101054747A/en
Application granted granted Critical
Publication of CN100572626C publication Critical patent/CN100572626C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

一种玉米纤维与再生大麻纤维混纺抗菌复合纱及其生产方法,涉及纺纱技术。按照本发明提供的技术方案,该抗菌复合纱包括30~60份玉米纤维与40~70份再生大麻纤维。制造时:a.将玉米纤维依次经:开清棉、梳棉、预并工序后备用;b.将再生大麻纤维依次经:开清棉、梳棉、预并工序后备用;c.将经预并后的玉米纤维与再生大麻纤维依次经:并条、粗纱、细纱、络筒工序后得到玉米纤维与再生大麻纤维混纺抗菌复合纱。本发明结合玉米纤维织物强力高,保形性好的优良特点,弥补了大麻纤维及再生大麻纤维织物悬垂性差,保形性差的缺点,并且可以纺出细号纱,攻克了大麻纤维难以纺细号纱难题。An antibacterial composite yarn blended with corn fiber and regenerated hemp fiber and a production method thereof relate to spinning technology. According to the technical solution provided by the invention, the antibacterial composite yarn includes 30-60 parts of corn fiber and 40-70 parts of regenerated hemp fiber. During manufacturing: a. Go through the corn fiber in sequence: opening and cleaning, carding, and pre-merging processes for later use; b. Sequentially pass the regenerated hemp fiber through: opening and cleaning, carding, and pre-merging processes for later use; c. The pre-combined corn fiber and regenerated hemp fiber are sequentially subjected to drawing, roving, spun yarn and winding processes to obtain corn fiber and regenerated hemp fiber blended antibacterial composite yarn. The invention combines the excellent characteristics of high strength and good shape retention of corn fiber fabrics, makes up for the shortcomings of poor drape and shape retention of hemp fiber and regenerated hemp fiber fabrics, and can spin fine yarns, which overcomes the difficulty of spinning hemp fibers No. yarn problem.

Description

玉米纤维与再生大麻纤维混纺抗菌复合纱及其生产方法Corn fiber and regenerated hemp fiber blended antibacterial composite yarn and production method thereof

技术领域technical field

本发明涉及一种采用玉米纤维与再生大麻纤维混纺制成的抗菌复合纱并公开了该复合纱的生产方法。The invention relates to an antibacterial composite yarn made by blending corn fiber and regenerated hemp fiber and discloses a production method of the composite yarn.

背景技术Background technique

开发新的生物可降解纤维,用于服装面料或产业用纺织品,是当今纺织品开发研究的重要课题之一。玉米纤维是由卡吉尔·道(CARGILL~DOW)聚合物公司与日本钟纺等公司开发一种新型的环保纤维。该纤维是由玉米淀粉提炼制成的聚乳酸纤维,即PLA纤维,在我国称为玉米纤维。The development of new biodegradable fibers for clothing fabrics or industrial textiles is one of the important topics in the development and research of textiles today. Corn fiber is a new type of environmentally friendly fiber developed by Cargill-Dow (CARGILL~DOW) Polymer Company and Japan Bell Spinning and other companies. The fiber is made of polylactic acid fiber extracted from corn starch, that is, PLA fiber, which is called corn fiber in our country.

玉米纤维综合了天然纤维和化学纤维的优点。其机械性能介于涤纶及锦纶之间,强度和模量低于聚酯纤维,高于锦纶。因此,玉米纤维面料手感柔软,有丝绸般的光泽和亮度,具有良好的强度、悬垂性、尺寸稳定性、弹性和抗皱性能。玉米纤维具有良好的可生物降解性,埋人土中2~3年后,强度会消失,完全分解为CO2和H2O。其燃烧发烟量低,不会产生有毒、有害的物质。玉米纤维染色性能与涤纶基本相同,但吸湿性和耐高温性能差,其回潮率为0.5%,纯玉米纤维织物穿着吸湿透气性能较差,而且染整加工难度较大。玉米纤维的可纺性较差,类似涤纶,可以纯纺,也可以与棉、羊毛或其它天然纤维混纺。玉米纤维织物可用于服装及垫子填充物、医药卫生用品、婴儿用品等领域。Corn fiber combines the advantages of natural fiber and chemical fiber. Its mechanical properties are between polyester and nylon, and its strength and modulus are lower than polyester fibers and higher than nylon. Therefore, corn fiber fabrics are soft to the touch, have silky luster and brightness, and have good strength, drape, dimensional stability, elasticity and wrinkle resistance. Corn fiber has good biodegradability. After being buried in the soil for 2 to 3 years, its strength will disappear and it will be completely decomposed into CO 2 and H 2 O. Its combustion smoke is low, and no toxic and harmful substances will be produced. The dyeing performance of corn fiber is basically the same as that of polyester, but its hygroscopicity and high temperature resistance are poor, and its moisture regain is 0.5%. Pure corn fiber fabrics have poor moisture absorption and breathability, and are more difficult to dye and finish. Corn fiber has poor spinnability, similar to polyester, and can be spun purely or blended with cotton, wool or other natural fibers. Corn fiber fabrics can be used in clothing and cushion fillings, medical and sanitary products, baby products and other fields.

玉米纤维织物具有较好的外观保持性和良好的生物降解性能。但玉米纤维可纺性、吸湿性和耐高温性能较差,使这种新型绿色纤维的推广应用受到限制。而且,在追求服装时尚、保健的今天,玉米纤维没有抗菌保健功能也是其一大缺点。虽然可以将玉米纤维与抗菌涤纶混纺或交织,但无法改善其吸湿透气性能,而且,涤纶难以生物降解,有损玉米纤维织物绿色环保的特色。Corn fiber fabrics have good appearance retention and good biodegradability. However, corn fiber has poor spinnability, moisture absorption and high temperature resistance, which limits the popularization and application of this new type of green fiber. Moreover, in today's pursuit of clothing fashion and health care, corn fiber has no antibacterial and health care functions, which is also a major disadvantage. Although corn fiber can be blended or interwoven with antibacterial polyester, its moisture absorption and breathability cannot be improved, and polyester is difficult to biodegrade, which impairs the environmental protection characteristics of corn fiber fabric.

所以,提高玉米纤维可加工性及其织物的服用和抗菌保健性能,从而提高玉米纤维的综合性能与附加值成为当前一项重要课题。Therefore, improving the machinability of corn fiber and its fabric's wearability and antibacterial health care performance, thereby improving the comprehensive performance and added value of corn fiber has become an important topic at present.

大麻纤维也是近几年开始发展的新型纤维。其密度为:1.458g/cm3;强度为:5.8~6.8g/dtex;回潮率为12%;饱和回潮率为50%。大麻纺织品具有很多优良性能。大麻纺织品具有天然抑菌功能。大麻纤维中含有四氢大麻酚(THC)及大麻酚酸等,经光照和空气氧化会产生大麻酚,该物质具有杀菌、止咳、镇痉、止痛、安眠等作用,对金黄葡萄球菌、大肠杆菌、白色念珠菌等有明显的杀灭和抑制作用。由于大麻纤维细胞的中腔较大,富含氧气量较多,使厌氧菌无法生存,因而其抗霉抑菌作用更加突出。大麻纺织品吸湿透气性好,其回潮率为12%,饱和回潮率为50%。大麻纤维中心有一个细长的空腔与纤维表面分布着的许多裂纹和小孔相连,优异的毛细效应使大麻纤维织物吸湿排汗性能格外好。大麻纺织品有较高的空隙率,它有很好的吸音性和透气性,并且有很好的耐热性,能经受370℃高温的考验。因此大麻纺织品除用于服装外,还可用于室内装饰。大麻纺织品装饰的房间,不仅可以降低噪音,给人们工作生活提供一个安静的空间。还因其吸湿放湿性好,可以调节室内的温度和湿度,是一个天然的绿色空调。大麻纤维耐日晒、耐腐蚀性能好。因此,大麻纺织品特别适宜做防晒服装及各种特殊需要的工作服,也可做太阳伞、露营帐篷、渔网、绳索、汽车坐垫、内衬材料等。此外,大麻织物还有防紫外线辐射功能。经中科院物理研究所检测:普通衣着仅能阻隔30%~90%的紫外线,而一般大麻织物,无需特别整理即可屏蔽95%以上的紫外线。Hemp fiber is also a new type of fiber that has been developed in recent years. The density is: 1.458g/cm 3 ; the strength is: 5.8-6.8g/dtex; the moisture regain is 12%; the saturated moisture regain is 50%. Hemp textiles have many excellent properties. Hemp textiles have natural antibacterial properties. Hemp fiber contains tetrahydrocannabinol (THC) and cannabinolic acid, etc., which will produce cannabinol after light and air oxidation. , Candida albicans, etc. have obvious killing and inhibiting effects. Because the hemp fiber cell has a larger cavity and more oxygen, the anaerobic bacteria cannot survive, so its anti-mold and antibacterial effect is more prominent. Hemp textiles have good moisture absorption and air permeability, with a moisture regain of 12% and a saturated moisture regain of 50%. There is a slender cavity in the center of the hemp fiber that connects with many cracks and small holes distributed on the surface of the fiber. The excellent capillary effect makes the hemp fiber fabric particularly good in moisture absorption and perspiration. Hemp textiles have high porosity, good sound absorption and air permeability, and good heat resistance, which can withstand the test of high temperature of 370 °C. Therefore, in addition to being used for clothing, hemp textiles can also be used for interior decoration. The room decorated with hemp textiles can not only reduce noise, but also provide a quiet space for people to work and live. Also because of its good moisture absorption and dehumidification, it can adjust the indoor temperature and humidity, and is a natural green air conditioner. Hemp fiber is resistant to sunlight and corrosion. Therefore, hemp textiles are especially suitable for sun protection clothing and various special work clothes, as well as sun umbrellas, camping tents, fishing nets, ropes, car seat cushions, lining materials, etc. In addition, the hemp fabric has the function of protecting against ultraviolet radiation. According to the test by the Institute of Physics, Chinese Academy of Sciences: Ordinary clothing can only block 30% to 90% of ultraviolet rays, while ordinary hemp fabrics can block more than 95% of ultraviolet rays without special finishing.

因此,从理论上讲,大麻纤维是内衣、夏季服装、床上用品等的最理想的原料。但大麻纤维具有麻类纤维的共同缺点,如纱支较粗、面料厚重、耐磨性、抗皱性和保形性差、手感粗糙,接触皮肤有刺痒感。上述缺点大大限制了大麻纤维在内衣、夏季服饰上的应用。尤其是大麻短麻更为严重,单纤维长度短,一般为20~50mm,且纤维的长度整齐度不高。这样很不利于纺纱,且难纺中细号纱(30tex以下)。尽管可以和其他纤维混纺或交织,但只能一定程度上改善其纺织加工和服用性能,且有损大麻织物风格和抗菌保健性能。Therefore, in theory, hemp fiber is the most ideal raw material for underwear, summer clothes, bedding, etc. However, hemp fiber has the common disadvantages of hemp fiber, such as thicker yarn count, thick fabric, poor wear resistance, wrinkle resistance and shape retention, rough hand feeling, and itchy feeling when touching the skin. Above-mentioned shortcoming greatly limits the application of hemp fiber on underwear, summer clothes. Especially hemp short hemp is more serious, the single fiber length is short, generally 20-50mm, and the fiber length uniformity is not high. This is very unfavorable for spinning, and it is difficult to spin medium and fine yarns (below 30tex). Although it can be blended or interwoven with other fibers, it can only improve its textile processing and wearing properties to a certain extent, and damage the style and antibacterial health care properties of hemp fabrics.

如果将玉米纤维纱线与大麻长麻纱线交织,可以提高玉米纤维织物的抗菌和吸湿透气性能,同时,也可以提高大麻织物的柔软舒适性、尺寸稳定性和抗皱性,但最终织物却失去了玉米纤维织物轻薄、手感柔软、悬垂、抗皱和丝绸般的光泽等优良的外观性能。如果将玉米纤维与大麻短纤维混纺,则无法纺出细号纱(20tex以下)。而且,大麻纤维混纺比例越高,所纺纱线越粗,难以织造轻薄织物。大麻纤维混纺比例过低(低于20%),则最终织物难以达到预期的抗菌保健性能。因此,上述并非理想的方法。If the corn fiber yarn is interwoven with hemp long hemp yarn, the antibacterial and moisture absorption and breathability properties of the corn fiber fabric can be improved, and at the same time, the soft comfort, dimensional stability and wrinkle resistance of the hemp fabric can also be improved, but the final fabric loses The corn fiber fabric has excellent appearance properties such as lightness, soft touch, drape, wrinkle resistance and silky luster. If corn fiber is blended with hemp staple fiber, fine yarn (below 20tex) cannot be spun. Moreover, the higher the hemp fiber blending ratio, the thicker the spun yarn, making it difficult to weave light and thin fabrics. If the hemp fiber blending ratio is too low (less than 20%), the final fabric will be difficult to achieve the expected antibacterial health care performance. Therefore, the above is not an ideal method.

发明内容Contents of the invention

本发明的目的是克服现有技术中存在的不足,提供一种可发挥玉米纤维光泽好、强力高、弹性好、模量较高、可生物降解的优势,弥补了其吸湿小、可纺性差、无天然抗菌特性、服用性能较差等缺点,又可在保持大麻纤维的抗菌、吸湿透气、凉爽的优点的前提下,以玉米纤维的强力高,保形性好的优良特点,弥补了大麻纤维悬垂性差,保形性差的缺点,并且可以纺出细号纱,甚至10tex以下的特细号纱,攻克了大麻纤维难以纺细号纱的难题。The purpose of the present invention is to overcome the deficiencies in the prior art, provide a corn fiber that can take advantage of the advantages of good luster, high strength, good elasticity, high modulus, and biodegradability, and make up for its low moisture absorption and poor spinnability. , no natural antibacterial properties, poor taking performance and other shortcomings, but also under the premise of maintaining the antibacterial, moisture absorption, breathable and cool advantages of hemp fiber, the high strength and good shape retention of corn fiber make up for the hemp fiber. The fiber has the disadvantages of poor drapability and poor shape retention, and can spin fine-gauge yarns, even extra-fine-gauge yarns below 10tex, which overcomes the problem that hemp fibers are difficult to spin fine-gauge yarns.

本发明的另一目的则是公开了一种上述玉米纤维与再生大麻纤维混纺抗菌复合纱的生产方法。Another object of the present invention is to disclose a production method of the above-mentioned corn fiber and regenerated hemp fiber blended antibacterial composite yarn.

按照发明提供的技术方案,该抗菌复合纱包括30~60份的玉米纤维与40~70份的再生大麻纤维,单位为质量份。According to the technical solution provided by the invention, the antibacterial composite yarn includes 30-60 parts of corn fiber and 40-70 parts of regenerated hemp fiber, the unit is parts by mass.

所述再生大麻纤维是以大麻短麻、落麻、麻秆、秆芯中的一种或多种为原料再生制得的纤维。The regenerated hemp fiber is a fiber regenerated from one or more of hemp short hemp, hemp hemp, hemp stalk and stalk core.

上述玉米纤维与再生大麻纤维混纺抗菌复合纱的生产方法,包括:The production method of the above-mentioned corn fiber and regenerated hemp fiber blended antibacterial composite yarn includes:

a、原料准备:将30~60份的玉米纤维与40~70份的再生大麻纤维分别依次经过开清棉、梳棉、预并工序后备用;单位为质量份;a. Raw material preparation: 30-60 parts of corn fiber and 40-70 parts of regenerated hemp fiber respectively go through the processes of opening and cleaning, carding, and pre-merging for subsequent use; the unit is parts by mass;

在对玉米纤维开清棉时,梳针滚筒速度控制在600~700r/min,打手速度控制在800~900r/min;When opening and cleaning corn fiber, the speed of the carding cylinder is controlled at 600-700r/min, and the speed of the beater is controlled at 800-900r/min;

在对再生大麻纤维开清棉时,梳针滚筒速度控制在500~600r/min,打手速度控制在700~800r/min;When opening and cleaning the regenerated hemp fiber, the speed of the carding cylinder is controlled at 500-600r/min, and the speed of the beater is controlled at 700-800r/min;

在对玉米纤维或再生大麻纤维进行梳棉时,锡林转速控制在280~330r/min,刺辊转速控制在600~850r/min,锡林与刺辊表面线速度比控制在2~2.5,同时将给棉板抬高1~2mm,增大给棉板与刺辊的隔距,增大刺辊与锡林的线速比,缩小道夫与锡林的隔距;When carding corn fiber or regenerated hemp fiber, the speed of the cylinder is controlled at 280-330r/min, the speed of the licker-in roller is controlled at 600-850r/min, and the surface speed ratio of the cylinder and the licker-in roller is controlled at 2-2.5. At the same time, raise the feeding board by 1-2 mm, increase the distance between the feeding board and the licker-in roller, increase the line speed ratio between the licker-in roller and the cylinder, and reduce the distance between the doffer and the cylinder;

b、将预并后的玉米纤维与再生大麻纤维依次经过并条、粗纱、细纱、络筒工序后得到玉米纤维与再生大麻纤维的混纺抗菌复合纱。b. After the pre-combined corn fiber and regenerated hemp fiber are sequentially drawn, roving, spun and winding processes are obtained to obtain a blended antibacterial composite yarn of corn fiber and regenerated hemp fiber.

在开清棉工序中,打手采用梳针打手或综合式打手;并条工序要“重加压,中定量,低速度”,后区牵伸比纯棉纺大,前张力牵伸和后张力牵伸均比纯棉纺小,约等于1,加大机后张力;粗纱工序“大隔距,重加压”,同时适当加大粗纱的捻系数。细纱工序注意钢丝圈的选型和成纱捻度的选择,捻系数为330-380,钢丝圈速度不宜过高,并选择合适的钢丝圈重量。该再生纤维与原大麻纤维纤维相比,保持了原大麻纤维的优良特性之外,还具备粘胶纤维的性能,如细度和长度可根据需要控制,可纺性、吸湿性和染色性好、可生物降解且价格便宜。织物手感柔软、无刺痒感,穿着舒适,但挺括性和抗皱性稍差。In the cotton opening and cleaning process, the beater adopts a comb needle beater or a comprehensive beater; the drawing process should be "heavy pressure, medium weight, low speed", the draft in the rear area is larger than that of pure cotton spinning, the front tension draft and the back tension draft The average elongation is smaller than that of pure cotton spinning, approximately equal to 1, and the tension after the machine is increased; the roving process is "large gauge, heavy pressure", and the twist coefficient of the roving is appropriately increased at the same time. In the spinning process, pay attention to the selection of the traveler and the selection of the twist of the yarn. The twist coefficient is 330-380. The speed of the traveler should not be too high, and the appropriate weight of the traveler should be selected. Compared with the original hemp fiber, the regenerated fiber not only maintains the excellent properties of the original hemp fiber, but also has the properties of viscose fiber, such as the fineness and length can be controlled according to needs, and the spinnability, hygroscopicity and dyeability are good. , biodegradable and cheap. The fabric is soft, non-itchy, and comfortable to wear, but its stiffness and wrinkle resistance are slightly poor.

上述开清棉、梳棉、预并、并条、粗纱、细纱、络筒等工序在《棉纺工艺学》、《棉纺手册》均有详细记载。The above-mentioned processes such as opening and cleaning, carding, pre-drawing, drawing, roving, spun yarn, and winding are described in detail in "Cotton Spinning Technology" and "Cotton Spinning Handbook".

本发明采用玉米纤维与再生大麻纤维混纺制成抗菌复合纱。The invention adopts corn fiber and regenerated hemp fiber to make antibacterial composite yarn by blending.

利用玉米纤维与再生大麻纤维进行混纺,织成集抗菌、保健、可生物降解、轻薄、柔软、悬垂、保形、抗皱和色泽亮丽等优良性能于一体的新型面料。这类产品适合做时装、休闲装、套装、衬衣和家用纺织品等。这种面料的独特性能并不是两种纤维优点的简单叠加。他必须根据最终产品需要,合理配比,优化设计纱线和织物的结构、加工工艺参数等。两种纤维物理和化学性能的综合作用,产生了所需产品的风格特征与性能。Blending corn fiber and regenerated hemp fiber is used to weave a new type of fabric with excellent properties such as antibacterial, health care, biodegradable, light, soft, drape, shape retention, wrinkle resistance and bright color. These products are suitable for fashion, casual wear, suits, shirts and home textiles. The unique properties of this fabric are not a simple superposition of the advantages of the two fibers. He must, according to the needs of the final product, rationally mix and optimize the structure and processing parameters of the yarn and fabric. The combined effect of the physical and chemical properties of the two fibers produces the desired style characteristics and performance of the product.

这种多元化纤维原料结构,一方面利用再生大麻纤维与玉米纤维性能的互补,改善和优化了玉米纤维产品的性能,丰富、拓展产品的花色、风格。另一方面弥补了目前玉米纤维价格高的不足。更为重要的是,采用玉米纤维与再生大麻纤维混纺,可以纺制出细号纱,甚至10tex以下的特细号纱,攻克了大麻纤维难以纺细号纱的难题。利用该纱线可以制出轻薄柔软、无刺痒感的面料。This diversified fiber raw material structure, on the one hand, utilizes the complementary properties of regenerated hemp fiber and corn fiber to improve and optimize the performance of corn fiber products, enrich and expand the colors and styles of products. On the other hand, it makes up for the current high price of corn fiber. More importantly, by blending corn fiber and regenerated hemp fiber, fine-gauge yarn, even extra-fine-gauge yarn below 10tex can be spun, which overcomes the problem that hemp fiber is difficult to spin fine-gauge yarn. The yarn can be used to produce light, soft and non-itchy fabrics.

各道纺纱工艺原则如下The principles of each spinning process are as follows

(1)混纺比(1) Blend ratio

玉米纤维的性能与涤纶接近。再生大麻纤维与粘胶纤维相类似。因此,采用高比例玉米纤维与再生大麻纤维混纺,改善了玉米纤维的可纺性,提高了玉米纤维面料的吸湿透气性和抗菌性能,降低了生产成本。采用高比例再生大麻纤维与玉米纤维混纺,克服大麻纤维及再生大麻纤维面料的尺寸稳定性和抗皱性较差的弱点,改善了面料的穿着高档风格。鉴于上述原则,玉米纤维混纺比不少于30份,再生大麻纤维混纺比不少于40份,既保证面料的外观性能,如抗皱性、尺寸稳定性、挺刮性,又改善面料的卫生舒适性,如吸湿透气、抗菌保健。同时,体现绿色环保理念。The performance of corn fiber is close to that of polyester. Regenerated hemp fiber is similar to viscose fiber. Therefore, the blending of high proportion corn fiber and regenerated hemp fiber improves the spinnability of corn fiber, improves the moisture absorption, breathability and antibacterial performance of corn fiber fabric, and reduces the production cost. Blended with high proportion of regenerated hemp fiber and corn fiber, it overcomes the disadvantages of poor dimensional stability and wrinkle resistance of hemp fiber and regenerated hemp fiber fabrics, and improves the high-end wearing style of the fabric. In view of the above principles, the blending ratio of corn fiber is not less than 30 parts, and the blending ratio of regenerated hemp fiber is not less than 40 parts, which not only ensures the appearance of the fabric, such as wrinkle resistance, dimensional stability, and scratch resistance, but also improves the hygiene and comfort of the fabric Properties, such as moisture absorption, breathability, antibacterial health care. At the same time, it embodies the concept of green environmental protection.

(2)开清棉工序(2) Opening and cleaning process

I玉米纤维开清棉工艺I Corn fiber opening and cleaning process

玉米纤维的长度整齐度较好、具有良好的弹性、含杂少。但回潮率低、吸湿性较差,有轻微静电,熔点低,开松后纤维非常蓬松,容易产生粘卷。由于纤维具有较大的弹性,在压力的作用下棉卷的伸长较大,松弛状态下其回缩也很大,容易产生负伸长,棉卷的伸长达到-1.56%。为保证棉卷的内在质量和外观质量,适当降低各部速度,采用“勤抓少抓、多松少打、轻梳少落”的工艺原则,三翼打手去掉刀片,各部隔距应适当放大。必须采取防粘措施,减少粘卷现象。主要打手采用梳针打手或综合式的,打手速度较涤纶纺纱要低一些。Corn fiber has good length uniformity, good elasticity and less impurity. But the moisture regain is low, the hygroscopicity is poor, there is slight static electricity, the melting point is low, the fiber is very fluffy after opening, and it is easy to cause sticking. Due to the greater elasticity of the fiber, the elongation of the cotton lap is relatively large under the action of pressure, and its retraction is also large under the relaxed state, which is easy to produce negative elongation, and the elongation of the cotton lap can reach -1.56%. In order to ensure the internal quality and appearance quality of the cotton lap, the speed of each part is appropriately reduced, and the technological principle of "grasping frequently and less grasping, more loosening and less beating, light combing and less shedding" is adopted. The three-wing beater removes the blade, and the distance between each part should be appropriately enlarged. Anti-sticking measures must be taken to reduce sticking. The main beaters are comb needle beaters or integrated ones, and the beater speed is lower than that of polyester spinning.

较佳的,所述纺纱工艺中开清棉工艺为:棉卷干定量不少于400g/m,棉卷重量在13kg左右,梳针滚筒速度600~700r/min,三翼梳针或综合打手800~900r/min。开棉机打手与给棉罗拉之间的隔距为10~12mm,打手-除尘棒隔距为16×18×20×22.5mm,清棉机打手与给棉罗拉之间的隔距为8~10mm,打手-除尘棒隔距为(11~15)mm×(20~22)mm。Preferably, the cotton opening and cleaning process in the spinning process is as follows: the dry weight of the cotton lap is not less than 400g/m, the weight of the lap is about 13kg, the speed of the card drum is 600-700r/min, and the three-wing comb or comprehensive Beater 800~900r/min. The distance between the beater of the cotton opener and the cotton feeding roller is 10~12mm, the distance between the beater and the dust removal rod is 16×18×20×22.5mm, and the distance between the beater of the cotton cleaner and the cotton feeding roller is 8~ 10mm, the beater-dust rod spacing is (11~15)mm×(20~22)mm.

II、再生大麻纤维开清棉工艺II. Regenerated hemp fiber opening and cleaning process

再生大麻纤维与粘胶纤维一样,强力低,纤维的回弹性差,回潮率较高,具有纤维整齐度好、不含杂的特点,在清花工序主要以开松为主,尽量减少对纤维的打击,避免造成短绒的产生。所以采用“以梳代打、多梳少落、充分混和”的工艺原则。打手改用梳针式或综合式的,三翼打手去掉刀片,给棉罗拉至打手的隔距要较棉的放宽一些,打手速度要放低一些,一般比纯棉纺纱时减慢15~30%。尘棒角度要调成与打手回转方向夹角小一点或反装尘棒。同时还要防止棉卷粘连,紧压罗拉两端的加压要较纺纯棉时重20~40%。为了防止静电的产生,要求保持相对湿度大一些,一般控制在65~70%。Like viscose fiber, regenerated hemp fiber has low strength, poor fiber resilience, high moisture regain, and has the characteristics of good fiber uniformity and no impurities. The blow to avoid the generation of linters. Therefore, the process principle of "combing instead of beating, more combing and less falling, and full mixing" is adopted. The beater is changed to comb type or integrated type. The three-wing beater removes the blade, the distance between the cotton roller and the beater is wider than that of cotton, and the speed of the beater is lower. Generally, it is 15~ slower than that of pure cotton spinning. 30%. The angle of the dust rod should be adjusted to a smaller angle with the rotation direction of the thug or the dust rod should be reversed. At the same time, it is also necessary to prevent the sticking of the cotton lap, and the pressure at both ends of the pressing roller should be 20% to 40% heavier than that of spinning pure cotton. In order to prevent the generation of static electricity, it is required to maintain a relatively high relative humidity, which is generally controlled at 65-70%.

(3)梳棉工序(3) Carding process

I玉米纤维梳棉工艺I corn fiber carding process

由于玉米纤维具有良好的弹性和弹性恢复性,纤维蓬松,因此梳棉工序应采用“多梳少落”的工艺原则,各部隔距应较大掌握,采用与涤纶相近的工艺进行生产。考虑到棉型给棉板对纤维的损伤较大,因此将给棉板抬高1~2mm。增大给棉板与刺辊的隔距,适当降低刺辊速度,减少纤维的损伤。大小漏底、除尘刀的设置以减小落率为目的。适当控制小漏底入出口隔距,降低落棉。增大刺辊与锡林的线速比,缩小道夫与锡林的隔距,有利于纤维转移。适当加大锡林与盖板隔距,控制好纤维的梳理,降低棉结。主要解决梳棉成条困难、堵斜管问题,提高纤维的转移能力。Because corn fiber has good elasticity and elastic recovery, and the fiber is fluffy, the carding process should adopt the technological principle of "more combing and less shedding", the gauge of each part should be relatively large, and the production process should be similar to polyester. Considering that the cotton-type cotton-feeding board will cause greater damage to the fibers, the cotton-feeding board should be raised by 1 to 2 mm. Increase the gauge between the cotton feeding board and the licker-in roller, and reduce the speed of the licker-in roller appropriately to reduce fiber damage. The setting of bottom leakage and dust removal knife is aimed at reducing the drop rate. Appropriately control the gap between the inlet and outlet of the small drain to reduce waste. Increase the line speed ratio of licker-in roller and cylinder, and reduce the distance between doffer and cylinder, which is beneficial to fiber transfer. Appropriately increase the distance between the cylinder and the cover plate to control the carding of fibers and reduce neps. It mainly solves the problem of difficulty in carding into sliver and blocked inclined pipe, and improves the transfer ability of fibers.

较佳的,所述纺纱工艺中开清棉工艺为:生条定量较纺棉的定量轻;锡林转速为280~330r/min,刺辊转速为600~850r/min,锡林与刺辊表面线速度比为2~2.5,盖板速度取所用机型的最低档速度,如FA201B梳棉机盖板最低线速度90mm/min。道夫转速为6~36r/min。给棉板-刺辊以及锡林-盖板等隔距均比纺棉大。保证所纺生条棉结少,外观光滑细腻,棉网清晰度良好。Preferably, the cotton opening and cleaning process in the spinning process is as follows: the weight of raw sliver is lighter than that of spinning cotton; The surface speed ratio of the rollers is 2 to 2.5, and the flat speed is the lowest gear speed of the machine used, for example, the lowest flat speed of the FA201B carding machine is 90mm/min. The speed of doffer is 6~36r/min. The distance between feeding board-licker-in roller and cylinder-cover board is larger than that of spinning cotton. Ensure that the spun sliver has less neps, smooth and delicate appearance, and good cotton net clarity.

II再生大麻纤维梳棉工艺II Regenerated hemp fiber carding process

再生大麻纤维强力低、易脆断,为了减少纤维的损伤,锡林、刺辊和盖板的速度配置要低,锡林与盖板间的隔距要较纺棉时为大,将除尘刀隔距放大或去掉除尘刀。棉网张力方面在生产中随机掌握,与一般化纤没有什么大的差异,不会过多出现棉网下坠或棉网掉边的现象。棉网张力要略大,提高纤维转移率及棉网清晰度。相对湿度一般控制在60~65%范围内。Regenerated hemp fiber has low strength and is easy to break. In order to reduce fiber damage, the speed configuration of cylinder, licker-in roller and cover plate should be low, and the distance between cylinder and cover plate should be larger than that of spinning cotton. Increase the distance or remove the dust knife. The tension of the cotton web is randomly controlled during production, which is not much different from that of ordinary chemical fibers, and there will not be too many phenomena of the cotton web falling or the edges of the cotton web falling. The tension of the cotton web should be slightly larger to improve the fiber transfer rate and the clarity of the cotton web. The relative humidity is generally controlled in the range of 60-65%.

较佳的,所述纺纱工艺中开清棉工艺与玉米纤维接近,只需作适当调整即可。Preferably, the cotton opening and cleaning process in the spinning process is similar to that of corn fiber, and only needs to be properly adjusted.

(4)并条工序(4) Drawing process

为了保证熟条中纤维的伸直度和分离度,提高熟条的条干均匀度,正确控制定量,使混纺比例符合规定,采用玉米纤维和再生大麻纤维分别预并后再经过三道混并的工艺。In order to ensure the straightness and separation of the fibers in the cooked sliver, improve the evenness of the cooked sliver, correctly control the quantitative, and make the blending ratio comply with the regulations, the corn fiber and the regenerated hemp fiber are used to pre-merge separately and then go through three blending processes. craft.

针对玉米纤维导电性较差,纤维蓬松等特点,并条工序采用“重加压,中定量,低速度”的工艺原则,减少生产中的“三绕”和堵塞现象。并条速度不要太高。由于混纺的二种纤维存在弹性伸长方面的差异,头并牵伸时在牵伸力的作用下纤维伸长,在二并机后松弛状态下,玉米纤维由于其弹性的作用出现回缩。这样机后条子中的再生大麻纤维与玉米纤维出现长短差异、棉条劈开,造成双套喂入、机后自停。通过加大机后张力,调节机后导条架与棉条的角度,增大了摩擦力,使开车正常。In view of the characteristics of poor electrical conductivity and fluffy fibers of corn fiber, the drawing process adopts the process principle of "heavy pressure, medium weight, low speed" to reduce the phenomenon of "three winding" and clogging in production. The drawing speed should not be too high. Due to the difference in elastic elongation of the two blended fibers, the fiber elongates under the action of the draft force when the first parallel is drawn, and in the relaxed state after the two parallel machines, the corn fiber shrinks due to its elasticity. In this way, the regenerated hemp fiber and corn fiber in the sliver after the machine are different in length, and the sliver is split, resulting in double feeding and self-stopping after the machine. By increasing the tension at the back of the machine, adjusting the angle between the sliver guide and the sliver at the back of the machine, the friction force is increased and the driving is normal.

较佳的,所述纺纱工艺中并条工艺参数配置为:熟条定量偏轻;后区牵伸比纯棉纺大,前张力牵伸和后张力牵伸均比纯棉纺小,约等于1。Preferably, the parameters of the drawing frame in the spinning process are configured as follows: the weight of the cooked sliver is lighter; the draft in the rear area is larger than that of pure cotton spinning, and the front tension draft and post tension draft are both smaller than those of pure cotton spinning, approximately equal to 1.

(4)粗纱工序(4) Roving process

为防止意外牵伸而带来的条干恶化,在粗纱工序采用“大隔距,重加压”的工艺原则,同时适当加大粗纱的捻系数,这样既可保证粗纱成形与细纱退绕时,不致于产生意外牵伸,又有利于细纱后区牵伸中纤维的控制。但要注意避免细纱出“硬头”现象。In order to prevent the deterioration of evenness caused by accidental drafting, the process principle of "large gauge and heavy pressure" is adopted in the roving process, and the twist coefficient of the roving is appropriately increased, so as to ensure that the roving is formed and the spun yarn is unwound. , so as not to cause accidental drafting, and it is also beneficial to the control of fibers in the drafting area of the spun yarn. However, attention should be paid to avoid the phenomenon of "hard ends" in the spun yarn.

较佳的,所述纺纱工艺中粗纱工序主要工艺参数配置:捻系数(56~86)比棉纺纱小,胶圈钳口偏大掌握,罗拉加压较棉纺大。Preferably, the main process parameters of the roving process in the spinning process are configured: the twist coefficient (56-86) is smaller than that of cotton spinning, the jaw of the apron is larger than that of cotton spinning, and the pressure of rollers is larger than that of cotton spinning.

(5)细纱工序(5) Spinning process

细纱工序注意钢丝圈的选型和成纱捻度的选择,针织纱的成纱捻系数350,机织纱在370~380左右,由于玉米纤维具有较低的熔点,钢丝圈速度不宣过高,并选择合适的钢丝圈重量防止产生毛羽,以保证成纱的质量。In the spinning process, pay attention to the selection of the traveler and the selection of the yarn twist. The yarn twist coefficient of the knitting yarn is 350, and the weaving yarn is about 370-380. Since the corn fiber has a low melting point, the speed of the traveler should not be too high. And select the appropriate traveler weight to prevent hairiness and ensure the quality of the yarn.

较佳的,所述纺纱工艺中细纱工序主要工艺参数配置:捻系数为330~380;罗拉加压为(14~18)×(10~14)×(14~18)daN,均比棉纺大;钳口隔距为2.5mm左右,偏小掌握;后牵伸倍数为(1.14~1.50),较棉纺大;总牵伸倍数可偏大掌握。Preferably, the configuration of the main process parameters of the spun yarn process in the spinning process: the twist coefficient is 330-380; Large; the gap between the jaws is about 2.5mm, which is relatively small; the rear draft ratio is (1.14-1.50), which is larger than that of cotton spinning; the total draft ratio can be relatively large.

本发明提供一种玉米纤维与再生大麻纤维混纺的复合纱线,用该纱线可织成集抗菌保健、可生物降解、吸湿透气、轻薄柔软、悬垂、保形、抗皱和色泽亮丽等优良性能于一体的新型面料。本发明充分发挥了玉米纤维光泽好、强力高、弹性好、模量较高、可生物降解的优势,弥补了其吸湿小、可纺性差、无天然抗菌特性、服用性能较差等缺点。也可在保持大麻纤维的抗菌、吸湿透气、凉爽的优点的前提下,以玉米纤维的强力高,保形性好的优良特点,弥补了大麻纤维及再生大麻纤维织物悬垂性差,保形性差的缺点,并且可以纺出细号纱,甚至10tex以下的特细号纱,攻克了大麻纤维难以纺细号纱的难题。利用该纱线可以织出轻薄柔软、无刺痒感的面料。The invention provides a composite yarn blended with corn fiber and regenerated hemp fiber. The yarn can be woven with excellent properties such as antibacterial health care, biodegradability, moisture absorption, breathability, lightness and softness, drape, shape retention, wrinkle resistance and bright color. In one new fabric. The invention takes full advantage of the advantages of corn fiber such as good luster, high strength, good elasticity, high modulus and biodegradability, and makes up for its shortcomings such as low moisture absorption, poor spinnability, no natural antibacterial properties, and poor wearing performance. It can also make up for the poor drape and shape retention of hemp fiber and regenerated hemp fiber fabrics under the premise of maintaining the advantages of hemp fiber such as antibacterial, moisture absorption, breathability and coolness. Shortcomings, and can spin fine yarn, even extra-fine yarn below 10tex, overcome the problem that hemp fiber is difficult to spin fine yarn. The yarn can be used to weave light, soft and non-itchy fabrics.

具体实施方式Detailed ways

下面结合具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with specific examples.

实施例1Example 1

一种14.5tex玉米纤维与再生大麻纤维混纺抗菌复合纱的生产方法,混纺比例为:玉米纤维占60份,再生大麻纤维占40份,其工艺详细步骤如下。其中的再生大麻纤维可以采用大麻短麻、落麻、麻秆、杆芯中的一种或多种为原料制得。A production method for blending antibacterial composite yarn of 14.5tex corn fiber and regenerated hemp fiber. The blending ratio is: 60 parts of corn fiber and 40 parts of regenerated hemp fiber. The detailed steps of the process are as follows. The regenerated hemp fiber can be made from one or more of hemp short hemp, hemp drop, hemp stalk and rod core.

1、工艺流程:1. Process flow:

玉米纤维:A002D抓棉机→A035D混开棉机(附凝棉器)→A035D混开棉机(附凝棉器)→A036B豪猪开棉机(附凝棉器)→A092A给棉机(附凝棉器)→A076F成卷机→FA201B梳棉机Corn fiber: A002D bale opener→A035D mixed opener (with condenser)→A035D mixed opener (with condenser)→A036B porcupine opener (with condenser)→A092A cotton feeder (with condenser) Condenser)→A076F lapping machine→FA201B carding machine

再生大麻纤维:A002D抓棉机→A035D混开棉机(附凝棉器)→A035D混开棉机(附凝棉器)→A036B豪猪开棉机(附凝棉器)→A092A给棉机(附凝棉器)→A076F成卷机→FA201B梳棉机Regenerated hemp fiber: A002D bale opener → A035D mixed opener (with condenser) → A035D mixed opener (with condenser) → A036B porcupine opener (with condenser) → A092A cotton feeder ( Condenser attached)→A076F lapping machine→FA201B carding machine

玉米纤维生条与再生大麻纤维生条→FA311(FA303)并条机(三道)→A454G粗纱机→FA 1508细纱机→ORION~M自动络筒机Corn fiber raw sliver and regenerated hemp fiber raw sliver→FA311 (FA303) draw frame (three lanes)→A454G roving frame→FA 1508 spinning frame→ORION~M automatic winder

2、纺纱工艺参数2. Spinning process parameters

(1)玉米纤维开清棉、梳棉、预并工序(1) Corn fiber opening and cleaning, carding, pre-merging process

开清棉工艺:棉卷定量410g/m,定长32.9m,棉卷重量13kg;梳针滚筒速度控制在600~700r/min,A035D豪猪打手转速800r/min,A036B豪猪打手转速800r/min,A076F综合打手转速900r/min,棉卷罗拉转速11r/min;开棉机打手与给棉罗拉之间的隔距为11mm,打手~除尘棒隔距为16×18×20×22.5mm;清棉机打手与给棉罗拉之间的隔距为9mm,打手~除尘棒隔距为13×21mm。Cotton opening and cleaning process: lap weight 410g/m, fixed length 32.9m, lap weight 13kg; carding roller speed controlled at 600-700r/min, A035D porcupine beater speed 800r/min, A036B porcupine beater speed 800r/min, A076F comprehensive beater speed 900r/min, lap roller speed 11r/min; cotton opener beater and cotton feeding roller distance is 11mm, beater-dust rod distance 16×18×20×22.5mm; cotton cleaning The distance between the machine beater and the cotton feeding roller is 9mm, and the distance between the beater and the dust removal rod is 13×21mm.

梳棉工艺:生条定量为19.97g/5m;锡林速度为330r/min,刺辊转速为810r/min,道夫转速为22r/min,盖板速度为78mm/min;锡林盖板隔距为0.35mm、0.35mm、0.30mm、0.30mm、0.35mm,锡林-道夫隔距:0.13mm,道夫-剥棉辊隔距:0.35mm,刺辊-锡林隔距:5(10/1000″),给棉板-刺辊隔距0.25mm。Carding process: raw sliver basis weight is 19.97g/5m; cylinder speed is 330r/min, licker-in speed is 810r/min, doffer speed is 22r/min, flat speed is 78mm/min; cylinder flat gauge 0.35mm, 0.35mm, 0.30mm, 0.30mm, 0.35mm, cylinder-doffer gauge: 0.13mm, doffer-stripping roller gauge: 0.35mm, licker-in cylinder gauge: 5(10/1000 ″), the distance between feeding plate and licker-in roller is 0.25mm.

(2)再生大麻纤维开清棉、梳棉、预并工序(2) Regenerated hemp fiber opening and cleaning, carding, pre-merging process

开清棉工艺:棉卷定量420g/m,定长31.2m,棉卷重量13.5kg;梳针滚筒速度控制在500~600r/min,A035D豪猪打手转速800r/min,A036B豪猪打手转速700r/min,A076F综合打手转速800r/min,棉卷罗拉转速11r/min;开棉机打手与给棉罗拉之间的隔距为11mm,打手~除尘棒隔距为16×18×20×22.5mm;清棉机打手与给棉罗拉之间的隔距为9mm,打手~除尘棒隔距为13×21mm。Cotton opening and cleaning process: lap weight is 420g/m, fixed length is 31.2m, lap weight is 13.5kg; the speed of carding roller is controlled at 500-600r/min, the speed of A035D porcupine beater is 800r/min, and the speed of A036B porcupine beater is 700r/min , A076F comprehensive beater speed is 800r/min, lap roller speed is 11r/min; the distance between the opener beater and the cotton feeding roller is 11mm, the distance between the beater and the dust removal rod is 16×18×20×22.5mm; The distance between the cotton machine beater and the cotton feeding roller is 9mm, and the distance between the beater and the dust removal rod is 13×21mm.

梳棉工艺:生条定量为19.97g/5m;锡林速度为330r/min,刺辊转速为600r/min,道夫转速为22r/min,盖板速度为78mm/min;锡林盖板隔距为0.35mm、0.35mm、0.30mm、0.30mm、0.35mm,锡林-道夫隔距:0.13mm,道夫-剥棉辊隔距:0.35mm,刺辊-锡林隔距:5(10/1000″),给棉板-刺辊隔距0.25mm。Carding process: raw sliver weight is 19.97g/5m; cylinder speed is 330r/min, licker-in speed is 600r/min, doffer speed is 22r/min, flat speed is 78mm/min; cylinder flat gauge 0.35mm, 0.35mm, 0.30mm, 0.30mm, 0.35mm, cylinder-doffer gauge: 0.13mm, doffer-stripping roller gauge: 0.35mm, licker-in cylinder gauge: 5(10/1000 ″), the distance between feeding plate and licker-in roller is 0.25mm.

(3)并条工艺   熟条定量(g/5m)   并合根数   总牵伸倍数   罗拉中心距(mm)   罗拉加压(N)   玉米纤维预并   18.52   6   6.47   45×48 196×294×392×392 再生大麻纤维预并 18.52 6 6.47 45×48   混一   18.05   3PLA/2H   5.18   47×51   混二   17.88   8   8.08   47×51   混三   15.10   8   9.47   45×48 (3) Drawing process Quantitative cooked bar (g/5m) combined root number Total draft multiple Roller center distance(mm) Roller pressurization (N) corn fiber pre-consolidation 18.52 6 6.47 45×48 196×294×392×392 regenerated hemp fiber 18.52 6 6.47 45×48 mix one 18.05 3PLA/2H 5.18 47×51 mix two 17.88 8 8.08 47×51 mixed three 15.10 8 9.47 45×48

注:聚乳酸纤维代号-PLA,再生大麻纤维代号-HNote: polylactic acid fiber code -PLA, regenerated hemp fiber code -H

(4)粗纱工艺:粗纱定量为4.799g/10m,粗纱捻系数74,后区牵伸为1.242倍,总牵伸为6.29倍,罗拉中心距采用52×54mm,罗拉加压为26×15×22N。(4) Roving process: the weight of roving is 4.799g/10m, the twist coefficient of roving is 74, the draft in the rear area is 1.242 times, the total draft is 6.29 times, the center distance of rollers is 52×54mm, and the roller pressure is 26×15× 22N.

(5)细纱工艺:前罗拉速度为210r/min;捻系数为347;钳口隔距为2.5mm;后牵伸倍数为1.37倍;总牵伸倍数为35.45倍;罗拉加压为16×12×16daN。(5) Spinning process: the front roller speed is 210r/min; the twist coefficient is 347; the nip gap is 2.5mm; the rear draft ratio is 1.37 times; the total draft ratio is 35.45 times; the roller pressure is 16×12 ×16daN.

实施例2Example 2

一种14.5tex玉米纤维与再生大麻纤维混纺抗菌复合纱的生产方法,混纺比例为:玉米纤维占50份,再生大麻纤维占50份,其工艺详细步骤如下。其中的再生大麻纤维可以采用大麻短麻、落麻、麻秆、杆芯中的一种或多种为原料制得。A production method of 14.5tex corn fiber and regenerated hemp fiber blended antibacterial composite yarn, the blending ratio is: corn fiber accounts for 50 parts, regenerated hemp fiber accounts for 50 parts, and the detailed steps of the process are as follows. The regenerated hemp fiber can be made from one or more of hemp short hemp, hemp drop, hemp stalk and rod core.

1、工艺流程:1. Process flow:

同实施例1Same as Example 1

2、纺纱工艺参数2. Spinning process parameters

(1)玉米纤维开清棉、梳棉、预并工序(1) Corn fiber opening and cleaning, carding, pre-merging process

同实施例1Same as Example 1

(2)再生大麻纤维开清棉、梳棉、预并工序(2) Regenerated hemp fiber opening and cleaning, carding, pre-merging process

同实施例1Same as Example 1

(3)并条工艺   熟条定量(g/5m)   并合根数 总牵伸倍数   罗拉中心距(mm)   罗拉加压(N)   玉米纤维预并   18.52   6   6.03   45×48 196×294×392×392   再生大麻纤维预并   18.52   6   6.03   45×48   混一   18.44   6   6.47   47×51   混二   17.10   6   6.4   47×51   混三   15.10   6   6.8   45×48 (3) Drawing process Quantitative cooked bar (g/5m) combined root number Total draft multiple Roller center distance(mm) Roller pressurization (N) corn fiber pre-consolidation 18.52 6 6.03 45×48 196×294×392×392 regenerated hemp fiber 18.52 6 6.03 45×48 mix one 18.44 6 6.47 47×51 mix two 17.10 6 6.4 47×51 mixed three 15.10 6 6.8 45×48

(4)粗纱工艺:粗纱定量为3.13g/10m,粗纱捻系数85,后区牵伸为1.17倍,总牵伸为8.24倍,罗拉中心距采用52×54mm,罗拉加压为26×15×22N。(4) Roving process: roving basis weight is 3.13g/10m, roving twist coefficient is 85, rear area draft is 1.17 times, total draft is 8.24 times, roller center distance is 52×54mm, roller pressure is 26×15× 22N.

(5)细纱工艺:前罗拉速度为210r/min;捻系数为360;钳口隔距为3.0mm;后牵伸倍数为1.175倍;总牵伸倍数为44.7倍;罗拉加压为16×12×16daN。(5) Spinning process: the front roller speed is 210r/min; the twist coefficient is 360; the nip gap is 3.0mm; the rear draft ratio is 1.175 times; the total draft ratio is 44.7 times; the roller pressure is 16×12 ×16daN.

实施例3Example 3

一种14.5tex玉米纤维与再生大麻纤维混纺抗菌复合纱的生产方法,混纺比例为:玉米纤维占30份,再生大麻纤维占70份,其工艺详细步骤如下。A production method of 14.5tex corn fiber and regenerated hemp fiber blended antibacterial composite yarn, the blending ratio is: corn fiber accounts for 30 parts, regenerated hemp fiber accounts for 70 parts, and the detailed steps of the process are as follows.

1、工艺流程:1. Process flow:

同实施例1Same as Example 1

2、纺纱工艺参数2. Spinning process parameters

(1)玉米纤维开清棉、梳棉、预并工序(1) Corn fiber opening and cleaning, carding, pre-merging process

同实施例1Same as Example 1

(2)再生大麻纤维开清棉、梳棉、预并工序(2) Regenerated hemp fiber opening and cleaning, carding, pre-merging process

同实施例1Same as Example 1

(3)并条工艺   熟条定量(g/5m)   并合根数   总牵伸倍数   罗拉中心距(mm)   罗拉加压(N)   玉米纤维预并   18.52   6   6.47   45×48   196×294×392×392   再生大麻纤维预并   21.61   6   6.49   45×48 混一 16.79 2PLA/4H 7.35 47×51   混二   16.09   6   6.13   47×51   混三   15.54   6   6.21   45×48 (3) Drawing process Quantitative cooked bar (g/5m) combined root number Total draft multiple Roller center distance(mm) Roller pressurization (N) corn fiber pre-consolidation 18.52 6 6.47 45×48 196×294×392×392 regenerated hemp fiber 21.61 6 6.49 45×48 mix one 16.79 2PLA/4H 7.35 47×51 mix two 16.09 6 6.13 47×51 mixed three 15.54 6 6.21 45×48

(4)粗纱工艺:粗纱定量为4.022g/10m,粗纱捻系数75,后区牵伸为1.24倍,总牵伸为7.73倍,罗拉中心距采用52×54mm,罗拉加压为26×14×14N。(4) Roving process: roving basis weight is 4.022g/10m, roving twist coefficient is 75, rear draft is 1.24 times, total draft is 7.73 times, roller center distance is 52×54mm, roller pressure is 26×14× 14N.

(5)细纱工艺:前罗拉速度为220r/min;捻系数为330;钳口隔距为3.0mm;后牵伸倍数为1.21倍;总牵伸倍数为30.84倍;罗拉加压为14×10×14daN。(5) Spinning process: the front roller speed is 220r/min; the twist coefficient is 330; the nip gap is 3.0mm; the rear draft ratio is 1.21 times; the total draft ratio is 30.84 times; the roller pressure is 14×10 ×14daN.

Claims (4)

1、一种玉米纤维与再生大麻纤维混纺抗菌复合纱,其特征是:该抗菌复合纱包括30~60份的玉米纤维与40~70份的再生大麻纤维,单位为质量份。1. An antibacterial composite yarn blended with corn fiber and regenerated hemp fiber, characterized in that the antibacterial composite yarn includes 30-60 parts of corn fiber and 40-70 parts of regenerated hemp fiber, the unit is parts by mass. 2、权利要求1所述的玉米纤维与再生大麻纤维混纺抗菌复合纱,其特征在于,再生大麻纤维是以大麻短麻、落麻、麻秆、秆芯中的一种或多种为原料再生制得的纤维。2. The corn fiber and regenerated hemp fiber blended antibacterial composite yarn according to claim 1, characterized in that the regenerated hemp fiber is regenerated from one or more of hemp short hemp, hemp drop, hemp stalk and stalk core produced fibers. 3、如权利要求1所述玉米纤维与再生大麻纤维混纺抗菌复合纱的生产方法,a、原料准备:将30~60份的玉米纤维与40~70份的再生大麻纤维分别依次经过开清棉、梳棉、预并工序后备用;单位为质量份;3. The production method of corn fiber and regenerated hemp fiber blended antibacterial composite yarn as claimed in claim 1, a, raw material preparation: 30 to 60 parts of corn fiber and 40 to 70 parts of regenerated hemp fiber are respectively sequentially opened and cleaned , carding, and pre-merging processes for later use; the unit is parts by mass; 在对玉米纤维开清棉时,梳针滚筒速度控制在600~700r/min,打手速度控制在800~900r/min;When opening and cleaning corn fiber, the speed of the carding cylinder is controlled at 600-700r/min, and the speed of the beater is controlled at 800-900r/min; 在对再生大麻纤维开清棉时,梳针滚筒速度控制在500~600r/min,打手速度控制在700~800r/min;When opening and cleaning the regenerated hemp fiber, the speed of the carding cylinder is controlled at 500-600r/min, and the speed of the beater is controlled at 700-800r/min; 在对玉米纤维或再生大麻纤维进行梳棉时,锡林转速控制在280~330r/min,刺辊转速控制在600~850r/min,锡林与刺辊表面线速度比控制在2~2.5,同时将给棉板抬高1~2mm,增大给棉板与刺辊的隔距,增大刺辊与锡林的线速比,缩小道夫与锡林的隔距;When carding corn fiber or regenerated hemp fiber, the speed of the cylinder is controlled at 280-330r/min, the speed of the licker-in roller is controlled at 600-850r/min, and the surface speed ratio of the cylinder and the licker-in roller is controlled at 2-2.5. At the same time, raise the feeding board by 1-2 mm, increase the distance between the feeding board and the licker-in roller, increase the line speed ratio between the licker-in roller and the cylinder, and reduce the distance between the doffer and the cylinder; b、将预并后的玉米纤维与再生大麻纤维依次经过并条、粗纱、细纱、络筒工序后得到玉米纤维与再生大麻纤维的混纺抗菌复合纱。b. After the pre-combined corn fiber and regenerated hemp fiber are drawn, roving, spun and wound in sequence, the blended antibacterial composite yarn of corn fiber and regenerated hemp fiber is obtained. 4、如权利要求3所述玉米纤维与再生大麻纤维混纺抗菌复合纱的生产方法,其特征是:在开清棉工序中,打手采用梳针打手或综合式打手;并条工序要“重加压,中定量,低速度”,后区牵伸比纯棉纺大,前张力牵伸和后张力牵伸均比纯棉纺小,约等于1,加大机后张力;粗纱工序“大隔距,重加压”,同时适当加大粗纱的捻系数。细纱工序注意钢丝圈的选型和成纱捻度的选择,捻系数为330-380,钢丝圈速度不宜过高,并选择合适的钢丝圈重量。4. The production method of corn fiber and regenerated hemp fiber blended antibacterial composite yarn as claimed in claim 3, characterized in that: in the process of opening and cleaning cotton, the beater adopts a comb needle beater or a comprehensive beater; Press, medium weight, low speed", the draft in the rear area is larger than that of pure cotton spinning, the draft of front tension and the draft of back tension are smaller than that of pure cotton spinning, about equal to 1, increase the tension after the machine; the roving process "big gauge , heavy pressure", and at the same time appropriately increase the twist coefficient of the roving. In the spinning process, pay attention to the selection of the traveler and the selection of the twist of the yarn. The twist coefficient is 330-380. The speed of the traveler should not be too high, and the appropriate weight of the traveler should be selected.
CNB2007100227405A 2007-05-31 2007-05-31 Zein fiber and regenerative hemp fiber blended antibacterial composite yarn and production method thereof Expired - Fee Related CN100572626C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2007100227405A CN100572626C (en) 2007-05-31 2007-05-31 Zein fiber and regenerative hemp fiber blended antibacterial composite yarn and production method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2007100227405A CN100572626C (en) 2007-05-31 2007-05-31 Zein fiber and regenerative hemp fiber blended antibacterial composite yarn and production method thereof

Publications (2)

Publication Number Publication Date
CN101054747A true CN101054747A (en) 2007-10-17
CN100572626C CN100572626C (en) 2009-12-23

Family

ID=38794789

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2007100227405A Expired - Fee Related CN100572626C (en) 2007-05-31 2007-05-31 Zein fiber and regenerative hemp fiber blended antibacterial composite yarn and production method thereof

Country Status (1)

Country Link
CN (1) CN100572626C (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102154754A (en) * 2011-04-11 2011-08-17 百隆东方股份有限公司 Spinning method of nep yarn
CN102443955A (en) * 2011-10-31 2012-05-09 苏州创宇织造有限公司 Ramie knitted fabric
CN102517739A (en) * 2011-12-26 2012-06-27 常熟市长江化纤有限公司 Biopolymer fiber composite covering yarn structure
CN102733023A (en) * 2011-03-31 2012-10-17 上海水星家用纺织品股份有限公司 Preparation method for and application of naturally antibiotic and antistatic yarn
CN103526393A (en) * 2013-09-29 2014-01-22 吴江市凌通纺织整理有限公司 Multifunctional acarid prevention fabric
CN105624864A (en) * 2014-10-28 2016-06-01 江阴芗菲服饰有限公司 Degradable warmth-keeping anti-bacteria yarn and spinning technology thereof
CN105795803A (en) * 2014-12-30 2016-07-27 上海水星家用纺织品股份有限公司 Ultrathin and ultra-thermal core quilt and preparation method thereof
CN106120048A (en) * 2016-06-29 2016-11-16 安徽松泰包装材料有限公司 A kind of blending open-end yarn production technology
CN107630271A (en) * 2017-10-16 2018-01-26 际华三五零九纺织有限公司 Acid fiber by polylactic and combing fine fleece cotton blend production compact spinning and its production method and purposes
CN109423742A (en) * 2017-08-30 2019-03-05 浙江吉麻良丝新材料股份有限公司 A kind of preparation method of Sorona/ flax fiber blending fabric
CN115710764A (en) * 2022-11-30 2023-02-24 天虹大丰(盐城)纺织有限公司 High-quality environment-friendly regenerated core-spun yarn and preparation process thereof

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102733023A (en) * 2011-03-31 2012-10-17 上海水星家用纺织品股份有限公司 Preparation method for and application of naturally antibiotic and antistatic yarn
CN102154754A (en) * 2011-04-11 2011-08-17 百隆东方股份有限公司 Spinning method of nep yarn
CN102154754B (en) * 2011-04-11 2014-11-26 百隆东方股份有限公司 Spinning method of nep yarn
CN102443955A (en) * 2011-10-31 2012-05-09 苏州创宇织造有限公司 Ramie knitted fabric
CN102517739A (en) * 2011-12-26 2012-06-27 常熟市长江化纤有限公司 Biopolymer fiber composite covering yarn structure
CN103526393A (en) * 2013-09-29 2014-01-22 吴江市凌通纺织整理有限公司 Multifunctional acarid prevention fabric
CN105624864A (en) * 2014-10-28 2016-06-01 江阴芗菲服饰有限公司 Degradable warmth-keeping anti-bacteria yarn and spinning technology thereof
CN105795803A (en) * 2014-12-30 2016-07-27 上海水星家用纺织品股份有限公司 Ultrathin and ultra-thermal core quilt and preparation method thereof
CN105795803B (en) * 2014-12-30 2017-12-19 上海水星家用纺织品股份有限公司 A kind of ultra-thin super warming core quilt and preparation method thereof
CN106120048A (en) * 2016-06-29 2016-11-16 安徽松泰包装材料有限公司 A kind of blending open-end yarn production technology
CN109423742A (en) * 2017-08-30 2019-03-05 浙江吉麻良丝新材料股份有限公司 A kind of preparation method of Sorona/ flax fiber blending fabric
CN107630271A (en) * 2017-10-16 2018-01-26 际华三五零九纺织有限公司 Acid fiber by polylactic and combing fine fleece cotton blend production compact spinning and its production method and purposes
CN115710764A (en) * 2022-11-30 2023-02-24 天虹大丰(盐城)纺织有限公司 High-quality environment-friendly regenerated core-spun yarn and preparation process thereof

Also Published As

Publication number Publication date
CN100572626C (en) 2009-12-23

Similar Documents

Publication Publication Date Title
CN100572626C (en) Zein fiber and regenerative hemp fiber blended antibacterial composite yarn and production method thereof
CN105908305B (en) The close white bamboo charcoal/acrylic fibers/viscose blended yarn of SEILE textile and production method
WO2017071198A1 (en) Method for preparing knitted wool-like warm fabric
CN107557940B (en) A kind of hollow fancy hoop multifunctional health care yarn
CN113174678B (en) Plant fiber blended fabric and processing method thereof
CN103981609B (en) Hygroscopic and antibacterial health-care yarn and processing method thereof
CN102358972A (en) Blended yarns of mercerized wool, chinlon and anti-pilling acrylic fibers and preparation method thereof
CN106087447B (en) A kind of nursing three layers of overlay film tmaterial and its preparation process
CN106757616A (en) The complex yarn and its preparation technology of a kind of new heat accumulation thermal antibacterial bacteriostatic
CN107700008A (en) A kind of compound flame of health and preparation method thereof
CN107503017A (en) A kind of comfortable skin-protection and health-care parallel spinning looping soft yarn and preparation method thereof
CN104652000A (en) Spinning method for high-count compact siro yarn with antibacterial and flame-retardant functions
CN107099897B (en) A kind of viscose rayon, beautiful color fibre blending yarn and its spinning process
CN104480595A (en) Multifunctional blended yarn and spinning process thereof
CN102767032A (en) Method for preparing natural yarn-dyed fabric and application of natural yarn-dyed fabric
WO2017071200A1 (en) Method for preparing vortex-spun high-count yarn
CN102677246A (en) Method for processing blended yarn from Lyocell bamboo fiber and fine flax fiber
CN106012154A (en) Production method of cool anti-microbial blended yarn
CN202297988U (en) Lyocell fiber and cotton fiber interlaced home textile fabric
CN102953180B (en) Method for producing jade silkworm fiber pure 60s compact spinning yarn
CN109722753A (en) A kind of bamboo Cotton and Hemp blending Compact-spun Yarn and its production method
CN105019082A (en) Bamboo fibers and acrylic fibers blending air vortex spinning product and weaving method for same
CN102776576A (en) Preparation method of kendir fiber yarns and application thereof
KR20180054178A (en) Process Of Producing Siro―Spun Compact Yarn Having Excellent Uniformity And Friction Resistance And Process Of Producing Knit Having Excellent Twist Resistance Using Thereby
CN107587221A (en) A kind of double thick mariages " anti-virus sterilizing composite yarns of the six directions one " and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091223

Termination date: 20160531