[go: up one dir, main page]

CN105784062A - Method and device for detecting material level in material bin - Google Patents

Method and device for detecting material level in material bin Download PDF

Info

Publication number
CN105784062A
CN105784062A CN201610228127.8A CN201610228127A CN105784062A CN 105784062 A CN105784062 A CN 105784062A CN 201610228127 A CN201610228127 A CN 201610228127A CN 105784062 A CN105784062 A CN 105784062A
Authority
CN
China
Prior art keywords
bin
instrument
material bin
capacitance
height
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610228127.8A
Other languages
Chinese (zh)
Other versions
CN105784062B (en
Inventor
汪玉坤
赫健
徐少川
刘宇
娄莹
王玉昆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Science and Technology Liaoning USTL
Original Assignee
University of Science and Technology Liaoning USTL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by University of Science and Technology Liaoning USTL filed Critical University of Science and Technology Liaoning USTL
Priority to CN201610228127.8A priority Critical patent/CN105784062B/en
Publication of CN105784062A publication Critical patent/CN105784062A/en
Application granted granted Critical
Publication of CN105784062B publication Critical patent/CN105784062B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/26Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
    • G01F23/263Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors
    • G01F23/266Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors measuring circuits therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/48Arrangements of indicating or measuring devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

The invention relates to a method and device for detecting the material level in a material bin. The device is characterized in that a measuring cable is arranged at the central axis of the circular metal material bin and is parallel with and insulated from the metal bin wall, the measuring cable and the metal bin wall form a parallel plate capacitor, and the capacitance of the parallel plate capacitor is the total capacitance CX of a material bin capacitive sensor; an electronic oscillating circuit is used to form a primary instrument, an RS-485 bus differential drive function is used to transmit a pulse sequence signal between the primary instrument and a secondary instrument, the change of the CX is converted into the corresponding pulse sequence signal and remotely transmitted to the secondary instrument, and the second instrument measures the cycle T of the pulse sequence signal; the material level L1 is obtained. The device is simple in overall structure, easy to implement, fast in detection, high in accuracy, simple to mount, low in cost, convenient for a user to use, free of a mechanical moving device, small in primary instrument size, light, and long in service life.

Description

The detection method of thing position height and device in a kind of material bin
Technical field
The present invention relates to material storage for field, particularly relate to detection method and the device of thing position height in a kind of material bin.
Background technology
In industrial and agricultural production activity, under many circumstances can spent material reserving chamber, such as the various liquid of chemical industry Or solids feed bin, the crude stockpile storehouse in petroleum recovering factory, bulk cement storage bin etc. during concrete production.These things Material has solid, powder, liquid, also has that conduct electricity and non-conductive.In process of production, it is desirable to grasp thing at any time The number of material in feed bin, the most simple method is exactly can the height of thing position in detectable substance feed bin at any time.Conventional thing position Detecting instrument chattering type, ultrasonic type, Weight type, float-ball type etc..The shortcoming of contact level meter is to detect continuous print Thing position;Although ultrasonic type level meter energy continuous detecting thing position, but its accuracy of detection is by material top surface shape in material bin Impact, the foam of liquid surface also influences whether its accuracy of detection;Weight type level meter is only suitable for measuring the height of solids position, And having mechanical movement means, structure is complicated, runs noise big, the shortcomings such as energy consumption is big;Float-ball type level meter is only applicable to measure The height of liquids position.
Summary of the invention
For overcoming the deficiencies in the prior art, it is an object of the invention to provide the detection method of thing position height in a kind of material bin And device, improve detection speed, accuracy, easy to use.
For achieving the above object, the present invention is achieved through the following technical solutions:
The detection method of thing position height in a kind of material bin, comprises the following steps:
A is provided with a measurement cable at the central axis of circular metal material bin, measures cable parallel with metal silo wall, and Insulating with metal silo wall, measure cable and form a parallel plate capacitor with metal silo wall, the capacitance of parallel plate capacitor is material Storehouse capacitance sensor total capacitance CX
B utilize electronic oscillating circuit form primary instrument, utilize RS-485 bus differential drive function, primary instrument with Transmission pulse sequence signal between secondary meter, by CXChange be converted into corresponding pulse sequence signal teletransmission to secondary instrument Table, the cycle T of pulse sequence signal measured by secondary meter;
C calculates material bin capacitance sensor total capacitance Cx:
c x = c 0 + c 1 + c 2
= C 0 + 2 π [ ϵ 0 L 0 + ( ϵ 1 - ϵ 0 ) L 1 ] ln D d - - - ( 1 )
In formula (1): C0The fixing stray capacitance not changed with the change of material in storehouse for capacitance;C1For material top Electric capacity with air as medium;C2For the electric capacity with material as medium;L0Height within material bin, is definite value;D is feed bin Diameter, d be measure cable diameter, L1Height for thing position;ε0It is dielectric constant of air, ε1It it is material dielectric constant;L1Send out During changing, CXChange therewith, L1With CXIt is directly proportional linear relationship, records CXValue, the height L of available thing position1
L 1 = L 0 * ( T - T e ) T f - T e - - - ( 2 )
In formula (2): L0 is the height within material bin, it it is definite value;Te is pulse period during material bin hole capital after selling all securities, by hole capital after selling all securities Time adjust and obtain, be the lower limit of pulse period;Tf is material bin material pulse period when buying securities with all one's capital, material adjust when buying securities with all one's capital Arrive, be the upper limit of pulse period;T is the cycle of the pulse train of detection in real time, Te≤T≤Tf, as T=Te, and L1=0, thing Feed bin is empty, and as T=Tf, L1=L0, material bin is full;
D sets material lower limit alarming value, material upper limit alarm value and material bin completely protection value, by RS-232 interface and upper Position machine exchange data;After recording thing position height, by numeral method thing place value.
The detection device of thing position height in a kind of material bin, including measure cable, mounting flange, primary instrument circuit board, Primary instrument, the signal is far passed cable, tensioner, insulator, secondary meter, set primary instrument circuit board, once in primary instrument Instrument is connected with mounting flange, and the center of mounting flange is fixed one and measured cable, measures cable and insulate with mounting flange, surveys Amount cable and metal silo wall one capacitance sensor of composition of material bin, measure a cable pole plate as capacitance sensor, Connecting primary instrument circuit board by wire, the metal silo wall of material bin is as another pole plate of capacitance sensor, by leading Line connects primary instrument circuit board, and the lower end connection measuring cable has insulator, insulator to be connected with tensioner one end, tensioner The other end is fixed on material bin bottom center;Primary instrument is connected by the signal is far passed cable with secondary meter.
Described measurement cable surface, with insulating barrier, uses when measuring conductive material thing position.
Described primary instrument circuit board is made up of electronic multivibrator and driver U2, and electronic multivibrator includes Gate circuit U1A, gate circuit U1B, resistance R1, resistance R2, resistance R1 mono-terminates the input of gate circuit U1A, and gate circuit U1A's is defeated Go out end to be connected with resistance R2 one end, the input of gate circuit U1B, the output termination capacitance sensor CX input of gate circuit U1B End, the 3 input DI selecting the common port of 1 switch SW3_1, driver U2,3 select 1 switch SW3_1 to select to compensate electric capacity C1 or compensation Electric capacity C2 or do not select, in order to control the scope of primary instrument output signal frequency;The resistance R1 other end, the resistance R2 other end, Capacitor CX outfan, the compensation electric capacity C1 other end, the other end of compensation electric capacity C2 connect together, and form electronics multi-harmonic-oscillations Device, its output signal frequency is:
F O = 1 2.2 R 1 ( C X + C ) - - - ( 3 )
In formula (3), C is for compensating electric capacity, and signal is exported by the outfan of gate circuit U1B, and sends into the input of driver U2 DI, through the AB bus of driver U2, delivers to secondary meter by output conversion socket Jout by electrical pulse sequence signal, transmission Distance is less than 1200 meters;
Described secondary meter includes CPU U1, input socket JIN, pulsed signal device U4, display driver U2, shows Showing device U3, power supply, Simple key board, CPU U1, under the driving of software, receives the pulse signal that primary instrument transmits, it is achieved data Gather, data process, data show, Keyboard management, and bound is reported to the police, material fills it up with protection and communication function;
Particular circuit configurations is: the accessory power outlet Jout of primary instrument is by the input socket JIN of bus with secondary meter Being connected, the input socket JIN of secondary meter is connected in the AB bus of pulsed signal device U4, pulsed signal device U4's Output RO is connected to the P35 pin of CPU U1, data acquisition function;P10, P11, P12 pin of CPU U1 is coupled with On the pin of LOAD, CLK and DIN of display driver U2, DG0, DG1, DG2, DG3 pin of display driver U2 is coupled with On DG1, DG2, DG3, DG4 pin of display U3, the position completing display drives;The SGA of display driver U2, SGB, SGC, SGD, SGE, SGF, SGG, SGP, Iset pin is received on power supply through 10K resistance R2, completes display function;The P14 of CPU U1, P15, P16, P17 pin is coupled with on the Simple key board of tetra-buttons of MODE, RL, SET, OK composition, completes alert data, whole Given data function is set;The P00 pin of CPU U1 receives one end of resistance R3, the base of another termination audion Q1 of resistance R3 Pole, is driven buzzer BEEP by audion Q1, completes sound alarm function;The P01 pin of CPU U1 receives one end of resistance R5, The other end of resistance R5 receives the base stage of audion Q2, audion Q2 drive relay R AY1, and the normally closed of relay R AY1 is touched Point SW1 and SW2 No. 5 and No. 6 contact pins extractions by socket J-SP, seal in charging control circuit, complete material and fill it up with protection Function;P30, P31 of CPU U1 receives R1OUT, T1IN pin of communication level translator U5, and T1OUT, R1IN of U5 receive The 2 of socket communication JCOM, on 3 pins, the communication function with host computer is completed.
Compared with prior art, the invention has the beneficial effects as follows:
1. device overall structure is simply easily achieved, and speed is fast, accuracy is high, installation is simple, low cost in detection, and user makes With convenient.
2. mechanical telecontrol equipment, primary instrument volume is little, lightweight, and service life is long.
3. in secondary meter, use CPU, belong to an intelligent embedded system, be possible not only to detection, display Work, it is also possible to bound alarming value is set flexibly, storehouse completely protection value is set, it is also possible to complete the communication with host computer, real Existing data exchange work.
4. the algorithm that the data handling procedure of the inventive method uses is simple, calculates speed fast, and accuracy is high.
Accompanying drawing explanation
Fig. 1 is the principle schematic of the detection method of thing position height in material bin.
Fig. 2 is primary instrument electrical schematic diagram.
Fig. 3 is secondary meter electrical schematic diagram.
Fig. 4 is the detection device application schematic diagram in the non-conductive material of powdery of thing position height in material bin.
Fig. 5 is the detection device application schematic diagram in liquid conduction material of thing position height in material bin.
Fig. 6 is secondary meter control flow chart.
In Fig. 4, Fig. 5: 1-measures cable 2-mounting flange 3-primary instrument circuit board 4-primary instrument shell 5-the signal is far passed cable 6-tensioner 7-insulator 8-insulating barrier.
Detailed description of the invention
Below in conjunction with Figure of description, the present invention is described in detail, it should be noted that the enforcement of the present invention does not limits In following embodiment.
See Fig. 1-Fig. 3, Fig. 6, the detection method of thing position height in a kind of material bin, comprise the following steps:
A is provided with a measurement cable at the central axis of circular metal material bin, measures cable parallel with metal silo wall, and Insulating with metal silo wall, measure cable and form a parallel plate capacitor with metal silo wall, the capacitance of parallel plate capacitor is material Storehouse capacitance sensor total capacitance CX
B utilize electronic oscillating circuit form primary instrument, utilize RS-485 bus differential drive function, primary instrument with Transmission pulse sequence signal between secondary meter, by CXChange be converted into corresponding pulse sequence signal teletransmission to secondary instrument Table, the cycle T of pulse sequence signal measured by secondary meter;
C calculates material bin capacitance sensor total capacitance Cx:
c x = c 0 + c 1 + c 2 = C 0 + 2 π [ ϵ 0 L 0 + ( ϵ 1 - ϵ 0 ) L 1 ] l n D d - - - ( 1 )
In formula (1): C0The fixing stray capacitance not changed with the change of material in storehouse for capacitance;C1For material top Electric capacity with air as medium;C2For the electric capacity with material as medium;L0Height within material bin, is definite value;D is feed bin Diameter, d be measure cable diameter, L1Height for thing position;ε0It is dielectric constant of air, ε1It it is material dielectric constant;L1Send out During changing, CXChange therewith, L1With CXIt is directly proportional linear relationship, records CXValue, the height L of available thing position1
L 1 = L 0 * ( T - T e ) T f - T e - - - ( 2 )
In formula (2): L0 is the height within material bin, it it is definite value;Te is pulse period during material bin hole capital after selling all securities, by hole capital after selling all securities Time adjust and obtain, be the lower limit of pulse period;Tf is material bin material pulse period when buying securities with all one's capital, material adjust when buying securities with all one's capital Arrive, be the upper limit of pulse period;T is the cycle of the pulse train of detection in real time, Te≤T≤Tf, as T=Te, and L1=0, thing Feed bin is empty, and as T=Tf, L1=L0, material bin is full;
D sets material lower limit alarming value, material upper limit alarm value and material bin completely protection value, by RS-232 interface and upper Position machine exchange data;After recording thing position height, by numeral method thing place value.
Seeing Fig. 4, Fig. 5, the detection device of thing position height in material bin, including measuring cable 1, mounting flange 2, primary instrument Circuit board 3, primary instrument, the signal is far passed cable 5, tensioner 6, insulator 7, secondary meter, set primary instrument in primary instrument Circuit board 3, primary instrument is connected with mounting flange 2, and the center of mounting flange 2 is fixed one and measured cable 1, measures cable 1 Insulate with mounting flange 2, measure metal silo wall one capacitance sensor of composition of cable 1 and material bin, measure cable 1 as electricity Holding a pole plate of sensor, connect primary instrument circuit board 3 by wire, the metal silo wall of material bin is as capacitance sensor Another pole plate, by wire connect primary instrument circuit board 3, measure cable 1 lower end connect have insulator 7, insulator 7 Being connected with tensioner 6 one end, tensioner 6 other end is fixed on material bin bottom center;Primary instrument and secondary meter are by letter Number teletransmission cable 5 connects.Measure cable 1 surface with insulating barrier 8, the use when measurement conductive material thing position.
Seeing that Fig. 2, primary instrument circuit board are made up of electronic multivibrator and driver U2, electronic multivibrator includes Gate circuit U1A, gate circuit U1B, resistance R1, resistance R2, resistance R1 mono-terminates the input of gate circuit U1A, and gate circuit U1A's is defeated Go out end to be connected with resistance R2 one end, the input of gate circuit U1B, the output termination capacitance sensor CX input of gate circuit U1B End, the 3 input DI selecting the common port of 1 switch SW3_1, driver U2,3 select 1 switch SW3_1 to select to compensate electric capacity C1 or compensation Electric capacity C2 or do not select, in order to control the scope of primary instrument output signal frequency;The resistance R1 other end, the resistance R2 other end, Capacitor CX outfan, the compensation electric capacity C1 other end, the other end of compensation electric capacity C2 connect together, and form electronics multi-harmonic-oscillations Device, its output signal frequency is:
F O = 1 2.2 R 1 ( C X + C ) - - - ( 3 )
In formula (3), C is for compensating electric capacity, and signal is exported by the outfan of gate circuit U1B, and sends into the input of driver U2 DI, through the AB bus of driver U2, delivers to secondary meter by output conversion socket Jout by electrical pulse sequence signal, transmission Distance is less than 1200 meters;Primary instrument electronic device detail list is listed in subordinate list 1.
See that Fig. 3, secondary meter include CPU U1, input socket JIN, pulsed signal device U4, display driver U2, show Showing device U3, power supply, Simple key board, CPU U1, under the driving of software, receives the pulse signal that primary instrument transmits, it is achieved data Gather, data process, data show, Keyboard management, and bound is reported to the police, material fills it up with protection and communication function;
Particular circuit configurations is: the accessory power outlet Jout of primary instrument is by the input socket JIN of bus with secondary meter Being connected, the input socket JIN of secondary meter is connected in the AB bus of pulsed signal device U4, pulsed signal device U4's Output RO is connected to the P35 pin of CPU U1, data acquisition function;P10, P11, P12 pin of CPU U1 is coupled with On the pin of LOAD, CLK and DIN of display driver U2, DG0, DG1, DG2, DG3 pin of display driver U2 is coupled with On DG1, DG2, DG3, DG4 pin of display U3, the position completing display drives;The SGA of display driver U2, SGB, SGC, SGD, SGE, SGF, SGG, SGP, Iset pin is received on power supply through 10K resistance R2, completes display function;The P14 of CPU U1, P15, P16, P17 pin is coupled with on the Simple key board of tetra-buttons of MODE, RL, SET, OK composition, completes alert data, whole Given data function is set;The P00 pin of CPU U1 receives one end of resistance R3, the base of another termination audion Q1 of resistance R3 Pole, is driven buzzer BEEP by audion Q1, completes sound alarm function;The P01 pin of CPU U1 receives one end of resistance R5, The other end of resistance R5 receives the base stage of audion Q2, audion Q2 drive relay R AY1, and the normally closed of relay R AY1 is touched Point SW1 and SW2 No. 5 and No. 6 contact pins extractions by socket J-SP, seal in charging control circuit, complete material and fill it up with protection Function;P30, P31 of CPU U1 receives R1OUT, T1IN pin of communication level translator U5, and T1OUT, R1IN of U5 receive The 2 of socket communication JCOM, on 3 pins, the communication function with host computer is completed.Secondary meter electronic device detail list is at subordinate list 2 In list.
When the present invention applies, primary instrument is installed on material bin top, and material bin height is generally 15-20 rice.Secondary instrument Table is installed in night shift room or control room, uses four core shielded cables (the signal is far passed cable) between primary instrument and secondary meter Transmission power supply and signal, wherein both threads is used for transmitting power supply, and another both threads differential signal transmission, in order to ensure that instrument is reliable Work, the length connecting cable between primary instrument and secondary meter not can exceed that 1200 meters.
Seeing Fig. 4, the device that in material bin, the detection method of thing position height uses is applied to the bulk water of concrete mixing plant In hopper dredger, the thing position height of cement in monitoring material bin, detection device using method is as follows:
Scale zero is calibrated, and in the case of material bin hole capital after selling all securities, to instrument power supply, presses two buttons of MODE and OK about simultaneously About 3 seconds, then decontrol the two button simultaneously, if now secondary meter display shows " 0000 ", then zero point is adjusted successfully. Otherwise, repeat the above steps, until secondary meter display shows " 0000 ".
Full scale is calibrated, and in material bin, charging is to the height full close to storehouse, and leaves stopping charging after certain surplus, Stand about 10 minutes, press two buttons of MODE and SET about about 3 seconds simultaneously, then decontrol the two button simultaneously, now two The data that secondary instrument display shows are the actual height of thing position.Complete to the work of this meter confirmation, can normally employ. If it is required, keyboard to set up upper and lower limit alarm point data can be passed through, set storehouse and completely protect point data.
As it is shown in figure 5, the device that in a kind of material bin, the detection method of thing position height uses is applied to have conductive characteristic Liquid material bin in, monitoring conducting liquid thing position height time, owing to the material in material bin is conducting liquid, use Middle measurement cable 1 surface insulating barrier to be had 8, it is ensured that measure and can not have contacting of electricity between cable 1 and metal silo wall.
The invention have the advantage that
1. device overall structure is simply easily achieved, and speed is fast, accuracy is high, installation is simple, low cost in detection, and user makes With convenient.
2. mechanical telecontrol equipment, primary instrument volume is little, lightweight, and service life is long.
3. in secondary meter, use CPU, belong to an intelligent embedded system, be possible not only to detection, display Work, it is also possible to bound alarming value is set flexibly, storehouse completely protection value is set, it is also possible to complete the communication with host computer, real Existing data exchange work.
4. the algorithm that the data handling procedure of the inventive method uses is simple, calculates speed fast, and accuracy is high.
Subordinate list 1 primary instrument electronic device detail list
Sequence number Title Type and spec Encapsulation Code name in circuit Quantity
1 Integrated circuit HCF4009 SOIC14 U1 1
2 Integrated circuit MAX487 SOIC8 U2 1
3 Chip-R 560K 0603 R1 1
4 Chip-R 56k 0603 R2 1
5 Patch capacitor 56P 0603 C1 1
6 Patch capacitor 100p 0603 C2 1
7 3 select 1 switch DIP_4 DIP8 SW3_1 1
8 Socket JST-4 CH2.0-4 Jout 1
Subordinate list 2 secondary meter electronic device detail list

Claims (5)

1.一种物料仓中物位高度的检测方法,其特征在于,包括以下步骤:1. a detection method of material level height in a material bin, is characterized in that, comprises the following steps: a在圆形金属物料仓的中心轴线设有一条测量缆线,测量缆线与金属仓壁平行,并与金属仓壁绝缘,测量缆线与金属仓壁形成一个平行板电容,平行板电容的电容量为物料仓电容传感器总电容CXa. There is a measuring cable on the central axis of the circular metal material bin. The measuring cable is parallel to the metal bin wall and insulated from the metal bin wall. The measuring cable and the metal bin wall form a parallel plate capacitance. The parallel plate capacitance The capacitance is the total capacitance C X of the capacitance sensor of the material bin; b利用电子振荡电路组成一次仪表,利用RS-485总线差分驱动功能,在一次仪表与二次仪表之间传输脉冲序列信号,将CX的变化转换成相应的脉冲序列信号并远传给二次仪表,二次仪表测量脉冲序列信号的周期T;b Utilize the electronic oscillating circuit to form a primary instrument, use the differential drive function of RS-485 bus, transmit the pulse sequence signal between the primary instrument and the secondary instrument, convert the change of C X into the corresponding pulse sequence signal and send it to the secondary Meter, the secondary meter measures the period T of the pulse train signal; c计算物料仓电容传感器总电容Cx:c Calculate the total capacitance Cx of the capacitive sensor of the material bin: cc xx == cc 00 ++ cc 11 ++ cc 22 == CC 00 ++ 22 ππ [[ ϵϵ 00 LL 00 ++ (( ϵϵ 11 -- ϵϵ 00 )) LL 11 ]] lnln DD. dd -- -- -- (( 11 )) 式(1)中:C0为电容量不随仓内物料的变化而变化的固定杂散电容;C1为物料上部以空气为介质的电容;C2为以物料为介质的电容;L0为物料仓内部的高度,是定值;D是料仓的直径,d是测量缆线的直径,L1为物位的高度;ε0是空气介电常数,ε1是物料介电常数;L1发生变化时,CX随之发生改变,L1与CX是正比例的线性关系,测得CX值,可得到物位的高度L1In the formula (1): C 0 is the fixed stray capacitance whose capacitance does not change with the change of the material in the warehouse; C 1 is the capacitance on the upper part of the material with air as the medium; C 2 is the capacitance with the material as the medium; L 0 is The height inside the material bin is a fixed value; D is the diameter of the bin, d is the diameter of the measuring cable, L 1 is the height of the material level; ε 0 is the dielectric constant of air, ε 1 is the dielectric constant of the material; L When 1 changes, C X changes accordingly, L 1 and C X are in a proportional linear relationship, and the height L 1 of the material level can be obtained by measuring the value of C X ; LL 11 == LL 00 ** (( TT -- TT ee )) TT ff -- TT ee -- -- -- (( 22 )) 式(2)中:L0为物料仓内部的高度,是定值;Te为物料仓空仓时的脉冲周期,由空仓时整定得到,是脉冲周期的下限;Tf为物料仓物料满仓时的脉冲周期,由物料满仓时整定得到,是脉冲周期的上限;T为实时检测的脉冲序列的周期,Te≤T≤Tf,当T=Te时,L1=0,物料仓是空的,当T=Tf时,L1=L0,物料仓是满的;In the formula (2): L0 is the height inside the material bin, which is a fixed value; Te is the pulse cycle when the material bin is empty, which is obtained from the setting when the empty bin is empty, and is the lower limit of the pulse cycle; Tf is the pulse cycle when the material bin is full , obtained by setting when the material bin is full, is the upper limit of the pulse cycle; T is the cycle of the pulse sequence detected in real time, Te≤T≤Tf, when T=Te, L1=0, the material bin is empty, when T=Tf , L1=L0, the material bin is full; d设定物料下限报警值、物料上限报警值和物料仓满保护值,通过RS-232接口和上位机交换数据;测得物位高度后,通过数码管显示物位值。d Set the material lower limit alarm value, material upper limit alarm value and material bin full protection value, exchange data with the host computer through the RS-232 interface; after measuring the material level height, display the material level value through the digital tube. 2.实现权利要求1所述的检测方法的一种物料仓中物位高度的检测装置,其特征在于,包括测量缆线、安装法兰、一次仪表电路板、一次仪表、信号远传电缆、拉紧器、绝缘子、二次仪表,一次仪表内设一次仪表电路板,一次仪表与安装法兰连接,安装法兰的中心处固定一条测量缆线,测量缆线与安装法兰绝缘,测量缆线与物料仓的金属仓壁组成一个电容传感器,测量缆线作为电容传感器的一个极板,通过导线连接一次仪表电路板,物料仓的金属仓壁作为电容传感器的另一个极板,通过导线连接一次仪表电路板,测量缆线的下端连接有绝缘子,绝缘子与拉紧器一端连接,拉紧器另一端固定在物料仓底部中央;一次仪表与二次仪表通过信号远传电缆连接。2. The detection device for the height of a material level in a material bin realizing the detection method of claim 1 is characterized in that it comprises a measuring cable, a mounting flange, a primary meter circuit board, a primary meter, a signal remote transmission cable, Tensioners, insulators, and secondary instruments. The primary instrument is equipped with a circuit board for the primary instrument. The primary instrument is connected to the mounting flange. A measuring cable is fixed at the center of the mounting flange. The measuring cable is insulated from the mounting flange. The wire and the metal bin wall of the material bin form a capacitive sensor. The measuring cable is used as a plate of the capacitive sensor, and is connected to the primary instrument circuit board through the wire. The metal bin wall of the material bin is used as the other plate of the capacitive sensor. On the circuit board of the primary instrument, the lower end of the measuring cable is connected to an insulator, the insulator is connected to one end of the tensioner, and the other end of the tensioner is fixed at the center of the bottom of the material bin; the primary instrument and the secondary instrument are connected through a signal remote transmission cable. 3.根据权利要求2所述的一种物料仓中物位高度的检测装置,其特征在于,所述的测量缆线表面带有绝缘层,在测量导电物料物位时使用。3. A detection device for the height of a material level in a material bin according to claim 2, wherein the measuring cable has an insulating layer on its surface and is used when measuring the material level of a conductive material. 4.根据权利要求2所述的一种物料仓中物位高度的检测装置,其特征在于,所述的一次仪表电路板由电子多谐振荡器和驱动器U2组成,电子多谐振荡器包括门电路U1A、门电路U1B、电阻R1、电阻R2,电阻R1一端接门电路U1A的输入端,门电路U1A的输出端和电阻R2一端、门电路U1B的输入端相连接,门电路U1B的输出端接电容传感器CX输入端、3选1开关SW3_1的公共端、驱动器U2的输入端DI,3选1开关SW3_1选择补偿电容C1或补偿电容C2或不选择,用以控制一次仪表输出信号频率的范围;电阻R1另一端、电阻R2另一端、电容器CX输出端、补偿电容C1另一端、补偿电容C2的另一端连接到一起,组成电子多谐振荡器,其输出信号频率为:4. The detection device for the height of a material level in a material bin according to claim 2, wherein the primary instrument circuit board is composed of an electronic multivibrator and a driver U2, and the electronic multivibrator includes a gate Circuit U1A, gate circuit U1B, resistor R1, resistor R2, one end of resistor R1 is connected to the input end of gate circuit U1A, the output end of gate circuit U1A is connected to one end of resistor R2, and the input end of gate circuit U1B, and the output end of gate circuit U1B Connect to the CX input terminal of the capacitive sensor, the common terminal of the 3-to-1 switch SW3_1, and the input terminal DI of the driver U2. The 3-to-1 switch SW3_1 selects the compensation capacitor C1 or compensation capacitor C2 or not to control the range of the output signal frequency of the primary instrument The other end of the resistor R1, the other end of the resistor R2, the output end of the capacitor CX, the other end of the compensation capacitor C1, and the other end of the compensation capacitor C2 are connected together to form an electronic multivibrator, and its output signal frequency is: Ff Oo == 11 2.22.2 RR 11 (( CC Xx ++ CC )) -- -- -- (( 33 )) 式(3)中C为补偿电容,信号由门电路U1B的输出端输出,并送入驱动器U2的输入端DI,经过驱动器U2的AB总线,通过输出转换插座Jout将电脉冲序列信号送至二次仪表,传输距离不超过1200米。In formula (3), C is the compensation capacitor. The signal is output from the output terminal of the gate circuit U1B and sent to the input terminal DI of the driver U2. After passing through the AB bus of the driver U2, the electric pulse sequence signal is sent to the second terminal through the output conversion socket Jout Secondary meter, the transmission distance is not more than 1200 meters. 5.根据权利要求2所述的一种物料仓中物位高度的检测装置,其特征在于,所述的二次仪表包括CPU U1、输入插座JIN、脉冲信号接收器U4、显示驱动器U2、显示器U3、电源、简易键盘,CPU U1在软件的驱动下,接收一次仪表传来的脉冲信号,实现数据采集、数据处理、数据显示、键盘管理,上下限报警、物料加满保护和通讯功能;5. The detection device for the height of a material level in a material bin according to claim 2, wherein the secondary instrument comprises a CPU U1, an input socket JIN, a pulse signal receiver U4, a display driver U2, a display U3, power supply, simple keyboard, CPU U1, driven by software, receives the pulse signal from the instrument once, and realizes data collection, data processing, data display, keyboard management, upper and lower limit alarm, material full protection and communication functions; 具体电路结构为:一次仪表的输出插座Jout通过总线与二次仪表的输入插座JIN相连,二次仪表的输入插座JIN连接到脉冲信号接收器U4的AB总线上,脉冲信号接收器U4的输出RO连接到CPU U1的P35引脚,完成数据采集功能;CPU U1的P10、P11、P12引脚分别接到显示驱动器U2的LOAD、CLK和DIN的引脚上,显示驱动器U2的DG0、DG1、DG2、DG3引脚分别接到显示器U3的DG1、DG2、DG3、DG4引脚上,完成显示器的位驱动;显示驱动器U2的SGA、SGB、SGC、SGD、SGE、SGF、SGG、SGP、Iset引脚经过10K电阻R2接到电源上,完成显示功能;CPU U1的P14、P15、P16、P17引脚分别接到MODE、RL、SET、OK四个按键组成的简易键盘上,完成报警数据、整定数据的设置功能;CPU U1的P00引脚接到电阻R3的一端,电阻R3的另一端接三极管Q1的基极,由三极管Q1驱动蜂鸣器BEEP,完成声音报警功能;CPU U1的P01引脚接到电阻R5的一端,电阻R5的另一端接到三极管Q2的基极,由三极管Q2驱动继电器RAY1,继电器RAY1的常闭触点SW1和SW2通过插座J-SP的5号和6号插针引出,串入加料控制电路中,完成物料加满保护功能;CPU U1的P30、P31接到通信用电平转换器U5的R1OUT、T1IN引脚,U5的T1OUT、R1IN接到通讯插座JCOM的2、3引脚上,完成与上位机的通讯功能。The specific circuit structure is: the output socket Jout of the primary instrument is connected to the input socket JIN of the secondary instrument through the bus, the input socket JIN of the secondary instrument is connected to the AB bus of the pulse signal receiver U4, and the output RO of the pulse signal receiver U4 Connect to the P35 pin of the CPU U1 to complete the data acquisition function; the P10, P11, and P12 pins of the CPU U1 are respectively connected to the LOAD, CLK, and DIN pins of the display driver U2, and the DG0, DG1, and DG2 of the display driver U2 , DG3 pins are respectively connected to the DG1, DG2, DG3, DG4 pins of the display U3 to complete the bit drive of the display; the SGA, SGB, SGC, SGD, SGE, SGF, SGG, SGP, Iset pins of the display driver U2 Connect to the power supply through the 10K resistor R2 to complete the display function; the P14, P15, P16, and P17 pins of the CPU U1 are respectively connected to the simple keyboard composed of four buttons of MODE, RL, SET, and OK to complete the alarm data and setting data. The P00 pin of the CPU U1 is connected to one end of the resistor R3, and the other end of the resistor R3 is connected to the base of the transistor Q1, and the buzzer BEEP is driven by the transistor Q1 to complete the sound alarm function; the P01 pin of the CPU U1 is connected to To one end of the resistor R5, the other end of the resistor R5 is connected to the base of the transistor Q2, and the relay RAY1 is driven by the transistor Q2, and the normally closed contacts SW1 and SW2 of the relay RAY1 are drawn out through pins 5 and 6 of the socket J-SP , into the feeding control circuit in series to complete the material filling protection function; P30 and P31 of the CPU U1 are connected to the R1OUT and T1IN pins of the communication level converter U5, and the T1OUT and R1IN of U5 are connected to the 2 and 2 of the communication socket JCOM 3 pins, to complete the communication function with the host computer.
CN201610228127.8A 2016-04-13 2016-04-13 The detection method and device of level height in a kind of material bin Expired - Fee Related CN105784062B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610228127.8A CN105784062B (en) 2016-04-13 2016-04-13 The detection method and device of level height in a kind of material bin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610228127.8A CN105784062B (en) 2016-04-13 2016-04-13 The detection method and device of level height in a kind of material bin

Publications (2)

Publication Number Publication Date
CN105784062A true CN105784062A (en) 2016-07-20
CN105784062B CN105784062B (en) 2018-11-06

Family

ID=56397397

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610228127.8A Expired - Fee Related CN105784062B (en) 2016-04-13 2016-04-13 The detection method and device of level height in a kind of material bin

Country Status (1)

Country Link
CN (1) CN105784062B (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109328620A (en) * 2018-09-19 2019-02-15 农业部南京农业机械化研究所 A real-time yield measurement system and method for grain combine harvester
CN109470333A (en) * 2018-12-29 2019-03-15 高雁 A cement silo storage capacity monitoring system
CN110631655A (en) * 2019-10-11 2019-12-31 江苏智冷物联技术有限公司 An integrated wireless remote liquid level gauge
CN110823317A (en) * 2019-11-22 2020-02-21 浙江大学宁波理工学院 Grain box grain stacking height measuring device of combine harvester
CN114018365A (en) * 2021-11-16 2022-02-08 山东日照发电有限公司 Sedimentation tank coal slime height detection alarm device and method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2225025Y (en) * 1995-02-27 1996-04-17 武汉科理技术开发公司 Capacitance level meter
CN1228530A (en) * 1998-03-09 1999-09-15 王其明 Continuous capacitance sensor
DE19728280C2 (en) * 1996-11-21 2001-12-20 Alfred Haupt Capacitance probe and associated evaluation circuit
CN1375435A (en) * 2002-03-29 2002-10-23 威海海和科技有限责任公司 Multiphase material level sensor
CN2769861Y (en) * 2004-09-29 2006-04-05 中国石油天然气集团公司 Magnetostrictive liquid level gauge
CN202420613U (en) * 2011-12-15 2012-09-05 西安威正电子科技有限公司 Segmented capacitance sensor
EP2735851A1 (en) * 2012-11-27 2014-05-28 Rechner Industrie-Elektronik GmbH Method and device for capacitive level measurement with cable probe or rod probe

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2225025Y (en) * 1995-02-27 1996-04-17 武汉科理技术开发公司 Capacitance level meter
DE19728280C2 (en) * 1996-11-21 2001-12-20 Alfred Haupt Capacitance probe and associated evaluation circuit
CN1228530A (en) * 1998-03-09 1999-09-15 王其明 Continuous capacitance sensor
CN1375435A (en) * 2002-03-29 2002-10-23 威海海和科技有限责任公司 Multiphase material level sensor
CN2769861Y (en) * 2004-09-29 2006-04-05 中国石油天然气集团公司 Magnetostrictive liquid level gauge
CN202420613U (en) * 2011-12-15 2012-09-05 西安威正电子科技有限公司 Segmented capacitance sensor
EP2735851A1 (en) * 2012-11-27 2014-05-28 Rechner Industrie-Elektronik GmbH Method and device for capacitive level measurement with cable probe or rod probe

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109328620A (en) * 2018-09-19 2019-02-15 农业部南京农业机械化研究所 A real-time yield measurement system and method for grain combine harvester
CN109328620B (en) * 2018-09-19 2020-04-24 农业部南京农业机械化研究所 Real-time yield measurement system and method of grain combine harvester
CN109470333A (en) * 2018-12-29 2019-03-15 高雁 A cement silo storage capacity monitoring system
CN110631655A (en) * 2019-10-11 2019-12-31 江苏智冷物联技术有限公司 An integrated wireless remote liquid level gauge
CN110823317A (en) * 2019-11-22 2020-02-21 浙江大学宁波理工学院 Grain box grain stacking height measuring device of combine harvester
CN110823317B (en) * 2019-11-22 2021-04-20 浙江大学宁波理工学院 Grain box grain stacking height measuring device of combine harvester
CN114018365A (en) * 2021-11-16 2022-02-08 山东日照发电有限公司 Sedimentation tank coal slime height detection alarm device and method

Also Published As

Publication number Publication date
CN105784062B (en) 2018-11-06

Similar Documents

Publication Publication Date Title
CN105784062A (en) Method and device for detecting material level in material bin
Loizou et al. A low-cost capacitive sensor for water level monitoring in large-scale storage tanks
CN111595413B (en) Non-contact container liquid level measuring device and method
CN103245824B (en) Non-contact D-dot voltage transformer and voltage detection self-correcting method thereof
CN101762355B (en) On-line monitoring device and method for vacuum degree of vacuum tube of high-voltage power distribution device
CN2793705Y (en) Magnetic telescopic level meter
CN105806444A (en) Non-contact liquid level sensor and liquid level detection method
CN104133122A (en) Oil product static-electricity online monitor
CN104950012A (en) Integrated adjustable automatic soil longitudinal water recording instrument
CN107990961A (en) A kind of explosion-proof type magnetostriction liquidometer of measurable multiple liquid levels
CN101044375B (en) Dial indicator system
CN103630581B (en) A kind of novel water quality online conductivity detector
CN108680235A (en) A kind of fluid level transmitter
CN206095352U (en) Differential pressure liquid level changer of measurable quantity layering density
CN100565130C (en) Thermal digital level sensor
CN210321912U (en) Acceleration liquid level measuring and transmitting device for storage tank
CN201444072U (en) Constant magnetism paling type level gauge
CN102901544B (en) Material position and temperature sensor
CN207881800U (en) A kind of double level detection floating ball lever meters
CN208075988U (en) A kind of explosion-proof type magnetostriction liquidometer can measure multiple liquid levels
CN203732012U (en) Displacement sensor used for on-site value reading
CN201780139U (en) Intelligent level measuring device
CN204388966U (en) The passive nuclear level sensing device of Multi probe and bin material level measurement system
CN203812059U (en) A remote measurement and control terminal apparatus
CN104677255A (en) Displacement sensor used for field reading

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181106

Termination date: 20200413

CF01 Termination of patent right due to non-payment of annual fee