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CN105779898B - Cold-work die steel plate and manufacturing method thereof - Google Patents

Cold-work die steel plate and manufacturing method thereof Download PDF

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CN105779898B
CN105779898B CN201410821878.1A CN201410821878A CN105779898B CN 105779898 B CN105779898 B CN 105779898B CN 201410821878 A CN201410821878 A CN 201410821878A CN 105779898 B CN105779898 B CN 105779898B
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steel
steel plate
heating
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CN105779898A (en
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李广龙
赵坦
范刘群
王勇
原思宇
李文斌
李黎明
钟莉莉
胡海洋
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Angang Steel Co Ltd
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Abstract

本发明提供一种冷作模具钢板,钢板成分按重量百分比计如下:C:1.0‑1.35%,Si:0.7‑1.0%,Mn:0.4‑0.5%,Cr:9.0‑10.5%,Mo:0.7‑1.0%,V:0.6‑1.0%,B:0.001‑0.0012%,P<0.03,S<0.03,余量为Fe及不可避免杂质。制造方法:浇铸所得钢锭放入加热炉中加热,加热过程为两阶段加热,多道次轧制得轧制钢板,开轧温度1050‑1100℃,终轧温度850‑930℃,总压下率60‑85%;轧制的钢板缓冷,缓冷完的钢板进行淬火和回火。通过降低钢中C元素的含量提高钢的韧性,同时,通过添加廉价的B元素进一步提高钢的淬透性,得到一种具有较高硬度与韧性配合的冷作模具钢板,其硬度达到甚至超过Cr12型冷作模具钢,韧性高于Cr12型冷作模具钢。

The invention provides a cold working die steel plate, the components of the steel plate are as follows by weight percentage: C: 1.0-1.35%, Si: 0.7-1.0%, Mn: 0.4-0.5%, Cr: 9.0-10.5%, Mo: 0.7- 1.0%, V:0.6-1.0%, B:0.001-0.0012%, P<0.03, S<0.03, the balance is Fe and unavoidable impurities. Manufacturing method: The cast steel ingot is heated in a heating furnace. The heating process is two-stage heating. The rolled steel plate is rolled in multiple passes. The starting rolling temperature is 1050‑1100 °C, the final rolling temperature is 850‑930 °C, and the total reduction rate is 60‑85%; the rolled steel plate is slowly cooled, and the slowly cooled steel plate is quenched and tempered. The toughness of the steel can be improved by reducing the content of C in the steel, and at the same time, the hardenability of the steel can be further improved by adding cheap B elements, and a cold-work die steel plate with high hardness and toughness can be obtained, and its hardness can reach or even exceed Cr12 cold work die steel has higher toughness than Cr12 cold work die steel.

Description

一种冷作模具钢板及其制造方法A kind of cold working die steel plate and its manufacturing method

技术领域technical field

本发明属于金属材料生产技术领域,尤其涉及一种冷作模具钢板及其制造方法。The invention belongs to the technical field of metal material production, and in particular relates to a cold-working die steel plate and a manufacturing method thereof.

背景技术Background technique

模具是工业发展的基础,是工业化实现产品批量生产和新产品研发所不可缺少的成型工具。模具钢根据其用途和工作条件可以分为冷作模具钢、热作模具钢和塑料模具钢,冷作模具钢主要用于在冷状态下进行工件压制、冷拉、冲压成型等的模具。高合金冷作模具钢是高精度高寿命冷作模具的首选材料,主要为Cr12型冷作模具钢,该系列冷作模具钢是高碳高铬模具钢,这类模具钢都具有高的硬度、强度和耐磨性,但是由于含碳量较高,因此造成其共晶碳化物不均匀性严重,使模具冲击韧性较差,易脆裂。且传统的生产Cr12型冷作模具钢的工艺包括:电炉冶炼-精炼-铸锭-铸锭退火处理-加热-锻造-锻后热处理,造成其生产成本较高、工艺复杂的缺点。针对以上存在问题,产生了一些改进以上缺点的专利。Mold is the foundation of industrial development and an indispensable forming tool for industrialization to realize mass production of products and research and development of new products. Die steel can be divided into cold work die steel, hot work die steel and plastic die steel according to its use and working conditions. Cold work die steel is mainly used for workpiece pressing, cold drawing, stamping and other molds in cold state. High-alloy cold-working die steel is the preferred material for high-precision and high-life cold-working dies, mainly Cr12-type cold-working die steel. This series of cold-working die steels are high-carbon and high-chromium die steels. This type of die steel has high hardness , strength and wear resistance, but due to the high carbon content, the eutectic carbides are severely inhomogeneous, which makes the impact toughness of the mold poor and easy to be brittle. And the traditional production process of Cr12 cold work die steel includes: electric furnace smelting-refining-ingot casting-ingot annealing treatment-heating-forging-post-forging heat treatment, resulting in the disadvantages of high production cost and complicated process. In view of the above existing problems, some patents for improving the above shortcomings have been produced.

《一种冷作模具钢及其制备方法》(申请号:201210545009.1),该发明提供了一种冷作模具钢,在Cr12型模具钢的基础上降低了钢中碳的含量,该钢具有耐磨性好、硬度高、热处理变形小的优点。但是该发明在钢中添加了钨元素,造成生产成本增加。"A Cold Work Die Steel and Its Preparation Method" (Application No.: 201210545009.1), the invention provides a cold work die steel, which reduces the carbon content in the steel on the basis of the Cr12 type die steel. It has the advantages of good abrasiveness, high hardness and small heat treatment deformation. However, the invention adds tungsten element to the steel, which increases the production cost.

《一种冷作模具钢材料的制备方法》(申请号:201310289985.X),该发明通过熔化、氧化、检测合金成分并调整、精炼、浇铸、热处理等过程得到具有较好强度和韧性配合的冷作模具钢。但是该专利的热处理工艺较复杂,包括0℃水与液氮等深冷处理过程,造成生产成本增加。"A Preparation Method of Cold Work Die Steel Material" (Application No.: 201310289985.X), the invention obtains a steel with good strength and toughness through melting, oxidation, detection of alloy composition and adjustment, refining, casting, heat treatment and other processes Cold work tool steel. However, the heat treatment process of this patent is relatively complicated, including cryogenic treatment processes such as 0°C water and liquid nitrogen, resulting in increased production costs.

《一种高合金冷作模具钢》(申请号:200810121969.9),该发明通过电弧炉冶炼-浇注钢锭-锻造-去应力退火-切割-入库等工序得到一种硬度和韧性达到Cr12型中Cr12MoV、Cr12Mo1V1的模具钢,但是该钢的碳含量较高,最高达到2.5%,势必会降低模具钢的韧性、增加模具钢的脆裂倾向。"A High Alloy Cold Work Die Steel" (Application No.: 200810121969.9), the invention obtains a hardness and toughness reaching Cr12MoV in Cr12 type through electric arc furnace smelting-casting ingot-forging-stress relief annealing-cutting-storage and other processes , Cr12Mo1V1 die steel, but the steel has a high carbon content, up to 2.5%, which will inevitably reduce the toughness of the die steel and increase the brittle tendency of the die steel.

对比以上现有技术可知,目前冷作模具钢的制造主要存在以下不足。Compared with the above prior art, it can be known that the manufacture of cold work die steel mainly has the following deficiencies.

(1)钢中碳含量较高,造成共晶碳化物不均匀性严重,使其冲击韧性较差,易脆裂。(1) The carbon content in steel is high, resulting in serious inhomogeneity of eutectic carbides, making it poor in impact toughness and prone to brittle cracks.

(2)添加了其它贵重元素,造成生产成本增加。(2) Other precious elements are added, resulting in increased production costs.

(3)生产工艺复杂,生产成本较高。(3) The production process is complicated and the production cost is higher.

发明内容Contents of the invention

本发明的目的在于克服上述问题和不足而提供一种具有较高强度与韧性的冷作模具钢板以及其制造方法,其硬度达到甚至超过Cr12型冷作模具钢,韧性高于Cr12型冷作模具钢。The purpose of the present invention is to overcome the above problems and disadvantages and provide a cold work die steel with high strength and toughness and its manufacturing method, its hardness reaches or even exceeds Cr12 type cold work die steel, and its toughness is higher than Cr12 type cold work die steel steel.

本发明目的是这样实现的:The purpose of the invention is achieved in this way:

一种冷作模具钢板,该钢板的成分按重量百分比计如下:C:1.0-1.35%,Si:0.7-1.0%,Mn:0.4-0.5%,Cr:9.0-10.5%,Mo:0.7-1.0%,V:0.6-1.0%,B:0.001-0.0012%,P<0.03,S<0.03,余量为Fe及不可避免杂质。A cold-working die steel plate, the composition of which is as follows by weight percentage: C: 1.0-1.35%, Si: 0.7-1.0%, Mn: 0.4-0.5%, Cr: 9.0-10.5%, Mo: 0.7-1.0 %, V:0.6-1.0%, B:0.001-0.0012%, P<0.03, S<0.03, the balance is Fe and unavoidable impurities.

本发明钢成分设计理由如下:The steel composition design reason of the present invention is as follows:

C:高的碳含量可保证形成大量的合金碳化物,淬火加热时,一部分溶入奥氏体中,提高其稳定性,同时也使马氏体中的合金元素含量增加,保证其硬度,而未溶的碳化物则起细化晶粒、提高韧性的作用,并提高钢的耐磨性;但碳含量过高时,会使碳化物不均匀性增加,严重影响其韧性。本发明选择加入范围为1.0-1.35%。C: High carbon content can ensure the formation of a large number of alloy carbides. When quenching and heating, part of it dissolves into austenite to improve its stability. At the same time, it also increases the content of alloy elements in martensite to ensure its hardness. Undissolved carbides can refine grains, improve toughness, and improve the wear resistance of steel; but when the carbon content is too high, it will increase the inhomogeneity of carbides and seriously affect its toughness. The optional addition range of the present invention is 1.0-1.35%.

Si:炼钢脱氧的必要元素,在钢中固溶能力较强,可以起到一定的强化作用;在工模具钢中,随着Si含量的增加,共晶碳化物尺寸变大,数量增多,二次硬化能力提高,含量过高会严重降低钢的韧性。本发明选择加入范围为0.7-1.0%。Si: An essential element for steelmaking and deoxidation. It has a strong solid solution ability in steel and can play a certain role in strengthening; in tool and die steel, with the increase of Si content, the size and number of eutectic carbides increase. The secondary hardening ability is improved, and the toughness of steel will be seriously reduced if the content is too high. The optional addition range of the present invention is 0.7-1.0%.

Mn:适量的Mn可以延缓钢种铁素体和珠光体转变,大幅增加钢种淬透性,改善冲击韧性。本发明选择加入范围为0.4-0.5%。Mn: An appropriate amount of Mn can delay the transformation of ferrite and pearlite in steel, greatly increase the hardenability of steel, and improve impact toughness. The optional addition range of the present invention is 0.4-0.5%.

Cr:铬可以增加钢的淬透性,提高回火稳定性,并产生二次硬化现象;铬是中强碳化物形成元素,在钢中与碳可以形成碳化物,也可溶于固溶体与Fe3C中;在高碳钢中随着铬含量的提高,形成的碳化物量以及溶入基体的量增加,从而使钢的强度与耐磨性变大;但是当含量过高时,容易形成过多的莱氏体共晶以及大块碳化物。本发明选择加入范围为9.0-10.5%。Cr: Chromium can increase the hardenability of steel, improve tempering stability, and produce secondary hardening; chromium is a medium-strong carbide-forming element, which can form carbides with carbon in steel, and can also be dissolved in solid solution and Fe3C Medium; in high carbon steel, with the increase of chromium content, the amount of carbide formed and the amount dissolved into the matrix increase, so that the strength and wear resistance of the steel become larger; but when the content is too high, it is easy to form too much Ledeburite eutectic and bulk carbides. The optional addition range of the present invention is 9.0-10.5%.

Mo:钼在钢中能够提高钢的淬透性、热强性、防止回火脆性、增加抗回火软化能力,在高温回火时可以产生二次硬化作用,提高碳化物稳定性,能够改善钢的韧性和提高耐磨性,在有铬加入的情况下还能够增强二次硬化效果。本发明选择加入范围为0.7-1.0%。Mo: Molybdenum in steel can improve the hardenability and heat strength of steel, prevent temper brittleness, increase the ability to resist temper softening, and can produce secondary hardening during high temperature tempering, improve carbide stability, and improve Steel toughness and improved wear resistance, in the presence of chromium can also enhance the secondary hardening effect. The optional addition range of the present invention is 0.7-1.0%.

V:钒是强碳化物形成元素,在钢中形成VC,可以细化晶粒,改善钢的塑性与韧性,在工模具钢中V是提高耐磨性的主要因素。但是V含量过高会降低工模具钢的磨削性。综合考虑,本发明选择加入范围为0.6-1.0%。V: Vanadium is a strong carbide forming element, forming VC in steel, which can refine grains and improve the plasticity and toughness of steel. In tool and die steel, V is the main factor to improve wear resistance. But too high V content will reduce the grindability of tool steel. Considering comprehensively, the optional addition range of the present invention is 0.6-1.0%.

B:硼可以提高基体淬透性;细化马氏体亚结构,提高基体韧性;在退火过程中,固溶B优先引导二次化合物析出,增加二次析出物数量,改善Me(C,B)形态,提高材料均匀性;B固溶于奥氏体,降低基体高温屈服强度,提高基体的热变形能力,减少轧制或锻造裂纹。但是共晶硼化物对钢的韧性不利,且不利于热变形。本发明选择加入范围为0.001-0.0012%。B: Boron can improve the hardenability of the matrix; refine the martensite substructure and improve the toughness of the matrix; during the annealing process, solid solution B preferentially guides the precipitation of secondary compounds, increases the number of secondary precipitates, and improves Me(C,B ) shape, improve material uniformity; B solid solution in austenite, reduce the high temperature yield strength of the matrix, improve the thermal deformation ability of the matrix, and reduce rolling or forging cracks. But the eutectic boride is not good for the toughness of steel, and it is not good for hot deformation. The optional addition range of the present invention is 0.001-0.0012%.

一种冷作模具钢板制造方法,包括冶炼、浇铸、加热炉加热、轧制、热处理,A method for manufacturing cold-work die steel plates, including smelting, casting, heating in a heating furnace, rolling, heat treatment,

(1)将上述成分的钢采用真空熔炼炉进行冶炼,将冶炼完成的钢水浇铸成钢锭;(1) Smelting the steel with the above composition in a vacuum melting furnace, and casting the smelted molten steel into steel ingots;

(2)将(1)中所得钢锭放入加热炉中进行加热,加热过程为两阶段加热,第一阶段加热至700-800℃,升温速度50-100℃/h,保温时间0.5-2h;第二阶段加热至1100-1200℃,升温速度50-100℃/h,保温2-4h;(2) Put the steel ingot obtained in (1) into a heating furnace for heating, the heating process is two-stage heating, the first stage is heated to 700-800°C, the heating rate is 50-100°C/h, and the holding time is 0.5-2h; In the second stage, heat to 1100-1200°C, the heating rate is 50-100°C/h, and keep warm for 2-4h;

(3)将加热完成的钢锭经多道次轧制得轧制钢板,开轧温度1050-1100℃,终轧温度850-930℃,总压下率60-85%;(3) rolling the heated steel ingot through multiple passes to obtain a rolled steel plate, the starting rolling temperature is 1050-1100°C, the final rolling temperature is 850-930°C, and the total reduction ratio is 60-85%;

(4)将轧制完成后的钢板进行缓冷,缓冷开始温度700-800℃,缓冷时间大于24h;(4) slow cooling the steel plate after rolling, the slow cooling start temperature is 700-800°C, and the slow cooling time is greater than 24h;

(5)将缓冷完成后的钢板进行热处理,热处理工艺如下:(5) Carry out heat treatment to the steel plate after the slow cooling is completed, and the heat treatment process is as follows:

a)淬火,加热工艺为二阶段加热,第一阶段加热至800-850℃,升温速度50-100℃/h,保温时间1-2h;第二阶段加热至950-1050℃,升温速度50-100℃/h,保温时间1-3h;淬火冷却方式采用油冷,冷却至油温;a) Quenching, the heating process is two-stage heating, the first stage is heated to 800-850°C, the heating rate is 50-100°C/h, and the holding time is 1-2h; the second stage is heated to 950-1050°C, and the heating rate is 50- 100℃/h, holding time 1-3h; Quenching cooling method adopts oil cooling, cooling to oil temperature;

b)回火,回火温度380-450℃,保温时间1-3h。b) Tempering, the tempering temperature is 380-450°C, and the holding time is 1-3h.

本发明的有益效果在于:通过降低钢中C元素的含量提高钢的韧性,同时,通过添加廉价的B元素进一步提高钢的淬透性,最终得到一种具有较高硬度与韧性配合的冷作模具钢板,其硬度达到甚至超过Cr12型冷作模具钢,韧性高于Cr12型冷作模具钢。The beneficial effect of the present invention is that: the toughness of the steel is improved by reducing the content of C element in the steel, and at the same time, the hardenability of the steel is further improved by adding cheap B element, and finally a cold-worked steel with high hardness and toughness is obtained. Die steel plate, its hardness reaches or even exceeds that of Cr12 cold work die steel, and its toughness is higher than that of Cr12 cold work die steel.

附图说明Description of drawings

图1为本发明钢实施例金相组织图。Fig. 1 is a metallographic structure diagram of a steel embodiment of the present invention.

具体实施方式detailed description

下面通过实施例对本发明作进一步的说明。Below by embodiment the present invention will be further described.

本发明实施例根据技术方案的组分配比,进行冶炼、浇铸、加热炉加热、轧制、热处理。本发明实施例钢的化学成分见表1。本发明实施例钢锭的加热工艺见表2。本发明实施例钢锭轧制工艺与缓冷工艺见表3。本发明实施例钢板热处理工艺见表4。本发明实施例钢板力学性能检验结果见表5.The embodiments of the present invention carry out smelting, casting, furnace heating, rolling and heat treatment according to the component ratio of the technical solution. The chemical composition of the steel of the embodiment of the present invention is shown in Table 1. The heating process of the steel ingot in the embodiment of the present invention is shown in Table 2. The ingot rolling process and slow cooling process of the embodiment of the present invention are shown in Table 3. The heat treatment process of the steel plate in the embodiment of the present invention is shown in Table 4. The test results of steel plate mechanical properties of the embodiment of the present invention are shown in Table 5.

表1本发明实施例的化学成分(wt%)The chemical composition (wt %) of the embodiment of the present invention of table 1

实施例Example CC SiSi Mnmn CrCr MoMo VV BB PP SS 11 1.051.05 0.950.95 0.50.5 10.510.5 1.01.0 0.980.98 0.00110.0011 0.0280.028 0.0150.015 22 1.211.21 0.90.9 0.430.43 9.79.7 0.80.8 0.750.75 0.00120.0012 0.0250.025 0.0180.018 33 1.331.33 0.70.7 0.410.41 9.29.2 0.70.7 0.620.62 0.0010.001 0.0290.029 0.0090.009 44 1.351.35 0.820.82 0.450.45 9.49.4 0.90.9 0.80.8 0.00110.0011 0.0240.024 0.0140.014 55 1.151.15 0.90.9 0.480.48 9.59.5 0.80.8 0.90.9 0.0010.001 0.0230.023 0.0170.017

表2钢锭的加热工艺Table 2 Heating process of steel ingot

表3钢锭轧制工艺与缓冷工艺Table 3 Ingot rolling process and slow cooling process

表4钢板热处理工艺Table 4 Steel plate heat treatment process

表5钢板力学性能检验结果Table 5 Test results of steel plate mechanical properties

实施例Example 硬度/HRCHardness/HRC 冲击韧性/JImpact toughness/J 11 5959 6060 22 6060 7070 33 6262 6161 44 5858 7575 55 6060 6868

Claims (1)

1. a kind of manufacture method of cold work die steel plate, it is characterised in that the composition of the steel plate is as follows by weight percentage:C: 1.0-1.35%, Si:0.7-1.0%, Mn:0.4-0.5%, Cr:9.0-10.5%, Mo:0.7-1.0%, V:0.6-1.0%, B:0.001-0.0012%, P<0.03,S<0.03, surplus is Fe and inevitable impurity;
The manufacture method, including smelt, cast, heating stove heat, rolling, heat treatment, (1) is by the steel of mentioned component using true Empty smelting furnace is smelted, and the molten steel for smelting completion is cast into steel ingot;
(2) gained steel ingot in (1) is put into heating furnace and heated, heating process heats for two benches, first stage heating To 700-800 DEG C, 50-100 DEG C of programming rate/h, soaking time 0.5-2h;Second stage is heated to 1100-1200 DEG C, heating 50-100 DEG C of speed/h, is incubated 2-4h;
(3) steel ingot completed will be heated and obtains rolled plate, 1050-1100 DEG C of start rolling temperature, finishing temperature through multi- pass rolling 850-930 DEG C, total reduction 60-85%;
(4) steel plate after the completion of rolling is subjected to slow cooling, 700-800 DEG C of slow cooling start temperature, temperature retention time is more than 24h;
(5) steel plate after the completion of slow cooling is heat-treated, Technology for Heating Processing is as follows:
A) quench, heating technique is two-stage heat, the first stage is heated to 800-850 DEG C, and 50-100 DEG C of programming rate/h is protected Warm time 1-2h;Second stage is heated to 950-1050 DEG C, 50-100 DEG C of programming rate/h, soaking time 1-3h;Quenching cooling Mode uses oil cooling, is cooled to oil temperature;
B) it is tempered, 380-450 DEG C of temperature, soaking time 1-3h.
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