CN105752641A - A Multi-track Precision Counting Controller Based on Vibration Disk Application - Google Patents
A Multi-track Precision Counting Controller Based on Vibration Disk Application Download PDFInfo
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- CN105752641A CN105752641A CN201410394034.3A CN201410394034A CN105752641A CN 105752641 A CN105752641 A CN 105752641A CN 201410394034 A CN201410394034 A CN 201410394034A CN 105752641 A CN105752641 A CN 105752641A
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Abstract
The invention discloses a multi-track precise counting controller based on vibration disc application, which comprises a feeding controller and is characterized in that a counting function module is integrated in the feeding controller, the counting function module is directly connected with a counting terminal, the counting terminal is interactively connected with the controller, and after the counting function is integrated in the feeding controller, a PLC (programmable logic controller) can be omitted, so that the cost is reduced, and the overall performance of equipment can be greatly improved due to the increase of the integration level of a system; when the feeding speed of a single track does not meet the requirement in the feeding process of the vibrating disc, a multi-track feeding mode is used, and the feeding controller can support a plurality of counting ports; the controller is simple in structure, flexible and adjustable in function, capable of being matched with various different feeding vibration discs effectively, capable of being adjusted and applied directly only by simple parameter setting and modification, convenient to operate and convenient to popularize and apply in a large range.
Description
Technical field
The present invention relates to vibration feeding disc and control technical field, particularly relate to a kind of multi-track precision counter controller based on vibrating disk application.
Background technology
Self-feeding vibrating disk is the feeder equipment of a kind of automatic orientation sequence.Its work purpose is to be aligned neatly by vibration, be transported to next procedure exactly by unordered workpiece automatic order.Vibrating disk is the auxiliary equipment of a kind of automatic assembling tool, various products can be ejected in order, and it can coordinate automatic assembly equipment that each position of product assembles a product together that become complete.Self-feeding vibrating disk is mainly formed by hopper, chassis, controller, straight line feeder etc. are supporting.There is individual impulse mgnet below the hopper of self-feeding vibrating disk, it is possible to make hopper vertical vibration, due to the inclination of spring leaf, make hopper rock vibration around its vertical axis.Part in hopper, owing to being subject to this vibration, and rises along helical orbit, until delivering to discharging opening.
Current production equipment is for realizing tally function, adopting sensor for countering+PLC(counting unit more) collocation of+feeding controller makes for realizing, high cost, and because control the integrated level problem of system own, have a strong impact on the overall performance of equipment, vibrating disk in feeding process when monorail feeding speed is unsatisfactory for demand, multi-track feeding style can be used, traditional controller to realize multi-track feeding, and to control its effect undesirable, and control accuracy is not up to standard, it is difficult to realizes.
Summary of the invention
It is an object of the invention to provide a kind of multi-track precision counter controller based on vibrating disk application, when after tally function integrated in feeding controller, then saving PLC, not only cost reduces, and because level of integrated system increases, equipment overall performance can be greatly improved；Vibrating disk when monorail feeding speed is unsatisfactory for demand, can use multi-track feeding style in feeding process, and this feeding controller can support multiple metering port.
For effectively solving above-mentioned technical problem, the technical scheme that the present invention takes is as follows:
A kind of multi-track precision counter controller based on vibrating disk application, including a feeding controller, described feeding controller is internally integrated tally function module, and described tally function module is directly connected to counting terminal, and described counting terminal is connected alternately with described controller.
Especially, described controller includes VFC and driver element, and described converter plant and driver element connect external vibration dish and interlocking equipment respectively.
Especially, described master controller inner setting pid algorithm, and setup parameter arranges module, described parameter setting module realizes count totals value, feeding speed, counting latter end quantity, end feeding speed is slow drops factor, Automatic Cycle feeding and delay time parameter setting and amendment.
Especially, described counting terminal is made up of one or more groups feeding track sensor.
Especially, described controller is internally integrated a control mainboard, described control mainboard built-in programmable logical device and be attached thereto and realize control circuit and the change-over circuit of data interaction.
The invention have the benefit that when after tally function integrated in feeding controller, then saving PLC, not only cost reduces, and because level of integrated system increases, equipment overall performance can be greatly improved；Vibrating disk when monorail feeding speed is unsatisfactory for demand, can use multi-track feeding style in feeding process, and this feeding controller can support multiple metering port；The simple in construction of controller own, flexible function is adjustable, multiple different feeding vibration disk of effectively arranging in pairs or groups, and only needs simple parameter setting and amendment, can directly adjust applicable, easy to operate, it is simple to promotes on a large scale and is suitable for.
Below in conjunction with accompanying drawing, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is controller hardware module of the present invention composition structural representation；
Fig. 2 is controller feeding process schematic diagram of the present invention.
Detailed description of the invention
Embodiment 1:
As shown in Figures 1 and 2, the disclosed multi-track precision counter controller based on vibrating disk application of the present embodiment, including a feeding controller, described feeding controller is internally integrated tally function module, described tally function module is directly connected to counting terminal, and described counting terminal is connected alternately with described controller.
Described controller includes master controller and interconnective converter plant and driver element, and described converter plant and driver element connect external vibration dish and interlocking equipment respectively.Described master controller inner setting pid algorithm, and setup parameter arranges module, described parameter setting module realizes count totals value, feeding speed, counting latter end quantity, end feeding speed is slow drops factor, Automatic Cycle feeding and delay time parameter setting and amendment.Described counting terminal is made up of one or more groups feeding track sensor.Described controller is internally integrated a control mainboard, described control mainboard built-in programmable logical device and be attached thereto and realize control circuit and the change-over circuit of data interaction.
Applicant states, person of ordinary skill in the field is on the basis of above-described embodiment, by above-described embodiment step, combined with the technical scheme of Summary, thus the new method produced, also being one of the record scope of the present invention, the application, for making description simple and clear, no longer enumerates other embodiment of these steps.
The technology path being different from prior art in the present embodiment is:
1, when after tally function integrated in feeding controller, then saving PLC, not only cost reduces, and because level of integrated system increases, equipment overall performance can be greatly improved；Vibrating disk when monorail feeding speed is unsatisfactory for demand, can use multi-track feeding style in feeding process, and this feeding controller can support multiple metering port；
2, the own simple in construction of controller, flexible function is adjustable, multiple different feeding vibration disk of effectively arranging in pairs or groups, and only needs simple parameter setting and amendment, can directly adjust applicable, easy to operate, it is simple to promotes on a large scale and is suitable for；
3, single counting total amount value statistics is effectively realized, predeterminable feeding speed, when residual count reaches counting latter end quantity, can opening slow reduction of speed program and the slow reduction of speed scaling factor adjustable type display output of counting latter end, counting terminates rear selectivity and realizes Automatic Cycle feeding, control whether to start next round feeding according to function selecting, if delay time is arranged, then after counting terminates, after the timer time, automatically restart next round counting.
The present embodiment technical scheme and technique effect are different from conventional art and are in that: when after tally function integrated in feeding controller, then can save PLC, so have the advantage that: cost reduces, and because level of integrated system increases, equipment overall performance can be greatly improved.Vibrating disk when monorail feeding speed is unsatisfactory for demand, can use multi-track feeding style in feeding process, and feeding controller can support 3 road counting ports.
The another statement of applicant, the present invention illustrates the method that realizes and the apparatus structure of the present invention by above-described embodiment, but the invention is not limited in above-mentioned embodiment, does not namely mean that the present invention has to rely on said method and structure could be implemented.Person of ordinary skill in the field, it will be clearly understood that any improvement in the present invention, realizes method equivalence replacement and the interpolation of step, concrete way choice etc. selected by the present invention, all falls within protection scope of the present invention and open scope.
The present invention is not limited to above-mentioned embodiment, and all employings realize all embodiments of the object of the invention all within scope with analog structure of the present invention and method thereof.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410394034.3A CN105752641A (en) | 2014-12-15 | 2014-12-15 | A Multi-track Precision Counting Controller Based on Vibration Disk Application |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410394034.3A CN105752641A (en) | 2014-12-15 | 2014-12-15 | A Multi-track Precision Counting Controller Based on Vibration Disk Application |
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| CN105752641A true CN105752641A (en) | 2016-07-13 |
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| CN201410394034.3A Pending CN105752641A (en) | 2014-12-15 | 2014-12-15 | A Multi-track Precision Counting Controller Based on Vibration Disk Application |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110902320A (en) * | 2019-12-21 | 2020-03-24 | 宁波天鱼机械有限公司 | Superspeed intelligent pressure-free beer bottle conveying system |
| CN116451734A (en) * | 2023-06-19 | 2023-07-18 | 浙江托普云农科技股份有限公司 | Auxiliary high-precision seed counting method, system, device and readable storage medium |
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| WO2014057857A1 (en) * | 2012-10-10 | 2014-04-17 | Ntn株式会社 | Vibrating parts transport device |
| CN203806564U (en) * | 2014-02-28 | 2014-09-03 | 延锋汽车饰件系统（沈阳）有限公司 | Automatic constant feeder |
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Patent Citations (7)
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| CN201247687Y (en) * | 2008-05-12 | 2009-05-27 | 佛山市南海平洲电子厂有限公司 | Machine for automatically arranging magnet core |
| CN101937198A (en) * | 2010-09-07 | 2011-01-05 | 南京大学 | A vibration state control device and control method thereof |
| CN201816741U (en) * | 2010-10-11 | 2011-05-04 | 刘土宝 | Tea racking machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110902320A (en) * | 2019-12-21 | 2020-03-24 | 宁波天鱼机械有限公司 | Superspeed intelligent pressure-free beer bottle conveying system |
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| CN116451734A (en) * | 2023-06-19 | 2023-07-18 | 浙江托普云农科技股份有限公司 | Auxiliary high-precision seed counting method, system, device and readable storage medium |
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Application publication date: 20160713 |
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