CN105750605B - Combined cutting tool - Google Patents
Combined cutting tool Download PDFInfo
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- CN105750605B CN105750605B CN201610312842.XA CN201610312842A CN105750605B CN 105750605 B CN105750605 B CN 105750605B CN 201610312842 A CN201610312842 A CN 201610312842A CN 105750605 B CN105750605 B CN 105750605B
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- cutting
- chamfering
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
- B23B51/08—Drills combined with tool parts or tools for performing additional working
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
- B23C5/1081—Shank-type cutters, i.e. with an integral shaft with permanently fixed cutting inserts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
Description
【技术领域】【Technical field】
本发明涉及切削刀具,更具体地说是切削组合刀具。The present invention relates to cutting tools, and more particularly to cutting combination tools.
【背景技术】【Background technique】
在机械加工中,生产效率至关重要,现有的工件大多需要经过几道工序加工,传统的加工方式为单工序加工,只能加工外形或者倒角或者钻孔,在加工时需要不停更换加工刀具或者更换工位,容易在装夹时误差累积,以致产品不良,也降低了加工效率。如何使一把刀具能加工多道工序是技术人员长期研究的方向。In mechanical processing, production efficiency is very important. Most of the existing workpieces need to be processed through several processes. The traditional processing method is single-process processing, which can only process shapes or chamfering or drilling, and needs to be replaced continuously during processing. When machining tools or changing stations, it is easy to accumulate errors during clamping, resulting in defective products and reducing processing efficiency. How to make a tool capable of processing multiple processes is a long-term research direction for technicians.
【发明内容】【Content of invention】
本发明目的是克服了现有技术的不足,提供一种切削组合刀具,其结构简单,能完成多道工序的加工,加工过程中不需更换加工刀具或者改变工位,减少误差,确保良品率的同时提高加工效率。The object of the present invention is to overcome the deficiencies of the prior art, and provide a cutting combination tool, which has a simple structure, can complete the processing of multiple processes, does not need to change the processing tool or change the station during the processing, reduces errors, and ensures the yield rate while improving processing efficiency.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
切削组合刀具,包括一端能与加工设备连接的本体1,所述的本体1上设有随其旋转的切削结构2,其特征在于:所述的切削结构2包括设于其端部的第一切削部201,所述的第一切削部201上设有与其连接且切削范围大于所述的第一切削部201的第二切削部202,所述的第二切削部202上设有与其连接且切削范围大于所述的第二切削部202的第三切削部203,所述的第三切削部203上设有铣槽加工部204,所述的铣槽加工部204与所述的第二切削部202之间设有能对工件铣槽后边缘进行倒角的倒角切削部205,所述的第一切削部201、第二切削部202、第三切削部203及所述的倒角切削部205设于同一切削平面上。The combined cutting tool includes a body 1 that can be connected with processing equipment at one end. The body 1 is provided with a cutting structure 2 that rotates with it. It is characterized in that the cutting structure 2 includes a first Cutting portion 201, the first cutting portion 201 is provided with a second cutting portion 202 connected to it and the cutting range is larger than the first cutting portion 201, and the second cutting portion 202 is provided with a connection and The cutting range is larger than the third cutting part 203 of the second cutting part 202, and the third cutting part 203 is provided with a milling groove processing part 204, and the milling groove processing part 204 and the second cutting part A chamfering cutting part 205 capable of chamfering the rear edge of the workpiece milling groove is provided between the parts 202. The first cutting part 201, the second cutting part 202, the third cutting part 203 and the chamfering cutting part The portion 205 is provided on the same cutting plane.
如上所述的切削组合刀具,其特征在于:所述的第一切削部201、第二切削部202、第三切削部203及所述的倒角切削部205的正面位于同一第一切削平面206。The above-mentioned combined cutting tool is characterized in that: the front faces of the first cutting part 201, the second cutting part 202, the third cutting part 203 and the chamfering cutting part 205 are located on the same first cutting plane 206 .
如上所述的切削组合刀具,其特征在于:所述的第一切削部201、第二切削部202、第三切削部203及所述的倒角切削部205的背面位于同一第二切削平面401。The above-mentioned combined cutting tool is characterized in that: the backs of the first cutting part 201, the second cutting part 202, the third cutting part 203 and the chamfering cutting part 205 are located on the same second cutting plane 401 .
如上所述的切削组合刀具,其特征在于:所述的切削结构2沿所述的本体1中心圆周阵列设置,所述的切削结构2为两个。The above-mentioned combined cutting tool is characterized in that: the cutting structures 2 are arranged in an array along the central circumference of the body 1 , and there are two cutting structures 2 .
如上所述的切削组合刀具,其特征在于:所述的第一切削平面206与所述的第二切削平面401之间设有排屑部3,所述的第二切削平面401与所述的排屑部3之间设有切槽4。The above-mentioned combined cutting tool is characterized in that: a chip removal part 3 is provided between the first cutting plane 206 and the second cutting plane 401, and the second cutting plane 401 and the Cutting grooves 4 are provided between the chip removal parts 3 .
如上所述的切削组合刀具,其特征在于:所述的排屑部3为内凹圆弧面,其从第一切削部201下侧垂直向上延伸至第二切削部202开始圆弧过渡至所述的本体1圆周端部。The above-mentioned combined cutting tool is characterized in that: the chip removal part 3 is an inner concave arc surface, which extends vertically upwards from the lower side of the first cutting part 201 to the second cutting part 202 and starts an arc transition to the The peripheral end of the body 1 described above.
如上所述的切削组合刀具,其特征在于:所述的第一切削平面206及所述的第二切削平面401相互平行,所述的第一切削部201与所述的第二切削部202组合的横截面呈T形,所述的第二切削部202与所述的第三切削部203组合的横截面呈T形。The above-mentioned combined cutting tool is characterized in that: the first cutting plane 206 and the second cutting plane 401 are parallel to each other, and the first cutting part 201 and the second cutting part 202 are combined The cross section of the second cutting portion 202 and the third cutting portion 203 are combined in a T shape.
如上所述的切削组合刀具,其特征在于:所述的第一切削部201、第二切削部202、倒角切削部205及所述的铣槽加工部204的下侧切削端从所述的第一切削平面206向上倾斜至所述的第二切削平面401上。The above-mentioned combined cutting tool is characterized in that: the lower cutting ends of the first cutting part 201, the second cutting part 202, the chamfering cutting part 205 and the milling groove processing part 204 are formed from the The first cutting plane 206 is inclined upwards to the second cutting plane 401 .
如上所述的切削组合刀具,其特征在于:所述的第一切削部201的下侧切削端沿所述的本体1轴心向上倾斜,所述的第二切削部202的下侧切削端及所述的铣槽加工部204的铣槽刀口为水平设置。The above-mentioned combined cutting tool is characterized in that: the lower cutting end of the first cutting part 201 is inclined upward along the axis of the body 1, and the lower cutting end of the second cutting part 202 and The milling edge of the milling part 204 is arranged horizontally.
如上所述的切削组合刀具,其特征在于:所述的倒角切削部205由两相接的第一倒角刀口207及第二倒角刀口208组成,所述的第一倒角刀口207的倒角半径R为0.2~0.4mm,所述的第二倒角刀口208的倒角半径R为1~1.4mm,所述的第一倒角刀口207与所述的第二倒角刀口208相切。The above-mentioned combined cutting tool is characterized in that: the chamfering cutting part 205 is composed of two connected first chamfering edges 207 and second chamfering edges 208, and the first chamfering edge 207 The chamfering radius R is 0.2-0.4 mm, the chamfering radius R of the second chamfering edge 208 is 1-1.4 mm, and the first chamfering edge 207 is in phase with the second chamfering edge 208 cut.
与现有技术相比,本发明有如下优点:Compared with prior art, the present invention has following advantage:
1、本发明结构简单,能完成多道工序的加工,加工过程中不需更换加工刀具或者改变工位,减少误差,确保良品率的同时提高加工效率。1. The present invention has a simple structure, can complete the processing of multiple processes, does not need to change the processing tool or change the station during the processing, reduces errors, and improves the processing efficiency while ensuring the yield rate.
2、本发明的切削结构均为一体组合状态,多个切削部均位于同一平面上,其生产制造方便,刀具铣削效果好,使用寿命长。2. The cutting structure of the present invention is in an integrated state, and multiple cutting parts are all located on the same plane, which is convenient to manufacture, has good milling effect and long service life.
3、本发明的切削结构为圆周整列设置,其切削效果好,且排屑部为内凹圆弧并设于切削平面一侧,有利于切削加工过程中的废屑排出。3. The cutting structure of the present invention is arranged in a row on the circumference, and the cutting effect is good, and the chip removal part is a concave arc and is arranged on one side of the cutting plane, which is beneficial to the waste chip discharge during the cutting process.
【附图说明】【Description of drawings】
图1是本发明立体图一;Fig. 1 is a stereogram one of the present invention;
图2是本发明立体图二;Fig. 2 is the second perspective view of the present invention;
图3是本发明主视图;Fig. 3 is a front view of the present invention;
图4是本发明右视图;Fig. 4 is the right view of the present invention;
图5是本发明立体图三;Fig. 5 is a three-dimensional view of the present invention;
图6是本发明仰视图;Fig. 6 is a bottom view of the present invention;
图7是图3的A部放大图;Figure 7 is an enlarged view of part A of Figure 3;
图8是本发明使用状态参考图。Fig. 8 is a reference diagram of the use state of the present invention.
【具体实施方式】【Detailed ways】
切削组合刀具,包括一端能与加工设备连接的本体1,所述的本体1上设有随其旋转的切削结构2,所述的切削结构2包括设于其端部的第一切削部201,所述的第一切削部201上设有与其连接且切削范围大于所述的第一切削部201的第二切削部202,所述的第二切削部202上设有与其连接且切削范围大于所述的第二切削部202的第三切削部203,所述的第三切削部203上设有铣槽加工部204,所述的铣槽加工部204与所述的第二切削部202之间设有能对工件铣槽后边缘进行倒角的倒角切削部205,所述的第一切削部201、第二切削部202、第三切削部203及所述的倒角切削部205设于同一切削平面上。The combined cutting tool includes a body 1 that can be connected with processing equipment at one end, and the body 1 is provided with a cutting structure 2 that rotates with it, and the cutting structure 2 includes a first cutting portion 201 at its end, The first cutting part 201 is provided with a second cutting part 202 connected with it and the cutting range is larger than the first cutting part 201, and the second cutting part 202 is provided with a second cutting part 202 connected with it and the cutting range is larger than the first cutting part 202. The third cutting part 203 of the second cutting part 202, the third cutting part 203 is provided with a milling part 204, between the milling part 204 and the second cutting part 202 Be provided with the chamfering cutting part 205 that can chamfer the rear edge of the workpiece milling groove, the first cutting part 201, the second cutting part 202, the third cutting part 203 and the chamfering cutting part 205 are located at on the same cutting plane.
所述的第一切削部201、第二切削部202、第三切削部203及所述的倒角切削部205的正面位于同一第一切削平面206。其优点在于切削效果好,生产制造方便。Front surfaces of the first cutting portion 201 , the second cutting portion 202 , the third cutting portion 203 and the chamfering cutting portion 205 are located on the same first cutting plane 206 . The advantages are good cutting effect and convenient manufacture.
所述的第一切削部201、第二切削部202、第三切削部203及所述的倒角切削部205的背面位于同一第二切削平面401。其优点在于结构合理,生产制造方便。The back surfaces of the first cutting portion 201 , the second cutting portion 202 , the third cutting portion 203 and the chamfering cutting portion 205 are located on the same second cutting plane 401 . The utility model has the advantages of reasonable structure and convenient manufacture.
所述的切削结构2沿所述的本体1中心圆周阵列设置,所述的切削结构2为两个。切削结构2也可为三个或四个。其优点在于切削加工效率高,受力更均匀,使用寿命更长。The cutting structures 2 are arranged in an array along the central circumference of the body 1 , and there are two cutting structures 2 . The cutting structure 2 can also be three or four. Its advantages are high cutting efficiency, more uniform force and longer service life.
所述的第一切削平面206与所述的第二切削平面401之间设有排屑部3,所述的第二切削平面401与所述的排屑部3之间设有切槽4。所述的切槽4设于所述的第二切削平面401上侧,所述的排屑部3设于所述的第一切削平面206左侧。其优点在于结构合理,生产制造方便,废屑不易粘于切削结构上,排削效果更好。A chip removal part 3 is provided between the first cutting plane 206 and the second cutting plane 401 , and a slot 4 is provided between the second cutting plane 401 and the chip removal part 3 . The notch 4 is set on the upper side of the second cutting plane 401 , and the chip removal part 3 is set on the left side of the first cutting plane 206 . Its advantage is that the structure is reasonable, the production is convenient, the waste chips are not easy to stick to the cutting structure, and the cutting effect is better.
所述的排屑部3为内凹圆弧面,其从第一切削部201下侧垂直向上延伸至第二切削部202开始圆弧过渡至所述的本体1圆周端部。其优点在于结构合理,制造方便,该弧度的设置能方便加工过程中所产出的废屑排出,废屑不易粘于切削结构上,降低废屑刮伤工件的风险,良品率更高。The chip removal part 3 is a concave arc surface, which extends vertically upwards from the lower side of the first cutting part 201 to the second cutting part 202 and starts an arc transition to the circumferential end of the body 1 . Its advantages are reasonable structure and convenient manufacture. The setting of the radian can facilitate the discharge of waste chips produced during the processing process. The waste chips are not easy to stick to the cutting structure, reducing the risk of waste chips scratching the workpiece, and the yield rate is higher.
所述的第一切削平面206及所述的第二切削平面401相互平行,所述的第一切削部201与所述的第二切削部202组合的横截面呈T形,所述的第二切削部202与所述的第三切削部203组合的横截面呈T形。所述的第一切削平面206及所述的第二切削平面401沿本体轴心垂直。其优点在于生产制造方便,刀具的抵抗能力更强,切削时刀具不易断裂。The first cutting plane 206 and the second cutting plane 401 are parallel to each other, the combined cross section of the first cutting part 201 and the second cutting part 202 is T-shaped, and the second cutting part 201 is T-shaped. The combined cross section of the cutting portion 202 and the third cutting portion 203 is T-shaped. The first cutting plane 206 and the second cutting plane 401 are perpendicular to the axis of the body. The advantage is that it is convenient to manufacture, the resistance of the tool is stronger, and the tool is not easy to break when cutting.
所述的第一切削部201、第二切削部202、倒角切削部205及所述的铣槽加工部204的下侧切削端从所述的第一切削平面206向上倾斜至所述的第二切削平面401上。其优点在于生产制造方便,铣削效果好,且铣削后的工件表面更光亮,平整,确保工件品质。The lower cutting ends of the first cutting portion 201, the second cutting portion 202, the chamfering cutting portion 205 and the milling groove processing portion 204 are inclined upward from the first cutting plane 206 to the first cutting plane 206. on the second cutting plane 401 . The advantage is that the production is convenient, the milling effect is good, and the surface of the workpiece after milling is brighter and smoother, ensuring the quality of the workpiece.
所述的第一切削部201的下侧切削端沿所述的本体1轴心向上倾斜,所述的第二切削部202的下侧切削端及所述的铣槽加工部204的铣槽刀口为水平设置。第一切削部201的下侧切削端倾斜角度为25度。其优点在于加工效果好,可完成钻铣或水平铣销加工,效率更高。The lower cutting end of the first cutting part 201 is inclined upward along the axis of the body 1, the lower cutting end of the second cutting part 202 and the milling edge of the milling part 204 are set for horizontal. The inclination angle of the lower cutting end of the first cutting portion 201 is 25 degrees. The advantage is that the processing effect is good, drilling and milling or horizontal milling can be completed, and the efficiency is higher.
所述的倒角切削部205由两相接的第一倒角刀口207及第二倒角刀口208组成,所述的第一倒角刀口207的倒角半径R为0.2~0.4mm,所述的第二倒角刀口208的倒角半径R为1~1.4mm,所述的第一倒角刀口207与所述的第二倒角刀口208相切。第一倒角刀口207的倒角半径R为0.3mm,所述的第二倒角刀口208的倒角半径R为1.2mm。其优点在于能同时完成两种半径的倒角加工,生产效率更高,误差更小。The chamfering cutting portion 205 is composed of two connected first chamfering edges 207 and second chamfering edges 208, the chamfering radius R of the first chamfering edges 207 is 0.2-0.4mm, the The chamfering radius R of the second chamfering edge 208 is 1-1.4 mm, and the first chamfering edge 207 is tangent to the second chamfering edge 208 . The chamfering radius R of the first chamfering edge 207 is 0.3mm, and the chamfering radius R of the second chamfering edge 208 is 1.2mm. The advantage is that it can complete the chamfering of two radii at the same time, with higher production efficiency and smaller errors.
Claims (7)
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CN106624095A (en) * | 2016-10-19 | 2017-05-10 | 厦门永裕机械工业有限公司 | Compound tool for processing oil cup seat in brake master cylinder |
CN206912329U (en) * | 2017-09-30 | 2018-01-23 | 深圳市裕展精密科技有限公司 | Cutter |
CN109663979A (en) * | 2018-04-18 | 2019-04-23 | 中山市光和精密科技有限公司 | A kind of stepped reamer of three-dimensional cutting |
CN109663980A (en) * | 2018-04-18 | 2019-04-23 | 中山市光和精密科技有限公司 | Efficient contour forming reamer |
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JPS56107814A (en) * | 1980-01-29 | 1981-08-27 | G N Tool Kk | Straight drill |
JPH0639617A (en) * | 1992-07-28 | 1994-02-15 | Fuji Seiko Kk | Burnishing drill |
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US2555746A (en) * | 1945-12-28 | 1951-06-05 | Horsky Milo | Drill |
DE1041324B (en) * | 1954-12-21 | 1958-10-16 | Rohde & Doerrenberg | Step drill or countersink |
WO1997031741A1 (en) * | 1996-03-01 | 1997-09-04 | Kloester, Ian, Albert | Drill |
CN101080297A (en) * | 2004-12-14 | 2007-11-28 | 山高刀具公司 | Drilling tool for chip removing machining with an adjustable cutting insert |
CN205764098U (en) * | 2016-05-11 | 2016-12-07 | 中山市光和精密科技有限公司 | High-efficiency cutting combination tool |
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