CN106624095A - Compound tool for processing oil cup seat in brake master cylinder - Google Patents
Compound tool for processing oil cup seat in brake master cylinder Download PDFInfo
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- CN106624095A CN106624095A CN201610910190.XA CN201610910190A CN106624095A CN 106624095 A CN106624095 A CN 106624095A CN 201610910190 A CN201610910190 A CN 201610910190A CN 106624095 A CN106624095 A CN 106624095A
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- hole milling
- master cylinder
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 24
- 238000003801 milling Methods 0.000 claims abstract description 92
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000002131 composite material Substances 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000009826 distribution Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 238000004904 shortening Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/20—Number of cutting edges
- B23C2210/203—Number of cutting edges four
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/24—Overall form of the milling cutter
- B23C2210/247—Stepped milling cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/28—Arrangement of teeth
- B23C2210/285—Cutting edges arranged at different diameters
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
一种制动总泵中油杯座加工复合刀具,其包括凸轴、连接盘及凸出的复合刀组,其中复合刀组及凸轴分别置于连接盘的两侧,其中复合刀组包括片状主体、阶梯孔铣刀及端面铣刀,所述片状主体沿连接盘径向固定,阶梯孔铣刀置于片状主体两侧边,而端面铣刀固定在连接盘上并与阶梯孔铣刀相连,形成一次成型接体孔及端面的复合铣刀结构。本发明将原有制动总泵中油杯座加工用的端面铣刀、直径28mm铣刀、直径27.5mm铣刀、直径25.4mm铣刀共四把刀进行整合为一体,从而达到一次加工成型制动分泵加工复合刀具,进而减少了刀组的更换步骤,缩短加工时间,降低成本,工作效率高,劳动强度小等有点及有益效果。
A compound cutting tool for processing oil cup seat in a brake master cylinder, which includes a protruding shaft, a connecting plate and a protruding compound cutter set, wherein the compound cutter set and the protruding shaft are respectively placed on both sides of the connecting plate, and the compound cutter set includes a piece The sheet-shaped main body, the stepped hole milling cutter and the end milling cutter, the sheet-shaped main body is fixed radially along the connecting plate, the stepped hole milling cutter is placed on both sides of the sheet-shaped main body, and the end-face milling cutter is fixed on the connecting plate and connected with the stepped hole The milling cutters are connected to form a compound milling cutter structure that forms the contact hole and the end face at one time. The present invention integrates a total of four cutters including the end milling cutter, 28mm diameter milling cutter, 27.5mm diameter milling cutter, and 25.4mm diameter milling cutter for processing the oil cup seat in the original brake master cylinder, so as to achieve one-time processing and forming. The dynamic sub-pump is used to process compound cutters, thereby reducing the replacement steps of the cutter group, shortening the processing time, reducing costs, high work efficiency, and low labor intensity.
Description
技术领域technical field
本发明涉及一种制动总泵中油杯座加工复合刀具,尤其是将制动总泵中油杯座加工中应用的四种道具结合为一体的复合刀具。The invention relates to a composite cutting tool for processing an oil cup seat in a brake master cylinder, in particular to a composite cutter which combines four props used in the processing of an oil cup seat in a brake master cylinder into one.
背景技术Background technique
制动系统是汽车车身较为重要的一部分,其中制动分泵,俗称刹车卡钳是制动系统中产生制动作用的最终部件,当踩下制动踏板时,制动液受挤压后由制动总泵通过制动液管路将压力分配给各制动分泵,由于液体的不可压缩性,制动分泵在制动液压力的作用下推动制动片与制动盘发生摩擦从而产生制动作用。The brake system is a relatively important part of the car body. The brake cylinder, commonly known as the brake caliper, is the final component that produces the braking effect in the brake system. When the brake pedal is stepped on, the brake fluid is squeezed by the brake The master cylinder distributes the pressure to each brake cylinder through the brake fluid pipeline. Due to the incompressibility of the liquid, the brake cylinder pushes the brake pads to rub against the brake disc under the action of the brake fluid pressure to generate friction. Braking action.
目前,制动总泵中油杯座上开设有阶梯孔,而制动总泵中油杯座的加工需要通过铣面刀、直径28mm铣刀、直径27.5mm铣刀、直径25.4mm铣刀共四把刀进行实现加工制动总泵中油杯座,整个过程需要更换多种刀具,加工过程繁琐,导致加工时间较长,成本高,工作效率低,劳动强度大。At present, there is a stepped hole on the oil cup seat in the brake master cylinder, and the processing of the oil cup seat in the brake master cylinder requires a total of four milling cutters, a 28mm diameter milling cutter, a 27.5mm diameter milling cutter, and a 25.4mm diameter milling cutter The tool is used to process the oil cup seat in the brake master cylinder. The whole process needs to replace various tools. The processing process is cumbersome, resulting in long processing time, high cost, low work efficiency and high labor intensity.
发明内容Contents of the invention
因此,本发明提出一种制动总泵中油杯座加工复合刀具,其能一次将制动总泵中油杯座加工成型,从而解决现有技术中的问题。Therefore, the present invention proposes a composite tool for processing the oil cup seat in the master brake cylinder, which can process the oil cup seat in the master brake cylinder at one time, thereby solving the problems in the prior art.
为达到上述目的,具体的技术方案如下:In order to achieve the above purpose, the specific technical scheme is as follows:
一种制动总泵中油杯座加工复合刀具,其包括凸轴、连接盘及凸出的复合刀组,其中复合刀组及凸轴分别置于连接盘的两侧,其中复合刀组包括片状主体、阶梯孔铣刀及端面铣刀,所述片状主体沿连接盘径向固定,阶梯孔铣刀置于片状主体两侧边,而端面铣刀固定在连接盘上并与阶梯孔铣刀相连,形成一次成型接体孔及端面的复合铣刀结构。A compound cutting tool for processing oil cup seat in a brake master cylinder, which includes a protruding shaft, a connecting plate and a protruding compound cutter set, wherein the compound cutter set and the protruding shaft are respectively placed on both sides of the connecting plate, and the compound cutter set includes a piece The sheet-shaped main body, the stepped hole milling cutter and the end milling cutter, the sheet-shaped main body is fixed radially along the connecting plate, the stepped hole milling cutter is placed on both sides of the sheet-shaped main body, and the end-face milling cutter is fixed on the connecting plate and connected with the stepped hole The milling cutters are connected to form a compound milling cutter structure that forms the contact hole and the end face at one time.
进一步,所述阶梯孔铣刀包括两组阶梯状分布的铣孔刀,两组铣孔刀分别置于片状主体两侧,各铣孔刀从片状主体一端端部至其与连接盘相连的另一端端部依次设置有铣孔内径依次增大的第一铣孔刀、第二铣孔刀及第三铣孔刀,所述第一铣孔刀、第二铣孔刀及第三铣孔刀一体相连。Further, the stepped hole milling cutter includes two groups of milling cutters distributed in a stepped shape, and the two groups of milling cutters are respectively placed on both sides of the sheet-shaped main body, and each milling cutter is connected from one end of the sheet-shaped main body to the connection plate. The other end of the milling hole is provided with the first milling cutter, the second milling cutter and the third milling cutter with the inner diameter of the milling hole increasing sequentially, the first milling cutter, the second milling cutter and the third milling cutter The hole cutters are connected in one piece.
进一步,所述第一铣孔刀对应加工内径为25.4mm的内孔。Further, the first milling cutter corresponds to machining an inner hole with an inner diameter of 25.4mm.
进一步,所述第二铣孔刀对应加工内径为27.5mm的内孔。Further, the second milling cutter corresponds to machining an inner hole with an inner diameter of 27.5 mm.
进一步,所述第三铣孔刀对应加工内径为28mm的内孔。Further, the third milling cutter corresponds to machining an inner hole with an inner diameter of 28 mm.
进一步,所述端面铣刀包括两组分别与两铣孔刀相连的铣面刀,各铣面刀呈L形状且其固定在连接盘上并与对应的铣孔刀通过倒角成型刀刃相连。Further, the face milling cutter includes two groups of face milling cutters respectively connected with two hole milling cutters, each face milling cutter is L-shaped and fixed on the connection plate and connected with the corresponding hole milling cutter through chamfering and forming blades.
进一步,所述倒角成型刀刃为倾斜刀刃。Further, the chamfering forming blade is an inclined blade.
相对于现有技术而言,本发明的优点及有益效果如下:Compared with the prior art, the advantages and beneficial effects of the present invention are as follows:
本发明将原有制动总泵中油杯座加工用的铣面刀、直径28mm铣刀、直径27.5mm铣刀、直径25.4mm铣刀共四把刀进行整合为一体,从而达到一次加工成型制动分泵加工复合刀具,进而减少了刀组的更换步骤,缩短加工时间,降低成本,工作效率高,劳动强度小等有点及有益效果。The present invention integrates a total of four cutters, namely, a milling cutter with a diameter of 28 mm, a milling cutter with a diameter of 27.5 mm, and a milling cutter with a diameter of 25.4 mm, for processing the oil cup seat in the original brake master cylinder, so as to achieve one-time processing and forming. The dynamic sub-pump is used to process compound cutters, thereby reducing the replacement steps of the cutter group, shortening the processing time, reducing costs, high work efficiency, and low labor intensity.
附图说明Description of drawings
图1是本发明结构主视图;Fig. 1 is a front view of the structure of the present invention;
图2是本发明结构侧面视图;Fig. 2 is a side view of the structure of the present invention;
图3是本发明结构加工油杯座结构示意图。Fig. 3 is a schematic diagram of the structure of the oil cup seat for structural processing according to the present invention.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
一种制动总泵中油杯座加工复合刀具,其包括凸轴1、连接盘2及凸出的复合刀组,其中复合刀组及凸轴1分别置于连接盘2的两侧。A compound tool for machining an oil cup seat in a brake master cylinder, which includes a protruding shaft 1, a connecting plate 2 and a protruding compound tool set, wherein the compound tool set and the protruding shaft 1 are respectively placed on both sides of the connecting plate 2.
前述复合刀组包括片状主体3、阶梯孔铣刀4及端面铣刀5,所述片状主体1沿连接盘1径向固定,阶梯孔铣刀4置于片状主体1两侧边,而端面铣刀5固定在连接盘2上并与阶梯孔铣刀4相连,形成一次成型接体孔及端面的复合铣刀结构。The aforementioned composite cutter set includes a sheet-shaped main body 3, a stepped hole milling cutter 4 and an end face milling cutter 5, the sheet-shaped main body 1 is fixed radially along the connection plate 1, and the stepped hole milling cutter 4 is placed on both sides of the sheet-shaped main body 1, The end face milling cutter 5 is fixed on the connecting plate 2 and connected with the stepped hole milling cutter 4 to form a composite milling cutter structure for forming the contact hole and the end face at one time.
具体的说:所述凸轴1、连接盘2内设置有冷却通道7,该冷却通道为一冷却通孔且其包括主通道及支通道,其中对应凸轴1部分开设的为主通道,而对应连接盘2中设置有主通道,该连接盘2内主通道与支通道连通。Specifically: the protruding shaft 1 and the connection plate 2 are provided with a cooling channel 7, which is a cooling through hole and includes a main channel and a branch channel, wherein the main channel corresponding to the part of the protruding shaft 1 is opened, and Correspondingly, a main channel is arranged in the connecting plate 2, and the main channel in the connecting plate 2 communicates with the branch channel.
前述阶梯孔铣刀4包括两组阶梯状分布的铣孔刀,两组铣孔刀分别置于片状主体两侧,各铣孔刀从片状主体一端端部至其与连接盘相连的另一端端部依次设置有铣孔内径依次增大的第一铣孔刀41、第二铣孔刀及42第三铣孔刀43,所述第一铣孔刀41、第二铣孔刀42及第三铣孔刀43一体相连。The aforementioned stepped hole milling cutter 4 includes two groups of stepped hole milling cutters, the two groups of milling cutters are respectively placed on both sides of the sheet-shaped main body, and each milling cutter is connected from one end of the sheet-shaped main body to the other end connected to the connection plate. One end portion is successively provided with the first milling cutter 41, the second milling cutter and the third milling cutter 43 with the inner diameter of the milling hole increasing sequentially, the first milling cutter 41, the second milling cutter 42 and the The third hole milling cutter 43 is integrally connected.
具体的说:所述第一铣孔刀41对应加工内径为25.4mm的内孔;所述第二铣孔刀42对应加工内径为27.5mm的内孔;所述第三铣孔刀43对应加工内径为28mm的内孔,从而与制动总泵中油杯座A上阶梯孔相适配。Specifically: the first milling cutter 41 corresponds to processing an inner hole with an inner diameter of 25.4 mm; the second milling cutter 42 corresponds to processing an inner hole with an inner diameter of 27.5 mm; the third milling cutter 43 corresponds to processing The inner hole with an inner diameter of 28mm is suitable for the stepped hole on the oil cup seat A in the brake master cylinder.
前述端面铣刀5包括两组分别与两铣孔刀相连的铣面刀51,各铣面刀51呈L形状且其固定在连接盘2上并与对应的铣孔刀通过倒角成型刀刃6相连。具体的说:所述倒角成型刀刃6为倾斜刀刃。The aforementioned face milling cutter 5 includes two groups of face milling cutters 51 connected to the two hole milling cutters respectively. connected. Specifically: the chamfering forming blade 6 is an inclined blade.
本发明将原有制动总泵中油杯座加工用的铣面刀、直径28mm铣刀、直径27.5mm铣刀、直径25.4mm铣刀共四把刀进行整合为一体,从而达到一次加工成型制动分泵加工复合刀具,进而减少了刀组的更换步骤,缩短加工时间,降低成本,工作效率高,劳动强度小等有点及有益效果。The present invention integrates a total of four cutters, namely, a milling cutter with a diameter of 28 mm, a milling cutter with a diameter of 27.5 mm, and a milling cutter with a diameter of 25.4 mm, for processing the oil cup seat in the original brake master cylinder, so as to achieve one-time processing and forming. The dynamic sub-pump is used to process compound cutters, thereby reducing the replacement steps of the cutter group, shortening the processing time, reducing costs, high work efficiency, and low labor intensity.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
Claims (7)
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Application publication date: 20170510 |