CN105739248B - Optical element support structure, unit microscope group, exposure optical system and litho machine - Google Patents
Optical element support structure, unit microscope group, exposure optical system and litho machine Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/70808—Construction details, e.g. housing, load-lock, seals or windows for passing light in or out of apparatus
- G03F7/70825—Mounting of individual elements, e.g. mounts, holders or supports
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/026—Mountings, adjusting means, or light-tight connections, for optical elements for lenses using retaining rings or springs
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70258—Projection system adjustments, e.g. adjustments during exposure or alignment during assembly of projection system
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Abstract
本发明公开了一种光学元件支撑结构,用于支撑单元镜组(21)的光学元件(22),包括镜座(24),所述镜座(24)为圆周对称的机械构件,所述镜座(24)的内环向镜座中心伸出支撑杆(246),所述支撑杆(246)在光轴方向和镜座径向上均具有柔性,所述支撑杆(246)末端设置有支撑面(247),所述支撑面(247)与光学元件(22)的下表面相互匹配,以将光学元件(22)固定在所述镜座(24)上;所述支撑杆(246)的内侧连接有一运动台(245),所述运动台(245)通过一导向机构(243)与镜座(24)的外环连接,所述导向机构(243)用于运动台(245)的运动导向。
The invention discloses an optical element supporting structure, which is used for supporting an optical element (22) of a unit lens group (21), comprising a mirror seat (24), and the mirror seat (24) is a circularly symmetrical mechanical component. The inner ring of the mirror base (24) protrudes a support rod (246) toward the center of the mirror base, and the support rod (246) is flexible in the optical axis direction and the radial direction of the mirror base, and the end of the support rod (246) is provided with a supporting surface (247), the supporting surface (247) matches the lower surface of the optical element (22) to fix the optical element (22) on the mirror holder (24); the supporting rod (246) The inboard side is connected with a moving platform (245), and the moving platform (245) is connected with the outer ring of the mirror holder (24) by a guide mechanism (243), and the described guiding mechanism (243) is used for moving the platform (245) motion oriented.
Description
技术领域technical field
本发明属于高精密光学镜头制造和装调技术领域,特别是涉及一种可补偿面形的光学元件支撑结构、单元镜组、曝光光学系统及光刻机。The invention belongs to the technical field of high-precision optical lens manufacturing and assembly, and in particular relates to a support structure for an optical element capable of compensating surface shape, a unit lens group, an exposure optical system and a photolithography machine.
背景技术Background technique
高端光刻投影物镜的设计、加工、制造及装调是一个非常精密、复杂的系统工程。随着摩尔定律的延伸,半导体业界对处理器芯片最小线宽分辨率的要求越来越高,为了实现高质量的成像性能、获得更高的分辨率,要求光学元件面形精度RMS值达到1nm~2nm水平。随着光刻机投影物镜光学系统的NA值逐渐增大,光刻投影物镜中光学元件的通光孔径也越来越大,透镜的外径往往达到320mm甚至更大。然而,随着光学元件外径尺寸的增大,外力对光学元件面形的影响也愈加敏感。如不进行精确控制,由重力或紧固力导致的面形误差很可能超出期望值的2~3倍甚至10倍以上。The design, processing, manufacture and adjustment of high-end lithography projection objective lens is a very precise and complex system engineering. With the extension of Moore's Law, the semiconductor industry has higher and higher requirements for the minimum line width resolution of processor chips. In order to achieve high-quality imaging performance and higher resolution, the RMS value of the surface shape accuracy of optical components is required to reach 1nm ~2nm level. As the NA value of the projection objective optical system of the lithography machine gradually increases, the clear aperture of the optical components in the projection objective lens of the lithography is also increasing, and the outer diameter of the lens often reaches 320mm or even larger. However, with the increase of the outer diameter of the optical element, the influence of external force on the surface shape of the optical element is also more sensitive. If precise control is not carried out, the surface shape error caused by gravity or fastening force is likely to exceed the expected value by 2 to 3 times or even more than 10 times.
除了光学加工过程中光学元件自身残余的面形误差,由镜框等支撑结构加工引起的尺寸、形位公差会导致光学元件受力不均匀,也会产生面形误差;此外,在将光学元件固定在镜框或镜座中时,无论是采用粘胶还是夹紧的方式,均无法实现完全“无应力”的效果,也会引入面形误差;最后,在将所有的光学元件和镜框连接成一个投影物镜整体时,必须采用一定的固定和联接措施,在此过程中产生的应力也会传入到光学元件上,引入一定程度的面形误差。上述这些对光学元件面形精度产生影响的因素均称为静态面形影响因素。In addition to the residual surface error of the optical element itself during optical processing, the size and shape tolerances caused by the processing of supporting structures such as mirror frames will cause uneven force on the optical element and surface error; in addition, when the optical element is fixed When it is in the mirror frame or the mirror holder, no matter whether it is glued or clamped, it cannot achieve a completely "stress-free" effect, and it will also introduce surface shape errors; finally, after connecting all optical components and the mirror frame into a When projecting the objective lens as a whole, certain fixing and connecting measures must be adopted, and the stress generated during this process will also be transmitted to the optical components, introducing a certain degree of surface error. The above-mentioned factors that affect the surface shape accuracy of optical components are all called static surface shape influencing factors.
在光刻机工作过程中,经过持续曝光之后,投影物镜的每个光学元件都会吸收一定的激光能量,由于光学元件大小、厚度不同,各个光学元件产生的温度变化量是不同的。由于大口径光学透镜对于温度的变化更为敏感,温度差异造成的光学元件面形的改变会对光学系统成像性能产生不利的影响。此外,环境温度、气压的变化也会导致投影物镜成像性能的劣化。上述光刻机工作过程中对投影物镜成像性能产生干扰的因素可称为动态面形影响因素。During the working process of the lithography machine, after continuous exposure, each optical element of the projection objective lens will absorb a certain amount of laser energy. Due to the different sizes and thicknesses of the optical elements, the temperature changes generated by each optical element are different. Since the large-aperture optical lens is more sensitive to temperature changes, the change of the surface shape of the optical element caused by the temperature difference will have an adverse effect on the imaging performance of the optical system. In addition, changes in ambient temperature and air pressure will also lead to deterioration of the imaging performance of the projection objective lens. The above-mentioned factors that interfere with the imaging performance of the projection objective lens during the working process of the lithography machine can be called dynamic surface shape factors.
为了实现更高精度的分辨率,必须对上述静态面形误差和动态面形误差进行补偿。专利US6392825B1公开了一种具有多个弹性支撑单元的镜框结构,通过支撑单元的弹性抵消外界应力变形的影响;由于弹性支撑单元通过薄板材料加工而成,难以实现微米级的加工精度,并且弹性支撑单元和镜框通过焊接或螺钉紧定的方式连接,焊接应力和螺钉预紧力也会降低弹性支撑单元的最终精度。专利US6229675B1中提出一种将内外框变形解耦的结构形式,这种结构加工工艺性不好,是一种被动补偿方式,虽然能够消除外界应力对光学元件面形精度的影响,却无法补偿动态面形误差。专利US7031082B2公开一种可使光学元件变形的镜框结构,还具备变形监测单元,然而这种结构的变形调节部分由多个零部件装配而成,结构复杂、装调困难,难以实现对光学元件面形纳米级精度的调整。专利US7193794B2公开了一种主动补偿光学元件面形误差的镜框结构,可在不改变光学元件空间位置的情况下补偿像散和三叶对系统成像性能的影响;然而,这种方式沿轴向即光轴方向布置驱动器或传动结构,占用较大空间,难以实现对每个支撑点处光学元件受力的调整,且无法在同一个物镜中用于更多光学元件的面形补偿。In order to achieve a higher-precision resolution, it is necessary to compensate the above-mentioned static surface error and dynamic surface error. Patent US6392825B1 discloses a mirror frame structure with multiple elastic support units, which can offset the influence of external stress and deformation through the elasticity of the support units; since the elastic support units are processed by thin plate materials, it is difficult to achieve micron-level processing accuracy, and the elastic support The unit and the mirror frame are connected by welding or screw fastening, and welding stress and screw preload will also reduce the final precision of the elastic support unit. Patent US6229675B1 proposes a structural form that decouples the deformation of the inner and outer frames. This structure has poor processability and is a passive compensation method. Although it can eliminate the influence of external stress on the surface shape accuracy of optical elements, it cannot compensate for dynamics. Surface error. Patent US7031082B2 discloses a mirror frame structure capable of deforming optical elements, and also equipped with a deformation monitoring unit. However, the deformation adjustment part of this structure is assembled from multiple parts, which is complicated in structure and difficult to assemble and adjust. Shape adjustment with nanoscale precision. Patent US7193794B2 discloses a mirror frame structure that actively compensates the surface error of the optical element, which can compensate the influence of astigmatism and trilobes on the imaging performance of the system without changing the spatial position of the optical element; however, this method is axially Arranging the driver or transmission structure in the direction of the optical axis takes up a lot of space, it is difficult to adjust the force of the optical element at each support point, and it cannot be used for surface shape compensation of more optical elements in the same objective lens.
发明内容Contents of the invention
本发明为解决光刻投影物镜曝光光学系统中光学元件静态面形误差和动态面形误差的补偿问题,保障光刻投影物镜制造过程中光学元件的高精度支撑、定位问题,提出一种可补偿或调整光学元件面形的光学元件支撑结构,该结构形式简单、工艺性好,能够补偿加工误差、装调力及外界温度变化等因素对光学元件面形精度的影响,可灵活应用于物镜装调、测试及工作等多个环节。In order to solve the compensation problem of static surface error and dynamic surface error of optical elements in the exposure optical system of lithography projection objective lens, and ensure the high-precision support and positioning of optical elements in the manufacturing process of lithography projection objective lens, the present invention proposes a compensable Or the supporting structure of the optical element to adjust the surface shape of the optical element. This structure is simple and has good manufacturability. It can compensate the influence of factors such as processing error, adjustment force and external temperature change on the surface shape accuracy of the optical element. It can be flexibly applied to the objective lens assembly. Tuning, testing and work and other links.
本发明解决上述技术问题所采用的技术方案如下:The technical solution adopted by the present invention to solve the problems of the technologies described above is as follows:
提供一种光学元件支撑结构,用于支撑单元镜组的光学元件,包括镜座,所述镜座为一个圆周对称的机械构件,所述镜座内环向中心伸出一圈支撑杆,所述支撑杆在光轴方向和镜座径向上均具有一定柔性,所述支撑杆末端设置有支撑面,所述支撑面与光学元件下表面相互匹配,以将光学元件固定在所述镜座上;所述支撑杆的内侧连接一运动台,所述运动台通过一导向机构与镜座外环连接,所述导向机构用于运动台的运动导向。An optical element support structure is provided, which is used to support the optical elements of the unit lens group, including a mirror base, the mirror base is a circularly symmetrical mechanical component, and a circle of support rods protrudes from the inner ring of the mirror base to the center, so that The support rod has a certain degree of flexibility in the optical axis direction and the radial direction of the mirror base, and the end of the support rod is provided with a support surface, and the support surface is matched with the lower surface of the optical element to fix the optical element on the mirror base ; The inner side of the support rod is connected with a moving platform, and the moving platform is connected with the outer ring of the mirror base through a guiding mechanism, and the guiding mechanism is used for guiding the movement of the moving platform.
本发明的光学元件支撑结构应用于曝光光学系统的单元镜组中,镜座内环向中心伸出一圈支撑杆,支撑杆在光轴方向和镜座径向上均具有一定柔性,支撑杆末端设置有支撑面,支撑面与光学元件下表面相互匹配以将光学元件固定在镜座上,不但能够实现光学元件的超高精度支撑定位,通过驱动运动台使得支撑杆发生一定的变形和位移,还可以有效补偿由于外部加工、装配公差导致的面形误差,同时还能够实时补偿工作过程中环境温度、压力、激光辐照产生的像差。因而,该光学元件支撑结构能够在整个生命周期内保证光刻投影物镜曝光光学系统的整体像质。另外,本发明的光学元件支撑结构占用空间小,与曝光光学系统的镜座可呈一体式加工,且易于加工制造、成本低。能够在降低光学元件支撑镜座尺寸、形位公差要求的情况下,通过手动或自动的方式补偿光学元件静态和动态面形,最终实现光学元件超高精度面形的要求。且该结构能够应用于各种类型光学元件,并可在广泛的补偿范围之间使用,能够保证曝光光学系统的最终像质要求。The optical element support structure of the present invention is applied to the unit lens group of the exposure optical system. A ring of support rods protrudes from the inner ring of the mirror base to the center. The support rods have certain flexibility in the direction of the optical axis and the radial direction of the mirror base. A support surface is provided, and the support surface matches the lower surface of the optical element to fix the optical element on the mirror base, which can not only realize the ultra-high precision support and positioning of the optical element, but also cause a certain deformation and displacement of the support rod by driving the moving table. It can also effectively compensate surface shape errors caused by external processing and assembly tolerances, and can also compensate in real time the aberrations caused by ambient temperature, pressure, and laser irradiation during the working process. Therefore, the supporting structure of the optical element can guarantee the overall image quality of the exposure optical system of the lithography projection objective lens in the whole life cycle. In addition, the supporting structure of the optical element of the present invention takes up little space, can be integrally processed with the mirror base of the exposure optical system, and is easy to process and manufacture with low cost. It can manually or automatically compensate the static and dynamic surface shape of the optical element while reducing the size and shape tolerance requirements of the optical element support mirror base, and finally realize the ultra-high-precision surface shape requirements of the optical element. Moreover, the structure can be applied to various types of optical elements, and can be used in a wide range of compensation, which can ensure the final image quality requirements of the exposure optical system.
根据本发明的一个实施例,所述镜座的顶部和底部分别伸出有上连接法兰和下连接法兰。According to an embodiment of the present invention, an upper connecting flange and a lower connecting flange protrude from the top and the bottom of the mirror base respectively.
根据本发明的一个实施例,所述导向机构与所述镜座的外环连接形成有狭缝,所述运动台的运动范围通过狭缝的宽度约束。According to an embodiment of the present invention, the guide mechanism is connected with the outer ring of the mirror base to form a slit, and the movement range of the moving table is restricted by the width of the slit.
根据本发明,所述光学元件支撑结构带有导向结构的运动台,能够将径向位移转化为光学元件的面形变化,实现物镜像质的主动补偿,可手动或自动驱动。According to the present invention, the optical element supporting structure has a moving table with a guiding structure, which can convert radial displacement into surface shape change of the optical element, realize active compensation of object image quality, and can be driven manually or automatically.
根据本发明的一个实施例,所述导向机构为呈对称分布的平行四连杆结构,所述平行四连杆结构能够保证运动台按照预设的径向方向往复运动,所述导向机构的径向尺寸远小于其轴向尺寸和周向尺寸,使得其在光轴方向上的刚度远大于其在径向方向上的刚度,进而使得所述导向机构具有径向方向的移动自由度。在这里,远小于指的是尺寸比例小于1:10;远大于指的是尺寸比例大于10:1。According to an embodiment of the present invention, the guide mechanism is a symmetrically distributed parallel four-bar linkage structure, the parallel four-bar linkage structure can ensure the reciprocating motion of the moving table in a preset radial direction, and the diameter of the guide mechanism is The axial dimension is much smaller than its axial dimension and circumferential dimension, so that its rigidity in the optical axis direction is much greater than its rigidity in the radial direction, so that the guide mechanism has a degree of freedom of movement in the radial direction. Here, much smaller means that the size ratio is less than 1:10; much larger means that the size ratio is greater than 10:1.
根据本发明的一个实施例,所述导向机构由四个薄型板弹簧组成,四个薄型板弹簧相对径向两两呈对称形式分布,以形成一对平行四连杆机构。According to an embodiment of the present invention, the guide mechanism is composed of four thin leaf springs, and the four thin leaf springs are symmetrically distributed two by two relative to the radial direction, so as to form a pair of parallel four-bar linkages.
根据本发明的一个实施例,所述支撑面与光学元件下表面相互匹配的表面为平面、凹面或凸面的一种,所述支撑杆数量大于等于3,且所述支撑杆绕光轴呈周向均布排列。According to an embodiment of the present invention, the matching surface of the support surface and the lower surface of the optical element is one of plane, concave or convex, the number of the support rods is greater than or equal to 3, and the support rods are circumferentially uniform around the optical axis. cloth arrangement.
根据本发明的一个实施例,所述支撑结构还包括多个驱动机构,所述镜座形成有多个沿镜座径向延伸的定位孔,所述定位孔由镜座外环表面延伸至与所述狭缝相通,所述驱动机构插入所述定位孔中以此固定于镜座中,所述驱动机构末端与运动台接触,所述驱动机构末端能够输出一定位移和力,并传递至运动台使之产生径向位移,所述支撑杆与运动台直接相连,所述运动台所产生的径向位移可直接带动支撑杆产生位移和变形,所述支撑杆可将力和变形传递至光学元件。本发明的驱动机构有多种选择,易于实现光学元件面形的高精度的补偿调整。According to an embodiment of the present invention, the support structure further includes a plurality of driving mechanisms, and the mirror base is formed with a plurality of positioning holes extending radially along the mirror base, and the positioning holes extend from the outer ring surface of the mirror base to the The slit communicates, the driving mechanism is inserted into the positioning hole to be fixed in the mirror base, the end of the driving mechanism is in contact with the moving table, and the end of the driving mechanism can output a certain displacement and force, and transmit it to the moving table The supporting rod is directly connected to the moving table, and the radial displacement generated by the moving table can directly drive the supporting rod to generate displacement and deformation, and the supporting rod can transmit the force and deformation to the optical element . The driving mechanism of the present invention has multiple options, and it is easy to realize high-precision compensation and adjustment of the surface shape of the optical element.
另外,本发明还提供了一种单元镜组,其包括上述的光学元件支撑结构。In addition, the present invention also provides a unit lens group, which includes the above optical element supporting structure.
另外,本发明还提供了一种曝光光学系统,其由多个上述的单元镜组堆叠而成。In addition, the present invention also provides an exposure optical system, which is formed by stacking a plurality of the above-mentioned unit lens groups.
另外,本发明还提供了一种光刻机,其包括掩模台、上述的曝光光学系统及硅片台,所述曝光光学系统设置在所述掩模台与硅片台之间,用于将所述掩模台上的图形在硅片台上实现完美成像。In addition, the present invention also provides a photolithography machine, which includes a mask stage, the above-mentioned exposure optical system and a silicon wafer stage, and the exposure optical system is arranged between the mask stage and the silicon wafer stage for The pattern on the mask stage is perfectly imaged on the silicon wafer stage.
本发明提供的光学元件支撑结构可实现任意多个驱动点布置,不仅能够补偿低阶像差,还能够补偿高阶像差。本发明的导向机构简单、紧凑,为一体式结构,能够在光刻物镜有限的空间内实现更多元件的调节补偿。本发明机械加工工艺性好,易于实现支撑面高精度加工和检测。本发明的光学元件支撑结构具有通用性,能够适应不同用途、不同种类的光学元件。The supporting structure of the optical element provided by the present invention can realize arbitrary multiple driving point arrangements, and can not only compensate low-order aberrations, but also compensate high-order aberrations. The guiding mechanism of the present invention is simple and compact, has an integrated structure, and can realize the adjustment and compensation of more components in the limited space of the lithography objective lens. The invention has good mechanical processing technology and is easy to realize high-precision processing and detection of the supporting surface. The optical element supporting structure of the present invention has universality and can be adapted to different purposes and different types of optical elements.
附图说明Description of drawings
图1是本发明一实施例提供的单元镜组的轴测图;Fig. 1 is an axonometric view of a unit mirror group provided by an embodiment of the present invention;
图2是本发明一实施例提供的单元镜组的局部剖视图;Fig. 2 is a partial sectional view of a unit mirror group provided by an embodiment of the present invention;
图3是本发明一实施例提供的单元镜组的局部俯视图;Fig. 3 is a partial top view of a unit lens group provided by an embodiment of the present invention;
图4是本发明一实施例提供的单元镜组的轴测图;Fig. 4 is an axonometric view of a unit lens group provided by an embodiment of the present invention;
图5是本发明一实施例提供的单元镜组的光学元件表面面形变化测量图;Fig. 5 is a measurement diagram of the surface shape change of the optical element of the unit lens group provided by an embodiment of the present invention;
图6是本发明一实施例提供的光刻机的结构示意图。FIG. 6 is a schematic structural diagram of a photolithography machine provided by an embodiment of the present invention.
图中:1掩模台,2曝光光学系统,3硅片台,4测量光线,5面形测量干涉仪,21单元镜组,22光学元件,23驱动机构,24镜座,25光轴,241上连接法兰,242下连接法兰,243导向机构,244狭缝,245运动台,246支撑杆,247支撑面,248定位孔。In the figure: 1 mask stage, 2 exposure optical system, 3 silicon wafer stage, 4 measuring light, 5 surface measuring interferometer, 21 unit mirror group, 22 optical element, 23 driving mechanism, 24 mirror seat, 25 optical axis, 241 upper connection flange, 242 lower connection flange, 243 guide mechanism, 244 slit, 245 motion table, 246 support bar, 247 support surface, 248 positioning holes.
具体实施方式detailed description
结合图1至图5,本发明一实施例提供的光学元件支撑结构,包括镜座24及驱动机构23。镜座24包括一体加工成型的上连接法兰241、下连接法兰242、导向机构243、狭缝244、运动台245、支撑杆246、支撑面247及定位孔248。Referring to FIG. 1 to FIG. 5 , an optical element supporting structure provided by an embodiment of the present invention includes a mirror holder 24 and a driving mechanism 23 . The mirror base 24 includes an upper connecting flange 241 , a lower connecting flange 242 , a guiding mechanism 243 , a slit 244 , a moving platform 245 , a supporting rod 246 , a supporting surface 247 and a positioning hole 248 which are integrally formed.
如图1,所述光学元件支撑结构包含于单元镜组21中,所述单元镜组21通常由光学元件22、驱动机构23和镜座24组成。通常将与光学元件22光轴平行的方向定义为Z轴,坐标系中心位于光学元件22上表面或下表面的中心位置,与Z轴垂直的平面为XY平面。所述光学元件1的材料为深紫外投影光刻物镜中常用到的熔石英、微晶玻璃、ULE或者氟化钙,也可以是普通镜头中所采用的常用光学材料。所述镜座24为一环形旋转对称金属构件,其中心有通孔用于放置光学元件22,通孔直径范围由光学元件22决定,一般为50mm~350mm,以便光线能够通过。所述镜座24和光学元件22之间通常具有一定的间隙,用于光学元件22的装配和调整。镜座24需采用具有较高强度和稳定性的材料,一般为金属材料,如:不锈钢、铝合金、铜合金、铟钢、钛合金、高强度工具钢等。所述镜座24内通常放置一个或多个光学元件22,图示实例中放置一个光学元件22。As shown in FIG. 1 , the supporting structure of the optical element is included in the unit lens group 21 , and the unit lens group 21 is usually composed of an optical element 22 , a driving mechanism 23 and a lens holder 24 . Usually, the direction parallel to the optical axis of the optical element 22 is defined as the Z axis, the center of the coordinate system is located at the center of the upper or lower surface of the optical element 22, and the plane perpendicular to the Z axis is the XY plane. The material of the optical element 1 is fused silica, glass-ceramics, ULE or calcium fluoride commonly used in deep ultraviolet projection lithography objective lenses, and can also be common optical materials used in ordinary lenses. The mirror base 24 is a ring-shaped rotationally symmetrical metal member with a through hole in the center for placing the optical element 22. The diameter of the through hole is determined by the optical element 22, generally 50mm-350mm, so that light can pass through. There is usually a certain gap between the mirror base 24 and the optical element 22 for the assembly and adjustment of the optical element 22 . The mirror base 24 needs to be made of a material with high strength and stability, generally a metal material, such as: stainless steel, aluminum alloy, copper alloy, indium steel, titanium alloy, high-strength tool steel, etc. One or more optical elements 22 are usually placed in the mirror holder 24, and one optical element 22 is placed in the illustrated example.
如图2,所述镜座24的顶部和底部分别伸出有上连接法兰241和下连接法兰242,二者可通过螺钉或其它方式与相邻的镜组固定连接。所述镜座24靠近中心通孔处延伸有支撑杆246,支撑杆246末端有支撑面247,用于光学元件22的支撑定位,每个支撑杆246对应一个支撑面247。所述光学元件22通过机械紧固、弹性夹紧(本实例中未给出详细结构)、焊接或者胶黏剂粘接的方式固定在支撑面247上,根据光学元件22表面曲率的不同,支撑面247可以是平面、凹面或凸面。所述支撑面247近似为长方形,其面积可在2mm×2mm~10mm×10mm之间,根据固定光学元件22的不同方式,可选择不同的支撑面积,可使光学元件22能够得以稳定、可靠地固定在镜座24内。支撑面247通常采用超精密车削、精密激光加工、精密电火花加工、超声振动加工、精密磨削等方式加工。As shown in FIG. 2 , an upper connecting flange 241 and a lower connecting flange 242 protrude from the top and bottom of the mirror base 24 respectively, and the two can be fixedly connected with adjacent mirror groups by screws or other means. The mirror base 24 is extended with a support rod 246 close to the central through hole. The end of the support rod 246 has a support surface 247 for supporting and positioning the optical element 22 . Each support rod 246 corresponds to a support surface 247 . The optical element 22 is fixed on the support surface 247 by means of mechanical fastening, elastic clamping (detailed structure is not given in this example), welding or adhesive bonding. According to the difference in surface curvature of the optical element 22, the support Face 247 may be flat, concave or convex. The supporting surface 247 is approximately rectangular, and its area can be between 2mm×2mm~10mm×10mm. According to different ways of fixing the optical element 22, different supporting areas can be selected, so that the optical element 22 can be stably and reliably Fixed in the mirror holder 24. The support surface 247 is usually processed by means of ultra-precision turning, precision laser machining, precision electric discharge machining, ultrasonic vibration machining, precision grinding and the like.
所述支撑杆246为沿与光轴25平行的Z轴同向的长条状结构,其沿Z向的长度为L,沿径向(从光轴25出发指向镜座24外圆周,并垂直于光轴25)的尺寸为厚度T,沿周向(与镜座24外圆周相切,并垂直于光轴25和径向)的尺寸为A。大部分情况下L>A>T,L的尺寸范围为3mm~30mm,A的尺寸范围为1mm~20mm,T的尺寸范围为0.1mm~5mm。根据光学元件22重量、尺寸、材料的不同,支撑杆246的尺寸也有所不同,以使其在径向或光轴方向具有一定的柔性。支撑杆246位于运动台245上,为一体式加工结构或装配结构。所述运动台245具有足够的刚度以承载支撑杆246和光学元件22的重量。运动台245通过导向机构243与镜座24外环连接。The support rod 246 is a strip-shaped structure along the same direction as the Z axis parallel to the optical axis 25, and its length along the Z direction is L, along the radial direction (from the optical axis 25 to the outer circumference of the mirror holder 24, and vertically The dimension on the optical axis 25) is the thickness T, and the dimension along the circumferential direction (tangent to the outer circumference of the mirror holder 24 and perpendicular to the optical axis 25 and the radial direction) is A. In most cases L>A>T, the size range of L is 3mm-30mm, the size range of A is 1mm-20mm, and the size range of T is 0.1mm-5mm. According to the weight, size and material of the optical element 22, the size of the support rod 246 is also different, so that it has a certain flexibility in the radial direction or the direction of the optical axis. The support rod 246 is located on the motion table 245, and is an integral processing structure or assembly structure. The moving table 245 has sufficient rigidity to bear the weight of the support rod 246 and the optical element 22 . The moving table 245 is connected with the outer ring of the mirror base 24 through the guide mechanism 243 .
如图3,所述导向机构243由四个薄型板弹簧组成,四个薄型板弹簧相对径向两两呈对称形式分布,形成一对平行四连杆机构。根据光学元件22和镜座24大小和重量的不同,每个薄型板弹簧厚度在0.1mm~2mm之间,长度在10mm~40mm之间,这样就使得薄型板弹簧厚度在径向上具有一定柔度,在外部作用力下便可产生沿径向的变形。由于薄型板弹簧平行四连杆的导向作用,所述运动台245便可沿径向,即图示的R方向进行往复运动。所述导向机构243的薄型板弹簧结构在与光轴平行的Z方向上是贯通的,与运动台245和镜座24连接形成一体式结构。所述导向机构243可通过激光加工、化学腐蚀、线切割、电火花等方式加工而成。通过上述方式加工后形成狭缝244,狭缝244的缝宽一般在0.2mm~3mm之间,用于限制运动台245的运动范围,防止由于运动行程过大导致导向机构243的薄型板弹簧应力超出其屈服极限,进而发生结构破坏。所述导向机构243也可采用分离式的板簧进行装配,以用于运动台245的运动导向。所述导向机构243也设计为非对称形式,或平行六连杆或其它具有导向功能的结构形式。As shown in FIG. 3 , the guide mechanism 243 is composed of four thin leaf springs, and the four thin leaf springs are symmetrically distributed two by two relative to the radial direction, forming a pair of parallel four-bar linkages. According to the size and weight of the optical element 22 and the mirror holder 24, the thickness of each thin leaf spring is between 0.1 mm and 2 mm, and the length is between 10 mm and 40 mm, so that the thickness of the thin leaf spring has a certain degree of flexibility in the radial direction , it can produce radial deformation under external force. Due to the guiding effect of the parallel four-bar linkage of the thin leaf spring, the moving table 245 can reciprocate in the radial direction, that is, the R direction shown in the figure. The thin plate spring structure of the guide mechanism 243 is through in the Z direction parallel to the optical axis, and is connected with the moving table 245 and the mirror base 24 to form an integrated structure. The guide mechanism 243 can be processed by laser processing, chemical corrosion, wire cutting, electric spark and the like. The slit 244 is formed after processing in the above-mentioned manner, and the slit width of the slit 244 is generally between 0.2 mm and 3 mm, which is used to limit the range of motion of the motion table 245 and prevent the stress of the thin plate spring of the guide mechanism 243 due to an excessively large motion stroke. Beyond its yield limit, structural damage occurs. The guide mechanism 243 can also be assembled with a separate leaf spring for guiding the motion of the motion table 245 . The guide mechanism 243 is also designed in an asymmetric form, or a parallel six-bar linkage or other structural forms with a guiding function.
所述驱动机构23的典型实例为螺旋测微仪,固定于定位孔248中,其末端与运动台245接触,用于输出力和位移。驱动机构23沿径向R布置,其输出位移方向也为径向。驱动机构23的Z向位置处于运动台245的中间部位,与支撑面247基本处于同一水平面,以保证运动台245只产生平行于R向的运动,不产生其他方向的位移。驱动机构23也可采用其他类型位移输出机构,如:压电驱动器、气动元件、液压驱动元件、直线电机及磁力器件等,驱动方式既可以采用手动驱动,也可采用自动驱动。A typical example of the driving mechanism 23 is a screw micrometer, which is fixed in the positioning hole 248 and whose end is in contact with the motion table 245 for outputting force and displacement. The driving mechanism 23 is arranged along the radial direction R, and its output displacement direction is also radial. The Z-direction position of the driving mechanism 23 is in the middle of the motion table 245, basically on the same level as the support surface 247, so as to ensure that the motion table 245 only moves parallel to the R direction and does not generate displacement in other directions. The drive mechanism 23 can also adopt other types of displacement output mechanisms, such as: piezoelectric actuators, pneumatic components, hydraulic drive components, linear motors and magnetic devices, etc. The driving method can be manual or automatic.
在典型实例中,所述驱动机构23与运动台245、导向机构243、支撑杆246和支撑面247一一对应。如图4,上述驱动机构23与运动台245、导向机构243、支撑杆246和支撑面247绕Z轴呈周向均布,根据不同应用场合,其数量通常为3~40之间。在其他应用实例中部分运动台245可不包含驱动机构23和导向机构243,仅保留支撑杆246和支撑面247。In a typical example, the driving mechanism 23 corresponds to the moving platform 245 , the guiding mechanism 243 , the supporting rod 246 and the supporting surface 247 one by one. As shown in FIG. 4 , the driving mechanism 23 , the moving table 245 , the guiding mechanism 243 , the supporting rod 246 and the supporting surface 247 are uniformly distributed around the Z-axis in the circumferential direction, and the number is usually between 3 and 40 according to different applications. In other application examples, part of the moving table 245 may not include the driving mechanism 23 and the guiding mechanism 243, and only the supporting rod 246 and the supporting surface 247 are reserved.
如图5,通过驱动机构23沿R向输出位移和力,便可驱动运动台245沿R向产生相应位移,最终将驱动力传递至支撑杆246和支撑面247。由于,支撑面247通常为斜面,传递到此斜面上的驱动力可分解为沿Z方向的轴向力,从而使光学元件22表面面形发生变化。所述光学元件22表面面形可由驱动机构23进行控制,如:通过对间隔180°的两个驱动机构23沿相同方向进行驱动,可使光学元件22表面产生象散;通过对间隔120°的三个驱动机构23沿相同方向进行驱动,可使光学元件22表面产生三叶像差;通过对间隔45°的8个驱动机构23沿相同方向进行驱动,可使光学元件22表面产生四叶像差。以此类推,通过对不同位置、数量的驱动机构23输出不同方向和大小驱动位移,便可人为实现光学元件22表面面形的多种像差,其像差大小可通过控制驱动力或驱动位移来实现。所述单元镜组21的光学元件22表面面形变化可由面形测量干涉仪5向光学元件照射测量光线4进行检测。As shown in FIG. 5 , through the output displacement and force along the R direction of the driving mechanism 23 , the motion table 245 can be driven to generate a corresponding displacement along the R direction, and finally the driving force is transmitted to the support rod 246 and the support surface 247 . Since the supporting surface 247 is generally an inclined surface, the driving force transmitted to the inclined surface can be decomposed into an axial force along the Z direction, thereby changing the surface shape of the optical element 22 . The surface shape of the optical element 22 can be controlled by the driving mechanism 23, such as: by driving two driving mechanisms 23 at an interval of 180° in the same direction, the surface of the optical element 22 can be astigmatized; The three driving mechanisms 23 are driven in the same direction to produce three-leaf aberration on the surface of the optical element 22; by driving 8 driving mechanisms 23 at intervals of 45° in the same direction, a four-leaf image can be produced on the surface of the optical element 22 Difference. By analogy, by outputting driving displacements in different directions and sizes to different positions and numbers of driving mechanisms 23, various aberrations of the surface shape of the optical element 22 can be artificially realized, and the aberrations can be controlled by controlling the driving force or driving displacement. to fulfill. The surface shape change of the optical element 22 of the unit lens group 21 can be detected by irradiating the measuring light 4 to the optical element by the surface shape measurement interferometer 5 .
通过对上述光学元件22表面面形产生期望像差可用于曝光光学系统2的像质补偿和调节。Generating desired aberrations on the surface of the optical element 22 can be used for image quality compensation and adjustment of the exposure optical system 2 .
如图6所示,掩模台1、曝光光学系统2、硅片台3均为大规模集成电路制造设备光刻机的组成部分,曝光光学系统2用于将掩模台1上的图形在硅片台3上实现完美成像。曝光光学系统2由多个单元镜组21堆叠而成。在工作过程中,曝光光学系统2受外界温度、气压变化影响,其成像焦点位置会发生一定漂移,同时其内部光学元件22吸收激光能量导致的变形也会产生不同种类的成像像差。通过对单元镜组21的不同位置、数量的驱动机构23进行控制,便可对曝光光学系统2的成像质量进行调节和补偿。As shown in Figure 6, the mask stage 1, the exposure optical system 2, and the silicon wafer stage 3 are all components of a large-scale integrated circuit manufacturing equipment lithography machine, and the exposure optical system 2 is used to convert the pattern on the mask stage 1 into Perfect imaging on wafer stage 3. The exposure optical system 2 is formed by stacking a plurality of unit lens groups 21 . During the working process, the exposure optical system 2 is affected by changes in external temperature and air pressure, and its imaging focus position will drift to a certain extent. At the same time, the deformation caused by the absorption of laser energy by its internal optical elements 22 will also produce different types of imaging aberrations. The imaging quality of the exposure optical system 2 can be adjusted and compensated by controlling the different positions and numbers of the driving mechanisms 23 of the unit lens group 21 .
本发明上述实施例的工作原理如下:The working principle of the above-mentioned embodiment of the present invention is as follows:
所述单元镜组中光学元件通过激光焊接、胶黏剂粘接或其它机械锁紧方式固定于镜座的多个周向均布的支撑面上,支撑面通过支撑杆与镜座相连。由于光学元件的面形精度要求极高,通常要求在0.3nm~2nm之间,考虑光学元件自重的影响,因而对所有支撑面的轮廓度等形位公差要求极高,通常会是亚微米甚至纳米级的要求,即使采用超精密车削也难以完全保证其形位公差满足要求。本发明上述实施例在镜座上加工或装配所述导向机构和狭缝,便可形成与支撑杆相连的运动台,使导向机构按照对称布置的平行四连杆原理工作,进而保证运动台能够按照期望的径向方向往复运动。所述驱动机构通过定位孔固定在镜座的外环中,在工作过程中驱动机构前段会按照调节量要求输出位移,推动运动台产生期望的运动量和驱动力。驱动机构既可以是手动驱动也可以是自动驱动,其最大输出位移由导向机构的狭缝限制,以避免导向机构受力过大发生损坏。The optical elements in the unit lens group are fixed on multiple circumferentially uniform support surfaces of the lens base through laser welding, adhesive bonding or other mechanical locking methods, and the support surfaces are connected with the lens base through support rods. Due to the extremely high requirements for the surface shape accuracy of optical components, usually between 0.3nm and 2nm, considering the influence of the weight of optical components, the requirements for the shape and position tolerances of all supporting surfaces are extremely high, usually sub-micron or even Nanoscale requirements, even if ultra-precision turning is used, it is difficult to fully guarantee that the shape and position tolerances meet the requirements. In the above embodiments of the present invention, the guide mechanism and the slit are processed or assembled on the mirror base to form a moving platform connected to the support rod, so that the guiding mechanism works according to the principle of symmetrically arranged parallel four-bar linkages, thereby ensuring that the moving platform can Reciprocate in the desired radial direction. The driving mechanism is fixed in the outer ring of the mirror base through the positioning hole. During the working process, the front section of the driving mechanism will output the displacement according to the adjustment amount, and push the moving table to generate the desired amount of movement and driving force. The driving mechanism can be manually driven or automatically driven, and its maximum output displacement is limited by the slit of the guiding mechanism to avoid damage to the guiding mechanism due to excessive force.
本实施例中,由于镜框加工装配导致的尺寸、形位公差会带来光学元件的支撑面形误差。因此,在进行单元镜组装配、集成前,首先必须对其支撑状态下的面形进行检测。通过面形干涉仪便可测得支撑面形中的各项误差成分,如:象散、彗差、球差、三叶及四叶等,通过对其泽尼克系数大小进行理论计算或仿真分析,从而获得各个驱动机构的补偿调节位移量。将各个驱动机构的调节量分别输出并施加在运动台上,进而通过支撑杆和支撑面的传递使光学元件产生定量的受力变形,抵消由于加工、装配误差产生的影响。此阶段的调节可称为静态支撑面形补偿。此后,需采用精密焊接、胶黏剂粘接或机械夹紧的方式将光学元件固定在镜座中,随后,要将所有的单元镜组连接成一个投影物镜曝光光学系统,这个过程中会不可避免地产生装配应力,也会引入不同程度的面形误差。同样采用面形干涉仪对单元镜组面形的各项误差成分进行检测。但此时由于光学元件已经固定在镜座中,由于刚度耦合导致补偿同样的面形误差所需的调节机构数量和输出位移量与静态支撑面形补偿阶段相比更为精确和难以控制。因而,必须采用实时监测的方式进行调节量和补偿效果的标定,方可实现最佳效果。上述补偿均是针对静态面形误差实施的。最后,在曝光光学系统实际工作过程中,由于环境温度、气压变化和激光能量吸收均会引入一定程度的像质误差,通过对系统像质进行分析和模拟,便可计算出需要补偿的光学元件及其面形改变量,通过对光学元件相应驱动机构输出所需的位移便可实现曝光光学系统的像质补偿。上述这些对光学元件面形精度产生影响的因素均称为动态面形影响因素。In this embodiment, the size and shape tolerances caused by the processing and assembling of the mirror frame will bring shape errors of the supporting surface of the optical element. Therefore, before the assembly and integration of the unit mirror group, the surface shape in the supporting state must be detected first. Various error components in the supporting surface shape can be measured through the surface shape interferometer, such as: astigmatism, coma, spherical aberration, three-leaf and four-leaf, etc., through theoretical calculation or simulation analysis of its Zernike coefficient , so as to obtain the compensation adjustment displacement of each driving mechanism. The adjustment values of each driving mechanism are respectively output and applied to the motion table, and then through the transmission of the support rod and the support surface, the optical element will produce a certain amount of force deformation to offset the influence caused by processing and assembly errors. The adjustment at this stage can be called static support surface shape compensation. After that, it is necessary to fix the optical element in the lens holder by precision welding, adhesive bonding or mechanical clamping, and then all the unit lens groups must be connected into a projection objective lens exposure optical system. Avoidance of assembly stress will also introduce varying degrees of surface error. The surface interferometer is also used to detect various error components of the surface shape of the unit mirror group. But at this time, since the optical element has been fixed in the mirror holder, the number of adjustment mechanisms and the output displacement required to compensate the same surface error due to stiffness coupling are more precise and difficult to control than those in the static support surface compensation stage. Therefore, real-time monitoring must be used to calibrate the adjustment amount and compensation effect in order to achieve the best results. The above compensations are all implemented for static surface shape errors. Finally, in the actual working process of the exposure optical system, a certain degree of image quality error will be introduced due to ambient temperature, air pressure changes and laser energy absorption. By analyzing and simulating the system image quality, the optical components that need to be compensated can be calculated. The image quality compensation of the exposure optical system can be realized by outputting the required displacement to the corresponding drive mechanism of the optical element. The above-mentioned factors that affect the surface shape accuracy of optical components are all called dynamic surface shape influencing factors.
本发较明中的光学元件支撑结构,在曝光光学系统2中的个数不局限于一个,根据不同应用场合,其数量可以是4、6或者全部。显然,上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而这些属于本发明的精神所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。The number of optical element supporting structures in the present invention is not limited to one in the exposure optical system 2 , and the number can be 4, 6 or all according to different applications. Apparently, the above-mentioned embodiments are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And these obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.
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