CN105733938B - A kind of the bioelectricity synthesizer and bioelectricity synthetic method of continuously-running - Google Patents
A kind of the bioelectricity synthesizer and bioelectricity synthetic method of continuously-running Download PDFInfo
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Abstract
本发明公开了一种可连续运行的生物电合成装置及生物电合成方法,装置包括:三室反应器,该三室反应器内由离子膜分隔为依次排布的阳极室、第三室和阴极室,阳极室内设置导电阳极,阴极室内设置导电阴极,所述导电阳极和导电阴极通过导线外接电源;气体供应装置,与所述阴极室相连通;萃取反应器,该萃取反应器具有进料口、有机相出口和无机相出口,其中,进料口由进料管连接所述第三室、有机相出口连接蒸馏分离装置、无机相出口由回流管连接所述第三室。本发明主要是解决将合成出来的小分子有机酸进行循环提取浓缩,使得生物电合成反应器可连续运行的问题。
The invention discloses a bioelectric synthesis device and a bioelectric synthesis method capable of continuous operation. The device includes: a three-chamber reactor, and the three-chamber reactor is divided into an anode chamber, a third chamber and a cathode chamber arranged in sequence by an ion membrane The anode chamber is provided with a conductive anode, and the cathode chamber is provided with a conductive cathode, and the conductive anode and the conductive cathode are connected to an external power supply through a wire; the gas supply device is communicated with the cathode chamber; an extraction reactor, which has a feed port, An organic phase outlet and an inorganic phase outlet, wherein the feed port is connected to the third chamber through a feed pipe, the organic phase outlet is connected to a distillation separation device, and the inorganic phase outlet is connected to the third chamber through a return pipe. The invention mainly solves the problem of cyclically extracting and concentrating the synthesized small molecule organic acid so that the bioelectric synthesis reactor can operate continuously.
Description
技术领域technical field
本发明属于生物电合成技术领域,具体涉及一种可连续运行的生物电合成装置及生物电合成方法。The invention belongs to the technical field of bioelectric synthesis, and in particular relates to a continuously operating bioelectric synthesis device and a bioelectric synthesis method.
背景技术Background technique
生物电合成(MES,microbial electrosynthesis)技术利用电合成微生物在生物电化学系统的阴极获取电子,在微生物胞内还原二氧化碳,生成小分子酸类、醇类等有机物,而且通过生物的催化合成,无二次污染,具有效率高、反应温和、且绿色环保等特点。Microbial electrosynthesis (MES, microbial electrosynthesis) technology uses electrosynthetic microorganisms to obtain electrons at the cathode of the bioelectrochemical system, reduce carbon dioxide in the microbial cells, and generate small molecular acids, alcohols and other organic substances, and through biological catalytic synthesis, no Secondary pollution, with high efficiency, mild reaction, and green environmental protection.
目前利用生物电合成系统已经实现了CO2向乙酸(mBio,2010,2,103-113;EST,2013,47,6023-6029)、丁酸(mBio,2014,5,1636-1650)等有机物的转化。申请号为201280040307.3公开申请了一种二氧化碳电合成还原生成有机物的专利,让二氧化碳进入一个电负性容器中进行反应得到有机物,在一个实施方式中,采用不同的放电方法,从电负性气体中产生非平衡电负性离子,使二氧化碳发生还原反应生成有机化合物。当二氧化碳进入包含至少一种电负性气体的容器中时,比如水、氨气、溴气和碘气,发生反应形成有机物,例如在水的情况下形成乙醇、甲醇和草酸,在氨气的情况下形成尿素,在碘气的情况下形成四碘甲烷。At present, the conversion of CO 2 to organic substances such as acetic acid (mBio, 2010, 2, 103-113; EST, 2013, 47, 6023-6029), butyric acid (mBio, 2014, 5, 1636-1650) has been realized by using the bioelectric synthesis system . The application number is 201280040307.3, which has applied for a patent for electrosynthesis and reduction of carbon dioxide to generate organic matter, allowing carbon dioxide to enter an electronegative container for reaction to obtain organic matter. In one embodiment, different discharge methods are used to generate organic matter from the electronegative gas. Generate non-equilibrium electronegativity ions, and reduce carbon dioxide to generate organic compounds. When carbon dioxide enters a container containing at least one electronegative gas, such as water, ammonia, bromine, and iodine, it reacts to form organic compounds, such as ethanol, methanol, and oxalic acid in the case of water, and in the presence of ammonia In the case of iodine gas, urea is formed, and in the case of iodine gas, tetraiodomethane is formed.
目前针对于合成的小分子有机酸如何进行进循环提取浓缩利用没有具体的操作方法,不能直接将合成出来的有机酸加以利用,而传统的萃取方法一般是间歇式的,如申请号为201410270337.4的中国发明申请文献公开了一种纯化有机酸的方法,包括:(a)将无机絮凝剂加入含有有机酸的发酵液中以形成混合物;(b)将该混合物进行离心程序以获得上清液与沉淀物,其中该有机酸位于该上清液中;(c)将该上清液进行薄膜萃取程序以获得萃取液,其中该薄膜萃取程序包括:(i)将该上清液以油相进行油相萃取以形成油相萃取产物;以及(ii)将该油相萃取产物以反萃取相进行反萃取以形成该萃取液,其中于该反萃取期间,调整该反萃取相的pH值,以使于所形成的该萃取液中的该有机酸的至少一个羧基部分成为羧基盐状态;以及(d)将该萃取液进行结晶程序以获得该有机酸的结晶。该发明申请中是间歇式纯化有机酸,无法进行连续式运行,且间歇式具有萃取慢、效率不高等缺点。At present, there is no specific operation method for how to extract, concentrate, and utilize the synthesized small molecule organic acids, and the synthesized organic acids cannot be directly used. The traditional extraction method is generally intermittent, such as the application number 201410270337.4 The Chinese invention application document discloses a method for purifying an organic acid, comprising: (a) adding an inorganic flocculant to a fermentation broth containing an organic acid to form a mixture; (b) subjecting the mixture to a centrifugation procedure to obtain a supernatant and Precipitate, wherein the organic acid is located in the supernatant; (c) subjecting the supernatant to a thin film extraction procedure to obtain an extract, wherein the thin film extraction procedure comprises: (i) carrying out the supernatant with an oil phase extracting the oil phase to form an oil phase extraction product; and (ii) back extracting the oil phase extraction product with a back extraction phase to form the extract, wherein during the back extraction, adjusting the pH of the back extraction phase to making at least one carboxyl moiety of the organic acid in the formed extract into a carboxyl salt state; and (d) subjecting the extract to a crystallization procedure to obtain crystals of the organic acid. In the application of this invention, the organic acid is purified in batch mode, which cannot be operated continuously, and the batch mode has the disadvantages of slow extraction and low efficiency.
发明内容Contents of the invention
本发明提供一种可连续运行的生物电合成装置及生物电合成方法,主要是解决将合成出来的小分子有机酸进行循环提取浓缩,使得生物电合成反应器可连续运行的问题。The invention provides a bioelectric synthesis device and a bioelectric synthesis method capable of continuous operation, mainly solving the problem of cyclically extracting and concentrating the synthesized small molecule organic acid so that the bioelectric synthesis reactor can operate continuously.
一种可连续运行的生物电合成装置,包括:A bioelectric synthesis device capable of continuous operation, comprising:
三室反应器,该三室反应器内由离子膜分隔为依次排布的阳极室、第三室和阴极室,阳极室内设置导电阳极,阴极室内设置导电阴极,所述导电阳极和导电阴极通过导线外接电源;A three-chamber reactor, the three-chamber reactor is divided into an anode chamber, a third chamber and a cathode chamber arranged in sequence by an ion membrane, a conductive anode is arranged in the anode chamber, a conductive cathode is arranged in the cathode chamber, and the conductive anode and the conductive cathode are externally connected by wires power supply;
气体供应装置,与所述阴极室相连通;a gas supply device communicated with the cathode chamber;
萃取反应器,该萃取反应器具有进料口、有机相出口和无机相出口,其中,进料口由进料管连接所述第三室、有机相出口连接蒸馏分离装置、无机相出口由回流管连接所述第三室。An extraction reactor, the extraction reactor has a feed inlet, an organic phase outlet and an inorganic phase outlet, wherein the feed inlet is connected to the third chamber by a feed pipe, the organic phase outlet is connected to a distillation separation device, and the inorganic phase outlet is connected by a reflux A tube connects the third chamber.
阳极室与第三室之间的离子膜为阳离子膜,第三室与阴极室之间的离子膜为阴离子膜。The ion membrane between the anode chamber and the third chamber is a cationic membrane, and the ion membrane between the third chamber and the cathode chamber is an anion membrane.
本发明增加了一个第三室,将生产出来的小分子有机酸初步存放,使用循环泵将第三室中的小分子有机酸抽取进行萃取,然后将无机水溶液回流至第三室,将有机相运输至蒸馏分离装置中进行蒸馏,使得这样一个步骤可以连续运行。The present invention adds a third chamber to initially store the produced small molecule organic acid, use a circulating pump to extract the small molecule organic acid in the third chamber, and then return the inorganic aqueous solution to the third chamber, and the organic phase Transport to a distillation separation unit for distillation so that such a step can be run continuously.
优选地,还设有用于监控所述第三室内pH的pH自动监测调节系统。Preferably, an automatic pH monitoring and adjustment system for monitoring the pH in the third chamber is also provided.
优选地,所述萃取反应器为塔式循环萃取反应器,包括塔体和设置于塔体内的搅拌器,所述进料口位于塔体的顶部、有机相出口位于塔体的中部、无机相出口位于塔体的底部。Preferably, the extraction reactor is a tower-type circulating extraction reactor, including a tower body and an agitator arranged in the tower body, the feed inlet is located at the top of the tower body, the organic phase outlet is located in the middle of the tower body, and the inorganic phase The outlet is located at the bottom of the tower body.
进一步优选地,所述进料管上设置循环泵。Further preferably, a circulation pump is arranged on the feed pipe.
进一步优选地,还设有用于支撑所述塔体的支架。Further preferably, a bracket for supporting the tower body is also provided.
优选地,所述气体供应装置包括气源供应装置、连接气源供应装置和阴极室的气体管路以及设置在气体管路上的气压控制器。Preferably, the gas supply device includes a gas source supply device, a gas pipeline connecting the gas source supply device and the cathode chamber, and a gas pressure controller arranged on the gas pipeline.
所述气源供应装置由若干不同气体储罐及计量混合装置组成。The gas source supply device is composed of several different gas storage tanks and metering and mixing devices.
优选地,三室反应器的大小:第三室与阴极室及阳极室体积比3:(1~2):(1~2),最优选为3:2:2。Preferably, the size of the three-chamber reactor: the volume ratio of the third chamber to the cathode chamber and the anode chamber is 3:(1-2):(1-2), most preferably 3:2:2.
本发明还提供一种利用所述生物电合成装置进行连续生物电合成的方法,包括如下步骤:The present invention also provides a method for continuous bioelectric synthesis using the bioelectric synthesis device, comprising the following steps:
(1)阴极室中接种电合成菌,将二氧化碳与惰性气体的混合气送入阴极室中,接通电源进行生物电合成反应;(1) Electrosynthetic bacteria are inoculated in the cathode chamber, the mixture of carbon dioxide and inert gas is sent into the cathode chamber, and the power supply is turned on to carry out the bioelectric synthesis reaction;
(2)阴极室中产生的酸根以及氢离子透过阴离子膜在第三室中暂存,根据阴极室中产生的小分子有机酸的pKa控制第三室内pH的大小,以保证酸根离子透过阴离子膜后在第三室中大部分以分子形式存在,第三室的溶液经过循环泵输送至萃取反应器中进行萃取;(2) The acid radicals and hydrogen ions generated in the cathode chamber pass through the anion membrane and temporarily store in the third chamber, and the pH in the third chamber is controlled according to the pKa of the small molecule organic acid generated in the cathode chamber to ensure the penetration of acid radical ions After the anion membrane, most of them exist in the form of molecules in the third chamber, and the solution in the third chamber is transported to the extraction reactor through the circulation pump for extraction;
(3)送入萃取反应器内的溶液在混合搅拌后渐沉,无机相溶液回流至第三室中,有机相溶液分离至蒸馏分离装置中进行蒸馏;再将蒸馏分离的萃取剂回流至萃取反应器中进行循环萃取;(3) The solution sent into the extraction reactor gradually sinks after mixing and stirring, the inorganic phase solution is refluxed in the third chamber, and the organic phase solution is separated into the distillation separation device for distillation; Circulation extraction is carried out in the reactor;
步骤(1)~(3)循环进行,连续进行生物电合成反应。Steps (1) to (3) are carried out in a cycle, and the bioelectric synthesis reaction is continuously carried out.
为使微生物良好地进行电合成反应,优选地,所述的混合气为氮气和二氧化碳,体积比为1:0.25~0.43,通过气压控制器控制阴极室压强为0.2~0.3MPa。In order to allow the microorganisms to perform electrosynthesis well, preferably, the mixed gas is nitrogen and carbon dioxide with a volume ratio of 1:0.25-0.43, and the pressure of the cathode chamber is controlled by a pressure controller to be 0.2-0.3 MPa.
进一步优选,在阴极室中通入混合气体氮气和二氧化碳体积比为1:0.25,且控制阴极室的压强为0.2MPa。Further preferably, a mixed gas nitrogen and carbon dioxide is introduced into the cathode chamber with a volume ratio of 1:0.25, and the pressure of the cathode chamber is controlled to be 0.2 MPa.
为了使酸根离子透过阴离子膜,使得其在第三室大部分以分子形式存在;优选地,所述的第三室pH控制在3.3~3.8。In order to allow the acid radical ion to pass through the anion membrane, most of it exists in the form of molecules in the third chamber; preferably, the pH of the third chamber is controlled at 3.3-3.8.
进一步优选,控制第三室的pH为3.5,可以使酸根阴离子快速透过阴离子膜;而且在第三室中大部分以分子存在。More preferably, the pH of the third chamber is controlled to be 3.5, so that acid radical anions can quickly pass through the anion membrane; and most of them exist as molecules in the third chamber.
为使得萃取剂与萃取产物较好的混合,优选地,所述的混合搅拌时混合区的水力梯度为104~105。In order to better mix the extractant and the extraction product, preferably, the hydraulic gradient in the mixing zone is 10 4 -10 5 during the mixing and stirring.
进一步优选,萃取循环反应器的混合区水力梯度控制在2×104,使得萃取剂与萃取质快速混合相溶。Further preferably, the hydraulic gradient in the mixing zone of the extraction cycle reactor is controlled at 2×10 4 , so that the extractant and the extractant are quickly mixed and dissolved.
所述阴极室中的微生物为产酸自养电合成菌,进一步优选为,所述的阴极室中接种产酸电合成菌为Sporomusa ovata(DSM311),Sporomusa sphaeroides(DSM 2875),Clostridium ljungdahlii(DSM13528),Clostridium aceticum(DSM 1496)中的一种或几种混合。The microorganisms in the cathode chamber are acid-producing autotrophic electrosynthetic bacteria, and further preferably, the acid-producing electrosynthetic bacteria inoculated in the cathode chamber are Sporomusa ovata (DSM311), Sporomusa sphaeroides (DSM 2875), Clostridium ljungdahlii (DSM13528 ), Clostridium aceticum (DSM 1496) or a combination of several.
选择与小分子有机酸沸点相差较大且与水不溶的萃取剂进行萃取小分子有机酸,优选地,所述的萃取剂为不溶于水且和小分子有机酸沸点相差较大的有机溶剂,如乙酸乙酯、乙酸丙酯、四氯甲烷中的一种。Selecting an extractant with a large difference in boiling point from the small molecule organic acid and being insoluble in water to extract the small molecule organic acid, preferably, the extractant is an organic solvent that is insoluble in water and has a large difference in boiling point from the small molecule organic acid, Such as one of ethyl acetate, propyl acetate, tetrachloromethane.
所述的萃取产物为阴极室中合成的所有小分子有机酸。The extracted products are all small molecular organic acids synthesized in the cathode chamber.
本发明将一个双室生物电合成反应器改造成一个三室反应器,在阴极室中接种电合成微生物,通入氮气、二氧化碳混合气体来进行生物电合成,通过气压控制器来调控阴极室压强在0.2~0.3MPa,进而可以控制气体的流量。阳极室用阳离子膜和第三室分隔,阴极室用阴离子膜和第三室分隔。其中钠离子、氢离子在阳极室中产生并通过阳离子膜到第三室,碳酸氢根、各种有机酸根在阴极室中产生通过阴离子膜到第三室,此过程必须控制第三室pH值在3.5左右,否则会影响酸根离子透过阴离子膜,此时在第三室中初步存放小分子有机酸。通过循环泵将第三室中的液体抽取至外放的萃取塔中,加入萃取剂进行萃取小分子有机酸,先进行搅拌混合,再通过萃取塔的渐沉(即混合层),溶液在萃取塔的底部进行分层,无机相水层通过循环泵循环进入第三室中,而有机相层则分离至室外进行蒸馏分离。The present invention transforms a two-chamber bioelectric synthesis reactor into a three-chamber reactor, inoculates electrosynthetic microorganisms in the cathode chamber, feeds nitrogen and carbon dioxide mixed gas to carry out bioelectric synthesis, and regulates the pressure of the cathode chamber by an air pressure controller. 0.2 ~ 0.3MPa, and then can control the flow of gas. The anode chamber is separated from the third chamber by a cation membrane, and the cathode chamber is separated from the third chamber by an anion membrane. Among them, sodium ions and hydrogen ions are generated in the anode chamber and pass through the cationic membrane to the third chamber. Bicarbonate and various organic acid radicals are generated in the cathode chamber and pass through the anion membrane to the third chamber. This process must control the pH value of the third chamber. At about 3.5, otherwise it will affect the acid radical ions to pass through the anion membrane. At this time, the small molecule organic acid is initially stored in the third chamber. The liquid in the third chamber is pumped into the external extraction tower through the circulation pump, and the extractant is added to extract the small molecule organic acid, first stirred and mixed, and then through the gradual sinking of the extraction tower (that is, the mixed layer), the solution is extracted The bottom of the tower is stratified, the inorganic phase water layer is circulated into the third chamber through the circulation pump, and the organic phase layer is separated to the outside for distillation and separation.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明发展绿色环保可持续的路线,可以减少二氧化碳这种温室气体。(1) The present invention develops a green and sustainable route, which can reduce carbon dioxide, a greenhouse gas.
(2)本发明解决了生物电合成中的小分子有机酸连续萃取分离的问题。(2) The present invention solves the problem of continuous extraction and separation of small molecule organic acids in bioelectric synthesis.
(3)本发明中萃取循环第三室溶液促进了阴极室生物电合成的速率。(3) In the present invention, the solution in the third chamber is extracted and circulated to promote the rate of bioelectric synthesis in the cathode chamber.
附图说明Description of drawings
图1为生物电合成反应器的结构示意图。Figure 1 is a schematic diagram of the structure of a bioelectric synthesis reactor.
图2为萃取循环反应器的纵剖面示意图。Figure 2 is a schematic longitudinal section of the extraction cycle reactor.
图中所示附图标记如下:The reference signs shown in the figure are as follows:
1-阴极室 2-阳极室 3-第三室1-Cathode chamber 2-Anode chamber 3-Third chamber
4-导电阳极 5-导电阴极 6-阳离子膜4-Conductive anode 5-Conductive cathode 6-Cation membrane
7-阴离子膜 8-气压控制器 9-气源供应装置7-anion membrane 8-air pressure controller 9-air source supply device
10-萃取反应器 11-pH自动监测调节系统 12-直流电源10-extraction reactor 11-pH automatic monitoring and adjustment system 12-DC power supply
13-循环泵 14-搅拌层 15-混合层13-circulation pump 14-stirred layer 15-mixed layer
16-有机相层 17-无机相层 18-蒸馏分离装置16-organic phase layer 17-inorganic phase layer 18-distillation separation device
19-反应器 20-塔体 21-支架19-Reactor 20-Tower 21-Stent
具体实施方式Detailed ways
如图1和图2所示,一种可连续运行的生物电合成反应器,包括反应器、供气系统、pH控制系统、萃取反应器和蒸馏分离装置。As shown in Figures 1 and 2, a bioelectric synthesis reactor that can operate continuously includes a reactor, a gas supply system, a pH control system, an extraction reactor and a distillation separation device.
反应器19为三室反应器,反应器内依次为阳极室2、第三室3和阴极室1,阳极室与第三室之间由阳离子膜6分隔,第三室与阴极室之间由阴离子膜7分隔,阳极室内设置导电阳极4,阴极室内设置导电阴极5,导电阳极和导电阴极通过导线外接直流电源12。The reactor 19 is a three-chamber reactor, and the reactor is followed by an anode chamber 2, a third chamber 3 and a cathode chamber 1. The anode chamber and the third chamber are separated by a cationic membrane 6, and the third chamber and the cathode chamber are separated by an anion chamber. Membranes 7 are separated, a conductive anode 4 is arranged in the anode chamber, and a conductive cathode 5 is arranged in the cathode chamber, and the conductive anode and the conductive cathode are externally connected to a DC power supply 12 through wires.
阴极室外接供气系统,供气系统包括气源供应装置9和连接气源供应装置与阴极室的气体管路,气体管路上设置气压控制器8,由该气压控制器控制阴极室内的气压。气源供应装置9包括各原料气体分装瓶和计量混合设备。The cathode chamber is connected to a gas supply system. The gas supply system includes a gas source supply device 9 and a gas pipeline connecting the gas source supply device and the cathode chamber. An air pressure controller 8 is arranged on the gas pipeline, and the air pressure controller controls the air pressure in the cathode chamber. The gas source supply device 9 includes each raw material gas sub-bottling and metering and mixing equipment.
第三室外接萃取反应器10,萃取反应器为塔式循环萃取反应器,包括塔体20和制成塔体的支架21,塔体内设置搅拌器,搅拌器的桨叶位于塔体内的上半部,进行萃取分离时,塔体内搅拌桨叶所在层区域为搅拌层14,搅拌层14以下依次为混合层15、有机相层16和无机相层17,塔体的进料口位于搅拌层,进料口通过进料管连通至第三室,进料管上设置循环泵13,塔体的有机相出口位于有机相层,有机相出口连接蒸馏分离装置18,塔体的无机相出口位于塔体底部,通过回流管路连接至第三室。第三室还配pH自动监测调节系统11,pH自动监测调节系统11本身可通过现有技术实现。The third external extraction reactor 10, the extraction reactor is a tower-type circulating extraction reactor, including a tower body 20 and a support 21 made of the tower body, an agitator is arranged in the tower body, and the blade of the agitator is located in the upper half of the tower body When carrying out extraction and separation, the layer area where the stirring blades are located in the tower is the stirring layer 14, and below the stirring layer 14 are the mixed layer 15, the organic phase layer 16 and the inorganic phase layer 17, and the feed port of the tower body is located in the stirring layer. The feed port is connected to the third chamber through the feed pipe, and a circulation pump 13 is arranged on the feed pipe. The organic phase outlet of the tower body is located in the organic phase layer, and the organic phase outlet is connected to the distillation separation device 18. The inorganic phase outlet of the tower body is located in the tower body. The bottom of the body is connected to the third chamber through the return line. The third chamber is also equipped with an automatic pH monitoring and adjustment system 11, and the automatic pH monitoring and adjustment system 11 itself can be realized by existing technologies.
其中阴极室是生物电合成的部分,二氧化碳和氮气的混合气体通过气压控制器8进入阴极室,在阴极表面通过微生物和电的协同催化,合成小分子有机酸根类物质。阳极室中产生氧气以及氢离子,氢离子经过阳离子膜进入第三室,结合有机酸根形成小分子有机酸分子,小分子有机酸暂时储存在第三室中。Among them, the cathode chamber is the part of bioelectric synthesis. The mixed gas of carbon dioxide and nitrogen enters the cathode chamber through the air pressure controller 8, and synthesizes small molecule organic acid radicals on the surface of the cathode through the synergistic catalysis of microorganisms and electricity. Oxygen and hydrogen ions are generated in the anode chamber, and the hydrogen ions enter the third chamber through the cationic membrane, and combine with organic acid radicals to form small molecular organic acid molecules, which are temporarily stored in the third chamber.
经过循环泵的回流将有机酸输送至外放的塔式萃取循环反应器中进行萃取(如图2),在外放的萃取塔中加入萃取剂,进行混合搅拌,经过萃取塔的纵向分离,分为搅拌层、混合层以及有机相层和无机水层,分离的无机水溶液循环进入第三室,而有机相则进入蒸馏分离装置进行蒸馏分离;此过程一方面分离纯化了小分子有机酸,实现了生物电合成装置的连续运行;另一方面则降低了阴极室中小分子酸根离子的浓度,进而加快了阴极室中生物电合成的反应。Through the reflux of the circulation pump, the organic acid is transported to the external tower-type extraction circulation reactor for extraction (as shown in Figure 2), and the extraction agent is added to the external extraction tower, mixed and stirred, and the longitudinal separation of the extraction tower is carried out. It is a stirring layer, a mixing layer, an organic phase layer and an inorganic water layer. The separated inorganic aqueous solution is circulated into the third chamber, while the organic phase enters the distillation separation device for distillation separation; on the one hand, this process separates and purifies small molecule organic acids, realizing The continuous operation of the bioelectric synthesis device is improved; on the other hand, the concentration of small molecule acid ions in the cathode chamber is reduced, thereby accelerating the bioelectric synthesis reaction in the cathode chamber.
通过本发明装置进行生物电合成的工艺步骤如下:The process steps of bioelectric synthesis by the device of the present invention are as follows:
(1)阴极室中接种电合成菌,在通电通氮气、二氧化碳混合气体的条件下进行生物电合成反应。(1) Electrosynthetic bacteria are inoculated in the cathode chamber, and the bioelectric synthesis reaction is carried out under the condition of energizing nitrogen and carbon dioxide mixed gas.
(2)产生的酸根以及氢离子在第三室中暂时储存,根据阴极室中产生小分子有机酸的pKa来控制第三室pH的大小,以此保证酸根离子透过阴离子膜,在第三室中大部分以分子形式存在(如乙酸pH控制在2.80以下,丙酸pH控制在2.78以下,则基本以分子形式存在),第三室的溶液经过循环泵输送至室外萃取塔进行萃取。(2) The generated acid radicals and hydrogen ions are temporarily stored in the third chamber, and the pH of the third chamber is controlled according to the pKa of the small molecule organic acid produced in the cathode chamber, so as to ensure that the acid radical ions pass through the anion membrane, and in the third chamber Most of the chamber exists in molecular form (if the pH of acetic acid is controlled below 2.80, and the pH of propionic acid is controlled below 2.78, it basically exists in molecular form), and the solution in the third chamber is transported to the outdoor extraction tower for extraction through a circulating pump.
(3)通过萃取循环反应器的混合搅拌、渐沉,无机水溶液回流至第三室中,有机相溶液分离至反应器外的蒸馏分离装置中进行蒸馏;再将蒸馏分离的萃取剂回流至萃取塔中进行循环萃取。(3) Through the mixing and stirring of the extraction cycle reactor and the gradual sinking, the inorganic aqueous solution is refluxed in the third chamber, and the organic phase solution is separated into the distillation separation device outside the reactor for distillation; then the extraction agent separated by distillation is refluxed to the extraction Circulation extraction is carried out in the tower.
循环(1)~(3)步骤可以实现反应器的连续运行。The steps of circulation (1)-(3) can realize the continuous operation of the reactor.
实施例1Example 1
实例中采用钢化玻璃的三室反应器,阴极采用钛网电极、阳极采用普通石墨电极,在阴极室中接种电合成产酸菌(Sporomusaovata),通入氮气、二氧化碳混合气体积比为1:0.25,且控制阴极室压强为0.3MPa。控制第三室的pH为3.5。泵的循环流量为50mL/min,搅拌器的水力梯度控制在2×104,进行连续循环式萃取。根据上述条件运行20天时间,第三室的小分子有机酸浓度达到11.3g/L。经过萃取后,一方面反应器可以连续进行,另一方面第三室的所有有机酸的浓度依旧可以保持11g/L左右浓度。其中萃取前小分子有机酸的成分如表1所示:In the example, a three-chamber reactor of tempered glass is used, the cathode uses a titanium mesh electrode, and the anode uses an ordinary graphite electrode. Electrosynthetic acid-producing bacteria (Sporomusaovata) are inoculated in the cathode chamber, and the volume ratio of nitrogen and carbon dioxide gas mixture is 1:0.25. And control the cathode chamber pressure to 0.3MPa. Control the pH of the third chamber to be 3.5. The circulation flow rate of the pump is 50mL/min, the hydraulic gradient of the stirrer is controlled at 2×10 4 , and continuous circulation extraction is carried out. After 20 days of operation under the above conditions, the concentration of small molecule organic acids in the third chamber reached 11.3g/L. After extraction, on the one hand, the reactor can be operated continuously, and on the other hand, the concentration of all organic acids in the third chamber can still maintain a concentration of about 11g/L. Wherein the composition of small molecule organic acid before extraction is as shown in table 1:
表1Table 1
实施例2Example 2
实例中采用钢化玻璃三室反应器,阴极采用钛网电极、阳极采用普通石墨电极,在阴极室中接种电合成产酸菌(Sporomusaovata),通入氮气、二氧化碳混合气体积比为1:0.43,且控制阴极室压强为0.2MPa。控制第三室的pH为3.8。泵的循环流量为40mL/min,搅拌器的水力梯度控制在1×104,根据上述条件运行20天时间,第三室的小分子有机酸浓度达到8.1g/L,经过萃取后,一方面反应器可以连续进行,另一方面第三室所有有机酸的浓度依旧可以保持8g/L左右浓度。其中萃取前小分子有机酸的成分如表2:In the example, a tempered glass three-chamber reactor is adopted, the cathode adopts a titanium mesh electrode, and the anode adopts an ordinary graphite electrode. Electrosynthetic acid-producing bacteria (Sporomusaovata) are inoculated in the cathode chamber, and the volume ratio of nitrogen gas and carbon dioxide gas mixture is 1:0.43, and Control the cathode chamber pressure to 0.2MPa. The pH of the third chamber was controlled to be 3.8. The circulating flow rate of the pump is 40mL/min, the hydraulic gradient of the agitator is controlled at 1×10 4 , and the concentration of the small molecule organic acid in the third chamber reaches 8.1g/L after 20 days of operation according to the above conditions. After extraction, on the one hand, The reactor can be operated continuously. On the other hand, the concentration of all organic acids in the third chamber can still maintain a concentration of about 8g/L. Wherein the composition of small molecule organic acid before extraction is as table 2:
表2Table 2
实施例3Example 3
实例中采用钢化玻璃的三室反应器,阴极采用钛网电极、阳极采用普通石墨电极,在阴极室中接种电合成产酸菌(Sporomusaovata),通入氮气、二氧化碳混合气体积比为1:0.25,且控制阴极室压强为0.3MPa。控制第三室的pH为3.5。但是不外加萃取循环反应器。根据上述条件运行20天时间,第三室所有小分子有机酸浓度达到2.0g/L。其中小分子有机酸的成分如表3:In the example, a three-chamber reactor of tempered glass is used, the cathode uses a titanium mesh electrode, and the anode uses an ordinary graphite electrode. Electrosynthetic acid-producing bacteria (Sporomusaovata) are inoculated in the cathode chamber, and the volume ratio of nitrogen and carbon dioxide gas mixture is 1:0.25. And control the cathode chamber pressure to 0.3MPa. Control the pH of the third chamber to be 3.5. But no additional extraction loop reactor is added. After 20 days of operation under the above conditions, the concentration of all small molecule organic acids in the third chamber reached 2.0g/L. Wherein the composition of small molecule organic acid is as table 3:
表3table 3
以上所述仅为本发明专利的具体实施案例,但本发明专利的技术特征并不局限于此,任何相关领域的技术人员在本发明的领域内,所作的变化或修饰皆涵盖在本发明的专利范围之中。The above is only a specific implementation case of the patent of the present invention, but the technical characteristics of the patent of the present invention are not limited thereto. Any changes or modifications made by those skilled in the relevant field within the scope of the present invention are covered by the patent of the present invention. within the scope of the patent.
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