CN105702670A - Lens type SMD packaging device - Google Patents
Lens type SMD packaging device Download PDFInfo
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- CN105702670A CN105702670A CN201610209048.2A CN201610209048A CN105702670A CN 105702670 A CN105702670 A CN 105702670A CN 201610209048 A CN201610209048 A CN 201610209048A CN 105702670 A CN105702670 A CN 105702670A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 23
- 239000012790 adhesive layer Substances 0.000 claims description 12
- 238000005538 encapsulation Methods 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 abstract description 5
- 238000003466 welding Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920006336 epoxy molding compound Polymers 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920006111 poly(hexamethylene terephthalamide) Polymers 0.000 description 1
- 229920006128 poly(nonamethylene terephthalamide) Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of semiconductor or other solid state devices
- H01L25/03—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00
- H01L25/0753—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00 the devices being arranged next to each other
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/8506—Containers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/855—Optical field-shaping means, e.g. lenses
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Illuminated Signs And Luminous Advertising (AREA)
Abstract
Description
技术领域technical field
本发明属于LED显示技术领域,具体地说涉及一种透镜式SMD封装器件。The invention belongs to the technical field of LED display, and in particular relates to a lens type SMD packaging device.
背景技术Background technique
LED显示屏因其清晰度高、质量稳定、寿命长、显示功能灵活多变等优点成为近年来应用十分广泛的高科技显示设备,在平板显示领域扮演着重要的角色,并在今后相当长一段时间内还会有相当大的发展空间。LED显示屏亮度高、可拼接使用、高效低耗,在大面积显示,如广告、金融、展览、体育、交通等领域应用广泛。Due to its advantages of high definition, stable quality, long life, and flexible display functions, LED display has become a high-tech display device that has been widely used in recent years. There will be considerable room for development in time. LED displays have high brightness, can be spliced and used, and have high efficiency and low consumption. They are widely used in large-area display, such as advertising, finance, exhibition, sports, transportation and other fields.
对于广场、大型商场、铁路、高速公路等户外场合,常常要用到户外LED显示屏,由于户外环境较为复杂,需要显示屏具有防水、防尘、防高温、防雷击等性能。目前,直插式LED具有良好的防水、防紫外线能力和良好的散热效果,复合户外LED显示屏的要求,但是,其也存在许多缺陷,如一致性较差、制造工艺复杂、生产效率低,安装工艺要求高,并且直插式LED体积大,不利于缩短屏幕的像素间距,限制了显示屏的分辨率。For outdoor occasions such as squares, large shopping malls, railways, and highways, outdoor LED displays are often used. Due to the complex outdoor environment, the display screens are required to be waterproof, dustproof, high temperature resistant, and lightning resistant. At present, in-line LED has good waterproof, anti-ultraviolet ability and good heat dissipation effect, and meets the requirements of outdoor LED display screens. However, it also has many defects, such as poor consistency, complicated manufacturing process, and low production efficiency. The installation process requires high requirements, and the in-line LED is bulky, which is not conducive to shortening the pixel pitch of the screen and limits the resolution of the display screen.
为了解决上述技术问题,逐渐发展出表面贴装型(SMD)LED器件,与传统的直插式LED相比,具有体积小、重量轻、信号处理速度快等优点,并且SMD全彩器件在色彩还原、颜色一致性、视角、画面整体效果和结构轻薄等诸多方面都有直插灯无法超越的特点和优势,因此SMD全彩产品势必成为未来显示屏的发展主流方向。但现有技术中的SMD型LED显示屏发光面通常为平面,发光角度单一,多个芯片排布在内部焊盘的不同位置,导致中间的芯片和两边的芯片发光角度和发光曲线不一,同时在焊盘内部放置位置的不同对成品亮度的影响也不一,同时,现有SMD型LED发光角度较大,亮度低,相比于直插单色灯椭圆聚光面,常规SMD平面结构的产品在户内外环境使用时,亮度偏低,需要更大电流驱动而去满足要求从而使得寿命变短,光学曲线重合度不高,并且,在高密度LED屏使用时,两个相邻的LED器件会出现串光的现象,导致目前SMD全彩器件在户外显示屏领域应用较少。In order to solve the above technical problems, surface-mounted (SMD) LED devices have been gradually developed. Compared with traditional in-line LEDs, they have the advantages of small size, light weight, and fast signal processing speed, and SMD full-color devices have excellent color performance. There are many aspects such as reproduction, color consistency, viewing angle, overall picture effect and light and thin structure, which cannot be surpassed by direct plug-in lamps. Therefore, SMD full-color products are bound to become the mainstream development direction of display screens in the future. However, the light-emitting surface of the SMD-type LED display in the prior art is usually flat, and the light-emitting angle is single. Multiple chips are arranged at different positions on the internal pads, resulting in different light-emitting angles and light-emitting curves between the middle chip and the chips on both sides. At the same time, different placement positions inside the solder pad have different effects on the brightness of the finished product. At the same time, the existing SMD LED has a large luminous angle and low brightness. When the product is used in indoor and outdoor environments, the brightness is low, and it needs to be driven by a larger current to meet the requirements, so that the life is shortened, the optical curve coincidence degree is not high, and, when used in high-density LED screens, two adjacent LED devices will appear cross-light phenomenon, resulting in the current SMD full-color devices are less used in the field of outdoor display screens.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于现有技术中SMD型LED发光角度大、亮度低,需要大电流驱动,且高密度LED屏中,一出现串光的现象,应用较受限制,从而提出一种亮度高、能耗低的透镜式SMD封装器件。For this reason, the technical problem to be solved by the present invention is that in the prior art, the SMD type LED has a large light-emitting angle and low brightness, and needs to be driven by a large current, and in a high-density LED screen, once the phenomenon of cross-lighting occurs, the application is relatively limited, so A lens-type SMD packaging device with high brightness and low energy consumption is proposed.
为解决上述技术问题,本发明的技术方案为:In order to solve the problems of the technologies described above, the technical solution of the present invention is:
本发明提供一种透镜式SMD封装器件,包括支架,所述支架内底部设置有至少两个焊盘,所述焊盘上方对应设置有发光芯片,所述焊盘之间设置有将焊盘隔离开来的挡板。The present invention provides a lens-type SMD packaging device, which includes a bracket, at least two welding pads are arranged on the inner bottom of the bracket, a light-emitting chip is correspondingly arranged above the welding pads, and a pad isolating pad is arranged between the welding pads. Open the bezel.
作为优选,所述挡板上方设置有封装透镜,所述封装透镜位于每个发光芯片的正上方。Preferably, an encapsulation lens is arranged above the baffle, and the encapsulation lens is located directly above each light-emitting chip.
作为优选,所述挡板底部宽、顶部窄,顶部与所述支架顶部平齐。Preferably, the baffle is wide at the bottom and narrow at the top, and the top is flush with the top of the bracket.
作为优选,所述焊盘数量至少为3个,且呈直线型排列,焊盘之间设置有所述挡板。Preferably, the number of the pads is at least three, and they are arranged in a straight line, and the baffles are arranged between the pads.
作为优选,所述封装透镜位于挡板上方且位于相邻两个挡板之间。Preferably, the packaging lens is located above the baffle and between two adjacent baffles.
作为优选,所述封装透镜的截面图形为半圆形或半椭圆形。Preferably, the cross-sectional figure of the encapsulating lens is a semicircle or a semiellipse.
作为优选,所述发光芯片包括红光芯片、蓝光芯片和绿光芯片,分别置于独立的焊盘上,所述发光芯片与所述焊盘之间由金属导线连接。Preferably, the light emitting chip includes a red light chip, a blue light chip and a green light chip, which are respectively placed on independent pads, and the light emitting chip is connected to the pads by metal wires.
作为优选,所述挡板为不透光绝缘挡板。作为优选,所述支架内灌装有封装胶层,所述封装胶层设置于发光芯片和金属导线上方、所述挡板之间,所述封装透镜设置于封装胶层上表面。Preferably, the baffle is an opaque insulating baffle. Preferably, the bracket is filled with an encapsulating adhesive layer, the encapsulating adhesive layer is disposed above the light-emitting chip and the metal wire, and between the baffles, and the encapsulating lens is disposed on the upper surface of the encapsulating adhesive layer.
作为优选,所述封装胶层由封装胶水与改性粉体混合而成。Preferably, the encapsulation glue layer is formed by mixing encapsulation glue and modified powder.
本发明的上述技术方案相比现有技术具有以下优点:The above technical solution of the present invention has the following advantages compared with the prior art:
(1)本发明所述的透镜式SMD封装器件,包括支架,所述支架内底部设置有至少两个焊盘,所述焊盘上方对应设置有发光芯片,所述焊盘之间设置有将焊盘隔离开来的挡板。所述焊盘相互独立,且用隔板将焊盘隔离开来,使每个焊盘上方的发光芯片的发出的光线发光角度和光学曲线一致且互不影响,不会出现串光的情况,光线重合度高、光色一致性好。(1) The lens-type SMD packaging device of the present invention includes a bracket, and at least two pads are arranged at the inner bottom of the bracket, and a light-emitting chip is correspondingly arranged above the pads, and the pads are arranged between the pads. Pads are isolated by baffles. The pads are independent of each other, and the pads are separated by a partition, so that the luminous angle of the light emitted by the light-emitting chip above each pad is consistent with the optical curve and does not affect each other, and there will be no cross-lighting. High light overlap and good light color consistency.
(2)本发明所述的透镜式SMD封装器件,所述挡板上方设置有封装透镜,所述封装透镜位于每个发光芯片的正上方。所述透镜可以大幅提高LED器件的亮度,并且可以根据不同的需要,调整透镜的弧度从而调节器件的发光角度和发光曲线,使产品满足亮度高、光色一致性好、节能的市场需求,解决了现有技术中SMD型LED器件发光角度大、亮度低,需要大电流驱动、能耗高的问题。(2) In the lens-type SMD packaging device of the present invention, a packaging lens is arranged above the baffle, and the packaging lens is located directly above each light-emitting chip. The lens can greatly improve the brightness of the LED device, and according to different needs, the radian of the lens can be adjusted to adjust the luminous angle and luminous curve of the device, so that the product can meet the market demand of high brightness, good light color consistency, and energy saving, and solve the problem of The problems in the prior art that the SMD type LED device has a large light-emitting angle, low brightness, high current drive and high energy consumption are solved.
附图说明Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中In order to make the content of the present invention more easily understood, the present invention will be described in further detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein
图1是本发明实施例所述的透镜式SMD封装器件的剖面图;Fig. 1 is the sectional view of lens type SMD package device described in the embodiment of the present invention;
图2是本发明实施例所述的透镜式SMD封装器件的内部结构示意图;2 is a schematic diagram of the internal structure of the lens-type SMD package device described in the embodiment of the present invention;
图3是本发明实施例所述的透镜式SMD封装器件的俯视图。Fig. 3 is a top view of the lens-type SMD package device described in the embodiment of the present invention.
图中附图标记表示为:1-支架;2-焊盘;3-发光芯片;4-挡板;5-封装透镜;6-金属导线;7-封装胶层;8-焊脚。The reference signs in the figure are represented as: 1-bracket; 2-welding pad; 3-light-emitting chip; 4-baffle; 5-packaging lens; 6-metal wire; 7-packaging adhesive layer;
具体实施方式detailed description
实施例Example
本实施例提供一种透镜式SMD封装器件,如图1-3所示,其包括支架1,所述支架1内底部设置有至少两个焊盘2,每个所述焊盘2上方对应设置有发光芯片3,所述焊盘2之间设置有将焊盘2隔离开来的挡板4,所述挡板4为不透光绝缘挡板,其可以为PA6T、PA9T及PCT等支架塑胶材质或者EMC环氧塑封料等材质,所述挡板4底部宽,顶部窄,顶部与所述支架1的顶部平齐,所述挡板4将发光芯片3隔离开,使每个发光源的发光角度及光学曲线一致且互不影响,光色一致性好,挡板4的上窄下宽的形状不会遮挡光线,且利于光线发散。This embodiment provides a lens-type SMD packaging device, as shown in Figure 1-3, which includes a bracket 1, at least two pads 2 are provided on the inner bottom of the bracket 1, and each of the pads 2 is correspondingly arranged above There is a light-emitting chip 3, and a baffle 4 is arranged between the pads 2 to isolate the pads 2. The baffle 4 is an opaque insulating baffle, which can be a bracket plastic such as PA6T, PA9T, and PCT. Material or EMC epoxy molding compound and other materials, the bottom of the baffle 4 is wide, the top is narrow, and the top is flush with the top of the bracket 1, and the baffle 4 isolates the light-emitting chips 3, so that each light-emitting source The luminous angle and optical curve are consistent and do not affect each other, and the light color consistency is good. The shape of the baffle 4 with a narrow top and a wide bottom will not block the light, and is conducive to light divergence.
本实施例中,所述焊盘2至少为3个,所述焊盘2成直线型排列,所述挡板4设置于焊盘2之间,所述发光芯片3包括红光芯片、蓝光芯片和绿光芯片,三种芯片分别置于三个独立的焊盘2上,正负电极焊盘分开设置,且所述发光芯片3与所述焊盘之间通过金属导线6连接。In this embodiment, there are at least three welding pads 2, the welding pads 2 are arranged in a straight line, the baffle plate 4 is arranged between the welding pads 2, and the light-emitting chip 3 includes a red light chip and a blue light chip. and the green light chip, the three kinds of chips are respectively placed on three independent pads 2, the positive and negative electrode pads are set separately, and the light-emitting chip 3 and the pads are connected by metal wires 6.
所述挡板4上方设置有封装透镜5,所述封装透镜5的截面图形为半圆形或半椭圆形,所述封装透镜5位于每个发光芯片3的正上方,并且封装透镜5位于挡板4的上方,且处于相邻两个挡板4之间的空隙,所述封装透镜5使得发光芯片3发出的光线亮度提高,并且,LED器件的发光角度和发光曲线可以通过调节封装透镜5的弧度来调节。An encapsulation lens 5 is arranged above the baffle plate 4, and the cross-sectional figure of the encapsulation lens 5 is semicircular or semi-elliptical. Above the board 4, and in the gap between two adjacent baffles 4, the encapsulation lens 5 improves the brightness of the light emitted by the light-emitting chip 3, and the light-emitting angle and light-emitting curve of the LED device can be adjusted by encapsulating the lens 5 to adjust the arc.
所述支架1内还灌装有封装胶层7,所述封装胶层7设置于发光芯片和金属导线6上方、所述挡板4之间,所述封装透镜5设置于所述封装胶层7上表面,所述封装胶层7由封装胶水和改性粉体混合而成,所述改性粉体为光扩散粉或亚光粉等,起到吸收应力和吸收紫外线的作用。所述支架1底部设置有焊脚8,用于将所述SMD封装器件连接至其它元件。The bracket 1 is also filled with an encapsulating adhesive layer 7, the encapsulating adhesive layer 7 is arranged above the light-emitting chip and the metal wire 6, and between the baffles 4, and the encapsulating lens 5 is arranged on the encapsulating adhesive layer 7 on the upper surface, the encapsulation adhesive layer 7 is formed by mixing encapsulation glue and modified powder, and the modified powder is light diffusion powder or matt powder, etc., which can absorb stress and absorb ultraviolet rays. Solder pins 8 are provided at the bottom of the bracket 1 for connecting the SMD packaged device to other components.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
Claims (10)
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CN110729284A (en) * | 2019-10-28 | 2020-01-24 | 苏州晶台光电有限公司 | Preparation method of outdoor full-color display screen device |
WO2022041721A1 (en) * | 2020-08-27 | 2022-03-03 | 昆山兴协和科技股份有限公司 | Small-angle light-emitting device and manufacturing method therefor |
CN119997707A (en) * | 2025-04-16 | 2025-05-13 | 苏州晶台光电有限公司 | Light-emitting diode monomer, packaging method, component and display |
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US20150117033A1 (en) * | 2013-10-30 | 2015-04-30 | Lite-On Electronics (Guangzhou) Limited | Light-emitting structure |
CN205959982U (en) * | 2016-04-06 | 2017-02-15 | 深圳市九洲光电科技有限公司 | Lens formula SMD wrapper spare |
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