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CN105689797B - High-efficiency aluminum alloy sawing device - Google Patents

High-efficiency aluminum alloy sawing device Download PDF

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Publication number
CN105689797B
CN105689797B CN201610271192.9A CN201610271192A CN105689797B CN 105689797 B CN105689797 B CN 105689797B CN 201610271192 A CN201610271192 A CN 201610271192A CN 105689797 B CN105689797 B CN 105689797B
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saw blade
water mist
compression nut
slits
aluminum alloy
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CN105689797A (en
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杨先海
程祥
贺磊
杨正
李文文
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Shandong University of Technology
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Shandong University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • B23D59/02Devices for lubricating or cooling circular saw blades

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

本发明涉及一种高效铝合金锯削装置,包括锯片、驱动轴、压紧螺母和水雾供给管,其中,锯片径向支撑在驱动轴上,由压紧螺母沿轴向压紧,锯片在驱动轴的驱动下沿W向进行旋转;压紧螺母与水雾供给管在锯片的同一侧。其特征在于:锯片上设有沿径向穿透锯片的细缝,12个具有相同尺寸的细缝沿锯片的圆周方向均匀分布;压紧螺母的非压紧用端面上设有沿径向的凹槽,凹槽的两个侧面的凸向均与锯片的旋转方向W相一致,20个具有相同尺寸的凹槽沿压紧螺母的圆周方向均匀分布;水雾供给管上的出雾口接近并指向压紧螺母的非压紧用端面中心。本发明可以对锯片进行高效均匀冷却,进而提高锯削效率,并能够大量节约冷却用水,无须切削液过滤回收。

Figure 201610271192

The invention relates to a high-efficiency aluminum alloy sawing device, comprising a saw blade, a drive shaft, a compression nut and a water mist supply pipe, wherein the saw blade is radially supported on the drive shaft, and is axially compressed by the compression nut, The saw blade rotates along the W direction under the drive of the drive shaft; the compression nut and the water mist supply pipe are on the same side of the saw blade. It is characterized in that: the saw blade is provided with slits penetrating the saw blade in the radial direction, and 12 slits with the same size are evenly distributed along the circumferential direction of the saw blade; The radial groove, the convex direction of the two sides of the groove is consistent with the rotation direction W of the saw blade, and the 20 grooves with the same size are evenly distributed along the circumferential direction of the compression nut; The mist outlet is near and pointed towards the center of the non-compression end face of the compression nut. The invention can efficiently and uniformly cool the saw blade, thereby improving the sawing efficiency, and can save a large amount of cooling water without filtering and recycling the cutting fluid.

Figure 201610271192

Description

高效铝合金锯削装置High-efficiency aluminum alloy sawing device

技术领域technical field

本发明涉及一种高效铝合金锯削装置,属于锯削加工装备领域。The invention relates to a high-efficiency aluminum alloy sawing device, which belongs to the field of sawing processing equipment.

背景技术Background technique

我国现有30多亿m2新建筑和超过480亿m2的既有建筑需要铝门窗和幕墙等,每年铝门窗行业总产值上千亿元人民币,然而目前这些铝门窗型材等的锯切加工存在着锯削效率低、耗能高等问题,其中一个主要原因是锯削所用装备相对落后。There are more than 3 billion m2 of new buildings and more than 48 billion m2 of existing buildings in China that require aluminum doors, windows and curtain walls, etc. The annual output value of the aluminum door and window industry is over 100 billion yuan. However, the current sawing processing of these aluminum door and window profiles There are problems of low sawing efficiency and high energy consumption, one of the main reasons is that the equipment used for sawing is relatively backward.

研究开发适合于高效铝合金锯削装置,对于实现全自动智能高效锯削,对于达到绿色制造、节能降耗和保护环境的目标具有重要意义。The research and development of a sawing device suitable for high-efficiency aluminum alloys is of great significance for realizing fully automatic, intelligent and high-efficiency sawing, and for achieving the goals of green manufacturing, energy saving, consumption reduction and environmental protection.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种能克服上述缺陷、高效率、低耗能的铝合金锯削装置。其技术方案为:The purpose of the present invention is to provide an aluminum alloy sawing device that can overcome the above-mentioned defects, has high efficiency and low energy consumption. Its technical solutions are:

一种高效铝合金锯削装置,包括锯片、驱动轴、压紧螺母和水雾供给管,其中,锯片径向支撑在驱动轴上,由压紧螺母沿轴向压紧,锯片在驱动轴的驱动下沿W向进行旋转;压紧螺母与水雾供给管在锯片的同一侧。其特征在于:锯片上设有沿径向穿透锯片的细缝,12个具有相同尺寸的细缝沿锯片的圆周方向均匀分布;压紧螺母的非压紧用端面上设有沿径向的凹槽,凹槽的两个侧面的凸向均与锯片的旋转方向W相一致,20个具有相同尺寸的凹槽沿压紧螺母的圆周方向均匀分布;水雾供给管上的出雾口接近并指向压紧螺母的非压紧用端面中心。A high-efficiency aluminum alloy sawing device includes a saw blade, a drive shaft, a compression nut and a water mist supply pipe, wherein the saw blade is radially supported on the drive shaft, and is axially pressed by the compression nut, and the saw blade is The drive shaft rotates along the W direction; the compression nut and the water mist supply pipe are on the same side of the saw blade. It is characterized in that: the saw blade is provided with slits penetrating the saw blade in the radial direction, and 12 slits with the same size are evenly distributed along the circumferential direction of the saw blade; The radial groove, the convex direction of the two sides of the groove is consistent with the rotation direction W of the saw blade, and the 20 grooves with the same size are evenly distributed along the circumferential direction of the compression nut; The mist outlet is near and pointed towards the center of the non-compression end face of the compression nut.

所述的高效铝合金锯削装置,沿锯片的圆周方向至少应有6条细缝。The high-efficiency aluminum alloy sawing device should have at least 6 slits along the circumferential direction of the saw blade.

所述的高效铝合金锯削装置,水雾供给管与基于超声波水雾发生器的水雾供给系统、基于分子筛蒸发水雾发生器的水雾供给系统或基于高压微雾水雾发生器的水雾供给系统中的任一个连接。The high-efficiency aluminum alloy sawing device, the water mist supply pipe and the water mist supply system based on the ultrasonic water mist generator, the water mist supply system based on the molecular sieve evaporation water mist generator or the water mist supply system based on the high pressure micro-mist water mist generator Either connection in the mist supply system.

所述的高效铝合金锯削装置,沿压紧螺母的圆周方向至少应有6条凹槽。The high-efficiency aluminum alloy sawing device should have at least 6 grooves along the circumferential direction of the compression nut.

所述的高效铝合金锯削装置,锯片上设有沿径向穿透锯片的细缝可以是直线形状,也可以是沿径向光滑的曲线形状。In the high-efficiency aluminum alloy sawing device, the saw blade is provided with a slit that penetrates the saw blade in the radial direction, which can be a straight line or a smooth curved shape in the radial direction.

本发明与现有技术相比,其优点是:Compared with the prior art, the present invention has the following advantages:

1、冷却水以水雾的形式在气流带动下冷却锯片,冷却均匀且效率高;1. The cooling water cools the saw blade in the form of water mist driven by the airflow, and the cooling is uniform and efficient;

2、冷却水以水雾的方式供给,大量节约冷却水,无须切削液过滤回收;2. The cooling water is supplied in the form of water mist, which saves a lot of cooling water and does not need to filter and recycle the cutting fluid;

3、锯片上开细缝同时起到冷却与阻尼消音的作用。3. The slits on the saw blade play the role of cooling and damping at the same time.

附图说明Description of drawings

图1是本发明实施例的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;

图中:1、锯片 2、驱动轴 3、压紧螺母 4、水雾供给管 5、细缝 6、凹槽 7、第一侧面8、第二侧面 9、出雾口。In the picture: 1. Saw blade 2, Drive shaft 3, Compression nut 4, Water mist supply pipe 5, Slit 6, Groove 7, First side 8, Second side 9, Mist outlet.

具体实施方式Detailed ways

在图1所示的实施例中:包括锯片、驱动轴、压紧螺母和水雾供给管,其中,锯片径向支撑在驱动轴上,由压紧螺母沿轴向压紧,锯片在驱动轴的驱动下沿W向进行旋转;压紧螺母与水雾供给管在锯片的同一侧。锯片上设有沿径向穿透锯片的细缝,12个具有相同尺寸的细缝沿锯片的圆周方向均匀分布;压紧螺母的非压紧用端面上设有沿径向的凹槽,凹槽的两个侧面的凸向均与锯片的旋转方向W相一致,20个具有相同尺寸的凹槽沿压紧螺母的圆周方向均匀分布;水雾供给管上的出雾口接近并指向压紧螺母的非压紧用端面中心。水雾供给管在出雾口喷出冷却水雾,压紧螺母上的凹槽在旋转过程中产生负气压,将冷却水雾均匀吸入到锯片上,其中一部分水雾沿锯片表面流动至切削刀齿,另一部分则流入锯片细缝内,均起到锯片冷却的作用。In the embodiment shown in FIG. 1 : it includes a saw blade, a drive shaft, a compression nut and a water mist supply pipe, wherein the saw blade is radially supported on the drive shaft, and is axially compressed by the compression nut, and the saw blade is radially supported on the drive shaft. Rotate along the W direction under the drive of the drive shaft; the compression nut and the water mist supply pipe are on the same side of the saw blade. The saw blade is provided with slits penetrating the saw blade in the radial direction, and 12 slits with the same size are evenly distributed along the circumferential direction of the saw blade; the non-compression end face of the compression nut is provided with radial recesses groove, the convex directions of the two sides of the groove are consistent with the rotation direction W of the saw blade, and 20 grooves with the same size are evenly distributed along the circumferential direction of the compression nut; the mist outlet on the water mist supply pipe is close to And point to the center of the non-compression end face of the compression nut. The water mist supply pipe sprays cooling water mist at the mist outlet, and the groove on the compression nut generates negative air pressure during the rotation process, and the cooling water mist is evenly inhaled onto the saw blade, and a part of the water mist flows along the surface of the saw blade to the surface of the saw blade. The cutting teeth and the other part flow into the slit of the saw blade, which both play a role in cooling the saw blade.

Claims (4)

1.一种高效铝合金锯削装置,包括锯片(1)、驱动轴(2)、压紧螺母(3)和水雾供给管(4),其中,锯片(1)径向支撑在驱动轴(2)上,由压紧螺母(3)沿轴向压紧,锯片(1)在驱动轴(2)的驱动下沿W向进行旋转;压紧螺母(3)与水雾供给管(4)在锯片(1)的同一侧;其特征在于:锯片(1)上设有沿径向穿透锯片(1)的细缝(5),12个具有相同尺寸的细缝(5)沿锯片(1)的圆周方向均匀分布,所述细缝(5)的径向两端为封闭结构;压紧螺母(3)的非压紧用端面上设有沿径向的凹槽(6),凹槽(6)的第一侧面(7)和第二侧面(8)的凸向均与锯片(1)的旋转方向W相一致,20个具有相同尺寸的凹槽(6)沿压紧螺母(3)的圆周方向均匀分布;水雾供给管(4)上的出雾口(9)接近并指向压紧螺母(3)的非压紧用端面中心。1. A high-efficiency aluminum alloy sawing device, comprising a saw blade (1), a drive shaft (2), a compression nut (3) and a water mist supply pipe (4), wherein the saw blade (1) is radially supported at On the drive shaft (2), the compression nut (3) is pressed in the axial direction, and the saw blade (1) rotates in the W direction under the drive of the drive shaft (2); the compression nut (3) and the water mist supply The tube (4) is on the same side of the saw blade (1); it is characterized in that: the saw blade (1) is provided with slits (5) penetrating the saw blade (1) in the radial direction, and 12 slits with the same size are provided. The slits (5) are evenly distributed along the circumferential direction of the saw blade (1), and the radial ends of the slits (5) are closed structures; The groove (6) of the groove (6), the convex direction of the first side (7) and the second side (8) of the groove (6) are consistent with the rotation direction W of the saw blade (1). The grooves (6) are evenly distributed along the circumferential direction of the compression nut (3); the mist outlet (9) on the water mist supply pipe (4) approaches and points to the center of the non-compression end face of the compression nut (3). 2.根据权利要求1所述的高效铝合金锯削装置,其特征在于:沿锯片(1)的圆周方向至少应有6条细缝(5)。2. The high-efficiency aluminum alloy sawing device according to claim 1, characterized in that there should be at least 6 slits (5) along the circumferential direction of the saw blade (1). 3.根据权利要求1所述的高效铝合金锯削装置,其特征在于:水雾供给管(4)与基于超声波水雾发生器的水雾供给系统、基于分子筛蒸发水雾发生器的水雾供给系统或基于高压微雾水雾发生器的水雾供给系统中的任一个连接。3. The high-efficiency aluminum alloy sawing device according to claim 1, characterized in that: the water mist supply pipe (4) and the water mist supply system based on the ultrasonic water mist generator, the water mist based on the molecular sieve evaporation water mist generator Either the supply system or the water mist supply system based on the high-pressure micro-mist water mist generator is connected. 4.根据权利要求1所述的高效铝合金锯削装置,其特征在于:沿压紧螺母(3)的圆周方向至少应有6条凹槽(6)。4. The high-efficiency aluminum alloy sawing device according to claim 1, characterized in that there should be at least 6 grooves (6) along the circumferential direction of the compression nut (3).
CN201610271192.9A 2016-04-28 2016-04-28 High-efficiency aluminum alloy sawing device Active CN105689797B (en)

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CN107584677A (en) * 2017-09-08 2018-01-16 寿阳县旺柱林业机械施工队 A kind of centrifugal zero distance water saving flange

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CN2892420Y (en) * 2006-04-27 2007-04-25 北京怡好思建筑科技发展有限公司 Diamond circular saw web
CN102528855A (en) * 2012-01-16 2012-07-04 中国林业科学研究院木材工业研究所 Multi-saw blade sawing and cooling system of woods and bamboos
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