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CN105689796B - Efficient sawing head - Google Patents

Efficient sawing head Download PDF

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Publication number
CN105689796B
CN105689796B CN201610271191.4A CN201610271191A CN105689796B CN 105689796 B CN105689796 B CN 105689796B CN 201610271191 A CN201610271191 A CN 201610271191A CN 105689796 B CN105689796 B CN 105689796B
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saw blade
water mist
fork
pressing
along
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CN105689796A (en
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杨先海
程祥
贺磊
王延祥
魏玉东
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Shandong University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • B23D59/02Devices for lubricating or cooling circular saw blades

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
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Abstract

本发明涉及一种高效锯削头,包括锯片、驱动轴、压紧片、压紧螺母和水雾供给管,其中,锯片径向支撑在驱动轴上,由压紧螺母通过压紧片沿轴向压紧,锯片在驱动轴的驱动下沿W向进行旋转;压紧片、压紧螺母与水雾供给管在锯片的同一侧。其特征在于:锯片上设有沿径向穿透锯片的叉形细缝,叉形细缝沿锯片的圆周方向均匀分布;水雾供给管上的出雾口靠近压紧片的外圆柱面,指向并靠近锯片的压紧面。本发明可以对锯片进行高效均匀冷却,进而提高锯削效率,并能够大量节约冷却用水,无须切削液过滤回收。

Figure 201610271191

The invention relates to a high-efficiency sawing head, comprising a saw blade, a driving shaft, a pressing blade, a pressing nut and a water mist supply pipe, wherein the saw blade is radially supported on the driving shaft, and the pressing nut passes through the pressing blade Compressed along the axial direction, the saw blade rotates along the W direction under the drive of the drive shaft; the compression plate, the compression nut and the water mist supply pipe are on the same side of the saw blade. It is characterized in that: the saw blade is provided with fork-shaped slits penetrating the saw blade in the radial direction, and the fork-shaped slits are evenly distributed along the circumferential direction of the saw blade; Cylindrical face, pointing towards and close to the pressing face of the saw blade. The invention can efficiently and uniformly cool the saw blade, thereby improving the sawing efficiency, and can save a large amount of cooling water without filtering and recycling the cutting fluid.

Figure 201610271191

Description

高效锯削头Efficient sawing head

技术领域technical field

本发明涉及一种高效锯削头,属于锯削加工装备领域。The invention relates to a high-efficiency sawing head, belonging to the field of sawing processing equipment.

背景技术Background technique

我国现有30多亿m2新建筑和超过480亿m2的既有建筑需要铝门窗和幕墙等,每年铝门窗行业总产值上千亿元人民币,然而目前这些铝门窗型材等的锯切加工存在着锯削效率低、耗能高等问题,其中一个主要原因是锯削所用装备相对落后。There are more than 3 billion m2 of new buildings and more than 48 billion m2 of existing buildings in China that require aluminum doors, windows and curtain walls, etc. The annual output value of the aluminum door and window industry is over 100 billion yuan. However, the current sawing processing of these aluminum door and window profiles There are problems of low sawing efficiency and high energy consumption, one of the main reasons is that the equipment used for sawing is relatively backward.

研究开发适合于高效锯削头,对于实现全自动智能高效锯削,对于达到绿色制造、节能降耗和保护环境的目标具有重要意义。Research and development is suitable for high-efficiency sawing heads, which is of great significance for realizing fully automatic, intelligent and efficient sawing, and for achieving the goals of green manufacturing, energy saving, consumption reduction and environmental protection.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种能克服上述缺陷、高效率、低耗能的铝合金锯削头。其技术方案为:The purpose of the present invention is to provide an aluminum alloy sawing head that can overcome the above-mentioned defects, has high efficiency and low energy consumption. Its technical solutions are:

一种高效锯削头,包括包括锯片、驱动轴、压紧片、压紧螺母和水雾供给管,其中,锯片径向支撑在驱动轴上,由压紧螺母通过压紧片沿轴向压紧,锯片在驱动轴的驱动下沿W向进行旋转;压紧片、压紧螺母与水雾供给管在锯片的同一侧。其特征在于:锯片上设有沿径向穿透锯片的叉形细缝,叉形细缝沿锯片的圆周方向均匀分布;水雾供给管上的出雾口靠近压紧片的外圆柱面,指向并靠近锯片的压紧面。A high-efficiency sawing head includes a saw blade, a drive shaft, a compression blade, a compression nut and a water mist supply pipe, wherein the saw blade is radially supported on the drive shaft, and the compression nut passes through the compression blade along the shaft. In the direction of compression, the saw blade rotates along the W direction under the drive of the drive shaft; the compression plate, the compression nut and the water mist supply pipe are on the same side of the saw blade. It is characterized in that: the saw blade is provided with fork-shaped slits that penetrate the saw blade in the radial direction, and the fork-shaped slits are evenly distributed along the circumferential direction of the saw blade; Cylindrical face, pointing towards and close to the pressing face of the saw blade.

所述的高效锯削头,沿锯片的圆周方向至少应有6条叉形细缝。The high-efficiency sawing head should have at least 6 fork-shaped slits along the circumferential direction of the saw blade.

所述的高效锯削头,水雾供给管可以连接基于超声波水雾发生器的水雾供给系统,可以连接基于分子筛蒸发水雾发生器的水雾供给系统,也可以连接基于高压微雾水雾发生器的水雾供给系统。For the high-efficiency sawing head, the water mist supply pipe can be connected to a water mist supply system based on an ultrasonic water mist generator, a water mist supply system based on a molecular sieve evaporation water mist generator, or a high-pressure micro-mist water mist. The generator's water mist supply system.

所述的高效锯削头,锯片上设有沿径向穿透锯片的叉形细缝的末端叉形至少应有2个分支。In the high-efficiency sawing head, the saw blade is provided with at least two branches at the end of the fork-shaped slit that penetrates the saw blade in the radial direction.

本发明与现有技术相比,其优点是:Compared with the prior art, the present invention has the following advantages:

1、冷却水以水雾的形式在气流带动下冷却锯片,冷却均匀且效率高;1. The cooling water cools the saw blade in the form of water mist driven by the airflow, and the cooling is uniform and efficient;

2、冷却水以水雾的方式供给,大量节约冷却水,无须切削液过滤回收;2. The cooling water is supplied in the form of water mist, which saves a lot of cooling water and does not need to filter and recycle the cutting fluid;

3、锯片上开叉形细缝同时起到冷却与阻尼消音的作用。3. The forked slits on the saw blade play the role of cooling and damping at the same time.

附图说明Description of drawings

图1是本发明实施例的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;

图中:1、锯片 2、驱动轴 3、压紧片 4、压紧螺母 5、水雾供给管 6、叉形细缝 7、压紧面 8、外圆柱面 9、出雾口In the picture: 1. Saw blade 2. Drive shaft 3. Pressing piece 4. Pressing nut 5. Water mist supply pipe 6. Fork slit 7. Pressing surface 8. Outer cylindrical surface 9. Mist outlet

具体实施方式Detailed ways

在图1所示的实施例中:包括锯片、驱动轴、压紧片、压紧螺母和水雾供给管,其中,锯片径向支撑在驱动轴上,由压紧螺母通过压紧片沿轴向压紧,锯片在驱动轴的驱动下沿W向进行旋转;压紧片、压紧螺母与水雾供给管在锯片的同一侧。其特征在于:锯片上设有沿径向穿透锯片的叉形细缝,叉形细缝沿锯片的圆周方向均匀分布;水雾供给管上的出雾口靠近压紧片的外圆柱面,指向并靠近锯片的压紧面。水雾一部分沿锯片表面流动至切削刀齿,另一部分则流入锯片叉形细缝内,并沿着细缝运动至叉形分支到达锯片边缘,均起到锯片冷却的作用。In the embodiment shown in FIG. 1 : it includes a saw blade, a drive shaft, a compression blade, a compression nut and a water mist supply pipe, wherein the saw blade is radially supported on the drive shaft, and the compression nut passes through the compression blade Compressed along the axial direction, the saw blade rotates along the W direction under the drive of the drive shaft; the compression plate, the compression nut and the water mist supply pipe are on the same side of the saw blade. It is characterized in that: the saw blade is provided with fork-shaped slits that penetrate the saw blade in the radial direction, and the fork-shaped slits are evenly distributed along the circumferential direction of the saw blade; Cylindrical face, pointing towards and close to the pressing face of the saw blade. Part of the water mist flows along the surface of the saw blade to the cutting teeth, and the other part flows into the fork-shaped slit of the saw blade, and moves along the slit until the fork-shaped branch reaches the edge of the saw blade, all of which play a role in cooling the saw blade.

Claims (3)

1. An efficient sawing head is characterized in that: the water mist spraying device comprises a saw blade (1), a driving shaft (2), a pressing sheet (3), a pressing nut (4) and a water mist supply pipe (5), wherein the saw blade (1) is radially supported on the driving shaft (2), the pressing nut (4) is pressed along the axial direction through the pressing sheet (3), and the saw blade (1) is driven by the driving shaft (2) to rotate along the W direction; the pressing sheet (3), the pressing nut (4) and the water mist supply pipe (5) are arranged on the same side of the saw blade (1); the saw blade (1) is provided with a fork-shaped slit (6) which penetrates through the saw blade (1) along the radial direction, the fork-shaped slit (6) is uniformly distributed along the circumferential direction of the saw blade (1), the tail end of the fork-shaped slit (6) is fork-shaped and at least has 2 branches, the tail end of the fork-shaped slit (6) faces to the peripheral edge of the saw blade, and the tail end of the fork-shaped slit (6) is positioned inside the peripheral edge of the saw blade; a mist outlet (9) on the water mist supply pipe (5) is close to an outer cylindrical surface (8) of the pressing piece (3) and points to and is close to a pressing surface (7) of the saw blade (1), one part of the water mist flows to the cutting knife teeth along the surface of the saw blade, the other part of the water mist flows into a fork-shaped slit of the saw blade and moves to a fork-shaped branch along the slit to reach the edge of the saw blade, the cooling effect of the saw blade is achieved, the efficient sawing head is an aluminum alloy sawing head, and the fork-shaped slit formed in the saw blade plays a role in cooling and damping silencing at the same time.
2. The high efficiency sawing head according to claim 1 wherein: at least 6 fork-shaped thin slits (6) are arranged along the circumferential direction of the saw blade (1).
3. The high efficiency sawing head according to claim 1 wherein: the water mist supply pipe (5) is connected with a water mist supply system based on an ultrasonic water mist generator, or connected with a water mist supply system based on a molecular sieve evaporation water mist generator, or connected with a water mist supply system based on a high-pressure micro-mist water mist generator.
CN201610271191.4A 2016-04-28 2016-04-28 Efficient sawing head Active CN105689796B (en)

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CN116765501B (en) * 2023-07-27 2024-04-05 山东申正汽车拆解有限公司 Auto-parts cutting device and method based on cooling of cutting part

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CN200981271Y (en) * 2006-12-05 2007-11-28 上海人造板机器厂有限公司 Structure of applying duplex angle contacting ball bearing at cutting part of board cutting machine
CN102528855A (en) * 2012-01-16 2012-07-04 中国林业科学研究院木材工业研究所 Multi-saw blade sawing and cooling system of woods and bamboos
CN203092675U (en) * 2012-12-24 2013-07-31 东莞市南兴家具装备制造股份有限公司 The structure of the main saw spindle part of the sliding table saw
CN203738494U (en) * 2014-03-27 2014-07-30 武汉科技大学 Machine tool coolant supply device
CN204381549U (en) * 2014-12-25 2015-06-10 天津向荣铝业有限公司 A kind of saw blade for aluminium section bar processing

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DE8233133U1 (en) * 1982-11-25 1983-06-01 Grafelmann, Hans L., 2800 Bremen Dental device for making slots in the jaw into which implants are inserted
JP2596432B2 (en) * 1987-10-22 1997-04-02 有限会社吉野精機 Rotary blade manufacturing method
SE525712C2 (en) * 2002-06-26 2005-04-12 Sandvik Ab Cutter for drills with chip breakers
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Publication number Priority date Publication date Assignee Title
CN200981271Y (en) * 2006-12-05 2007-11-28 上海人造板机器厂有限公司 Structure of applying duplex angle contacting ball bearing at cutting part of board cutting machine
CN102528855A (en) * 2012-01-16 2012-07-04 中国林业科学研究院木材工业研究所 Multi-saw blade sawing and cooling system of woods and bamboos
CN203092675U (en) * 2012-12-24 2013-07-31 东莞市南兴家具装备制造股份有限公司 The structure of the main saw spindle part of the sliding table saw
CN203738494U (en) * 2014-03-27 2014-07-30 武汉科技大学 Machine tool coolant supply device
CN204381549U (en) * 2014-12-25 2015-06-10 天津向荣铝业有限公司 A kind of saw blade for aluminium section bar processing

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