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CN105629674A - Vector arc stage switching method and device for double dual-layer water cooling-based dynamic magnetic steel type magnetic levitation workpiece stages - Google Patents

Vector arc stage switching method and device for double dual-layer water cooling-based dynamic magnetic steel type magnetic levitation workpiece stages Download PDF

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CN105629674A
CN105629674A CN201610023023.3A CN201610023023A CN105629674A CN 105629674 A CN105629674 A CN 105629674A CN 201610023023 A CN201610023023 A CN 201610023023A CN 105629674 A CN105629674 A CN 105629674A
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workpiece
exposure
work stage
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planar motor
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刘永猛
谭久彬
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Harbin Institute of Technology Shenzhen
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70733Handling masks and workpieces, e.g. exchange of workpiece or mask, transport of workpiece or mask
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70716Stages
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N15/00Holding or levitation devices using magnetic attraction or repulsion, not otherwise provided for

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  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Linear Motors (AREA)

Abstract

基于双层水冷的动磁钢磁浮双工件台矢量圆弧换台方法及装置属于半导体制造装备技术,该装置包括支撑框架、平衡质量块、磁浮工件台、工件台测量装置、工件台驱动装置,两个工件台工作于测量位和曝光位之间,采用平面光栅对工件台位置进行测量,采用平面片簧和电磁阻尼器组成的被动补偿结构对平衡质量块进行运动补偿,工件台采用具有双层水冷结构的动磁钢式磁悬浮平面电机驱动,双工件台交换过程中,采用平面电机驱动两个工件台实现单节拍弧线快速换台;本发明解决了现有换台方案节拍多、轨迹长、起停环节多、稳定时间长等问题,减少换台环节,缩短了换台时间,提高了光刻机的产率。

The moving magnetic steel maglev double workpiece stage vector arc transfer method and device based on double-layer water cooling belong to the semiconductor manufacturing equipment technology. The device includes a support frame, a balance mass, a magnetic levitation workpiece table, a workpiece table measuring device, and a workpiece table driving device. , the two workpiece tables work between the measurement position and the exposure position, the position of the workpiece table is measured by a flat grating, and the passive compensation structure composed of a flat leaf spring and an electromagnetic damper is used to compensate the movement of the balance mass. The workpiece table adopts a The double-layer water-cooled structure is driven by a moving magnetic steel type magnetic levitation planar motor. During the exchange process of the double workpiece table, the planar motor is used to drive the two workpiece tables to realize the rapid exchange of single-beat arcs; , Long trajectory, many start-stop links, long stabilization time and other problems, reduce the number of steps to change the stage, shorten the time for changing the stage, and improve the productivity of the lithography machine.

Description

基于双层水冷的动磁钢磁浮双工件台矢量圆弧换台方法及装置Method and device for moving magnetic steel maglev double workpiece table vector arc table changing based on double-layer water cooling

技术领域technical field

本发明属于半导体制造装备技术领域,主要涉及基于一种基于双层水冷的的动磁钢磁浮双工件台矢量圆弧回转换台方法及装置。The invention belongs to the technical field of semiconductor manufacturing equipment, and mainly relates to a method and device based on a double-layer water-cooled moving magnet steel maglev double workpiece table vector arc return conversion table.

背景技术Background technique

光刻机是极大规模集成电路制造中重要的超精密装备之一。作为光刻机关键子系统的工件台在很大程度上决定了光刻机的分辨率、套刻精度和产率。Lithography machine is one of the important ultra-precision equipment in the manufacture of very large scale integrated circuits. As the key subsystem of the lithography machine, the workpiece table largely determines the resolution, overlay accuracy and productivity of the lithography machine.

产率是光刻机发展的主要追求目标之一。在满足分辨率和套刻精度的条件下,提高工件台运行效率进而提高提高光刻机产率是工件台技术的发展方向。提高工件台运行效率最直接的方式就是提高工件台的运动加速度和速度,但是为保证原有精度,速度和加速度不能无限制提高。最初的工件台只有一个硅片承载装置,光刻机一次只能处理一个硅片,全部工序串行处理,生产效率低。为此有人提出了双工件台技术,这也是目前提高光刻机生产效率的主流技术手段。双工件台技术在工件台上设有曝光、预处理两个工位和两个工件台,曝光和测量调整可并行处理,大大缩短了时间,提高了生产效率。目前的代表产品为荷兰ASML公司基于Twinscan技术即双工件台技术的光刻机。Productivity is one of the main goals of lithography machine development. Under the condition of satisfying the resolution and overlay accuracy, improving the operating efficiency of the workpiece table and thus improving the productivity of the lithography machine is the development direction of the workpiece table technology. The most direct way to improve the operating efficiency of the workpiece table is to increase the motion acceleration and speed of the workpiece table, but in order to ensure the original accuracy, the speed and acceleration cannot be increased without limit. The initial workpiece table only had one silicon wafer carrier, and the lithography machine could only process one silicon wafer at a time. All processes were processed serially, and the production efficiency was low. For this reason, someone has proposed a double worktable technology, which is also the mainstream technical means to improve the production efficiency of lithography machines. The double worktable technology has two work stations for exposure and pretreatment and two workbenches on the workbench. The exposure and measurement adjustment can be processed in parallel, which greatly shortens the time and improves the production efficiency. The current representative product is the lithography machine based on the Twinscan technology, that is, the double-workpiece technology of ASML company in the Netherlands.

提高双工件台的运行效率是目前光刻机工件台技术的发展目标之一。双工件台技术的牵扯到工件台在两个工位之间切换的问题,换台效率直接影响到光刻机工件台的运行效率即光刻机的产率。如何在尽可能缩短换台时间的条件下减小换台对其他系统的干扰一直是研究的重点。在传统双台切换过程中,工件台在曝光和预处理工序中一样为直线驱动,双台专利US2001/0004105A1和W098/40791中,每个工件台有两个可交换配合的单元来实现双台的交换,在不提高工件台运动速度的前提下提高了产率,但由于工件台与导轨之间采用耦合连接方式,在换台过程中工件台与驱动单元会出现短暂的分离,对工件台的定位精度产生较大影响。同时运动单元和导轨较长,运动质量较大,对于运动速度和加速度的提高都产生不利影响。中国专利CN101609265提出了一种平面电机驱动的硅片台多台交换系统,平面电机定子设置在基台顶部,动子设置在硅片台底部,相对于直线电机驱动不存在工件台和驱动单元的分离;中国专利CN101694560中提出了一种采用气浮支撑永磁平面电机驱动的双台交换系统,工件台采用平面电机驱动并通过气浮支撑,避免了前述换台过程中驱动单元与工件台分离问题,减小了工件台运行阻力,减小了平面电机驱动电流,减小了散热问题。Improving the operating efficiency of the double workpiece table is one of the development goals of the current lithography machine workpiece table technology. The double workpiece table technology involves the problem of switching the workpiece table between two stations, and the efficiency of table switching directly affects the operating efficiency of the workpiece table of the lithography machine, that is, the productivity of the lithography machine. How to reduce the interference of channel switching to other systems while shortening the channel switching time as much as possible has always been the focus of research. In the traditional double-table switching process, the workpiece table is linearly driven in the exposure and pretreatment processes. In the dual-stage patents US2001/0004105A1 and W098/40791, each workpiece table has two interchangeable and coordinated units to achieve double-stage The exchange of the workpiece table improves the productivity without increasing the movement speed of the workpiece table. However, due to the coupling connection between the workpiece table and the guide rail, the workpiece table and the drive unit will be separated temporarily during the table change process, which will affect the workpiece table. The positioning accuracy has a great influence. At the same time, the motion unit and guide rail are longer, and the motion mass is larger, which has adverse effects on the improvement of motion speed and acceleration. Chinese patent CN101609265 proposes a planar motor-driven multiple exchange system for wafer stages. The stator of the planar motor is arranged on the top of the base stage, and the mover is arranged at the bottom of the wafer stage. Compared with the linear motor drive, there is no separation between the workpiece stage and the drive unit. Separation; Chinese patent CN101694560 proposes a dual-table exchange system driven by an air-supported permanent magnet planar motor. The workpiece table is driven by a planar motor and supported by air flotation, which avoids the separation of the drive unit and the workpiece table during the aforementioned table-changing process The problem is that the running resistance of the workpiece table is reduced, the driving current of the planar motor is reduced, and the problem of heat dissipation is reduced.

上述专利换台时采用直线换台方案,回转换台方案较直线换台方案有独特优势,因此出现了采用回转换台的双工件台技术。中国专利CN101071275采用回转整个基台的方式实现双工件台的换位,简化了系统结构,同时两个工件台运动无重叠区域,避免了碰撞安全隐患。但是通过回转整个基台实现工件台换位存在转动惯量大,大功率回转电机精密定位困难和发热量大引起系统温升等问题,同时回转半径大,使光刻机主机结构显著增大。中国专利CN102495528在基台中心采用一种回转转接台完成双工件台换台,换台分为三个节拍,提高了换台效率,但回转换台机构结构复杂,回转定位精度较低。The above-mentioned patent adopts a straight-line table-changing scheme when changing tables, and the back-turning table-changing scheme has unique advantages over the straight-line table-changing scheme, so a double-workpiece table technology using a back-turning table appears. Chinese patent CN101071275 adopts the method of rotating the whole abutment to realize the transposition of the double workpiece table, which simplifies the system structure, and at the same time, the movement of the two workpiece tables has no overlapping area, avoiding the potential safety hazard of collision. However, there are problems such as large moment of inertia, difficulty in precise positioning of high-power rotary motors, and high heat generation that cause system temperature rise by rotating the entire base to achieve workpiece table transposition. At the same time, the radius of rotation is large, which significantly increases the main structure of the lithography machine. Chinese patent CN102495528 adopts a rotary transfer table in the center of the abutment to complete the exchange of double workpiece tables. The table change is divided into three beats, which improves the efficiency of the table change. However, the structure of the rotary transfer table is complicated and the rotary positioning accuracy is low.

为了防止平衡质量块的漂移,美国US7034920B2提出利用接触式的直线推杆或偏心转轮作为主动补偿机构,原理简单,可有效抑制平衡质量块的漂移,但不能抑制Rz转动。中国专利ZL200710041226提出双电机曲柄摇杆机构,其在X,Y方向具有顺从性,而在Z轴具有良好的刚度。对于主动式运动补偿机构,其优点是能够对平衡质量块进行精确的位置补偿,但控制复杂、系统鲁棒性差、可靠性低,同时成本高、保养周期短、使用寿命短。In order to prevent the drift of the balance mass, US7034920B2 proposes to use a contact linear push rod or an eccentric wheel as an active compensation mechanism. The principle is simple and can effectively restrain the drift of the balance mass, but cannot restrain the Rz rotation. Chinese patent ZL200710041226 proposes a dual-motor crank-rocker mechanism, which has compliance in the X and Y directions and good stiffness in the Z-axis. For the active motion compensation mechanism, its advantage is that it can perform accurate position compensation on the balance mass, but the control is complex, the system has poor robustness, low reliability, high cost, short maintenance cycle, and short service life.

发明内容Contents of the invention

针对上述现有技术的不足,本发明提出了一种基于双层水冷的的动磁钢磁浮双工件台矢量圆弧回转换台方法及装置,达到实现工件台单节拍快速弧线换台、减少换台环节、缩短换台时间、有效提高了光刻机产率,同时有效降低工件台温度的目的。Aiming at the deficiencies of the above-mentioned prior art, the present invention proposes a method and device based on a double-layer water-cooled moving magnet steel maglev double workpiece table vector arc return transfer table, so as to achieve single-beat rapid arc exchange of the workpiece table, The purpose of reducing the stage change link, shortening the stage change time, effectively improving the productivity of the lithography machine, and effectively reducing the temperature of the workpiece stage.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

一种基于双层水冷的动磁钢磁浮双工件台矢量圆弧换台方法,该方法包括以下步骤:初始工作状态,测量位第一工件台处于预对准状态,曝光位第二工件台处于曝光状态;第一步,测量位第一工件台预对准完毕后由动磁钢驱动运动到测量位换台预定位置A并充电和等待,曝光位第二工件台曝光完毕后由动磁钢驱动运动到曝光位换台预定位置C;第二步,第一工件台与第二工件台通过平面电机矢量控制沿圆弧轨迹逆时针运动,在运动过程中,两个工件台的相位不发生变化,运动位置由平面光栅进行测量,当第一工件台由动磁钢驱动运动到曝光位预定位置C、第二工件台由动磁钢驱动运动到测量位预定位置D时,换台结束,第一工件台在曝光位进行硅片光刻曝光,第二工件台在测量位进行硅片上片及硅片预对准操作;第三步,测量位第二工件台预对准完毕后由动磁钢驱动运动到测量位换台预定位置A'并充电和等待,曝光位第一工件台曝光完毕后由动磁钢驱动运动到曝光位预定位置C;第四步,第二工件台与第一工件台通过平面电机矢量控制沿圆弧轨迹顺时针运动,当第二工件台由动磁钢驱动运动到曝光位预定位置C、第一工件台由动磁钢驱动运动到测量位预定位置D时,换台结束,曝光位第二工件台进入曝光状态,测量位第一工件台进行上下片及预对准操作,此时系统回到初始工作状态,完成了包含两次换台操作的一个工作周期,在测量、曝光和换台过程中采用无线通讯方式完成。A method for moving magnetic steel magnetic levitation double workpiece stage vector arc transfer method based on double-layer water cooling, the method includes the following steps: in the initial working state, the first workpiece stage at the measurement position is in a pre-aligned state, and the second workpiece stage at the exposure position In the exposure state; in the first step, after the pre-alignment of the first workpiece table at the measurement position is completed, it is driven by the moving magnet to move to the predetermined position A of the measurement position for changing the table, charging and waiting, and the second workpiece table at the exposure position is exposed by the moving magnet The steel drive moves to the preset position C of the exposure position; in the second step, the first workpiece table and the second workpiece table move counterclockwise along the circular arc track through the vector control of the plane motor. During the movement, the phases of the two workpiece tables are different. Change occurs, and the moving position is measured by the plane grating. When the first workpiece table is driven by the moving magnetic steel to move to the predetermined position C of the exposure position, and the second workpiece table is driven by the moving magnetic steel to move to the predetermined position D of the measurement position, the changeover ends , the first worktable performs silicon wafer lithography exposure at the exposure position, and the second worktable performs silicon wafer loading and silicon wafer pre-alignment operations at the measurement position; the third step, after the pre-alignment of the second worktable at the measurement position Driven by the moving magnetic steel to move to the predetermined position A' of the measuring position and change the stage, charge and wait, after the exposure of the first workpiece table at the exposure position, it is driven by the moving magnetic steel to move to the predetermined position C of the exposure position; the fourth step, the second workpiece table The first workpiece table moves clockwise along the circular arc track through the vector control of the plane motor. When the second workpiece table is driven by the moving magnetic steel to move to the predetermined exposure position C, the first workpiece table is driven by the moving magnetic steel to move to the predetermined measurement position. At position D, the stage change is over, the second workpiece stage at the exposure position enters the exposure state, and the first workpiece stage at the measurement position performs loading and unloading and pre-alignment operations. At this time, the system returns to the initial working state and completes two stage change operations. A working cycle is completed by wireless communication in the process of measurement, exposure and channel change.

一种基于双层水冷的动磁钢磁浮双工件台矢量圆弧换台装置,该装置包括支撑框架、平衡质量块、第一工件台、第二工件台、无线充电发射器,所述平衡质量块位于支撑框架上方,宏动平面电机定子安装在平衡质量块上的平面上,第一工件台和第二工件台配置在宏动平面电机定子上方,所述第一工件台和第二工件台运行于测量位和曝光位之间,在第一工件台和第二工件台上平面上分别安装测量位平面光栅和曝光位平面光栅;支撑框架通过由平面片簧和电磁阻尼器并行组成的运动补偿机构与平衡质量块相连接,所述平面片簧由1对X向片簧、1对Y向片簧、1个Z向片簧和1个Rz柔性铰链组成,所述电磁阻尼器由阻尼器上背板、上部Y向永磁铁阵列和X向永磁铁阵列、紫铜板、下部Y向永磁铁阵列和X向永磁铁阵列、阻尼器下背板装配而成,阻尼器上背板与阻尼器下背板固定,其中上部Y、X向永磁铁阵列安装于阻尼器上背板与紫铜板之间,下部Y、X向永磁铁阵列安装于紫铜板与阻尼器下背板之间,并在气隙间构成强磁场,紫铜板(23)固定于支撑框架上,阻尼器上背板与平衡质量块固定,相对于上、下背板紫铜板可以产生X、Y向平动和Rz转动;第一工件台和第二工件台为六自由度磁浮微动台,所述六自由度磁浮微动台由Chuck、吸盘、防撞框、宏动平面电机动子、光栅读数头、调平调焦传感器、无线充电接收器、无线通讯收发器组成,微动平面电机动子与重力补偿器动子集成在一起构成,所述吸盘安装在Chuck上,Chuck四个角上安装有四个光栅读数头和调平调焦传感器,Chuck四周安装有防撞框,所述宏动平面电机动子安装在防撞框下方,宏动平面电机动子由磁钢阵列交错排布构成,宏动平面电机定子由上部水冷管道、线圈阵列及下部水冷管道构成,其中线圈阵列成人字形排布。A double-layer water-cooled moving magnetic steel maglev double workpiece platform vector arc platform changer, the device includes a support frame, a balance mass, a first workpiece platform, a second workpiece platform, and a wireless charging transmitter. The mass block is located above the support frame, the macro-moving planar motor stator is installed on the plane on the balance mass block, the first workpiece platform and the second workpiece platform are arranged above the macro-moving planar motor stator, and the first workpiece platform and the second workpiece The table runs between the measurement position and the exposure position, and the measurement position plane grating and the exposure position plane grating are respectively installed on the upper plane of the first work table and the second work table; The motion compensation mechanism is connected with the balance mass. The planar leaf spring consists of 1 pair of X-direction leaf springs, 1 pair of Y-direction leaf springs, 1 Z-direction leaf spring and 1 Rz flexible hinge. The electromagnetic damper consists of The upper back plate of the damper, the upper Y-direction permanent magnet array and the X-direction permanent magnet array, the copper plate, the lower Y-direction permanent magnet array and the X-direction permanent magnet array, and the lower back plate of the damper are assembled. The lower back plate of the damper is fixed, the upper Y and X permanent magnet arrays are installed between the upper back plate of the damper and the copper plate, and the lower Y and X permanent magnet arrays are installed between the copper plate and the lower back plate of the damper. And a strong magnetic field is formed between the air gaps, the copper plate (23) is fixed on the support frame, the upper back plate of the damper is fixed with the balance mass block, relative to the upper and lower back plate copper plates can generate X, Y translation and Rz rotation The first workbench and the second workbench are six-degree-of-freedom maglev micro-motion stages, and the six-degree-of-freedom maglev micro-motion stages are composed of Chuck, suction cups, anti-collision frames, macro-motion planar motor movers, grating reading heads, leveling Composed of focusing sensor, wireless charging receiver, wireless communication transceiver, micro-movement planar motor mover and gravity compensator mover are integrated together, the suction cup is installed on the Chuck, and four gratings are installed on the four corners of the Chuck The reading head and the leveling and focusing sensor, the anti-collision frame is installed around the Chuck, and the macro-motion planar motor mover is installed under the anti-collision frame. The motor stator is composed of an upper water-cooling pipeline, a coil array and a lower water-cooling pipeline, wherein the coil array is arranged in a herringbone shape.

本发明具有以下创新点和突出优点:The present invention has the following innovations and outstanding advantages:

1)提出圆弧矢量换台方法,并设计了圆弧矢量换台装置。采用矢量换台策略将双工件台现有的多节拍直线换台优化为单节拍快速换台,起停次数少、稳定环节少;同时采用弧线轨迹规划缩短了换台路径,回转冲击小、稳定时间短,同时交换过程实时测量系统监测,确保换台过程中宏/微定位精度,直接溯源到激光波长,最终实现了换台的高效率和高精度两个特性的兼顾。这是本发明的创新点和突出优点之一;1) Propose the arc vector channel changing method, and design the arc vector channel changing device. The vector table change strategy is used to optimize the existing multi-beat linear table change of the double workpiece table into a single-beat fast table change, with fewer starts and stops and fewer stable links; at the same time, the arc trajectory planning is used to shorten the table change path, and the rotary impact is small , The stabilization time is short, and the real-time measurement system monitors the exchange process to ensure the macro/micro positioning accuracy during the channel change process, directly traceable to the laser wavelength, and finally realizes the high efficiency and high precision of the channel change. This is one of the innovation points and outstanding advantages of the present invention;

2)提出双层水冷结构动磁钢磁浮平面电机大行程磁驱方法,并设计了双层水冷结构动磁钢磁浮平面电机装置。该装置采用双层水冷布局,有效降低温度,使温度分布均匀,热变形小,同时采用动磁钢驱动、无线通信数据传输,无线缆束缚,结构简单,定位精度高,这是本发明的创新点和突出优点之二;2) A large-stroke magnetic drive method for a double-layer water-cooled structure moving magnet steel maglev planar motor was proposed, and a double-layer water-cooled structure moving magnet steel maglev planar motor device was designed. The device adopts a double-layer water-cooling layout, which effectively reduces the temperature, makes the temperature distribution uniform, and has small thermal deformation. At the same time, it adopts moving magnetic steel drive, wireless communication data transmission, no cable binding, simple structure, and high positioning accuracy. This is the invention. The second point of innovation and outstanding advantages;

3)提出了无线通电和无线通信的无线缆干扰的工件台交换方法,并设计了无线通电和无线通信的双工件台装置。该装置在磁浮磁驱的基础上,采用无线通电和无线信号传输方式,实现两个微动台电源和通讯信号的无线传输和控制,使得整体结构紧凑,更重要的是消除了电缆和信号线缆扰动对双工件台定位精度的影响,实现了无线供电、无线通信数据的传输和无线缆束缚。这是本发明的创新点和突出优点之三;3) A work table exchange method without cable interference of wireless power supply and wireless communication is proposed, and a double work table device for wireless power supply and wireless communication is designed. Based on the maglev magnetic drive, the device adopts wireless power supply and wireless signal transmission methods to realize the wireless transmission and control of the power supply and communication signals of the two micro-tables, making the overall structure compact, and more importantly, eliminating the need for cables and signal lines The impact of cable disturbance on the positioning accuracy of the double worktable realizes wireless power supply, wireless communication data transmission and no cable constraints. This is the innovation point and the third of outstanding advantages of the present invention;

4)提出被动补偿方法和冲量平衡方法,并设计了基于电磁阻尼器和平面片簧的被动补偿和平衡质量机构。该机构可以实现平衡质量块X向、Y向、Z向、Rz运动补偿,相对于主动补偿结构,降低了机构的复杂程度,减小了控制和实施难度,这是本发明的创新点和突出优点之四。4) Propose a passive compensation method and an impulse balance method, and design a passive compensation and balance mass mechanism based on an electromagnetic damper and a planar leaf spring. This mechanism can realize the X-direction, Y-direction, Z-direction and Rz motion compensation of the balance mass. Compared with the active compensation structure, it reduces the complexity of the mechanism and reduces the difficulty of control and implementation. This is the innovation and highlight of the present invention. The fourth advantage.

附图说明Description of drawings

图1是单节拍优化规划弧线快速换台流程示意图。Fig. 1 is a schematic diagram of a single-beat optimized planning arc fast channel change process.

图2是基于双层水冷的动磁钢磁浮双工件台矢量圆弧换台装置总体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the moving magnet steel maglev double workpiece table vector arc table changing device based on double-layer water cooling.

图3是宏动平面电机定子双层水冷结构示意图。Figure 3 is a schematic diagram of the double-layer water-cooled structure of the stator of the macro-motion planar motor.

图4是运动补偿机构与平衡质量块装配结构示意图。Fig. 4 is a schematic diagram of the assembly structure of the motion compensation mechanism and the balance mass.

图5是平面片簧结构示意图。Fig. 5 is a schematic diagram of the planar leaf spring structure.

图6是电磁阻尼结构示意图。Fig. 6 is a schematic diagram of the electromagnetic damping structure.

图7是电磁阻尼器磁钢排布示意图。Fig. 7 is a schematic diagram of the magnetic steel arrangement of the electromagnetic damper.

图8是六自由度磁浮微动台结构示意图。Fig. 8 is a schematic structural diagram of a six-degree-of-freedom maglev micro-motion stage.

图9是微动平面电机动子与重力补偿器集成机构示意图。Fig. 9 is a schematic diagram of the integration mechanism of the micro-motion planar motor mover and the gravity compensator.

图10是宏动平面电机动子磁刚阵列排布示意图。Fig. 10 is a schematic diagram of the arrangement of the magnetic rigid array of the macro-moving planar motor mover.

图11是宏动平面电机定子线圈阵列排布示意图。Fig. 11 is a schematic diagram of the arrangement of the stator coil array of the macro-motion planar motor.

图中件号:1-支撑框架;2-平衡质量系统;3-宏动平面电机定子;3a-上部水冷管道;3b-宏动平面电机线圈阵列;3c-下部水冷管道;4a-第一工件台;4b-第二工件台;5a-测量位平面光栅;5b-曝光位平面光栅;11-测量位;12-曝光位;13-平行片簧;14-电磁阻尼器;21-阻尼器上背板;22a-上部Y向永磁铁阵列;22b-上部X向永磁铁阵列;23-紫铜板;24a-下部Y向永磁铁阵列;24b-下部X向永磁铁阵列;25-阻尼器下背板;26-X向片簧;27-Y向片簧;28-Z向片簧;29-Rz柔性铰链;401-Chuck;402-吸盘;404-防撞框;405-宏动平面电机动子;406-光栅读数头;407-调平调焦传感器;408-微动平面电机动子;409-重力补偿器动子;411-磁钢阵列;412-线圈阵列;413-无线充电接收器;414-无线通讯收发器。Part number in the picture: 1-support frame; 2-balance mass system; 3-macro planar motor stator; 3a-upper water cooling pipe; 3b-macro planar motor coil array; 3c-lower water cooling pipe; 4a-first workpiece Table; 4b-second workpiece table; 5a-measurement plane grating; 5b-exposure plane grating; 11-measurement; 12-exposure; 13-parallel leaf spring; 14-electromagnetic damper; 21-upper damper Back plate; 22a-upper Y-direction permanent magnet array; 22b-upper X-direction permanent magnet array; 23-copper plate; 24a-lower Y-direction permanent magnet array; 24b-lower X-direction permanent magnet array; 25-damper lower back Plate; 26-X-direction leaf spring; 27-Y-direction leaf spring; 28-Z-direction leaf spring; 29-Rz flexible hinge; 401-Chuck; 402-suction cup; 404-anti-collision frame; 406- grating reading head; 407-leveling and focusing sensor; 408-micro-motion planar motor mover; 409-gravity compensator mover; 411-magnetic steel array; 412-coil array; 413-wireless charging receiver ; 414-wireless communication transceiver.

具体实施方式detailed description

下面结合附图对本发明实施方案作进一步详细说明:Below in conjunction with accompanying drawing, embodiment of the present invention is described in further detail:

一种基于双层水冷的动磁钢磁浮双工件台矢量圆弧换台方法,该方法包括以下步骤:初始工作状态,测量位第一工件台处于预对准状态,曝光位第二工件台处于曝光状态;第一步,测量位第一工件台预对准完毕后由动磁钢驱动运动到测量位换台预定位置A并充电和等待,曝光位第二工件台曝光完毕后由动磁钢驱动运动到曝光位换台预定位置C;第二步,第一工件台与第二工件台通过平面电机矢量控制沿圆弧轨迹逆时针运动,在运动过程中,两个工件台的相位不发生变化,运动位置由平面光栅进行测量,当第一工件台由动磁钢驱动运动到曝光位预定位置C、第二工件台由动磁钢驱动运动到测量位预定位置D时,换台结束,第一工件台在曝光位进行硅片光刻曝光,第二工件台在测量位进行硅片上片及硅片预对准操作;第三步,测量位第二工件台预对准完毕后由动磁钢驱动运动到测量位换台预定位置A'并充电和等待,曝光位第一工件台曝光完毕后由动磁钢驱动运动到曝光位预定位置C;第四步,第二工件台与第一工件台通过平面电机矢量控制沿圆弧轨迹顺时针运动,当第二工件台由动磁钢驱动运动到曝光位预定位置C、第一工件台由动磁钢驱动运动到测量位预定位置D时,换台结束,曝光位第二工件台进入曝光状态,测量位第一工件台进行上下片及预对准操作,此时系统回到初始工作状态,完成了包含两次换台操作的一个工作周期,在测量、曝光和换台过程中采用无线通讯方式完成。A method for moving magnetic steel magnetic levitation double workpiece stage vector arc transfer method based on double-layer water cooling, the method includes the following steps: in the initial working state, the first workpiece stage at the measurement position is in a pre-aligned state, and the second workpiece stage at the exposure position In the exposure state; in the first step, after the pre-alignment of the first workpiece table at the measurement position is completed, it is driven by the moving magnet to move to the predetermined position A of the measurement position for changing the table, charging and waiting, and the second workpiece table at the exposure position is exposed by the moving magnet The steel drive moves to the preset position C of the exposure position; in the second step, the first workpiece table and the second workpiece table move counterclockwise along the circular arc track through the vector control of the plane motor. During the movement, the phases of the two workpiece tables are different. Change occurs, and the moving position is measured by the plane grating. When the first workpiece table is driven by the moving magnetic steel to move to the predetermined position C of the exposure position, and the second workpiece table is driven by the moving magnetic steel to move to the predetermined position D of the measurement position, the changeover ends , the first worktable performs silicon wafer lithography exposure at the exposure position, and the second worktable performs silicon wafer loading and silicon wafer pre-alignment operations at the measurement position; the third step, after the pre-alignment of the second worktable at the measurement position Driven by the moving magnetic steel to move to the predetermined position A' of the measuring position and change the stage, charge and wait, after the exposure of the first workpiece table at the exposure position, it is driven by the moving magnetic steel to move to the predetermined position C of the exposure position; the fourth step, the second workpiece table The first workpiece table moves clockwise along the circular arc track through the vector control of the plane motor. When the second workpiece table is driven by the moving magnetic steel to move to the predetermined exposure position C, the first workpiece table is driven by the moving magnetic steel to move to the predetermined measurement position. At position D, the stage change is over, the second workpiece stage at the exposure position enters the exposure state, and the first workpiece stage at the measurement position performs loading and unloading and pre-alignment operations. At this time, the system returns to the initial working state and completes two stage change operations. A working cycle is completed by wireless communication in the process of measurement, exposure and channel change.

一种基于双层水冷的动磁钢磁浮双工件台矢量圆弧换台装置,该装置包括支撑框架1、平衡质量块2、第一工件台4a、第二工件台4b、无线充电发射器30,所述平衡质量块2位于支撑框架1上方,宏动平面电机定子3安装在平衡质量块2上的平面上,第一工件台4a和第二工件台4b配置在宏动平面电机定子3上方,所述第一工件台4a和第二工件台4b运行于测量位11和曝光位12之间,在第一工件台4a和第二工件台4b上平面上分别安装测量位平面光栅5a和曝光位平面光栅5b;支撑框架1通过由平面片簧13和电磁阻尼器14并行组成的运动补偿机构与平衡质量块2相连接,所述平面片簧13由1对X向片簧26、1对Y向片簧27、1个Z向片簧28和1个Rz柔性铰链29组成,所述电磁阻尼器14由阻尼器上背板21、上部Y向永磁铁阵列22a和X向永磁铁阵列22b、紫铜板23、下部Y向永磁铁阵列24a和X向永磁铁阵列24b、阻尼器下背板25装配而成,阻尼器上背板21与阻尼器下背板25固定,其中上部Y、X向永磁铁阵列22a、22b安装于阻尼器上背板21与紫铜板23之间,下部Y、X向永磁铁阵列24a、24b安装于紫铜板23与阻尼器下背板25之间,并在气隙间构成强磁场,紫铜板23固定于支撑框架1上,阻尼器上背板21与平衡质量块2固定,相对于上、下背板21、25紫铜板23可以产生X、Y向平动和Rz转动;第一工件台4a和第二工件台4b为六自由度磁浮微动台,所述六自由度磁浮微动台由Chuck401、吸盘402、防撞框404、宏动平面电机动子405、光栅读数头406、调平调焦传感器407、无线充电接收器413、无线通讯收发器414组成,微动平面电机动子408与重力补偿器动子409集成在一起构成,所述吸盘402安装在Chuck401上,Chuck401四个角上安装有四个光栅读数头406和调平调焦传感器407,Chuck401四周安装有防撞框404,所述宏动平面电机动子405安装在防撞框404下方,宏动平面电机动子405由磁钢阵列411交错排布构成,宏动平面电机定子3由上部水冷管道3a、线圈阵列412及下部水冷管道3c构成,其中线圈阵列412成人字形排布。A double-layer water-cooled moving magnetic steel maglev double-workpiece table vector arc table changer, the device includes a support frame 1, a balance mass 2, a first worktable 4a, a second worktable 4b, and a wireless charging transmitter 30, the balance mass 2 is located above the support frame 1, the macro-motion planar motor stator 3 is installed on the plane of the balance mass 2, and the first work table 4a and the second work table 4b are arranged on the macro-motion planar motor stator 3 Above, the first workpiece table 4a and the second workpiece table 4b run between the measurement position 11 and the exposure position 12, and the measurement position plane grating 5a and The exposure position plane grating 5b; the support frame 1 is connected with the balance weight 2 through a motion compensation mechanism composed of a plane leaf spring 13 and an electromagnetic damper 14 in parallel, and the plane leaf spring 13 is composed of a pair of X-direction leaf springs 26, 1 Composed of a Y-direction leaf spring 27, a Z-direction leaf spring 28 and a Rz flexible hinge 29, the electromagnetic damper 14 consists of an upper back plate 21 of the damper, an upper Y-direction permanent magnet array 22a and an X-direction permanent magnet array 22b, red copper plate 23, the lower Y-direction permanent magnet array 24a and X-direction permanent magnet array 24b, and the damper lower backplane 25 are assembled, the damper upper backplane 21 and the damper lower backplane 25 are fixed, wherein the upper Y, The X-direction permanent magnet arrays 22a, 22b are installed between the upper back plate 21 of the damper and the copper plate 23, the lower Y, X-direction permanent magnet arrays 24a, 24b are installed between the copper plate 23 and the lower back plate 25 of the damper, and A strong magnetic field is formed between the air gaps. The copper plate 23 is fixed on the support frame 1. The upper back plate 21 of the damper is fixed to the balance mass block 2. Compared with the upper and lower back plates 21 and 25, the copper plate 23 can generate X, Y direction flat and Rz rotation; the first workpiece table 4a and the second workpiece table 4b are six-degree-of-freedom maglev micro-motion tables, and the six-degree-of-freedom maglev micro-motion tables are driven by Chuck401, suction cup 402, anti-collision frame 404, and macro-motion plane motor. sub 405, grating reading head 406, leveling and focusing sensor 407, wireless charging receiver 413, wireless communication transceiver 414, micro-motion planar motor mover 408 and gravity compensator mover 409 are integrated together to form, the suction cup 402 is installed on Chuck401. Four grating reading heads 406 and leveling and focusing sensors 407 are installed on the four corners of Chuck401. Anti-collision frames 404 are installed around Chuck401. The macro-motion planar motor mover 405 is installed on the anti-collision frames Below 404, the mover 405 of the macro-moving planar motor is composed of a staggered arrangement of magnetic steel arrays 411, and the stator 3 of the macro-moving planar motor is composed of an upper water-cooling pipe 3a, a coil array 412 and a lower water-cooling pipe 3c, in which the coil array 412 is arranged in a herringbone shape .

本发明工作流程如下:The working process of the present invention is as follows:

第一工件台4a在测量位11预对准完毕后由平面电机动驱动运动到换台位置A,等待第二工件台4b在曝光位12完成曝光,第二工件台4b完成曝光后由平面电机驱动运动到换台位置B,然后第一工件台4a与第二工件台4b通过平面电机矢量控制沿圆弧轨迹逆时针运动完成换台操作;换台完成后,第一工件台4a向曝光位12运动在曝光位12进行曝光,第二工件台4b向测量位11运动在测量位11进行上片和预对准操作;率先完成硅片预对准完毕的第二工件台4b运动到测量位换台位置A',等待第一工件台4a完成曝光后运动到换台位置B',然后,第二工件台4b与第一工件台4a通过平面电机矢量控制沿圆弧轨迹顺时针运动,完成第二次换台;换台完成后,第一工件台4a向测量位11运动,第二工件台4b向曝光位12运动,这样完成了一次完整的工作周期。After the pre-alignment of the measurement position 11, the first workpiece table 4a is driven by the plane motor to move to the stage change position A, and waits for the second workpiece table 4b to complete the exposure at the exposure position 12. After the second workpiece table 4b completes the exposure, it is driven by the plane motor Drive and move to the stage change position B, and then the first workpiece table 4a and the second workpiece table 4b move counterclockwise along the circular arc track through the plane motor vector control to complete the stage change operation; after the stage change is completed, the first workpiece table 4a moves to the exposure position 12 moves to perform exposure at exposure position 12, and the second workpiece table 4b moves to measurement position 11 to perform loading and pre-alignment operations at measurement position 11; the second work table 4b that has completed pre-alignment of the silicon wafer first moves to the measurement position Change the stage position A', wait for the first workpiece stage 4a to complete the exposure and then move to the stage change position B', then, the second workpiece stage 4b and the first workpiece stage 4a move clockwise along the circular arc track through the vector control of the plane motor, and complete The second stage change; after the stage change is completed, the first workpiece stage 4a moves to the measurement position 11, and the second workpiece stage 4b moves to the exposure position 12, thus completing a complete working cycle.

Claims (2)

1. the floating double-workpiece-table vector circular arc channel switching method of the dynamic magnet steel magnetic based on Double water-cooled, it is characterised in that the method comprises the following steps: original operating state, measures position the first work stage and is in prealignment state, and exposure position second workpiece platform is in exposure status, the first step, by dynamic magnet steel actuation movement to measuring position zapping precalculated position A and charging and wait after the first work stage prealignment of measurement position, exposes after position second workpiece platform exposes by dynamic magnet steel actuation movement to exposure zapping precalculated position, position C, second step, first work stage and second workpiece platform by planar motor vector controlled along arc track counterclockwise movement, in motor process, the phase place of two work stage does not change, movement position is measured by plane grating, when the first work stage is by moving magnet steel actuation movement to exposure precalculated position, position C, second workpiece platform by moving magnet steel actuation movement to when measuring precalculated position, position D, zapping terminates, first work stage carries out silicon chip photolithographic exposure in exposure position, and second workpiece platform carries out silicon chip upper slice and wafer pre-alignment operation in measurement position, 3rd step, by dynamic magnet steel actuation movement to measuring position zapping precalculated position A' and charging and wait after the second workpiece platform prealignment of measurement position, exposes after position the first work stage exposes by dynamic magnet steel actuation movement to exposure precalculated position, position C, 4th step, second workpiece platform and the first work stage by planar motor vector controlled along arc track clockwise movement, when second workpiece platform is by moving magnet steel actuation movement to exposing precalculated position, position C, first work stage is by moving magnet steel actuation movement to when measuring precalculated position, position D, zapping terminates, exposure position second workpiece platform enters exposure status, measure position the first work stage and carry out fluctuating plate and prealignment operation, now system returns to original operating state, complete the working cycle comprising twice zapping operation, measuring, exposure and zapping process adopt wireless communication mode complete.
2. the floating double-workpiece-table vector circular arc programme changer of the dynamic magnet steel magnetic based on Double water-cooled, it is characterized in that this device includes supporting framework (1), balance mass block (2), first work stage (4a), second workpiece platform (4b), wireless charging emitter (30), described balance mass block (2) is positioned at support framework (1) top, grand dynamic planar motor stator (3) is arranged in the plane on balance mass block (2), first work stage (4a) and second workpiece platform (4b) are arranged in grand dynamic planar motor stator (3) top, described first work stage (4a) and second workpiece platform (4b) run between measurement position (11) and exposure position (12), the upper plane of first work stage (4a) and second workpiece platform (4b) is respectively mounted measurement bit plane grating (5a) and exposure bit plane grating (5b), support framework (1) to be connected with balance mass block (2) by the motion compensation mechanism that is made up of parallel with electromagnetic damper (14) plane leaf spring (13), described plane leaf spring (13) by 1 couple of X to leaf spring (26), 1 pair of Y-direction leaf spring (27), 1 Z-direction leaf spring (28) and 1 Rz flexible hinge (29) composition, described electromagnetic damper (14) is by backboard on antivibrator (21), top Y-direction permanent magnet array (22a) and X are to permanent magnet array (22b), copper plate (23), bottom Y-direction permanent magnet array (24a) and X are to permanent magnet array (24b), under antivibrator, backboard (25) is assembled, and on antivibrator, backboard (21) is fixed with backboard (25) under antivibrator, its middle and upper part Y, X is to permanent magnet array (22a, 22b) it is installed on antivibrator between backboard (21) and copper plate (23), bottom Y, X is to permanent magnet array (24a, 24b) being installed under copper plate (23) and antivibrator between backboard (25), and constitute high-intensity magnetic field between air gap, copper plate (23) is fixed in support framework (1), and on antivibrator, backboard (21) is fixed with balance mass block (2), relative to upper, lower backboard (21, 25) copper plate (23) can produce X, Y-direction translation and Rz rotate, first work stage (4a) and second workpiece platform (4b) are six-freedom-degree magnetic suspension jiggle station, described six-freedom-degree magnetic suspension jiggle station is by Chuck(401), sucker (402), crashproof frame (404), grand dynamic planar motor rotor (405), grating reading head (406), leveling and focusing sensor (407), wireless charging receptor (413), wireless communication transceiver (414) forms, fine motion planar motor rotor (408) and gravity compensator mover (409) integrate composition, described sucker (402) is arranged on Chuck(401) on, Chuck(401) four angles are provided with four grating reading heads (406) and leveling and focusing sensor (407), Chuck(401) surrounding is provided with crashproof frame (404), described grand dynamic planar motor rotor (405) is arranged on crashproof frame (404) lower section, grand dynamic planar motor rotor (405) is constituted by magnetic steel array (411) is staggered, grand dynamic planar motor stator (3) is by top water cooled pipeline (3a), coil array (412) and bottom water cooled pipeline (3c) are constituted, wherein coil array (412) becomes herringbone arrangement.
CN201610023023.3A 2016-01-14 2016-01-14 Vector arc stage switching method and device for double dual-layer water cooling-based dynamic magnetic steel type magnetic levitation workpiece stages Pending CN105629674A (en)

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