CN105622363B - Technology for preparing vanillyl alcohol ether by one-step method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种香草醇醚的生产工艺,尤其涉及以香草醛为原料,正丁醇为溶剂,氢气为还原剂,经纳米钌金属催化剂和固载的磷钨酸锡催化剂催化的一步法制备香草醇醚的工艺。The invention relates to a production process of vanillyl alcohol ether, in particular to a one-step preparation method using vanillin as a raw material, n-butanol as a solvent, hydrogen as a reducing agent, and catalyzed by a nanometer ruthenium metal catalyst and an immobilized tin phosphotungstate catalyst Process of vanillyl ether.
背景技术Background technique
香草醇醚又称辣椒醚,具有浓厚的咖哩香味,广泛用于食品调味剂。并且由于发热效果显著,具有加速人体血液循环,导致局部产生发热感觉的作用,作为化妆品中的发热剂,尤其适宜用于寒冷冬天女性洁面,及作为膏药中的发热剂,具有祛风寒的功效。其中香草醇丁醚在食品、化妆品中应用最为广泛。传统合成方法中采用芳草醇钠与氯丁烷反应得到,然而该方法需要除去氯化钠,分离复杂。香草醇与正丁醇在酸催化剂脱水得到香草醇丁醚是一个合理的选择,只需要脱出一个水作为副产物。然而酸催化的脱水体系一般产率低,需要加入出水装置,而且易于产生香草醇醚和丁醚副产物,其次以香草醇为原料价格较贵,增加了生产成本。以香草醛为原料经硼氢化钠还原为香草醇,然后与正丁醇醚化合成香草醇丁醚是一个很好的方法,然而该方法分两步进行,增加了工艺处理的复杂性,同时以硼氢化钠为还原剂不仅价格贵,而且不能重复使用。因此开发出由香草醛一步得到香草醇醚的工艺是非常具有工业应用价值的。Vanillyl ether, also known as capsicum ether, has a strong curry aroma and is widely used as a food flavoring agent. And because of the remarkable heating effect, it has the effect of accelerating the blood circulation of the human body and causing a local heating sensation. As a heating agent in cosmetics, it is especially suitable for women's cleansing in cold winter, and as a heating agent in plasters, it has the effect of dispelling wind and cold. Among them, vanillyl butyl ether is most widely used in food and cosmetics. In the traditional synthesis method, it is obtained by reacting sodium aroxyl and chlorobutane. However, this method needs to remove sodium chloride, and the separation is complicated. The dehydration of vanillyl alcohol and n-butanol in an acid catalyst to obtain vanillyl butyl ether is a reasonable choice, and only one water needs to be released as a by-product. However, the acid-catalyzed dehydration system generally has a low yield and needs to be added to a water outlet device, and it is easy to produce vanillyl alcohol ether and butyl ether as by-products. Secondly, vanillyl alcohol is more expensive as a raw material, which increases the production cost. It is a good method to use vanillin as a raw material to reduce vanillyl alcohol through sodium borohydride, and then to synthesize vanillyl butyl ether with n-butanol. However, this method is carried out in two steps, which increases the complexity of the process. Using sodium borohydride as a reducing agent is not only expensive, but also cannot be reused. Therefore, the development of a process for obtaining vanillyl ether from vanillin in one step is of great industrial application value.
发明内容Contents of the invention
本发明的目的是为了改进现有技术的不足而提供了一种一步法制备香草醇醚的工艺,采用香草醛为原料,相对应的脂肪醇为溶剂,氢气为还原剂,经纳米钌金属催化剂和固载的磷钨酸锡催化剂的催化一步得到香草醇醚。The object of the present invention is to provide a kind of one-step process for preparing vanillyl alcohol ether technology in order to improve the deficiencies of the prior art, using vanillin as raw material, corresponding fatty alcohol as solvent, hydrogen as reducing agent, through nanometer ruthenium metal catalyst The vanillyl ether can be obtained in one step by catalyzing with the immobilized tin phosphotungstic acid catalyst.
本发明的技术方案为:一步法制备香草醇醚的工艺,其特征在于:将原料香草醛溶于醇类溶剂并置于反应釜中,加入纳米钌金属催化剂和固载的磷钨酸锡催化剂并充入1~2MPa氢气,控制反应温度为20~60℃,反应时间18~24h,经催化剂催化一步得到香草醇醚。The technical scheme of the present invention is: a process for preparing vanillyl alcohol ether in one step, which is characterized in that: the raw material vanillin is dissolved in an alcohol solvent and placed in a reaction kettle, and a nanometer ruthenium metal catalyst and a tin phosphotungstate catalyst are added And fill in 1-2MPa hydrogen, control the reaction temperature at 20-60°C, and the reaction time is 18-24h, and obtain the vanillyl alcohol ether in one step through catalyst catalysis.
优选上述的醇类溶剂为甲醇、乙醇、正丁醇或异丙醇等一元醇;优选原料香草醛在溶剂中的浓度为0.5~1.5mol/L。Preferably, the above-mentioned alcohol solvent is monohydric alcohol such as methanol, ethanol, n-butanol or isopropanol; preferably, the concentration of the raw material vanillin in the solvent is 0.5-1.5 mol/L.
优选上述纳米钌金属催化剂为氧化物负载三氯化钌并经氢气还原后的产物,其中三氯化钌与氧化物的质量比为1:(20~40);所述氧化物为三氧化二铝、二氧化钛、二氧化硅或四氧化三铁等。采用常规方法制备即可,譬如:将三氯化钌溶于乙醇中,加入氧化物作为载体,搅拌,蒸干乙醇得到预催化材料,其中三氯化钌与氧化物的质量比为1:(20~40),将预催化材料置于氢气氛围中,在180~220℃下还原2~4h。Preferably, the above-mentioned nanometer ruthenium metal catalyst is a product of ruthenium trichloride loaded on an oxide and reduced by hydrogen, wherein the mass ratio of ruthenium trichloride to the oxide is 1: (20-40); Aluminum, titanium dioxide, silicon dioxide or ferroferric oxide, etc. Adopt conventional method to prepare and get final product, for example: ruthenium trichloride is dissolved in ethanol, add oxide compound as carrier, stir, evaporate to dryness ethanol and obtain precatalyst material, wherein the mass ratio of ruthenium trichloride and oxide compound is 1:( 20-40), the pre-catalyzed material is placed in a hydrogen atmosphere, and reduced at 180-220° C. for 2-4 hours.
优选所述的固载的磷钨酸锡催化剂为活性炭负载磷钨酸锡,并经过表面覆盖糠醛经碳化得到的固体酸催化剂;其中磷钨酸锡和活性炭的质量比为1:(1.25~2),糠醛和磷钨酸锡的质量比为1:(2~3)。其制备方法为参考专利(申请号201410168401.8一种固体酸催化剂及其制备方法和用途)中所提供的方法。Preferably, the solid-supported tin phosphotungstic acid catalyst is a solid acid catalyst obtained by carbonizing tin phosphotungstic acid supported on activated carbon and covered with furfural on the surface; wherein the mass ratio of tin phosphotungstic acid to activated carbon is 1:(1.25~2 ), the mass ratio of furfural to tin phosphotungstate is 1:(2~3). Its preparation method is the method provided in the reference patent (Application No. 201410168401.8 A solid acid catalyst and its preparation method and application).
优选上述纳米钌金属催化剂的用量为原料香草醛质量的20~40%;所述固载的磷钨酸锡催化剂的用量为香草醛质量的5~25%。Preferably, the amount of the above-mentioned nanometer ruthenium metal catalyst is 20-40% of the mass of the raw material vanillin; the amount of the immobilized tin phosphotungstate catalyst is 5-25% of the mass of the vanillin.
有益效果:Beneficial effect:
本发明工艺路线简单,催化剂可以重复利用多次,反应条件温和,绿色环保,香草醇醚分离简单,没有废弃物排放。The process route of the invention is simple, the catalyst can be reused many times, the reaction condition is mild, the method is green and environment-friendly, the separation of vanillyl alcohol ether is simple, and there is no waste discharge.
具体实施方式detailed description
实施例1:Example 1:
纳米钌金属催化剂A制备:将10g三氯化钌溶于乙醇中,加入200g二氧化硅,搅拌24h,蒸干乙醇得到固体,将该固体在氢气下180℃还原3h得到催化剂A。Preparation of nano-ruthenium metal catalyst A: Dissolve 10 g of ruthenium trichloride in ethanol, add 200 g of silicon dioxide, stir for 24 hours, evaporate the ethanol to dryness to obtain a solid, and reduce the solid under hydrogen at 180° C. for 3 hours to obtain catalyst A.
实施例2:Example 2:
纳米钌金属催化剂B制备:将10g三氯化钌溶于乙醇中,加入400g三氧化二铝,搅拌24h,蒸干乙醇得到固体,将该固体在氢气下220℃还原2h得到催化剂B。Preparation of nano-ruthenium metal catalyst B: Dissolve 10 g of ruthenium trichloride in ethanol, add 400 g of aluminum oxide, stir for 24 hours, evaporate the ethanol to dryness to obtain a solid, and reduce the solid under hydrogen at 220°C for 2 hours to obtain catalyst B.
实施例3:Example 3:
纳米钌金属催化剂C制备:将10g三氯化钌溶于乙醇中,加入300g二氧化钛,搅拌24h,蒸干乙醇得到固体,将该固体在氢气下200℃还原4h得到催化剂C。Preparation of nano-ruthenium metal catalyst C: Dissolve 10 g of ruthenium trichloride in ethanol, add 300 g of titanium dioxide, stir for 24 hours, evaporate the ethanol to dryness to obtain a solid, and reduce the solid under hydrogen at 200° C. for 4 hours to obtain catalyst C.
实施例4:Example 4:
纳米钌金属催化剂D制备:将10g三氯化钌溶于乙醇中,加入250g四氧化三铁,搅拌24h,蒸干乙醇得到固体,将该固体在氢气下210℃还原3h得到催化剂D。Preparation of nano-ruthenium metal catalyst D: Dissolve 10 g of ruthenium trichloride in ethanol, add 250 g of ferric oxide, stir for 24 hours, evaporate the ethanol to dryness to obtain a solid, and reduce the solid under hydrogen at 210°C for 3 hours to obtain catalyst D.
实施例5:Example 5:
固载的磷钨酸锡催化剂E制备:将300g磷钨酸锡溶于水中,在磷钨酸锡溶液中加入600g活性炭,搅拌6h,加入100g糠醛搅拌4h,真空蒸干得到黑色固体,将该黑色固体在氩气下450℃碳化4h得到催化剂E。Preparation of solid-supported tin phosphotungstic acid catalyst E: Dissolve 300g tin phosphotungstic acid in water, add 600g activated carbon to the tin phosphotungstic acid solution, stir for 6h, add 100g furfural and stir for 4h, evaporate to dryness in vacuo to obtain a black solid, the Catalyst E was obtained by carbonizing the black solid at 450 °C for 4 h under argon.
实施例6:Embodiment 6:
固载的磷钨酸锡催化剂F制备:将400g磷钨酸锡溶于水中,在磷钨酸锡溶液中加入500g活性炭,搅拌6h,加入200g糠醛搅拌4h,真空蒸干得到黑色固体,将该黑色固体在氩气下350℃碳化4h得到催化剂F。Preparation of solid-supported tin phosphotungstic acid catalyst F: Dissolve 400g tin phosphotungstic acid in water, add 500g activated carbon to the tin phosphotungstic acid solution, stir for 6h, add 200g furfural and stir for 4h, evaporate to dryness in vacuo to obtain a black solid, the Catalyst F was obtained by carbonizing the black solid at 350 °C for 4 h under argon.
实施例7:Embodiment 7:
固载的磷钨酸锡催化剂G制备:将350g磷钨酸锡溶于水中,在磷钨酸锡溶液中加入550g活性炭,搅拌6h,加入150g糠醛搅拌4h,真空蒸干得到黑色固体,将该黑色固体在氩气下500℃碳化2h得到催化剂G。Preparation of solid-supported tin phosphotungstate catalyst G: Dissolve 350g tin phosphotungstate in water, add 550g activated carbon to the tin phosphotungstate solution, stir for 6 hours, add 150g furfural and stir for 4 hours, evaporate to dryness in vacuo to obtain a black solid, the Catalyst G was obtained by carbonizing the black solid at 500 °C for 2 h under argon.
实施例8:Embodiment 8:
在反应釜中加入1千克香草醛,13.1升正丁醇(香草醛的浓度为0.5mol/L),0.2千克催化剂A和0.05千克催化剂E,并充入1MPa氢气,加热至20℃反应18h,检测香草醛反应完全,停止加热,待反应釜冷却后过滤催化剂,催化剂直接干燥后再用。滤液经过旋转蒸发出去过量丁醇,得到香草醇丁醚1.33千克,得率96%,纯度>98%。Add 1 kg of vanillin, 13.1 liters of n-butanol (the concentration of vanillin is 0.5 mol/L), 0.2 kg of catalyst A and 0.05 kg of catalyst E in the reactor, and fill with 1 MPa hydrogen, heat to 20 ° C for 18 hours, Detect that the reaction of vanillin is complete, stop heating, filter the catalyst after the reaction kettle is cooled, and dry the catalyst directly before use. The excess butanol was removed from the filtrate by rotary evaporation to obtain 1.33 kg of vanillyl butyl ether, with a yield of 96% and a purity of >98%.
实施例9:Embodiment 9:
在反应釜中加入1千克香草醛,6.6升乙醇(香草醛的浓度为1mol/L),0.3千克催化剂B和0.15千克催化剂F,并充入1.5MPa氢气,加热至30℃反应24h,检测香草醛反应完全,停止加热,待反应釜冷却后过滤催化剂,催化剂直接干燥后再用。滤液经过旋转蒸发出去过量乙醇,得到香草醇乙醚1.36千克,得率98%,纯度>98%。Add 1 kg of vanillin, 6.6 liters of ethanol (concentration of vanillin is 1 mol/L), 0.3 kg of catalyst B and 0.15 kg of catalyst F into the reaction kettle, fill with 1.5 MPa hydrogen, heat to 30°C for 24 hours, and detect vanilla After the aldehyde reaction is complete, stop heating, filter the catalyst after the reactor is cooled, and dry the catalyst directly before using it. Excess ethanol was removed from the filtrate by rotary evaporation to obtain 1.36 kg of vanillyl ethyl ether with a yield of 98% and a purity of >98%.
实施例10:Example 10:
在反应釜中加入1千克香草醛,4.4升异丙醇(香草醛的浓度为1.5mol/L),0.4千克催化剂C和0.25千克催化G,并充入1.8MPa氢气,加热至40℃反应22h,检测香草醛反应完全,停止加热,待反应釜冷却后过滤催化剂,催化剂直接干燥后再用。滤液经过旋转蒸发出去过量异丙醇,得到香草醇异丙醚1.36千克,得率98%,纯度>98%。Add 1 kg of vanillin, 4.4 liters of isopropanol (concentration of vanillin is 1.5 mol/L), 0.4 kg of catalyst C and 0.25 kg of catalyst G into the reaction kettle, fill with 1.8MPa hydrogen, heat to 40°C for 22 hours , detect that the vanillin reaction is complete, stop heating, filter the catalyst after the reaction kettle is cooled, and dry the catalyst directly before use. The excess isopropanol was removed by rotary evaporation from the filtrate to obtain 1.36 kg of vanillyl isopropyl ether with a yield of 98% and a purity of >98%.
实施例11:Example 11:
在反应釜中加入1千克乙基香草醛,4升甲醇(乙基香草醛的浓度为1.5mol/L),0.4千克催化剂D和0.05千克催化剂G,并充入2MPa氢气,加热至60℃反应19h,检测乙基香草醛反应完全,停止加热,待反应釜冷却后过滤催化剂,催化剂直接干燥后再用。滤液经过旋转蒸发出去过量甲醇,得到乙基香草醇甲醚1.34千克,得率97%,纯度>98%。Add 1 kg of ethyl vanillin, 4 liters of methanol (the concentration of ethyl vanillin is 1.5 mol/L), 0.4 kg of catalyst D and 0.05 kg of catalyst G in the reactor, and fill with 2MPa hydrogen, heat to 60°C for reaction After 19 hours, it was detected that the reaction of ethyl vanillin was complete, the heating was stopped, the catalyst was filtered after the reactor was cooled, and the catalyst was directly dried before use. The excess methanol was removed from the filtrate by rotary evaporation to obtain 1.34 kg of ethyl vanillyl methyl ether with a yield of 97% and a purity of >98%.
实施例12:Example 12:
在反应釜中加入1千克乙基香草醛,6升异丙醇(乙基香草醛的浓度为1mol/L),0.3千克催化剂B和0.15千克催化剂F,并充入1MPa氢气,加热至40℃反应23h,检测乙基香草醛反应完全,停止加热,待反应釜冷却后过滤催化剂,催化剂直接干燥后再用。滤液经过旋转蒸发出去过量异丙醇,得到乙基香草醇异丙醚1.33千克,得率96%,纯度>98%。Add 1 kg of ethyl vanillin, 6 liters of isopropanol (the concentration of ethyl vanillin is 1 mol/L), 0.3 kg of catalyst B and 0.15 kg of catalyst F in the reaction kettle, fill with 1 MPa hydrogen, and heat to 40°C After 23 hours of reaction, it was detected that the reaction of ethyl vanillin was complete, and the heating was stopped. After the reactor was cooled, the catalyst was filtered, and the catalyst was directly dried before use. The excess isopropanol was removed by rotary evaporation from the filtrate to obtain 1.33 kg of ethyl vanillyl isopropyl ether with a yield of 96% and a purity of >98%.
实施例13:Example 13:
在反应釜中加入1千克乙基香草醛,12升正丁醇(乙基香草醛的浓度为0.5mol/L),0.2千克催化剂D和0.25千克催化剂E,并充入1.2MPa氢气,加热至50℃反应20h,检测乙基香草醛反应完全,停止加热,待反应釜冷却后过滤催化剂,催化剂直接干燥后再用。滤液经过旋转蒸发出去过量正丁醇,得到乙基香草醇丁醚1.34千克,得率97%,纯度>98%。In reactor, add 1 kilogram of ethyl vanillin, 12 liters of n-butanols (the concentration of ethyl vanillin is 0.5mol/L), 0.2 kilogram of catalyst D and 0.25 kilogram of catalyst E, and charge into 1.2MPa hydrogen, be heated to React at 50°C for 20 hours, check that the reaction of ethyl vanillin is complete, stop heating, filter the catalyst after the reaction kettle is cooled, and dry the catalyst directly before use. The excess n-butanol was removed from the filtrate by rotary evaporation to obtain 1.34 kg of ethyl vanillyl butyl ether, with a yield of 97% and a purity of >98%.
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CN103319316A (en) * | 2013-06-24 | 2013-09-25 | 大连理工大学 | Green preparation method of dihydroxy dibutyl ether |
CN103342627A (en) * | 2013-06-27 | 2013-10-09 | 山东新和成药业有限公司 | Method for selective hydrogenation synthesis of nerol and geraniol mixture by using citral in water-organic two-phase system |
CN103706395A (en) * | 2013-12-23 | 2014-04-09 | 南京工业大学 | Nano ruthenium catalyst and application thereof |
CN103934027A (en) * | 2014-04-24 | 2014-07-23 | 南京德灿化学有限公司 | Solid acid catalyst as well as preparation method and application thereof |
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