CN105037161A - A kind of continuous method for synthesizing cyclohexane polyacid ester - Google Patents
A kind of continuous method for synthesizing cyclohexane polyacid ester Download PDFInfo
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- CN105037161A CN105037161A CN201510396327.XA CN201510396327A CN105037161A CN 105037161 A CN105037161 A CN 105037161A CN 201510396327 A CN201510396327 A CN 201510396327A CN 105037161 A CN105037161 A CN 105037161A
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- alcohol
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- cyclohexane
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- acid ester
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- 150000002148 esters Chemical class 0.000 title claims abstract description 25
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 230000002194 synthesizing effect Effects 0.000 title claims abstract description 10
- 238000011437 continuous method Methods 0.000 title 1
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 45
- 238000005886 esterification reaction Methods 0.000 claims abstract description 43
- 239000002253 acid Substances 0.000 claims abstract description 41
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 36
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 36
- 239000001257 hydrogen Substances 0.000 claims abstract description 36
- 239000003054 catalyst Substances 0.000 claims abstract description 33
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000012043 crude product Substances 0.000 claims abstract description 30
- 150000007519 polyprotic acids Polymers 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000006243 chemical reaction Methods 0.000 claims abstract description 19
- 239000003377 acid catalyst Substances 0.000 claims abstract description 15
- 239000003513 alkali Substances 0.000 claims abstract description 14
- 239000006227 byproduct Substances 0.000 claims abstract description 14
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 6
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 229910052763 palladium Inorganic materials 0.000 claims abstract description 6
- 238000001914 filtration Methods 0.000 claims abstract description 5
- 229910052707 ruthenium Inorganic materials 0.000 claims abstract description 5
- 238000001704 evaporation Methods 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000010992 reflux Methods 0.000 claims description 14
- QDTDKYHPHANITQ-UHFFFAOYSA-N 7-methyloctan-1-ol Chemical compound CC(C)CCCCCCO QDTDKYHPHANITQ-UHFFFAOYSA-N 0.000 claims description 12
- 239000004439 Isononyl alcohol Substances 0.000 claims description 12
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 11
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 8
- UJMDYLWCYJJYMO-UHFFFAOYSA-N benzene-1,2,3-tricarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1C(O)=O UJMDYLWCYJJYMO-UHFFFAOYSA-N 0.000 claims description 8
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 claims description 8
- 230000032050 esterification Effects 0.000 claims description 8
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 claims description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 6
- 125000005233 alkylalcohol group Chemical group 0.000 claims description 5
- -1 ester esters Chemical class 0.000 claims description 5
- 238000013517 stratification Methods 0.000 claims description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 4
- 238000009903 catalytic hydrogenation reaction Methods 0.000 claims description 4
- BWDBEAQIHAEVLV-UHFFFAOYSA-N 6-methylheptan-1-ol Chemical compound CC(C)CCCCCO BWDBEAQIHAEVLV-UHFFFAOYSA-N 0.000 claims description 3
- PLLBRTOLHQQAQQ-UHFFFAOYSA-N 8-methylnonan-1-ol Chemical compound CC(C)CCCCCCCO PLLBRTOLHQQAQQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000004440 Isodecyl alcohol Substances 0.000 claims description 3
- 150000008065 acid anhydrides Chemical class 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- 229910052703 rhodium Inorganic materials 0.000 claims description 2
- 239000010948 rhodium Substances 0.000 claims description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 230000003197 catalytic effect Effects 0.000 claims 1
- 238000004821 distillation Methods 0.000 claims 1
- 230000008020 evaporation Effects 0.000 claims 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 abstract description 27
- 238000000746 purification Methods 0.000 abstract description 14
- UAMZXLIURMNTHD-UHFFFAOYSA-N dialuminum;magnesium;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Mg+2].[Al+3].[Al+3] UAMZXLIURMNTHD-UHFFFAOYSA-N 0.000 abstract description 5
- 239000002904 solvent Substances 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 26
- 239000000047 product Substances 0.000 description 17
- 239000004014 plasticizer Substances 0.000 description 15
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 12
- 238000004458 analytical method Methods 0.000 description 10
- 238000011049 filling Methods 0.000 description 10
- 229910001220 stainless steel Inorganic materials 0.000 description 10
- 239000010935 stainless steel Substances 0.000 description 10
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 8
- 125000005498 phthalate group Chemical class 0.000 description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 4
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000004806 diisononylester Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- IMIOEHJVRZOQBJ-UHFFFAOYSA-N bis(6-methylheptyl) benzene-1,3-dicarboxylate Chemical compound CC(C)CCCCCOC(=O)C1=CC=CC(C(=O)OCCCCCC(C)C)=C1 IMIOEHJVRZOQBJ-UHFFFAOYSA-N 0.000 description 2
- HORIEOQXBKUKGQ-UHFFFAOYSA-N bis(7-methyloctyl) cyclohexane-1,2-dicarboxylate Chemical compound CC(C)CCCCCCOC(=O)C1CCCCC1C(=O)OCCCCCCC(C)C HORIEOQXBKUKGQ-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000007943 implant Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- MFUVDXOKPBAHMC-UHFFFAOYSA-N magnesium;dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MFUVDXOKPBAHMC-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- XNDZQQSKSQTQQD-UHFFFAOYSA-N 3-methylcyclohex-2-en-1-ol Chemical compound CC1=CC(O)CCC1 XNDZQQSKSQTQQD-UHFFFAOYSA-N 0.000 description 1
- 235000016936 Dendrocalamus strictus Nutrition 0.000 description 1
- 238000005698 Diels-Alder reaction Methods 0.000 description 1
- 206010013886 Dysaesthesia Diseases 0.000 description 1
- 208000004044 Hypesthesia Diseases 0.000 description 1
- 206010061218 Inflammation Diseases 0.000 description 1
- 101150003085 Pdcl gene Proteins 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- QMKYBPDZANOJGF-UHFFFAOYSA-K benzene-1,3,5-tricarboxylate(3-) Chemical compound [O-]C(=O)C1=CC(C([O-])=O)=CC(C([O-])=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-K 0.000 description 1
- 230000008827 biological function Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- JEBXNNPMFYXVHS-UHFFFAOYSA-N cyclohexane-1,2,3-tricarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1C(O)=O JEBXNNPMFYXVHS-UHFFFAOYSA-N 0.000 description 1
- WTNDADANUZETTI-UHFFFAOYSA-N cyclohexane-1,2,4-tricarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)C(C(O)=O)C1 WTNDADANUZETTI-UHFFFAOYSA-N 0.000 description 1
- FTHDNRBKSLBLDA-UHFFFAOYSA-N cyclohexane-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1CC(C(O)=O)CC(C(O)=O)C1 FTHDNRBKSLBLDA-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- QYMFNZIUDRQRSA-UHFFFAOYSA-N dimethyl butanedioate;dimethyl hexanedioate;dimethyl pentanedioate Chemical compound COC(=O)CCC(=O)OC.COC(=O)CCCC(=O)OC.COC(=O)CCCCC(=O)OC QYMFNZIUDRQRSA-UHFFFAOYSA-N 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 208000034783 hypoesthesia Diseases 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 201000001119 neuropathy Diseases 0.000 description 1
- 230000007823 neuropathy Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 231100000862 numbness Toxicity 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 208000035824 paresthesia Diseases 0.000 description 1
- 210000001428 peripheral nervous system Anatomy 0.000 description 1
- 208000033808 peripheral neuropathy Diseases 0.000 description 1
- 150000003022 phthalic acids Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001850 reproductive effect Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- QNXIFJUFSSPJAV-UHFFFAOYSA-N tributyl benzene-1,2,3-tricarboxylate Chemical compound CCCCOC(=O)C1=CC=CC(C(=O)OCCCC)=C1C(=O)OCCCC QNXIFJUFSSPJAV-UHFFFAOYSA-N 0.000 description 1
- RJIFVNWOLLIBJV-UHFFFAOYSA-N tributyl benzene-1,2,4-tricarboxylate Chemical compound CCCCOC(=O)C1=CC=C(C(=O)OCCCC)C(C(=O)OCCCC)=C1 RJIFVNWOLLIBJV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/30—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
- C07C67/303—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by hydrogenation of unsaturated carbon-to-carbon bonds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/08—Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种合成环己烷多元酸酯的方法,具体是一种将原料连续酯化、还原得到环己烷多元酸酯的方法。 The invention relates to a method for synthesizing cyclohexane polybasic acid ester, in particular to a method for continuously esterifying and reducing raw materials to obtain cyclohexane polybasic acid ester.
背景技术 Background technique
由于近年来发现邻苯二甲酸酯类可塑剂可能危害人体健康,其可通过饮水、进食、皮肤接触和呼吸进入人体,长期接触这类化合物,会对周边神经系统造成损伤,并引起多发性神经炎和感觉迟钝、麻木等症状。而世界卫生组织也指出邻苯二甲酸酯类化合物(尤其是短碳链的邻苯二甲酸酯类)在人体中的水解代谢物容易影响器官内代谢与生殖功能,故属于环境荷尔蒙,具生物累积性。因此许多国家和地区(包含欧盟、美国、日本以及台湾)对邻苯二甲酸酯类塑化剂的使用均有极为严格的规范,相关规范可广泛见于针对婴幼儿(3岁以下)及孕妇用品、食品、医疗用品,预期会越趋严格。因此,开发出能取代传统邻苯二甲酸酯类的环保及安全的可塑剂已成为全球相关产业势在必行的趋势。 In recent years, it has been discovered that phthalate plasticizers may be harmful to human health. They can enter the human body through drinking, eating, skin contact and breathing. Long-term exposure to such compounds can cause damage to the peripheral nervous system and cause multiple neuropathy Inflammation and dysesthesia, numbness and other symptoms. The World Health Organization also pointed out that the hydrolysis metabolites of phthalates (especially short-chain phthalates) in the human body are likely to affect the metabolism and reproductive functions in organs, so they belong to environmental hormones and have biological functions. Cumulative. Therefore, many countries and regions (including the European Union, the United States, Japan and Taiwan) have extremely strict regulations on the use of phthalate plasticizers, and relevant regulations can be widely found in products for infants (under 3 years old) and pregnant women , food, and medical supplies are expected to become more stringent. Therefore, the development of environmentally friendly and safe plasticizers that can replace traditional phthalates has become an imperative trend in related industries around the world.
市面上已有许多非邻苯二甲酸酯类可塑剂,然而每种替代可塑剂都有其限制与缺点,能够完全替代邻苯二甲酸酯类可塑剂的实为少数。目前最具替代潜力的可塑剂为1,2-环己烷二甲酸二元酯类可塑剂。此类可塑剂是以丁二烯与马来酸酐为原料,经由Diels-Alder加成反应合成四氢邻苯二甲酸酐,再氢化合成六氢邻苯二甲酸酐,最后六氢邻苯二甲酸酐与醇进行酯化反应合成得到。无邻苯二甲酸酯类残留是此技术的优点,但需要仰赖需求量大且价格波动大的丁二烯原料则为此技术最大的劣势。 There are many non-phthalate plasticizers on the market, but each alternative plasticizer has its own limitations and disadvantages, and there are only a few that can completely replace phthalate plasticizers. At present, the plasticizer with the greatest potential for substitution is 1,2-cyclohexanedicarboxylic acid dibasic acid ester plasticizer. This type of plasticizer uses butadiene and maleic anhydride as raw materials, synthesizes tetrahydrophthalic anhydride through Diels-Alder addition reaction, and then hydrogenates to synthesize hexahydrophthalic anhydride, and finally hexahydrophthalic anhydride It can be synthesized by esterification reaction between acid anhydride and alcohol. No phthalate residue is the advantage of this technology, but the biggest disadvantage of this technology is the need to rely on butadiene raw materials that are in high demand and fluctuate in price.
目前法规对在婴幼儿用塑料制品中的邻苯二甲酸酯类含量规范为需在1000ppm以下,而以一般邻苯二甲酸酯类塑化剂于PVC制品中含量约占30~70%估计,利用氢化法将邻苯二甲酸制成符合规定的可塑剂,其苯环氢化率至少需大于99.9%。换言之,对于邻苯二甲酸酯类的苯环氢化率至少需大于99.9%,如此制得的1,2-环己烷二甲酸二元酯可塑剂产品方能符合现行法规的规范。 The current regulations stipulate that the content of phthalates in plastic products for infants and young children must be below 1000ppm, and the content of general phthalates plasticizers in PVC products is estimated to be about 30~70%. To make phthalic acid into qualified plasticizer by hydrogenation method, the hydrogenation rate of benzene ring must be at least greater than 99.9%. In other words, the benzene ring hydrogenation rate of phthalates must be at least greater than 99.9%, so that the 1,2-cyclohexanedicarboxylic acid dibasic ester plasticizer product can meet the current regulations.
DINCH(1,2-环己烷二甲酸二异壬酯)是欧盟禁止在与人体密切接触的塑料制品和儿童玩具中使用邻苯二甲酸酯类增塑剂后首选的主增塑剂,在要求无毒的应用领域中,DINCH同样是优良的通用型增塑剂。到目前为止,世界各国已均批准它与食品接触,用本品制成的PVC儿童玩具及相关塑胶产品符合欧盟1999/815/EC环保决议。 DINCH (diisononyl 1,2-cyclohexanedicarboxylate) is the primary plasticizer of choice after the European Union bans the use of phthalate plasticizers in plastic products and children's toys that are in close contact with the human body. DINCH is also an excellent general-purpose plasticizer in non-toxic applications. So far, all countries in the world have approved it to be in contact with food, and the PVC children's toys and related plastic products made of this product comply with the European Union's 1999/815/EC environmental protection resolution.
现用技术都要将邻苯二甲酸二异壬酯纯化后再进行氢化,步骤繁琐,能源消耗大,而且邻苯二甲酸二异壬酯的转化率只能达到99%。 The existing technology must purify the diisononyl phthalate and then hydrogenate it. The steps are cumbersome, the energy consumption is large, and the conversion rate of diisononyl phthalate can only reach 99%.
发明内容 Contents of the invention
本发明的目的是提供一种将苯多羧酸或其酸酐连续酯化、还原,高转化率合成环己烷多元酸酯的方法,其氢化转化率达99.9%以上。 The purpose of this invention is to provide a kind of benzene polycarboxylic acid or its acid anhydride continuous esterification, reduction, the method for the synthetic cyclohexane polybasic acid ester of high conversion rate, and its hydrogenation conversion rate reaches more than 99.9%.
为达到上述目的,本发明采用以下技术方案: To achieve the above object, the present invention adopts the following technical solutions:
一种合成环己烷多元酸酯的方法,将苯多羧酸或其酸酐和醇酯化后未经后处理、将含有醇的粗产物直接催化氢化得到环己烷多元酸酯。 The invention discloses a method for synthesizing cyclohexane polybasic acid ester. After esterifying benzene polycarboxylic acid or its anhydride and alcohol without aftertreatment, the crude product containing alcohol is directly catalytically hydrogenated to obtain cyclohexane polybasic acid ester.
进一步地,所述苯多羧酸是邻苯二甲酸、间苯二甲酸、对苯二甲酸、1,2,4-苯三甲酸、1,3,5-苯三甲酸或1,2,3-苯三甲酸。 Further, the benzene polycarboxylic acid is phthalic acid, isophthalic acid, terephthalic acid, 1,2,4-benzenetricarboxylic acid, 1,3,5-benzenetricarboxylic acid or 1,2,3 -Benzenetricarboxylic acid.
进一步地,所述酯化的步骤为:将摩尔比为1:2.2~3.5的苯多羧酸或其酸酐和醇投入搅拌槽反应器,反应器使用醇水回流分层装置,再加入酸催化剂后加热至200~240℃,反应至酸价低于0.2mgKOH/g。 Further, the esterification step is: put benzene polycarboxylic acid or its anhydride and alcohol with a molar ratio of 1:2.2~3.5 into a stirred tank reactor, and the reactor uses an alcohol-water reflux stratification device, and then adds an acid catalyst Afterwards, heat to 200~240°C and react until the acid value is lower than 0.2mgKOH/g.
进一步地,所述的醇为C1~C30烷基醇、C3~C30环烷基醇和C1~C30烷氧基烷基醇中的至少一种。 Further, the alcohol is at least one of C1~C30 alkyl alcohol, C3~C30 cycloalkyl alcohol and C1~C30 alkoxy alkyl alcohol.
C1~C30烷基醇是碳原子数为1~30、碳链为直链或支链的烷基醇。 C1~C30 alkyl alcohols are alkyl alcohols with 1~30 carbon atoms and straight or branched carbon chains.
C3~C30环烷基醇是碳原子数为3~30、含有一个或多个环烷基(环丙基、环丁基、环戊基、环己基等)的醇,碳链为直链或支链。 C3~C30 cycloalkyl alcohols are alcohols with 3~30 carbon atoms containing one or more cycloalkyl groups (cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, etc.), and the carbon chain is straight or Branched.
C1~C30烷氧基烷基醇是碳原子数为2~30、含有一个或多个烷氧基(甲氧基、乙氧基等)的醇,碳链为直链或支链。 C1~C30 alkoxy alkyl alcohols are alcohols with 2~30 carbon atoms, containing one or more alkoxy groups (methoxy, ethoxy, etc.), and the carbon chain is straight or branched.
进一步地,所述的醇为C2~C20的直链或支链的烷基醇中的至少一种。 Further, the alcohol is at least one of C2~C20 straight chain or branched chain alkyl alcohols.
进一步地,所述的醇为丁醇、异辛醇、异壬醇和异癸醇中的至少一种。 Further, the alcohol is at least one of butanol, isooctyl alcohol, isononyl alcohol and isodecyl alcohol.
进一步地,所述催化氢化的步骤为:将酯化反应粗产物直接进料至滴流床反应器进行氢化反应,氢气压力为40~100bar,温度为70~250℃,触媒是负载ⅧB族金属的多孔性氧化物。 Further, the step of catalytic hydrogenation is as follows: directly feed the crude product of the esterification reaction to a trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 40-100 bar, the temperature is 70-250 ° C, and the catalyst is a metal of group VIII B porous oxides.
进一步地,所述ⅧB族金属是钌、铑和钯中的至少一种。 Further, the Group VIIIB metal is at least one of ruthenium, rhodium and palladium.
进一步地,所述多孔性氧化物是氧化铝-氧化镁复合氧化物。 Further, the porous oxide is alumina-magnesia composite oxide.
进一步地,在催化氢化后进行后处理:加碱中和除酸、蒸馏或蒸发除醇以及除副产物、过滤脱灰。 Further, post-treatment after catalytic hydrogenation: adding alkali to neutralize and remove acid, distilling or evaporating to remove alcohol and by-products, and filtering for deashing.
进一步地,将摩尔比为1:2.2~3.5的苯多羧酸或其酸酐和醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至200~240℃,反应至酸价低于0.2mgKOH/g,然后将含有醇的酯化反应粗产物直接进料至滴流床反应器进行氢化反应,氢气压力为40~100bar,温度为70~250℃,触媒是负载ⅧB族金属的多孔性氧化物,反应结束后加碱中和除酸、蒸馏或蒸发除醇以及除副产物、过滤脱灰,得到环己烷多元酸酯。 Further, add benzene polycarboxylic acid or its anhydride and alcohol with a molar ratio of 1:2.2~3.5 into the stirred tank reactor, and the reactor uses an alcohol-water reflux stratification device, then adds an acid catalyst and heats to 200~240°C , react until the acid value is lower than 0.2mgKOH/g, then directly feed the crude product of the esterification reaction containing alcohol to the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 40~100bar, the temperature is 70~250℃, the catalyst It is a porous oxide loaded with Group VIIIB metals. After the reaction, add alkali to neutralize acid, distill or evaporate alcohol, remove by-products, filter and deash to obtain cyclohexane polybasic acid ester.
本发明具有以下有益效果: The present invention has the following beneficial effects:
本发明将环己烷多元酸酯的酯化及氢化过程整合,减少繁复且耗能的纯化程序,以达到节能与降低生产成本的目的,在酯化反应生成粗产物后先不经纯化步骤,以过量的醇做为后续氢化反应的溶剂,在氢化反应后再进行除醇、除酸、过滤等纯化步骤,以节省时间和能源。同时本发明选用氧化铝-氧化镁复合氧化物作为触媒载体,选用钯或钌作为金属触媒,使苯环氢化率达99.9%以上。而且本发明的酯化设备采用连续搅拌槽反应器和醇水回流分层装置,氢化设备采用滴流床反应器,设备占地面积小、操作容易,醇水回流分层装置可通过比重差异将酯化反应生成的水快速排除,并使部分醇回流进行反应。 The present invention integrates the esterification and hydrogenation process of cyclohexane polybasic acid ester, reduces complicated and energy-consuming purification procedures, and achieves the purpose of saving energy and reducing production costs. After the esterification reaction generates a crude product, no purification step is performed. Excess alcohol is used as the solvent for the subsequent hydrogenation reaction, and purification steps such as alcohol removal, acid removal, and filtration are performed after the hydrogenation reaction to save time and energy. At the same time, the present invention selects alumina-magnesia composite oxide as the catalyst carrier, selects palladium or ruthenium as the metal catalyst, and makes the hydrogenation rate of the benzene ring reach more than 99.9%. Moreover, the esterification equipment of the present invention adopts a continuous stirred tank reactor and an alcohol-water reflux stratification device, and the hydrogenation equipment adopts a trickle bed reactor, and the equipment occupies a small area and is easy to operate. The water generated by the esterification reaction is quickly removed, and part of the alcohol is refluxed for reaction.
具体实施方式 Detailed ways
下面结合具体实施例对本发明做进一步的说明: The present invention will be further described below in conjunction with specific embodiment:
以下实施例所用触媒的制备方法如下: The preparation method of catalyst used in following examples is as follows:
将420g六水合硝酸镁[Mg(NO3)2﹒6H2O]与465g九水合硝酸铝[Al(NO3)3﹒9H2O]溶于6000mL去离子水中,再加入含有碳酸钠的水溶液进行共沉淀,并在60℃下充分搅拌混合,加入300g氧化铝搅拌后过滤,所得滤饼经水洗后于110℃下烘干,得到氧化铝-氧化镁复合氧化物粉体。 420g of magnesium nitrate hexahydrate [Mg (NO 3 ) 2 . 6H 2 O] and 465g aluminum nitrate nonahydrate [Al(NO 3 ) 3 . 9H 2 O] was dissolved in 6000mL of deionized water, then an aqueous solution containing sodium carbonate was added for coprecipitation, and fully stirred and mixed at 60°C, and 300g of alumina was added to stir and then filtered, and the obtained filter cake was washed with water and dried at 110°C dry to obtain alumina-magnesia composite oxide powder.
取300g氧化铝-氧化镁复合氧化物粉体与60g成型剂及黏着剂,经过捏合与挤压成型步骤,于450℃下煅烧4h后,得到圆柱状多孔性氧化物载体,其中氧化镁约占12wt%,将此圆柱状多孔性氧化物载体进行破碎,过筛整粒得20~30网孔数的颗粒。 Take 300g of alumina-magnesia composite oxide powder and 60g of molding agent and adhesive, go through kneading and extrusion molding steps, and calcined at 450°C for 4 hours to obtain a cylindrical porous oxide carrier, of which magnesia accounts for about 12wt%, the cylindrical porous oxide carrier was crushed, sieved and sized to obtain particles with a mesh number of 20-30.
取约30g上述颗粒,以含RuCl3的含浸溶液,利用初湿法将钌金属植入于载体表面,再于450℃下煅烧4h后,制得X触媒,其中钌占5wt%,假密度为0.649g/cm3。 Take about 30g of the above particles, use the impregnation solution containing RuCl 3 to implant ruthenium metal on the surface of the carrier by the incipient wetness method, and then calcined at 450°C for 4 hours to obtain the X catalyst, in which the ruthenium accounts for 5wt%, and the false density is 0.649 g/cm 3 .
令取约30g上述颗粒,以含PdCl2的含浸溶液,利用初湿法将钯金属植入于载体表面,再于450℃下煅烧4h后,制得Y触媒,其中钯占2wt%,假密度为0.546g/cm3。 Take about 30g of the above particles, use the impregnation solution containing PdCl 2 to implant palladium metal on the surface of the carrier by the incipient wetness method, and then calcined at 450°C for 4 hours to prepare the Y catalyst, in which palladium accounts for 2wt%, and the bulk density is It is 0.546g/cm 3 .
实施例1Example 1
将摩尔比为1:2.5的邻苯二甲酸酐和异壬醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至220℃进行酯化反应,如式I所示,反应至邻苯二甲酸二异壬酯粗产物的酸价低于0.2mgKOH/g,所得邻苯二甲酸二异壬酯粗产物含有过量异壬醇(含有约85%邻苯二甲酸二异壬酯和约15%异壬醇)。取3.9g的X触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,如式I所示,氢气压力为50bar,温度为70℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和邻苯二甲酸二异壬酯的摩尔比约为28:1。反应结束后加碱中和除酸(酯化反应的酸催化剂)、蒸馏除醇以及除副产物、过滤脱灰,得到1,2-环己烷二甲酸二异壬酯。 Add phthalic anhydride and isononyl alcohol with a molar ratio of 1:2.5 into the stirred tank reactor, and the reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats to 220°C for esterification reaction, as shown in the formula Shown in I, react to the acid value of diisononyl phthalate crude product below 0.2mgKOH/g, gained diisononyl phthalate crude product contains excess isononyl alcohol (containing about 85% phthalate diisononyl formate and approximately 15% isononyl alcohol). Take 3.9g of X catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, as shown in formula I, the hydrogen pressure is 50bar, the temperature is 70°C, the hydrogen flow rate is 100mL/min, the esterification reaction crude product flow rate is 4.5mL/h, hydrogen and phthalate The molar ratio of diisononyl formate is about 28:1. After the reaction, add alkali to neutralize and remove acid (acid catalyst for esterification reaction), distill off alcohol and by-products, filter and deash to obtain 1,2-cyclohexanedicarboxylate diisononyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,苯环吸收峰约在波长275nm,邻苯二甲酸二异壬酯有强吸收,1,2-环己烷二甲酸二异壬酯无吸收,配制不同浓度的邻苯二甲酸二异壬酯/1,2-环己烷二甲酸二异壬酯,做一条检量线,计算邻苯二甲酸二异壬酯的浓度和氢化率(氢化率=1-残余邻苯二甲酸二异壬酯的浓度%)。 Analyze the concentration of residual benzene rings in the product with an ultraviolet-visible light spectrometer. The absorption peak of the benzene ring is at a wavelength of 275nm. Diisononyl phthalate has strong absorption, and diisononyl 1,2-cyclohexanedicarboxylate has no absorption. , prepare different concentrations of diisononyl phthalate/diisononyl 1,2-cyclohexanedicarboxylate, make a calibration line, and calculate the concentration and hydrogenation rate of diisononyl phthalate (hydrogenation Rate = 1-concentration of residual diisononyl phthalate %).
分析结果显示邻苯二甲酸二异壬酯的浓度约为1000ppm,即苯环氢化率达99.90%。 Analysis results show that the concentration of diisononyl phthalate is about 1000ppm, that is, the hydrogenation rate of benzene ring reaches 99.90%.
式I Formula I
实施例2Example 2
将摩尔比为1:2.5的邻苯二甲酸酐和异壬醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至220℃进行酯化反应,反应至邻苯二甲酸二异壬酯粗产物的酸价低于0.2mgKOH/g,所得邻苯二甲酸二异壬酯粗产物含有过量异壬醇。取3.9g的X触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力为50bar,温度为100℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和邻苯二甲酸二异壬酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸馏除醇以及除副产物、过滤脱灰,得到1,2-环己烷二甲酸二异壬酯。 Add phthalic anhydride and isononyl alcohol with a molar ratio of 1:2.5 into the stirred tank reactor. The reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats it to 220°C for esterification reaction. The acid value of the crude diisononyl phthalate is lower than 0.2 mgKOH/g, and the obtained crude diisononyl phthalate contains excess isononyl alcohol. Take 3.9g of X catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 50bar, the temperature is 100°C, the hydrogen flow rate is 100mL/min, the esterification reaction crude product flow rate is 4.5mL/h, the hydrogen and diisononyl phthalate The molar ratio is about 28:1. After the reaction, add alkali to neutralize and remove acid, distill alcohol and by-products, filter and deash to obtain 1,2-cyclohexanedicarboxylic acid diisononyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示邻苯二甲酸二异壬酯的浓度约为500ppm,即苯环氢化率达99.95%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of diisononyl phthalate was about 500 ppm, that is, the hydrogenation rate of benzene rings reached 99.95%.
实施例3Example 3
将摩尔比为1:2.5的邻苯二甲酸酐和异壬醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至220℃进行酯化反应,反应至邻苯二甲酸二异壬酯粗产物的酸价低于0.2mgKOH/g,所得邻苯二甲酸二异壬酯粗产物含有过量异壬醇。取3.9g的X触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力为50bar,温度为120℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和邻苯二甲酸二异壬酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸发除醇以及除副产物、过滤脱灰,得到1,2-环己烷二甲酸二异壬酯。 Add phthalic anhydride and isononyl alcohol with a molar ratio of 1:2.5 into the stirred tank reactor. The reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats it to 220°C for esterification reaction. The acid value of the crude diisononyl phthalate is lower than 0.2 mgKOH/g, and the obtained crude diisononyl phthalate contains excess isononyl alcohol. Take 3.9g of X catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 50bar, the temperature is 120°C, the hydrogen flow rate is 100mL/min, the crude product flow rate of the esterification reaction is 4.5mL/h, the hydrogen and diisononyl phthalate The molar ratio is about 28:1. After the reaction, add alkali to neutralize and remove acid, evaporate to remove alcohol and by-products, filter and deash, and obtain 1,2-cyclohexanedicarboxylic acid diisononyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示邻苯二甲酸二异壬酯的浓度约为400ppm,即苯环氢化率达99.96%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of diisononyl phthalate was about 400 ppm, that is, the hydrogenation rate of benzene rings reached 99.96%.
实施例4Example 4
将摩尔比为1:2.5的邻苯二甲酸酐和异壬醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至220℃进行酯化反应,反应至邻苯二甲酸二异壬酯粗产物的酸价低于0.2mgKOH/g,所得邻苯二甲酸二异壬酯粗产物含有过量异壬醇。取3.9g的X触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力为100bar,温度为70℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和邻苯二甲酸二异壬酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸发除醇以及除副产物、过滤脱灰,得到1,2-环己烷二甲酸二异壬酯。 Add phthalic anhydride and isononyl alcohol with a molar ratio of 1:2.5 into the stirred tank reactor. The reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats it to 220°C for esterification reaction. The acid value of the crude diisononyl phthalate is lower than 0.2 mgKOH/g, and the obtained crude diisononyl phthalate contains excess isononyl alcohol. Take 3.9g of X catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 100bar, the temperature is 70 ° C, the hydrogen flow rate is 100mL/min, the flow rate of the crude product of the esterification reaction is 4.5mL/h, the hydrogen and diisononyl phthalate The molar ratio is about 28:1. After the reaction, add alkali to neutralize and remove acid, evaporate to remove alcohol and by-products, filter and deash, and obtain 1,2-cyclohexanedicarboxylic acid diisononyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示邻苯二甲酸二异壬酯的浓度约为400ppm,即苯环氢化率达99.96%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of diisononyl phthalate was about 400 ppm, that is, the hydrogenation rate of benzene rings reached 99.96%.
实施例5Example 5
将摩尔比为1:2.2的邻苯二甲酸和异壬醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至200℃进行酯化反应,反应至酸价低于0.2mgKOH/g。取3.3g的Y触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力为50bar,温度为180℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和邻苯二甲酸二异壬酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸馏除醇以及除副产物、过滤脱灰,得到1,2-环己烷二甲酸二异壬酯。 Add phthalic acid and isononyl alcohol with a molar ratio of 1:2.2 into the stirred tank reactor. The reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats to 200°C for esterification reaction until the acid The price is lower than 0.2mgKOH/g. Take 3.3g of Y catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 50bar, the temperature is 180 ° C, the hydrogen flow rate is 100mL/min, the flow rate of the crude product of the esterification reaction is 4.5mL/h, the hydrogen and diisononyl phthalate The molar ratio is about 28:1. After the reaction, add alkali to neutralize and remove acid, distill alcohol and by-products, filter and deash to obtain 1,2-cyclohexanedicarboxylic acid diisononyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示邻苯二甲酸二异壬酯的浓度约为1000ppm,即苯环氢化率达99.90%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of diisononyl phthalate was about 1000 ppm, that is, the hydrogenation rate of benzene rings reached 99.90%.
实施例6Example 6
将摩尔比为1:3的间苯二甲酸和异辛醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至240℃进行酯化反应,反应至酸价低于0.2mgKOH/g。取3.3g的Y触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力为50bar,温度为210℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和间苯二甲酸二异辛酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸馏除醇以及除副产物、过滤脱灰,得到1,3-环己烷二甲酸二异辛酯。 Add isophthalic acid and isooctyl alcohol with a molar ratio of 1:3 into the stirred tank reactor, and the reactor uses an alcohol-water reflux layering device, then adds an acid catalyst and heats to 240°C for esterification reaction, and reacts until the acid The price is lower than 0.2mgKOH/g. Take 3.3g of Y catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 50bar, the temperature is 210 ° C, the hydrogen flow rate is 100mL/min, the flow rate of the crude product of the esterification reaction is 4.5mL/h, the hydrogen and diisooctyl isophthalate The molar ratio is about 28:1. After the reaction, add alkali to neutralize and remove acid, distill to remove alcohol and by-products, filter and deash to obtain 1,3-diisooctyl cyclohexanedicarboxylate.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示间苯二甲酸二异辛酯的浓度约为300ppm,即苯环氢化率达99.97%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of diisooctyl isophthalate was about 300 ppm, that is, the hydrogenation rate of benzene rings reached 99.97%.
实施例7Example 7
将摩尔比为1:3.5的1,2,4-苯三甲酸和丁醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至230℃进行酯化反应,反应至酸价低于0.2mgKOH/g。取3.3g的Y触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力为50bar,温度为250℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和1,2,4-苯三甲酸三丁酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸馏除醇以及除副产物、过滤脱灰,得到1,2,4-环己烷三甲酸三丁酯。 Add 1,2,4-benzenetricarboxylic acid and butanol with a molar ratio of 1:3.5 into the stirred tank reactor. The reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats to 230°C for esterification reaction , react until the acid value is lower than 0.2mgKOH/g. Take 3.3g of Y catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 50bar, the temperature is 250°C, the hydrogen flow rate is 100mL/min, the flow rate of the crude product of the esterification reaction is 4.5mL/h, hydrogen and 1,2,4-benzenetricarboxylic acid The molar ratio of tributyl ester is about 28:1. After the reaction, add alkali to neutralize acid, distill alcohol and by-products, filter and deash to obtain 1,2,4-cyclohexanetricarboxylate tributyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示1,2,4-苯三甲酸三丁酯的浓度约为0ppm,即苯环氢化率达100%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of tributyl 1,2,4-benzenetricarboxylate was about 0 ppm, that is, the hydrogenation rate of benzene rings reached 100%.
实施例8Example 8
将摩尔比为1:3.3的1,3,5-苯三甲酸和异癸醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至210℃进行酯化反应,反应至酸价低于0.2mgKOH/g。取3.3g的Y触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力为70bar,温度为180℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和1,3,5-苯三甲酸三异癸酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸馏除醇以及除副产物、过滤脱灰,得到1,3,5-环己烷三甲酸三异癸酯。 Add 1,3,5-benzenetricarboxylic acid and isodecyl alcohol with a molar ratio of 1:3.3 into the stirred tank reactor. The reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats it to 210°C for esterification React until the acid value is lower than 0.2mgKOH/g. Take 3.3g of Y catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 70bar, the temperature is 180°C, the hydrogen flow rate is 100mL/min, the crude product flow rate of the esterification reaction is 4.5mL/h, hydrogen and 1,3,5-benzenetricarboxylic acid The molar ratio of triisodecyl ester is about 28:1. After the reaction, add alkali to neutralize and remove acid, distill to remove alcohol and by-products, filter and deash to obtain 1,3,5-cyclohexanetricarboxylate triisodecyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示1,3,5-苯三甲酸三异癸酯的浓度约为700ppm,即苯环氢化率达99.93%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of triisodecyl 1,3,5-benzenetricarboxylate was about 700ppm, that is, the hydrogenation rate of benzene rings reached 99.93%.
实施例9Example 9
将摩尔比为1:3.4的1,2,3-苯三甲酸和丁醇加入搅拌槽反应器中,反应器使用醇水回流分层装置,再加入酸催化剂后加热至220℃进行酯化反应,反应至酸价低于0.2mgKOH/g。取3.3g的Y触媒,填充于直径3/8英寸的不锈钢连续式滴流床反应器中做为固定床(填充6mL),然后将酯化反应粗产物在未经纯化处理下,直接进料至滴流床反应器进行氢化反应,氢气压力100bar,温度为180℃,氢气流速为100mL/min,酯化反应粗产物流速为4.5mL/h,氢气和1,2,3-苯三甲酸三丁酯的摩尔比约为28:1。反应结束后加碱中和除酸、蒸馏除醇以及除副产物、过滤脱灰,得到1,2,3-环己烷三甲酸三丁酯。 Add 1,2,3-benzenetricarboxylic acid and butanol with a molar ratio of 1:3.4 into the stirred tank reactor. The reactor uses an alcohol-water reflux layering device, and then adds an acid catalyst and heats it to 220°C for esterification reaction , react until the acid value is lower than 0.2mgKOH/g. Take 3.3g of Y catalyst and fill it in a stainless steel continuous trickle bed reactor with a diameter of 3/8 inches as a fixed bed (filling 6mL), and then directly feed the crude product of the esterification reaction without purification To the trickle bed reactor for hydrogenation reaction, the hydrogen pressure is 100bar, the temperature is 180°C, the hydrogen flow rate is 100mL/min, the flow rate of the crude product of the esterification reaction is 4.5mL/h, hydrogen and 1,2,3-benzenetricarboxylic acid tricarboxylate The molar ratio of butyl ester is about 28:1. After the reaction, add alkali to neutralize acid, distill alcohol and by-products, filter and deash to obtain 1,2,3-cyclohexanetricarboxylate tributyl.
以紫外光-可见光光谱仪分析产物中残余苯环浓度,分析结果显示1,2,3-苯三甲酸三丁酯的浓度约为400ppm,即苯环氢化率达99.96%。 The concentration of residual benzene rings in the product was analyzed by ultraviolet-visible light spectrometer, and the analysis results showed that the concentration of tributyl 1,2,3-benzenetricarboxylate was about 400ppm, that is, the hydrogenation rate of benzene rings reached 99.96%.
实施例10Example 10
取66.5g的X触媒,填充于直径1英寸的不锈钢连续式滴流床反应器中做为固定床(填充104mL),然后将实施例5所得1,2-环己烷二甲酸二异壬酯进行第二次氢化反应,氢气压力为70bar,温度为85℃,氢气流速为418mL/min,1,2-环己烷二甲酸二异壬酯流速为62.4mL/h,氢气和邻苯二甲酸二异壬酯的摩尔比约为28:1。分析结果显示邻苯二甲酸二异壬酯的浓度为100ppm,即苯环氢化率达99.99%。 Take 66.5g of X catalyst, fill it in a stainless steel continuous trickle bed reactor with a diameter of 1 inch as a fixed bed (filling 104mL), and then use the obtained 1,2-cyclohexanedicarboxylate diisononyl Carry out the second hydrogenation reaction, the hydrogen pressure is 70bar, the temperature is 85°C, the hydrogen flow rate is 418mL/min, the flow rate of diisononyl 1,2-cyclohexanedicarboxylate is 62.4mL/h, hydrogen and phthalic acid The molar ratio of diisononyl ester is about 28:1. The analysis results showed that the concentration of diisononyl phthalate was 100ppm, that is, the hydrogenation rate of benzene ring reached 99.99%.
将实施例1~10的反应条件和检测结果汇总,如表1所示: The reaction condition and detection result of embodiment 1~10 are summarized, as shown in table 1:
表1实施例1~10的反应条件和检测结果 The reaction condition and detection result of table 1 embodiment 1~10
由实施例1~9的结果可以得知,本发明的合成方法中,邻苯二甲酸酯类粗产物的苯环氢化率皆达99.9%以上(99.9~100%),可充分满足现行法规的要求(邻苯二甲酸酯类需在1000ppm以下),用环己烷多元酸酯制成的PVC儿童玩具及相关塑胶产品符合欧盟1995/815/EC环保决议;而由实施例10的结果可以得知,在经过第二次氢化反应后,邻苯二甲酸二异壬酯的浓度可降至约100ppm,即邻苯二甲酸二异壬酯粗产物的苯环氢化率可提升至99.99%。 From the results of Examples 1 to 9, it can be known that in the synthetic method of the present invention, the hydrogenation rate of the benzene ring of the crude phthalic acid esters is more than 99.9% (99.9 to 100%), which can fully meet the current regulations. Requirements (phthalates need to be below 1000ppm), PVC children's toys and related plastic products made of cyclohexane polybasic esters comply with the European Union's 1995/815/EC environmental resolution; and the results of Example 10 can be obtained It is known that after the second hydrogenation reaction, the concentration of diisononyl phthalate can be reduced to about 100 ppm, that is, the hydrogenation rate of the benzene ring of the crude product of diisononyl phthalate can be increased to 99.99%.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。 The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any changes or substitutions that can be easily imagined by those skilled in the art within the technical scope disclosed in the present invention, All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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CN111825526B (en) * | 2019-04-15 | 2022-09-06 | 南亚塑胶工业股份有限公司 | Process for the preparation of 1, 4-cyclohexanedimethanol |
US12312460B2 (en) | 2019-05-02 | 2025-05-27 | Lg Chem, Ltd. | Plasticizer composition and resin composition including the same |
US20220033618A1 (en) * | 2020-07-28 | 2022-02-03 | Evonik Operations Gmbh | Process for preparing dialkyl 1,4-cyclohexanedicarboxylates |
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