CN105568339A - Magnesium/magnesium alloy matrix multi-coating composite and preparation method thereof - Google Patents
Magnesium/magnesium alloy matrix multi-coating composite and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种复合涂层材料及其制备方法,尤其涉及一种以镁/镁合金为基体的电沉积改性的微弧氧化复合涂层材料及其制备方法。The invention relates to a composite coating material and a preparation method thereof, in particular to an electrodeposited modified micro-arc oxidation composite coating material with a magnesium/magnesium alloy as a matrix and a preparation method thereof.
背景技术Background technique
镁合金作为新兴的金属结构材料用于工业应用,例如汽车、电子、航空航天、国防军工、冶金、化学化工、交通等领域具有重要的应用价值和广阔的应用前景。源于其良好的切削加工性能、热成型性能、导热性能、吸振性能和阻尼性能等。不过,由于镁本身化学性质活泼,标准电极电位非常低,以至于镁合金极易受到腐蚀,从而引起一系列问题。因此,镁或镁合金工业材料使用时,其防腐处理是首先需要解决的技术问题之一。As an emerging metal structure material, magnesium alloy is used in industrial applications, such as automobile, electronics, aerospace, national defense, metallurgy, chemical industry, transportation and other fields, which have important application value and broad application prospects. It is due to its good cutting performance, thermoforming performance, thermal conductivity, vibration absorption performance and damping performance. However, due to the active chemical properties of magnesium itself, the standard electrode potential is very low, so that magnesium alloys are extremely vulnerable to corrosion, which causes a series of problems. Therefore, when magnesium or magnesium alloy industrial materials are used, their anticorrosion treatment is one of the technical problems that need to be solved first.
现有技术中,提高镁合金耐蚀性的途径有三种:合金化、加工处理以及表面改性。其中,通过制造工艺的改进,镁合金的耐腐蚀性能也能得到一定的提升,如通过使用等径角挤压、超塑性成形、快速凝固、粉末冶金法等先进材料制备技术,镁合金的耐腐蚀性能有较好的改善。但由于镁合金非常活泼的化学性质,仅仅通过改进加工工艺无法彻底解决镁合金的耐腐蚀问题。In the prior art, there are three ways to improve the corrosion resistance of magnesium alloys: alloying, processing and surface modification. Among them, through the improvement of the manufacturing process, the corrosion resistance of magnesium alloys can also be improved to a certain extent. The corrosion performance is better improved. However, due to the very active chemical properties of magnesium alloys, the corrosion resistance of magnesium alloys cannot be completely solved only by improving the processing technology.
近年来,表面改性成为现有技术中运用最为普遍的主要技术手段。为了达到充分的保护性能,超疏水涂层备受大家青睐。而且,镁合金作为一种金属结构材料,特别需要从涂层结构与功能一体化的途径设计耐蚀性能优异的新型涂层。截至目前,人们已经研究出多种表面改性涂层与表面改性技术,并开发出了众多的产品。然而,现有技术所制造出的经过表面改性的镁合金产品,均存在诸多方面的不足,主要表现在如耐蚀性、结合力、耐久性等综合性能指标尚存在不足,其实际使用效果不是特别理想。其他镁合金的表面改性方法,例如化学转化膜、离子注入、气相沉积、聚合物涂层等,均普遍存在耐蚀性提高幅度不大、耐磨耐久性差等缺点或问题。In recent years, surface modification has become the most commonly used main technical means in the prior art. In order to achieve sufficient protection properties, superhydrophobic coatings are favored by everyone. Moreover, magnesium alloy, as a metal structure material, especially needs to design a new coating with excellent corrosion resistance from the integration of coating structure and function. Up to now, people have researched a variety of surface modification coatings and surface modification technologies, and developed a large number of products. However, the surface-modified magnesium alloy products produced by the prior art all have many deficiencies, mainly in the comprehensive performance indicators such as corrosion resistance, bonding force, and durability. Not particularly ideal. Other surface modification methods of magnesium alloys, such as chemical conversion coating, ion implantation, vapor deposition, polymer coating, etc., generally have shortcomings or problems such as small improvement in corrosion resistance and poor wear resistance and durability.
发明内容Contents of the invention
基于上述技术问题,本发明提供一种以镁/镁合金为基体的多涂层复合材料,以及该复合材料的制备方法。Based on the above technical problems, the present invention provides a multi-coat composite material with magnesium/magnesium alloy as the matrix, and a preparation method of the composite material.
本发明所采用的技术解决方案是:The technical solution adopted in the present invention is:
一种以镁/镁合金为基体的多涂层复合材料,包括镁/镁合金基体、形成于镁/镁合金基体上的微弧氧化涂层、以及形成于微弧氧化涂层上的硬脂酸锌涂层;所述微弧氧化涂层的厚度为3.9-4.7μm;硬脂酸锌涂层的厚度为15.1-16.3μm。A multi-coat composite material based on magnesium/magnesium alloy, including magnesium/magnesium alloy substrate, micro-arc oxidation coating formed on the magnesium/magnesium alloy substrate, and stearin formed on the micro-arc oxidation coating Zinc acid coating; the thickness of the micro-arc oxidation coating is 3.9-4.7 μm; the thickness of the zinc stearate coating is 15.1-16.3 μm.
上述硬脂酸锌涂层为超疏水涂层。Above-mentioned zinc stearate coating is superhydrophobic coating.
优选的,上述以镁/镁合金为基体的多涂层复合材料为片层结构。Preferably, the above-mentioned multi-coated composite material based on magnesium/magnesium alloy has a lamellar structure.
上述结构形式的以镁/镁合金为基体的电沉积改性的微弧氧化复合涂层材料,其复合涂层结构致密且附着力强,具有优越的耐蚀性能,和较长的使用寿命。The electrodeposition-modified micro-arc oxidation composite coating material with the above-mentioned structural form based on magnesium/magnesium alloy has a dense structure and strong adhesion, excellent corrosion resistance and long service life.
上述以镁/镁合金为基体的多涂层复合材料的制备方法,包括以下步骤:The above-mentioned preparation method of the multi-coated composite material with magnesium/magnesium alloy as the matrix comprises the following steps:
a预处理步骤:将镁/镁合金坯料打磨至表面无明显划痕,然后用有机溶剂和/或去离子水清洗干净,用风吹干备用;a Pretreatment step: Grinding the magnesium/magnesium alloy blank until there are no obvious scratches on the surface, then cleaning it with organic solvent and/or deionized water, drying it with wind for later use;
b微弧氧化步骤:室温下,以植酸和氢氧化钠的混合溶液作为电解液,预处理后的镁/镁合金坯料作为阳极,镁棒作为阴极,构建闭合二电极体系;混合溶液中植酸的浓度为8g/L,氢氧化钠的浓度为10g/L;b micro-arc oxidation step: at room temperature, a mixed solution of phytic acid and sodium hydroxide is used as the electrolyte, the pretreated magnesium/magnesium alloy billet is used as the anode, and the magnesium rod is used as the cathode to construct a closed two-electrode system; The concentration of acid is 8g/L, the concentration of sodium hydroxide is 10g/L;
微弧氧化分为四个阶段:Micro-arc oxidation is divided into four stages:
一是阳极氧化阶段:闭合二电极体系的电压控制在100-120V之间,时间控制在3-4s;One is the anodic oxidation stage: the voltage of the closed two-electrode system is controlled between 100-120V, and the time is controlled within 3-4s;
二是火花放电阶段:将电压缓慢增大,直至调节到240-260V之间,电压调节时间控制在10-12min;The second is the spark discharge stage: slowly increase the voltage until it is adjusted to 240-260V, and the voltage adjustment time is controlled at 10-12min;
三是微弧氧化阶段:电压保持在240-260V之间,时间控制在3-5min;The third is the micro-arc oxidation stage: the voltage is kept between 240-260V, and the time is controlled at 3-5min;
四是熄弧阶段:电压保持在240-260V之间,至火花最终消失,爆鸣声停止;The fourth is the arc extinguishing stage: the voltage is kept between 240-260V, until the spark finally disappears, and the popping sound stops;
微弧氧化完成后,在镁/镁合金上形成有微弧氧化涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在80-120℃下,恒温干燥处理2-3h;After the micro-arc oxidation is completed, a micro-arc oxidation coating is formed on the magnesium/magnesium alloy, take it out, rinse it with deionized water, and dry it with the wind; put it in an oven, and dry it at a constant temperature at 80-120 ° C for 2- 3h;
c硬脂酸锌电沉积步骤:室温下,以硬脂酸锌溶液为电解液,微弧氧化后的镁/镁合金作为负极,铂电极作为正极,构建闭合二电极体系;硬脂酸锌溶液是通过在1L有机溶剂中先加入0.1mol硬脂酸再加入0.05mol硝酸锌配制而成;C zinc stearate electrodeposition step: under room temperature, with zinc stearate solution as electrolyte, the magnesium/magnesium alloy after micro-arc oxidation is as negative pole, and platinum electrode is as positive pole, builds closed two electrode system; Zinc stearate solution It is prepared by first adding 0.1mol stearic acid and then adding 0.05mol zinc nitrate to 1L organic solvent;
调节电压为25V,沉积时间控制在50-70min,沉积完成后,在微弧氧化涂层上形成有硬脂酸锌涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在80-120℃下,恒温干燥处理2-3h,即得。Adjust the voltage to 25V, and control the deposition time to 50-70min. After the deposition is completed, a zinc stearate coating is formed on the micro-arc oxidation coating. Take it out, rinse it with deionized water, and dry it with wind; place it in an oven , at 80-120 ° C, constant temperature drying treatment 2-3h, that is.
上述方法直接带来的技术效果是,在一定的电流密度下,氧化膜的生成速度高于溶解速度,形成的微弧氧化膜具有良好的结合力、强度、耐蚀性和一定的自修复能力;通过电沉积制备的硬脂酸锌涂层可以通过电流的作用实现与内层微弧氧化涂层的良好结合,而其本身的超疏水性能有效的阻隔外界环境中的各类离子以及水分子通过微弧氧化涂层的微孔腐蚀镁/镁合金。The technical effect directly brought by the above method is that under a certain current density, the formation rate of the oxide film is higher than the dissolution rate, and the formed micro-arc oxidation film has good bonding force, strength, corrosion resistance and certain self-healing ability ; The zinc stearate coating prepared by electrodeposition can be well combined with the inner micro-arc oxidation coating through the action of electric current, and its superhydrophobic performance can effectively block various ions and water molecules in the external environment Corrosion of magnesium/magnesium alloys through micropores in microarc oxidation coatings.
即,上述技术方案中,通过具有良好的结合力、强度、耐蚀性和一定的自修复能力的微弧氧化涂层作为过渡层;然后在过渡层的基础上,再电沉积一层超疏水硬脂酸锌涂层,得到以镁/镁合金为基体的电沉积改性的微弧氧化复合涂层材料。这有效地保证了该复合涂层的致密性和良好的耐蚀性。That is, in the above technical solution, a micro-arc oxidation coating with good bonding force, strength, corrosion resistance and certain self-healing ability is used as the transition layer; then on the basis of the transition layer, a layer of superhydrophobic Zinc stearate coating to obtain electrodeposited modified micro-arc oxidation composite coating material based on magnesium/magnesium alloy. This effectively ensures the compactness and good corrosion resistance of the composite coating.
此外,上述方法中,每次组装沉积时间控制为50-70min,主要考虑的是,镁合金过长时间处于电沉积体系中将会发生表面的微电偶腐蚀,时间过短则沉积的硬脂酸锌涂层在表面分布不均匀;电沉积的沉积电压限定为25V,是因为,镁合金沉积电压过高,即电流密度过大导致其硬脂酸锌涂层的破裂或剥离,电流密度过小则会导致膜层厚度太薄且不均匀。In addition, in the above method, the deposition time of each assembly is controlled to 50-70min. The main consideration is that the microgalvanic corrosion on the surface of the magnesium alloy will occur if the magnesium alloy is in the electrodeposition system for a long time, and the deposited stearin will be damaged if the time is too short. Zinc acid coating is unevenly distributed on the surface; the deposition voltage of electrodeposition is limited to 25V, because the magnesium alloy deposition voltage is too high, that is, the current density is too high to cause the cracking or peeling of the zinc stearate coating, and the current density is too high. A small value will cause the film thickness to be too thin and uneven.
上述技术方案的核心技术思想在于:采用电沉积技术,实现将具有超疏水特性的硬脂酸锌与微弧氧化涂层的紧密结合,从而利用硬脂酸锌涂层的超疏水特性有效封闭微弧氧化涂层的微孔。因而,这种表面改性方法,一方面,在技术上更简单、方便快捷、易于控制;且成本低,环保无污染,成品率高。另一方面,所制备出的以镁/镁合金为基体的电沉积改性的微弧氧化复合涂层材料其超疏水、抗腐蚀性能优良。The core technical idea of the above-mentioned technical solution is to use electrodeposition technology to realize the close combination of superhydrophobic zinc stearate and micro-arc oxidation coating, so as to effectively seal the Microporosity of arc oxidation coating. Therefore, this surface modification method, on the one hand, is technically simpler, more convenient and quicker, and easier to control; it is also low in cost, environmentally friendly and pollution-free, and has a high yield. On the other hand, the prepared electrodeposition-modified micro-arc oxidation composite coating material based on magnesium/magnesium alloy has excellent superhydrophobic and corrosion resistance properties.
此外,硬脂酸锌超疏水涂层的制备可以提供一种低成本、高效能的提高镁合金耐蚀性的表面改性方法。In addition, the preparation of zinc stearate superhydrophobic coating can provide a low-cost, high-efficiency surface modification method to improve the corrosion resistance of magnesium alloys.
优选的,上述镁/镁合金坯料的打磨是先采用砂轮或粗砂纸进行粗磨,再采用1500目的碳化硅砂纸进行精细打磨。Preferably, the grinding of the above-mentioned magnesium/magnesium alloy billet is first performed with a grinding wheel or coarse sandpaper for rough grinding, and then with 1500-mesh silicon carbide sandpaper for fine grinding.
该优选技术方案直接带来的技术效果是,操作简便,且基体表面良好的光洁度与粗糙度,有利于微弧氧化过程更好地成膜,以保证成膜的均匀性和致密性。The technical effect directly brought by this optimal technical solution is that the operation is simple, and the surface finish and roughness of the substrate are good, which is conducive to better film formation in the micro-arc oxidation process, so as to ensure the uniformity and compactness of the film formation.
步骤c中:硬脂酸锌溶液是通过在1L有机溶剂中先加入0.1mol硬脂酸再加入0.05mol硝酸锌配制而成;优选的,所述有机溶剂为乙醇或丙酮。In step c: the zinc stearate solution is prepared by first adding 0.1 mol of stearic acid and then 0.05 mol of zinc nitrate into 1 L of organic solvent; preferably, the organic solvent is ethanol or acetone.
该技术方案直接带来的技术效果是,硝酸锌短时间内呈现锌离子的状态,可以有效的沉积在做负极的样品表面。随着反应过程的进行,硝酸锌进一步与硬脂酸发生反应形成超疏水的硬脂酸锌涂层。The technical effect directly brought by this technical solution is that the zinc nitrate presents the state of zinc ions in a short period of time, and can be effectively deposited on the surface of the sample used as the negative electrode. As the reaction process proceeds, zinc nitrate further reacts with stearic acid to form a superhydrophobic zinc stearate coating.
综上所述,本发明相对于现有技术,具有以下有益效果:In summary, compared with the prior art, the present invention has the following beneficial effects:
1、本发明制备出的以镁/镁合金为基体的电沉积改性的微弧氧化复合涂层材料,其成膜性能好、结构均匀,抗腐蚀性能优良,且具有良好的超疏水效果。1. The electrodeposition-modified micro-arc oxidation composite coating material based on magnesium/magnesium alloy prepared by the present invention has good film-forming performance, uniform structure, excellent corrosion resistance, and good super-hydrophobic effect.
2、本发明制备工艺简单、易控、成品率高,制备周期短,制造成本低。2. The preparation process of the present invention is simple, easy to control, high yield, short preparation cycle and low manufacturing cost.
附图说明Description of drawings
图1为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的扫描电镜照片(放大倍数为20000倍);Fig. 1 is the scanning electron micrograph (magnification is 20000 times) of the micro-arc oxidation composite coating that the electrodeposition modification of matrix is made with the magnesium alloy Mg-4Li-1Ca that embodiment 1 makes;
图2为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的接触角图;Fig. 2 is the contact angle figure of the micro-arc oxidation composite coating of the electrodeposition modification of substrate that is made in embodiment 1 with magnesium alloy Mg-4Li-1Ca;
图3为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层与不带涂层的镁合金Mg-4Li-1Ca基材的对比动电位极化曲线图;Fig. 3 is the contrast dynamics of the micro-arc oxidation composite coating and the magnesium alloy Mg-4Li-1Ca substrate without coating obtained by the embodiment 1 with the magnesium alloy Mg-4Li-1Ca as the electrodeposition modification of the matrix. Potential polarization curve diagram;
图4-1为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的阻抗曲线;Fig. 4-1 is the impedance curve of the micro-arc oxidation composite coating of the electrodeposition modification of matrix that is obtained in embodiment 1 with magnesium alloy Mg-4Li-1Ca;
图4-2为不带涂层的镁合金Mg-4Li-1Ca基材的阻抗曲线;Figure 4-2 is the impedance curve of the magnesium alloy Mg-4Li-1Ca substrate without coating;
图5为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层以及不带涂层的镁合金Mg-4Li-1Ca基材的对比浸泡析氢速率曲线。Fig. 5 is the comparison immersion of the electrodeposited modified micro-arc oxidation composite coating and the magnesium alloy Mg-4Li-1Ca substrate without coating obtained in Example 1 Hydrogen evolution rate curve.
图6为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的断面扫描电镜照片(放大倍数为5000倍)。Fig. 6 is a cross-sectional scanning electron micrograph (magnification: 5000 times) of the electrodeposited modified micro-arc oxidation composite coating prepared in Example 1 based on the magnesium alloy Mg-4Li-1Ca.
具体实施方式detailed description
本发明提供了一种以镁/镁合金为基体的多涂层复合材料,其为片层状结构,包括镁/镁合金基体、形成于镁/镁合金基体上的微弧氧化涂层、以及形成于微弧氧化涂层上的硬脂酸锌涂层;所述微弧氧化涂层的厚度为3.9-4.7μm;硬脂酸锌涂层的厚度为15.1-16.3μm。硬脂酸锌涂层为超疏水涂层。The invention provides a multi-coated composite material with a magnesium/magnesium alloy as a substrate, which has a lamellar structure, including a magnesium/magnesium alloy substrate, a micro-arc oxidation coating formed on the magnesium/magnesium alloy substrate, and A zinc stearate coating formed on the micro-arc oxidation coating; the thickness of the micro-arc oxidation coating is 3.9-4.7 μm; the thickness of the zinc stearate coating is 15.1-16.3 μm. The zinc stearate coating is a superhydrophobic coating.
下面结合附图和具体实施例对本发明的制备方法进行详细说明。The preparation method of the present invention will be described in detail below in conjunction with the accompanying drawings and specific examples.
实施例1Example 1
基体材质为镁合金Mg-4Li-1Ca,制备方法如下:The base material is magnesium alloy Mg-4Li-1Ca, and the preparation method is as follows:
a预处理步骤:将镁合金Mg-4Li-1Ca坯料打磨至表面无明显划痕,然后用有去离子水清洗干净,用风吹干备用。具体打磨过程是先采用砂轮或粗砂纸进行粗磨,再采用1500目的碳化硅砂纸进行精细打磨。a Pretreatment step: Grinding the magnesium alloy Mg-4Li-1Ca billet until there is no obvious scratch on the surface, then cleaning it with deionized water, drying it with wind for later use. The specific grinding process is to use a grinding wheel or coarse sandpaper for rough grinding, and then use 1500 mesh silicon carbide sandpaper for fine grinding.
b微弧氧化步骤:室温下,以植酸和氢氧化钠的混合溶液作为电解液,预处理后的镁/镁合金坯料作为阳极,镁棒作为阴极,构建闭合二电极体系。混合溶液中植酸的浓度为8g/L,氢氧化钠的浓度为10g/L。混合溶液的具体配制方法为:在1L蒸馏水中先加入8g植酸,再加入10g氢氧化钠,即得。b Micro-arc oxidation step: at room temperature, a mixed solution of phytic acid and sodium hydroxide is used as the electrolyte, the pretreated magnesium/magnesium alloy billet is used as the anode, and the magnesium rod is used as the cathode to construct a closed two-electrode system. The concentration of phytic acid in the mixed solution is 8g/L, and the concentration of sodium hydroxide is 10g/L. The specific preparation method of the mixed solution is as follows: firstly add 8 g of phytic acid into 1 L of distilled water, and then add 10 g of sodium hydroxide to obtain the mixture.
微弧氧化分为四个阶段:Micro-arc oxidation is divided into four stages:
一是阳极氧化阶段:闭合二电极体系的电压控制在100V,时间控制在3s;One is the anodizing stage: the voltage of the closed two-electrode system is controlled at 100V, and the time is controlled at 3s;
二是火花放电阶段:将电压缓慢增大,直至调节到260V,电压调节时间控制在10-12min;The second is the spark discharge stage: slowly increase the voltage until it is adjusted to 260V, and the voltage adjustment time is controlled within 10-12min;
三是微弧氧化和熄弧阶段:电压保持在260V,直至火花最终消失,爆鸣声停止。The third is the stage of micro-arc oxidation and arc extinction: the voltage is kept at 260V until the spark finally disappears and the beeping sound stops.
微弧氧化完成后,在镁/镁合金上形成有微弧氧化涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在120℃下,恒温干燥处理3h。After the micro-arc oxidation is completed, a micro-arc oxidation coating is formed on the magnesium/magnesium alloy, which is taken out, rinsed with deionized water, and dried with wind; placed in an oven, and dried at a constant temperature for 3 hours at 120°C.
c硬脂酸锌电沉积步骤:室温下,以硬脂酸锌溶液为电解液,微弧氧化后的镁/镁合金作为负极,铂电极作为正极,构建闭合二电极体系;硬脂酸锌溶液是通过在1L乙醇中先加入0.1mol硬脂酸再加入0.05mol硝酸锌配制而成。C zinc stearate electrodeposition step: under room temperature, with zinc stearate solution as electrolyte, the magnesium/magnesium alloy after micro-arc oxidation is as negative pole, and platinum electrode is as positive pole, builds closed two electrode system; Zinc stearate solution It is prepared by first adding 0.1mol stearic acid to 1L ethanol and then adding 0.05mol zinc nitrate.
调节电压为25V,沉积时间控制在50min,沉积完成后,在微弧氧化涂层上形成有硬脂酸锌涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在120℃下,恒温干燥处理2h,即得。Adjust the voltage to 25V, and control the deposition time to 50min. After the deposition is completed, a zinc stearate coating is formed on the micro-arc oxidation coating. Take it out, rinse it with deionized water, and dry it with wind; place it in an oven, At 120°C, dry at a constant temperature for 2 hours to obtain the product.
实施例2Example 2
基体材质为镁合金AZ31,其余均同实施例1。The base material is magnesium alloy AZ31, and the rest are the same as in Example 1.
实施例3Example 3
基体材质为镁,其余均同实施例1。The base material is magnesium, and the rest are the same as in Example 1.
实施例4Example 4
基体材质为Mg-1Li-Ca合金,其余均同实施例1。The base material is Mg-1Li-Ca alloy, and the rest are the same as in Example 1.
实施例5Example 5
基体材质为镁合金Mg-4Li-1Ca,制备方法如下:The base material is magnesium alloy Mg-4Li-1Ca, and the preparation method is as follows:
a预处理步骤:将镁合金Mg-4Li-1Ca坯料打磨至表面无明显划痕,然后用有去离子水清洗干净,用风吹干备用。具体打磨过程是先采用砂轮或粗砂纸进行粗磨,再采用1500目的碳化硅砂纸进行精细打磨。a Pretreatment step: Grinding the magnesium alloy Mg-4Li-1Ca billet until there is no obvious scratch on the surface, then cleaning it with deionized water, drying it with wind for later use. The specific grinding process is to use a grinding wheel or coarse sandpaper for rough grinding, and then use 1500 mesh silicon carbide sandpaper for fine grinding.
b微弧氧化步骤:室温下,以植酸和氢氧化钠的混合溶液作为电解液,预处理后的镁/镁合金坯料作为阳极,镁棒作为阴极,构建闭合二电极体系。混合溶液中植酸的浓度为8g/L,氢氧化钠的浓度为10g/L。混合溶液的具体配制方法为:在1L蒸馏水中先加入8g植酸,再加入10g氢氧化钠,即得。b Micro-arc oxidation step: at room temperature, a mixed solution of phytic acid and sodium hydroxide is used as the electrolyte, the pretreated magnesium/magnesium alloy billet is used as the anode, and the magnesium rod is used as the cathode to construct a closed two-electrode system. The concentration of phytic acid in the mixed solution is 8g/L, and the concentration of sodium hydroxide is 10g/L. The specific preparation method of the mixed solution is as follows: firstly add 8 g of phytic acid into 1 L of distilled water, and then add 10 g of sodium hydroxide to obtain the mixture.
微弧氧化分为四个阶段:Micro-arc oxidation is divided into four stages:
一是阳极氧化阶段:闭合二电极体系的电压控制在120V,时间控制在4s;One is the anodic oxidation stage: the voltage of the closed two-electrode system is controlled at 120V, and the time is controlled at 4s;
二是火花放电阶段:将电压缓慢增大,直至调节到240V,电压调节时间控制在10-12min;The second is the spark discharge stage: slowly increase the voltage until it is adjusted to 240V, and the voltage adjustment time is controlled within 10-12min;
三是微弧氧化和熄弧阶段:电压保持在240V,直至火花最终消失,爆鸣声停止。The third is the stage of micro-arc oxidation and arc extinguishing: the voltage is kept at 240V until the spark finally disappears and the knocking sound stops.
微弧氧化完成后,在镁/镁合金上形成有微弧氧化涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在100℃下,恒温干燥处理3h。After the micro-arc oxidation is completed, a micro-arc oxidation coating is formed on the magnesium/magnesium alloy, which is taken out, rinsed with deionized water, and dried with wind; placed in an oven, and dried at a constant temperature for 3 hours at 100°C.
c硬脂酸锌电沉积步骤:室温下,以硬脂酸锌溶液为电解液,微弧氧化后的镁/镁合金作为负极,铂电极作为正极,构建闭合二电极体系;硬脂酸锌溶液是通过在1L乙醇中先加入0.1mol硬脂酸再加入0.05mol硝酸锌配制而成。C zinc stearate electrodeposition step: under room temperature, with zinc stearate solution as electrolyte, the magnesium/magnesium alloy after micro-arc oxidation is as negative pole, and platinum electrode is as positive pole, builds closed two electrode system; Zinc stearate solution It is prepared by first adding 0.1mol stearic acid to 1L ethanol and then adding 0.05mol zinc nitrate.
调节电压为25V,沉积时间控制在70min,沉积完成后,在微弧氧化涂层上形成有硬脂酸锌涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在100℃下,恒温干燥处理2h,即得。Adjust the voltage to 25V, and control the deposition time to 70min. After the deposition is completed, a zinc stearate coating is formed on the micro-arc oxidation coating. Take it out, rinse it with deionized water, and dry it with the wind; place it in an oven, Dry at 100°C for 2 hours at a constant temperature to obtain the product.
实施例6Example 6
基体材质为镁合金Mg-4Li-1Ca,制备方法如下:The base material is magnesium alloy Mg-4Li-1Ca, and the preparation method is as follows:
a预处理步骤:将镁合金Mg-4Li-1Ca坯料打磨至表面无明显划痕,然后用有去离子水清洗干净,用风吹干备用。具体打磨过程是先采用砂轮或粗砂纸进行粗磨,再采用1500目的碳化硅砂纸进行精细打磨。a Pretreatment step: Grinding the magnesium alloy Mg-4Li-1Ca billet until there is no obvious scratch on the surface, then cleaning it with deionized water, drying it with wind for later use. The specific grinding process is to use a grinding wheel or coarse sandpaper for rough grinding, and then use 1500 mesh silicon carbide sandpaper for fine grinding.
b微弧氧化步骤:室温下,以植酸和氢氧化钠的混合溶液作为电解液,预处理后的镁/镁合金坯料作为阳极,镁棒作为阴极,构建闭合二电极体系。混合溶液中植酸的浓度为8g/L,氢氧化钠的浓度为10g/L。混合溶液的具体配制方法为:在1L蒸馏水中先加入8g植酸,再加入10g氢氧化钠,即得。b Micro-arc oxidation step: at room temperature, a mixed solution of phytic acid and sodium hydroxide is used as the electrolyte, the pretreated magnesium/magnesium alloy billet is used as the anode, and the magnesium rod is used as the cathode to construct a closed two-electrode system. The concentration of phytic acid in the mixed solution is 8g/L, and the concentration of sodium hydroxide is 10g/L. The specific preparation method of the mixed solution is as follows: firstly add 8 g of phytic acid into 1 L of distilled water, and then add 10 g of sodium hydroxide to obtain the mixture.
微弧氧化分为四个阶段:Micro-arc oxidation is divided into four stages:
一是阳极氧化阶段:闭合二电极体系的电压控制在110V,时间控制在4s;One is the anodizing stage: the voltage of the closed two-electrode system is controlled at 110V, and the time is controlled at 4s;
二是火花放电阶段:将电压缓慢增大,直至调节到250V,电压调节时间控制在10-12min;The second is the spark discharge stage: slowly increase the voltage until it is adjusted to 250V, and the voltage adjustment time is controlled within 10-12min;
三是微弧氧化和熄弧阶段:电压保持在250V,直至火花最终消失,爆鸣声停止。The third is the stage of micro-arc oxidation and arc extinguishing: the voltage is kept at 250V until the spark finally disappears and the popping sound stops.
微弧氧化完成后,在镁/镁合金上形成有微弧氧化涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在80℃下,恒温干燥处理3h。After the micro-arc oxidation is completed, a micro-arc oxidation coating is formed on the magnesium/magnesium alloy, which is taken out, rinsed with deionized water, and dried with wind; placed in an oven, and dried at a constant temperature for 3 hours at 80°C.
c硬脂酸锌电沉积步骤:室温下,以硬脂酸锌溶液为电解液,微弧氧化后的镁/镁合金作为负极,铂电极作为正极,构建闭合二电极体系;硬脂酸锌溶液是通过在1L乙醇中先加入0.1mol硬脂酸再加入0.05mol硝酸锌配制而成。C zinc stearate electrodeposition step: under room temperature, with zinc stearate solution as electrolyte, the magnesium/magnesium alloy after micro-arc oxidation is as negative pole, and platinum electrode is as positive pole, builds closed two electrode system; Zinc stearate solution It is prepared by first adding 0.1mol stearic acid to 1L ethanol and then adding 0.05mol zinc nitrate.
调节电压为25V,沉积时间控制在60min,沉积完成后,在微弧氧化涂层上形成有硬脂酸锌涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在100℃下,恒温干燥处理2h,即得。Adjust the voltage to 25V, and control the deposition time to 60min. After the deposition is completed, a zinc stearate coating is formed on the micro-arc oxidation coating. Take it out, rinse it with deionized water, and dry it with wind; place it in an oven, Dry at 100°C for 2 hours at a constant temperature to obtain the product.
实施例7Example 7
基体材质为镁合金Mg-4Li-1Ca,制备方法如下:The base material is magnesium alloy Mg-4Li-1Ca, and the preparation method is as follows:
a预处理步骤:将镁合金Mg-4Li-1Ca坯料打磨至表面无明显划痕,然后用有去离子水清洗干净,用风吹干备用。具体打磨过程是先采用砂轮或粗砂纸进行粗磨,再采用1500目的碳化硅砂纸进行精细打磨。a Pretreatment step: Grinding the magnesium alloy Mg-4Li-1Ca billet until there is no obvious scratch on the surface, then cleaning it with deionized water, drying it with wind for later use. The specific grinding process is to use a grinding wheel or coarse sandpaper for rough grinding, and then use 1500 mesh silicon carbide sandpaper for fine grinding.
b微弧氧化步骤:室温下,以植酸和氢氧化钠的混合溶液作为电解液,预处理后的镁/镁合金坯料作为阳极,镁棒作为阴极,构建闭合二电极体系。混合溶液中植酸的浓度为8g/L,氢氧化钠的浓度为10g/L。混合溶液的具体配制方法为:在1L蒸馏水中先加入8g植酸,再加入10g氢氧化钠,即得。b Micro-arc oxidation step: at room temperature, a mixed solution of phytic acid and sodium hydroxide is used as the electrolyte, the pretreated magnesium/magnesium alloy billet is used as the anode, and the magnesium rod is used as the cathode to construct a closed two-electrode system. The concentration of phytic acid in the mixed solution is 8g/L, and the concentration of sodium hydroxide is 10g/L. The specific preparation method of the mixed solution is as follows: firstly add 8 g of phytic acid into 1 L of distilled water, and then add 10 g of sodium hydroxide to obtain the mixture.
微弧氧化分为四个阶段:Micro-arc oxidation is divided into four stages:
一是阳极氧化阶段:闭合二电极体系的电压控制在105V,时间控制在3s;One is the anodic oxidation stage: the voltage of the closed two-electrode system is controlled at 105V, and the time is controlled at 3s;
二是火花放电阶段:将电压缓慢增大,直至调节到260V,电压调节时间控制在10-12min;The second is the spark discharge stage: slowly increase the voltage until it is adjusted to 260V, and the voltage adjustment time is controlled within 10-12min;
三是微弧氧化和熄弧阶段:电压保持在260V,直至火花最终消失,爆鸣声停止。The third is the stage of micro-arc oxidation and arc extinction: the voltage is kept at 260V until the spark finally disappears and the beeping sound stops.
微弧氧化完成后,在镁/镁合金上形成有微弧氧化涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在100℃下,恒温干燥处理3h。After the micro-arc oxidation is completed, a micro-arc oxidation coating is formed on the magnesium/magnesium alloy, which is taken out, rinsed with deionized water, and dried with wind; placed in an oven, and dried at a constant temperature for 3 hours at 100°C.
c硬脂酸锌电沉积步骤:室温下,以硬脂酸锌溶液为电解液,微弧氧化后的镁/镁合金作为负极,铂电极作为正极,构建闭合二电极体系;硬脂酸锌溶液是通过在1L乙醇中先加入0.1mol硬脂酸再加入0.05mol硝酸锌配制而成。C zinc stearate electrodeposition step: under room temperature, with zinc stearate solution as electrolyte, the magnesium/magnesium alloy after micro-arc oxidation is as negative pole, and platinum electrode is as positive pole, builds closed two electrode system; Zinc stearate solution It is prepared by first adding 0.1mol stearic acid to 1L ethanol and then adding 0.05mol zinc nitrate.
调节电压为25V,沉积时间控制在65min,沉积完成后,在微弧氧化涂层上形成有硬脂酸锌涂层,取出,用去离子水冲洗、用风吹干;置于烘箱中,在80℃下,恒温干燥处理3h,即得。Adjust the voltage to 25V, and control the deposition time to 65min. After the deposition is completed, a zinc stearate coating is formed on the micro-arc oxidation coating. Take it out, rinse it with deionized water, and dry it with wind; place it in an oven, At 80°C, dry at a constant temperature for 3 hours to obtain the product.
选择实施例1作为代表实施例,分别单独或与不带涂层的镁合金基材进行扫描电镜下放大20000倍观察、接触角、电化学测试分析、3.5%NaCl溶液浸泡85h进行析氢试验分析或对比分析,结果如图1至图6所示。Select Example 1 as a representative example, and carry out the magnification of 20,000 times observation under the scanning electron microscope, contact angle, electrochemical test analysis, immersion in 3.5% NaCl solution for 85h, and carry out hydrogen evolution test analysis or Comparative analysis, the results are shown in Figure 1 to Figure 6.
图1为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的扫描电镜照片(放大倍数为20000倍)。如图1所示,可以看到涂层呈现均匀的片层状结构且均匀铺展。Fig. 1 is the scanning electron micrograph (magnification: 20000 times) of the electrodeposited modified micro-arc oxidation composite coating with the magnesium alloy Mg-4Li-1Ca as the substrate obtained in Example 1. As shown in Figure 1, it can be seen that the coating presents a uniform lamellar structure and spreads evenly.
图2为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的接触角图。如图2所示,硬脂酸锌涂层接触角为153.5°,表现为超疏水涂层。Fig. 2 is the contact angle diagram of the electrodeposition-modified micro-arc oxidation composite coating with the magnesium alloy Mg-4Li-1Ca as the substrate prepared in Example 1. As shown in Figure 2, the contact angle of the zinc stearate coating is 153.5°, showing a superhydrophobic coating.
图3为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层与不带涂层的镁合金Mg-4Li-1Ca基材的对比动电位极化曲线图。Fig. 3 is the contrast dynamics of the micro-arc oxidation composite coating and the magnesium alloy Mg-4Li-1Ca substrate without coating obtained by the embodiment 1 with the magnesium alloy Mg-4Li-1Ca as the electrodeposition modification of the matrix. Potential polarization graph.
如图3所示,对比结果可以看出以镁合金为基体的多涂层复合材料与不带涂层的镁合金相比较,自腐蚀电流密度有明显降低(由3.55×10-5A/cm2降低至7.68×10-8A/cm2)。结果表明,相对于未镀膜的镁合金Mg-4Li-1Ca,表面覆盖电沉积改性的微弧氧化复合涂层的镁合金拥有优良的抗腐蚀性能。As shown in Figure 3, the comparison results show that the self-corrosion current density of the multi-coated composite material based on magnesium alloy is significantly lower than that of the magnesium alloy without coating (from 3.55×10 -5 A/cm 2 down to 7.68×10 -8 A/cm 2 ). The results show that, compared with the uncoated magnesium alloy Mg-4Li-1Ca, the magnesium alloy covered with electrodeposited modified micro-arc oxidation composite coating has excellent corrosion resistance.
图4-1为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的阻抗曲线;图4-2为不带涂层的镁合金Mg-4Li-1Ca基材的阻抗曲线。如图4-1和图4-2所示,对比结果可以看出,以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层与不带涂层的镁合金Mg-4Li-1Ca相比较,交流阻抗弧明显增大。结果表明,相对于未镀膜的镁合金Mg-4Li-1Ca,表面覆盖电沉积改性的微弧氧化复合涂层的镁合金拥有优良的抗腐蚀性能。Figure 4-1 is the impedance curve of the micro-arc oxidation composite coating prepared by electrodeposition modification using the magnesium alloy Mg-4Li-1Ca as the substrate in Example 1; Figure 4-2 is the magnesium alloy without coating Impedance curves of Mg-4Li-1Ca substrate. As shown in Figure 4-1 and Figure 4-2, it can be seen from the comparison results that the electrodeposited modified micro-arc oxidation composite coating based on magnesium alloy Mg-4Li-1Ca and the magnesium alloy Mg without coating Compared with -4Li-1Ca, the AC impedance arc is obviously increased. The results show that, compared with the uncoated magnesium alloy Mg-4Li-1Ca, the magnesium alloy covered with electrodeposited modified micro-arc oxidation composite coating has excellent corrosion resistance.
图5为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层与不带涂层的镁合金Mg-4Li-1Ca的对比浸泡析氢速率曲线。如图5所示,对比结果可以看出以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层与不带涂层的镁合金Mg-4Li-1Ca相比较,在3.5%NaCl溶液中浸泡85h后,以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层析氢速率显著降低(析氢速率近于0)。Fig. 5 is the comparative immersion hydrogen evolution rate of the electrodeposition-modified micro-arc oxidation composite coating and the magnesium alloy Mg-4Li-1Ca without coating prepared in Example 1 curve. As shown in Figure 5, the comparison results can be seen that the electrodeposition modified micro-arc oxidation composite coating based on the magnesium alloy Mg-4Li-1Ca is compared with the magnesium alloy Mg-4Li-1Ca without coating. After soaking in 3.5% NaCl solution for 85h, the hydrogen evolution rate of the electrodeposition-modified micro-arc oxidation composite coating based on magnesium alloy Mg-4Li-1Ca decreased significantly (the hydrogen evolution rate was close to 0).
图6为实施例1所制得的以镁合金Mg-4Li-1Ca为基体的电沉积改性的微弧氧化复合涂层的断面扫描电镜照片(放大倍数为5000倍)。如图6所示,图中明亮的条带部分为微弧氧化涂层的厚度,上方较亮的条带部分为硬脂酸锌涂层的厚度,从图中可以看出,微弧氧化涂层的厚度为3.9-4.7μm,硬脂酸锌涂层的厚度为15.1-16.3μm,上述涂层的总厚度为19-21μm。Fig. 6 is a cross-sectional scanning electron micrograph (magnification: 5000 times) of the electrodeposited modified micro-arc oxidation composite coating prepared in Example 1 based on the magnesium alloy Mg-4Li-1Ca. As shown in Figure 6, the bright strip part in the figure is the thickness of the micro-arc oxidation coating, and the brighter strip part above is the thickness of the zinc stearate coating. It can be seen from the figure that the micro-arc oxidation coating The thickness of the layer is 3.9-4.7 μm, the thickness of the zinc stearate coating is 15.1-16.3 μm, the total thickness of the above coatings is 19-21 μm.
分别对实施例2-4进行扫描电镜下放大20000倍观察、接触角、电化学测试分析、3.5%NaCl溶液中浸泡85h后进行析氢试验分析,所得结果检测与实施例1的检测结果基本吻合。说明本发明的基体材质既可以选用镁,也可以选用各类镁合金。Examples 2-4 were subjected to scanning electron microscope magnification of 20,000 times observation, contact angle, electrochemical test analysis, hydrogen evolution test analysis after soaking in 3.5% NaCl solution for 85 hours, and the obtained results were basically consistent with those of Example 1. It shows that the matrix material of the present invention can be selected from magnesium or various types of magnesium alloys.
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CN108315800A (en) * | 2018-01-15 | 2018-07-24 | 山东科技大学 | A kind of preparation method of the differential arc oxidation of magnesium/magnesium alloy-alumina composite coating |
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CN108315800A (en) * | 2018-01-15 | 2018-07-24 | 山东科技大学 | A kind of preparation method of the differential arc oxidation of magnesium/magnesium alloy-alumina composite coating |
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