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CN105537011A - Horizontal type circulation dust remover with guide cylinder - Google Patents

Horizontal type circulation dust remover with guide cylinder Download PDF

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Publication number
CN105537011A
CN105537011A CN201610062580.6A CN201610062580A CN105537011A CN 105537011 A CN105537011 A CN 105537011A CN 201610062580 A CN201610062580 A CN 201610062580A CN 105537011 A CN105537011 A CN 105537011A
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cylinder
dust
pipe
guide tube
guide shell
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CN105537011B (en
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郭建章
吕伟永
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/08Vortex chamber constructions
    • B04C5/103Bodies or members, e.g. bulkheads, guides, in the vortex chamber

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Abstract

本发明涉及一种带导流筒的卧式环流除尘器,它由水平布置的圆筒体,与圆筒体同轴心的导流筒,蜗壳式进气管,两个密封端盖,两个排气管,两个分尘管和两个排灰管组成。导流筒是一种圆筒体,由支撑装置固定在两个分尘管上,导流筒直径D0与圆筒体直径D的关系为D0=(0.5-0.65)*D,导流筒长度L0与圆筒体长度L的关系为L0=(0.35-0.6)*L。两个分尘管由排气管向内延长形成,左右对称布置。本发明由于在圆筒体的内部增设导流筒,有效防止了普通卧式环流除尘器进气管处部分粉尘颗粒在气流曵力等作用下进入中心气流而随洁净气体排出,解决了进气管口与分尘管口之间易形成短路流的问题,有效提高了除尘效率,可广泛应用于各种含尘气体的净化处理。

The invention relates to a horizontal circulating dust collector with a guide tube, which consists of a horizontally arranged cylinder, a guide tube coaxial with the cylinder, a volute-type intake pipe, two sealing end covers, two An exhaust pipe, two dust pipes and two ash discharge pipes. The guide cylinder is a cylinder, which is fixed on the two dust separation pipes by the support device. The relationship between the diameter D 0 of the guide cylinder and the diameter D of the cylinder is D 0 =(0.5-0.65)*D, and the guide tube The relationship between the cylinder length L 0 and the cylinder length L is L 0 =(0.35-0.6)*L. The two dust-separating pipes are formed by extending inwards from the exhaust pipe, and are symmetrically arranged left and right. Due to the addition of a guide tube inside the cylinder, the present invention effectively prevents some dust particles at the inlet pipe of the ordinary horizontal circulation dust collector from entering the central airflow and being discharged with the clean gas under the action of airflow force, etc. It is easy to form a short-circuit flow between the nozzle and the dust separation nozzle, which effectively improves the dust removal efficiency and can be widely used in the purification treatment of various dust-containing gases.

Description

一种带导流筒的卧式环流除尘器A horizontal circulating dust collector with a guide cylinder

技术领域 technical field

本发明属于环保除尘设备技术领域,尤其是一种带导流筒的卧式环流除尘器。 The invention belongs to the technical field of environmental protection dust removal equipment, in particular to a horizontal circulation dust collector with a guide cylinder.

背景技术 Background technique

当代社会,随着科技进步及节能环保意识的增强,除尘器的应用范围越来越广。传统环流式旋风除尘器为立式结构,含尘气体由位于除尘器上部的入口进入,沿除尘器内壁旋转运动,形成旋转向下的外旋流。粉尘颗粒在离心力的作用下处于旋流外侧,沿着锥体向下由排灰口排出。净化后的气体在除尘器内形成上升的内旋流并经过排气管排出。由于气流螺旋角大,容易存在涡流、气流摆尾等问题。流体的流动路线长、速度梯度大,造成压降大,能耗高,除尘效率较低。授权公告号为:CN204656170U的“一种卧式环流式除尘器”专利,通过采用卧式双排(即双排气口和双排灰口)结构,有效提高了含尘气体的处理量,克服了传统环流式旋风除尘器流路过长、压降过大、能耗过高等缺点。但是这种普通的卧式环流式除尘器因其进气管在圆筒体中上部,且进气管口处风速较大,不易形成稳定的环流,而且进气管处部分粉尘颗粒会在气流曳力等因素的作用下进入中心气流而随洁净气体排出,从而影响除尘效率。 In contemporary society, with the advancement of science and technology and the enhancement of energy conservation and environmental protection awareness, the application range of dust collectors is becoming wider and wider. The traditional circulating cyclone dust collector has a vertical structure, and the dust-laden gas enters from the inlet on the upper part of the dust collector, and rotates along the inner wall of the dust collector to form an external swirling flow that rotates downward. The dust particles are on the outside of the swirling flow under the action of centrifugal force, and are discharged from the ash discharge port downward along the cone. The purified gas forms a rising internal swirl in the dust collector and is discharged through the exhaust pipe. Due to the large helix angle of the airflow, it is easy to have problems such as eddy current and airflow tail. The fluid flow path is long and the velocity gradient is large, resulting in large pressure drop, high energy consumption, and low dust removal efficiency. The authorized announcement number is: CN204656170U's "A Horizontal Circulation Dust Collector" patent, by adopting a horizontal double-row (that is, double exhaust port and double ash port) structure, the processing capacity of dusty gas is effectively improved, and the dust-containing gas is overcome. The shortcomings of the traditional circulating cyclone dust collector are too long, the pressure drop is too large, and the energy consumption is too high. However, this ordinary horizontal circulation type dust collector is not easy to form a stable circulation because the air inlet pipe is in the middle and upper part of the cylinder, and the wind speed at the mouth of the air inlet pipe is relatively high, and some dust particles at the air inlet pipe will be affected by the drag force of the airflow, etc. Under the influence of factors, it enters the central airflow and is discharged with the clean gas, thus affecting the dust removal efficiency.

发明内容 Contents of the invention

本发明的目的在于克服上述除尘器的缺陷,提出了一种更高效的带导流筒的卧式环流除尘器。本发明有效防止了进气管处部分粉尘颗粒在气流曳力等因素的作用下进入中心气流而随洁净气体排出,影响除尘效率;解决了含尘气体旋流与洁净气体旋流在交界处易产生小漩涡而影响除尘效率的问题,有效提高了除尘效率。 The object of the present invention is to overcome the above-mentioned defects of the dust collector, and propose a more efficient horizontal circulation dust collector with a guide tube. The invention effectively prevents some dust particles at the air intake pipe from entering the central airflow under the action of airflow drag force and other factors and is discharged with the clean gas, which affects the dust removal efficiency; it solves the problem that the dusty gas swirl and the clean gas swirl are easily generated at the junction The small vortex affects the dust removal efficiency, which effectively improves the dust removal efficiency.

本发明的技术方案为:一种带导流筒的卧式环流除尘器,包括圆筒体、导流筒、进气管、分尘管、排灰管、支撑装置和支座,圆筒体水平布置,分尘管横向设置在圆筒体内,分尘管内设有排气管,导流筒与圆筒体同轴并由所述的支撑装置固定在一起,进气管位于圆筒体中上部,圆筒体两端采用密封端盖密封,两个所述排气管与所述的圆筒体同轴且对称安装在所述的密封端盖上,两个排灰管分别位于圆筒体两端,并沿竖直方向与圆筒体壁切向连接,排灰管横截面为扁长的矩形,解决了传统旋风除尘器出灰口处粉尘的二次卷扬问题,在一定程度上提高了除尘效率。 The technical solution of the present invention is: a horizontal circulating dust collector with a guide tube, including a cylinder body, a guide tube, an air inlet pipe, a dust separation pipe, an ash discharge pipe, a support device and a support, and the cylinder body is horizontal Arrangement, the dust separation pipe is arranged horizontally in the cylinder body, the dust separation pipe is provided with an exhaust pipe, the guide tube is coaxial with the cylinder body and fixed together by the support device, the air intake pipe is located in the middle and upper part of the cylinder body, Both ends of the cylinder body are sealed with sealing end caps, and the two exhaust pipes are coaxial and symmetrically installed on the sealing end caps with the cylinder body, and the two ash discharge pipes are respectively located at the two ends of the cylinder body. end, and tangentially connected with the cylinder wall along the vertical direction, the cross-section of the ash discharge pipe is a flat and long rectangle, which solves the problem of secondary hoisting of the dust at the ash outlet of the traditional cyclone dust collector, and improves to a certain extent dust removal efficiency.

本发明的工作原理为:含尘气体由进气管高速进入圆筒体内壁与导流筒外壁形成的环隙内,形成稳定环流。在风压的作用下,沿着环隙分别向两端螺旋运动,形成大致对称的两股外旋流。粉尘颗粒在离心力作用下处在旋流外侧,当运动到两端密封端盖处时,夹带部分气体由两端的排灰管排出;较轻的洁净气体则处在旋流的内侧,当运动到两端密封端盖处时受到密封端盖的阻挡,以小旋流的形式逆向流动,并在压力差的驱动下,向圆筒体中心流动,形成两股与外旋流旋向相同的内旋流,最终经过分尘管由排气管排出。 The working principle of the invention is as follows: the dust-laden gas enters the annular gap formed by the inner wall of the cylinder and the outer wall of the guide tube at a high speed through the intake pipe to form a stable circulation. Under the action of wind pressure, it moves spirally to both ends along the annular gap, forming two approximately symmetrical external swirling flows. The dust particles are on the outside of the swirling flow under the action of centrifugal force. When they move to the sealed end caps at both ends, the entrained part of the gas is discharged from the ash discharge pipes at both ends; the lighter clean gas is on the inner side of the swirling flow. When the sealing end caps at both ends are blocked by the sealing end caps, they flow in the reverse direction in the form of a small swirl, and are driven by the pressure difference to flow to the center of the cylinder body, forming two inner streams with the same swirl direction as the outer swirl. The swirling flow is finally discharged from the exhaust pipe through the dust separation pipe.

本发明的有益效果为: The beneficial effects of the present invention are:

本发明增设的导流筒使含尘气体沿着圆筒体与导流筒之间的环隙进行运动,有利于稳定环流的形成;有效防止了进气管处部分粉尘颗粒在气流曳力等因素的作用下进入中心气流而随洁净气体排出,影响除尘效率;解决了含尘气体旋流与洁净气体旋流在交界处易产生小漩涡而影响除尘效率的问题,有效提高了除尘效率。 The added guide tube of the present invention makes the dust-containing gas move along the annular gap between the cylinder body and the guide tube, which is conducive to the formation of a stable circulation; effectively prevents the airflow drag of some dust particles at the intake pipe and other factors Under the action of the central airflow and discharged with the clean gas, it affects the dust removal efficiency; it solves the problem that the dust-laden gas swirl and the clean gas swirl are prone to generate small eddies at the junction and affects the dust removal efficiency, and effectively improves the dust removal efficiency.

附图说明: Description of drawings:

图1为本发明结构示意图的主视全剖图; Fig. 1 is the front full sectional view of structural representation of the present invention;

图2为本发明结构示意图的左视图; Fig. 2 is the left side view of structural representation of the present invention;

图3为导流筒结构局部放大示意图; Fig. 3 is a partially enlarged schematic diagram of the structure of the guide tube;

图4为导流筒结构局部放大示意图的A向视图; Fig. 4 is an A-direction view of a partially enlarged schematic diagram of the structure of the guide tube;

图5为本发明工作的基本原理图。 Fig. 5 is the basic principle diagram of the work of the present invention.

其中:1、圆筒体;2、导流筒;3、进气管;4、支撑装置;5-1、分尘管(左); Among them: 1. Cylindrical body; 2. Guide cylinder; 3. Air intake pipe; 4. Support device; 5-1. Dust separation pipe (left);

5-2、分尘管(右);6-1、排气管(左);6-2、排气管(右);7-1、密封端盖(左);7-2、密封端盖(右);8-1、排灰管(左);8-2、排灰管(右);9-1、支座(F型);9-2、支座(S型);10、筋板;a、进气管口;b1、分尘管口(左);b2、分尘管口(右);c1、排气管口(左);c2、排气管口(右);d1、排灰管口(左);d2、排灰管口(右)。 5-2. Dust separation pipe (right); 6-1. Exhaust pipe (left); 6-2. Exhaust pipe (right); 7-1. Sealing end cover (left); 7-2. Sealing end Cover (right); 8-1, ash discharge pipe (left); 8-2, ash discharge pipe (right); 9-1, support (F type); 9-2, support (S type); 10 , Rib plate; a, Intake pipe mouth; b1, Dust separation pipe mouth (left); b2, Dust separation pipe mouth (right); c1, Exhaust pipe mouth (left); c2, Exhaust pipe mouth (right); d1, ash discharge nozzle (left); d2, ash discharge nozzle (right).

具体实施方式 detailed description

结合附图详细描述本发明的实施过程,如图1、图2、图3、图4、图5所示。 Describe in detail the implementation process of the present invention in conjunction with accompanying drawing, as shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5.

本发明由圆筒体1,导流筒2,进气管3,支撑装置4,分尘管(左)5-1,分尘管(右)5-2,排气管(左)6-1,排气管(右)6-2,密封端盖(左)7-1,密封端盖(右)7-2,排灰管(左)8-1,排灰管(右)8-2,支座(F型)9-1,支座(S型)9-2,筋板10组成。 The present invention consists of a cylindrical body 1, a guide tube 2, an air intake pipe 3, a support device 4, a dust separation pipe (left) 5-1, a dust separation pipe (right) 5-2, and an exhaust pipe (left) 6-1 , exhaust pipe (right) 6-2, sealing end cover (left) 7-1, sealing end cover (right) 7-2, ash discharge pipe (left) 8-1, ash discharge pipe (right) 8-2 , Bearing (F type) 9-1, bearing (S type) 9-2, rib plate 10 forms.

除尘器圆筒体1水平布置,圆筒体1两端采用密封端盖(左)7-1、密封端盖(右)7-2进行密封。排气管(左)6-1、排气管(右)6-2对称布置,分别安装在密封端盖(左)7-1、密封端盖(右)7-2上,且与圆筒体1同轴。增设筋板10对排气管(左)6-1、排气管(右)6-2进行固定,加强其稳定性。排气管(左)6-1、排气管(右)6-2向圆筒体1内延伸成为分尘管(左)5-1、分尘管(右)5-2。导流筒2由支撑装置4固定在分尘管(左)5-1、分尘管(右)5-2上,并与圆筒体1同轴。进气管3采用蜗壳式结构,位于圆筒体1中上部,分为蜗壳段和直管段,直管段与圆筒体1上部切向相连接,直管段可通过过渡管与圆管相连,以方便进气管3与风机连接。排灰管(左)8-1、排灰管(右)8-2分别位于圆筒体1两端,并沿竖直方向与圆筒体壁切向连接。 The cylindrical body 1 of the dust collector is arranged horizontally, and the two ends of the cylindrical body 1 are sealed with a sealing end cover (left) 7-1 and a sealing end cover (right) 7-2. The exhaust pipe (left) 6-1 and the exhaust pipe (right) 6-2 are symmetrically arranged, and are respectively installed on the sealing end cover (left) 7-1 and the sealing end cover (right) 7-2, and are connected with the cylinder Body 1 is coaxial. Ribs 10 are added to fix the exhaust pipe (left) 6-1 and the exhaust pipe (right) 6-2 to enhance their stability. Exhaust pipe (left) 6-1, exhaust pipe (right) 6-2 extend in cylindrical body 1 and become dust separation pipe (left) 5-1, dust separation pipe (right) 5-2. The guide tube 2 is fixed on the dust separation pipe (left) 5-1 and the dust separation pipe (right) 5-2 by the supporting device 4, and is coaxial with the cylindrical body 1. The intake pipe 3 adopts a volute structure and is located in the middle and upper part of the cylinder body 1. It is divided into a volute section and a straight pipe section. The straight pipe section is connected tangentially to the upper part of the cylinder body 1. The straight pipe section can be connected to the circular pipe through a transition pipe. To facilitate the connection of the air intake pipe 3 with the blower fan. The ash discharge pipe (left) 8-1 and the ash discharge pipe (right) 8-2 are located at both ends of the cylinder body 1 respectively, and are connected tangentially with the cylinder body wall along the vertical direction.

本发明所述的导流筒2是一种圆筒体,如图3、图4所示。导流筒2直径D0与圆筒体1直径D的关系为D0=(0.5-0.65)*D,导流筒壁处于内外旋流之间为宜,既可以提高圆筒体1内环流的稳定性,也有利于减少压降损失,解决了含尘气体旋流与洁净气体旋流在交界处易产生小漩涡而影响除尘效率的问题。导流筒2长度L0与圆筒体1长度L的关系为L0=(0.35-0.6)*L,导流筒2的长度L0要大于进气管3的宽度,保证进气管3处部分粉尘颗粒不会进入中心气流。风速较大时,则可以适当选择增大导流筒2长度,从而适应不同场合的除尘需要。 The guide tube 2 of the present invention is a cylinder, as shown in Fig. 3 and Fig. 4 . The relationship between the diameter D 0 of the guide tube 2 and the diameter D of the cylinder body 1 is D 0 =(0.5-0.65)*D, and the wall of the guide tube is preferably between the internal and external swirling flow, which can improve the internal circulation of the cylinder body 1 The stability is also conducive to reducing the loss of pressure drop, which solves the problem that small eddies are easily generated at the junction of the dust-laden gas swirl and the clean gas swirl, which affects the dust removal efficiency. The relationship between the length L 0 of the guide tube 2 and the length L of the cylinder body 1 is L 0 =(0.35-0.6)*L, the length L 0 of the guide tube 2 is greater than the width of the intake pipe 3, ensuring that the 3 parts of the intake pipe Dust particles do not enter the central airflow. When the wind speed is relatively high, the length of the guide tube 2 can be appropriately selected to increase, so as to meet the dust removal needs of different occasions.

本发明的工作原理如图5所示。风机启动后,含尘气体从进气管口a进入,沿进气管3的直管段以切向方式由进气管3的蜗壳段高速进入圆筒体1内壁与导流筒2外壁形成的环隙内,形成稳定环流,并沿着环隙分别向两端螺旋运动,形成由进气管口a到两端密封端盖(左)7-1、密封端盖(右)7-2的两股外旋流。在离心力的作用下,粉尘颗粒处在旋流外侧,当运动到两端密封端盖处时,分别由排灰管(左)8-1、排灰管(右)8-2排出;洁净气体则处在旋流的内侧,当运动到两端密封端盖处时受到密封端盖的阻碍作用,以小旋流的形式逆向螺旋运动,并在压力差的驱动作用下,向圆筒体1中心流动,形成由两端密封端盖到分尘管口(左)b1、分尘管口(右)b2的两股内旋流。导流筒2的存在将内外旋流分隔开,解决了内外旋流交界处易产生小漩涡的问题,极大提高了除尘效率。最终洁净气体经过分尘管(左)5-1、分尘管(右)5-2由排气管(左)6-1、排气管(右)6-2排出。排气管口(左)c1和排气管口(右)c2分别设置在排气管(左)6-1、排气管(右)6-2的端口处;排灰管口(左)d1和排灰管口(右)d2分别设置在排灰管(左)8-1和排灰管(右)8-2的端口上。 The working principle of the present invention is shown in FIG. 5 . After the fan is started, the dust-laden gas enters from the inlet pipe a, and enters the annular gap formed by the inner wall of the cylinder 1 and the outer wall of the guide tube 2 at a high speed along the straight pipe section of the inlet pipe 3 in a tangential manner from the volute section of the inlet pipe 3 Inside, a stable circulation is formed, and spirally moves to both ends along the annular gap, forming two outer strands from the inlet pipe port a to the sealing end cap (left) 7-1 and the sealing end cap (right) 7-2 at both ends. swirl. Under the action of centrifugal force, the dust particles are on the outside of the swirling flow. When they move to the sealed end caps at both ends, they are discharged from the ash discharge pipe (left) 8-1 and ash discharge pipe (right) 8-2 respectively; the clean gas It is on the inner side of the swirling flow, and when it moves to the sealing end caps at both ends, it is hindered by the sealing end caps, and it moves in the reverse direction in the form of a small swirl, and is driven by the pressure difference to the cylinder body 1 The center flow forms two internal swirl flows from the sealed end caps at both ends to the dust separation nozzle (left) b1 and the dust separation nozzle (right) b2. The existence of the guide tube 2 separates the internal and external swirls, which solves the problem that small eddies are easily generated at the junction of the internal and external swirls, and greatly improves the dust removal efficiency. The final clean gas is discharged from the exhaust pipe (left) 6-1 and the exhaust pipe (right) 6-2 through the dust separation pipe (left) 5-1 and the dust separation pipe (right) 5-2. The exhaust pipe port (left) c1 and the exhaust pipe port (right) c2 are respectively arranged at the ports of the exhaust pipe (left) 6-1 and the exhaust pipe (right) 6-2; the ash discharge pipe port (left) d1 and the ash discharge pipe opening (right) d2 are respectively arranged on the ports of the ash discharge pipe (left) 8-1 and the ash discharge pipe (right) 8-2.

综上所述,具备如上结构的带导流筒的卧式环流除尘器,由于导流筒2的设计,避免了进气管3处部分粉尘颗粒在气流曳力等因素的作用下进入中心气流而随洁净气体排出,有效提高了除尘效率。导流筒2的设计,也使得圆筒体1内部的环流更稳定,也减少了设备工作时的噪音,成功解决了内外旋流交界处易产生小漩涡而影响除尘效率的问题,除尘效率得到明显提高。因此,带导流筒的卧式环流式除尘器的应用前景也必将更广阔。 To sum up, the horizontal circulating dust collector with the guide tube with the above structure, due to the design of the guide tube 2, prevents some dust particles from entering the central airflow under the action of airflow drag and other factors in the intake pipe 3 It is discharged with the clean gas, which effectively improves the dust removal efficiency. The design of the guide tube 2 also makes the circulation inside the cylinder body 1 more stable, and also reduces the noise when the equipment is working, and successfully solves the problem that small vortices are easily generated at the junction of the internal and external swirls, which affects the dust removal efficiency, and the dust removal efficiency is improved. Significantly improved. Therefore, the application prospect of the horizontal circulating dust collector with the guide tube will be broader.

Claims (2)

1. the horizontal circulation deduster with guide shell, it is characterized in that, comprise cylinder, guide shell, air inlet pipe, divide dirt pipe, ash releasing tube, bracing or strutting arrangement and bearing, cylinder is horizontally disposed, dirt pipe is divided to be horizontally installed in cylinder, divide in dirt pipe and be provided with blast pipe, guide shell is coaxial and be fixed together by described bracing or strutting arrangement with cylinder, air inlet pipe is positioned at cylinder middle and upper part, cylinder two ends adopt end cover sealing, two described blast pipes are coaxial and symmetry is arranged on described end cover with described cylinder, two ash releasing tubes lay respectively at cylinder two ends, and be vertically tangentially connected with cylinder body wall, ash releasing tube cross section is the rectangle of prolate, solve the secondary elevator problem of traditional cyclone dust collectors ash hole place dust, improve efficiency of dust collection.
2. the horizontal circulation deduster of band guide shell according to claim 1, is characterized in that, guide shell to be fixed on point dirt pipe by bracing or strutting arrangement and coaxial with cylinder, draft tube diameter D 0be D with the pass of cylinder diameter D 0between=(0.5-0.65) * D, guide shell length L 0be L with the pass of cylinder length L 0=(0.35-0.6) * L.
CN201610062580.6A 2016-01-29 2016-01-29 A kind of horizontal circulation deduster with guide shell Expired - Fee Related CN105537011B (en)

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