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CN105478675B - Motor casing evaporative pattern mold with mold insert quick change construction - Google Patents

Motor casing evaporative pattern mold with mold insert quick change construction Download PDF

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Publication number
CN105478675B
CN105478675B CN201610057821.8A CN201610057821A CN105478675B CN 105478675 B CN105478675 B CN 105478675B CN 201610057821 A CN201610057821 A CN 201610057821A CN 105478675 B CN105478675 B CN 105478675B
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quick change
air frame
mold
loose piece
quick
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CN105478675A (en
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刘中华
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Luoyang Haotian Mould Co ltd
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LUOYANG LIUSHI MOULD CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • B22C9/24Moulds for peculiarly-shaped castings for hollow articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明属于消失模模具技术领域,提出一种具有镶件快换结构的电机壳消失模模具。提出的具有镶件快换结构的电机壳消失模模具包括有上模(12)、中间气室和下模(16);中间气室包括有中间气框(14)、中间气框封板(15)和快换活块(9);四块快换活块(9)位于中间气框(14)内;四个快换活块(6)在四个气缸(3)的作用下,向内运动闭合形成模具型腔;下模(16)包括下模芯(19)、下模芯活块(24)和下模气框;下模芯(19)为外圆面具有缺槽的圆柱体;下模芯活块(24)位于下模芯(19)缺槽内;中间气室通过弹簧机构(17)与下模(16)连接。本发明保证了在同一套模具上生产出多种产品,操作方便,白模成型好。

The invention belongs to the technical field of lost foam molds, and proposes a lost foam mold for motor housings with a quick-change structure for inserts. The proposed lost foam mold for motor case with insert quick change structure includes an upper mold (12), an intermediate air chamber and a lower mold (16); the intermediate air chamber includes an intermediate air frame (14), an intermediate air frame sealing plate (15) and quick-change live blocks (9); four quick-change live blocks (9) are located in the middle air frame (14); four quick-change live blocks (6) under the effect of four cylinders (3), The mold cavity is formed by moving inwardly; the lower mold (16) includes the lower mold core (19), the lower mold core movable block (24) and the lower mold air frame; Cylinder; the lower mold core loose block (24) is located in the lower mold core (19) slot; the middle air chamber is connected with the lower mold (16) through the spring mechanism (17). The invention ensures that multiple products can be produced on the same set of moulds, the operation is convenient, and the white molds are well formed.

Description

具有镶件快换结构的电机壳消失模模具Lost Foam Mold for Motor Housing with Insert Quick Change Structure

技术领域technical field

本发明属于消失模模具技术领域,主要提出一种具有镶件快换结构的电机壳消失模模具。The invention belongs to the technical field of lost foam molds, and mainly proposes a lost foam mold of a motor casing with a quick-change structure of inserts.

背景技术Background technique

电机壳采用消失模铸造工艺的难点在于:电机壳四周的散热片(散热片的壁厚一般在2.5-5mm,高出外圆表面30-60mm)的铸造成型,中间安装定子面的同圆度保证,内外形的均匀壁厚的处理,基于以上的电机壳的消失模铸造难点分析;电机壳的消失模模具的设计要点主要体现在电机壳产品四周散热片的分型、加工、镶件材质选用,模具实现预开上充料。由于电机壳散热片较多,模具镶件需采用锻铝加工,成本大,但是电机壳种类相差不大,可以通用镶件互换实现一套模具生产多种产品,但是由于镶件较大,互换比较麻烦;另外,由于电机壳种类特别多,每种型号的电机壳都有卧式机座和立式机座,而同型号的电机壳的卧式机座和立式机座的区别在于电机壳有腿和无腿,其他特征完全一样;但是现有技术中在生产同一型号的卧式机座和立式机座时,需要针对同一型号的卧式机座和立式机座分别制作相应的模具,增加了生产成本和工人的劳动强度。The difficulty of adopting the lost foam casting process for the motor shell lies in the casting of the heat sink around the motor shell (the wall thickness of the heat sink is generally 2.5-5mm, 30-60mm higher than the outer surface of the outer circle), and the same circle of the stator surface is installed in the middle. Based on the analysis of the difficulties in the lost foam casting of the motor shell above, the treatment of the uniform wall thickness of the inner shape, the design points of the lost foam mold of the motor shell are mainly reflected in the parting and processing of the cooling fins around the motor shell product , The material of the insert is selected, and the mold is pre-opened and filled. Because there are many heat sinks in the motor shell, the mold inserts need to be processed by forging aluminum, which is costly, but the types of motor shells are not much different. Universal inserts can be exchanged to realize a set of molds to produce multiple products. However, due to the relatively large inserts In addition, due to the large variety of motor casings, each type of motor casing has a horizontal frame and a vertical frame, while the same type of motor casing has a horizontal frame and a vertical frame. The difference between the motor base is that the motor housing has legs and no legs, and other features are exactly the same; but in the prior art, when producing the same type of horizontal base and vertical base, it is necessary to target the same type of horizontal base Make corresponding molds respectively with the vertical support, which increases the production cost and the labor intensity of the workers.

发明内容Contents of the invention

为解决上述技术问题,本发明的目的是提出一种具有镶件快换结构的电机壳消失模模具。In order to solve the above-mentioned technical problems, the purpose of the present invention is to propose a motor housing lost foam mold with an insert quick-change structure.

本发明为完成上述目的采用如下技术方案:The present invention adopts following technical scheme for accomplishing the above object:

一种具有镶件快换结构的电机壳消失模模具,所述的电机壳消失模模具包括有上模和下模;所述的上模包括有上模芯、上模气框和上模封板;所述的上模气框的上端面由上模封板封闭;所述的上模芯通过弹簧与所述的上模气框连接;所述的电机壳消失模模具还包括有中间气室;所述的中间气室包括有中间气框、中间气框封板和快换活块;所述的中间气框的下端面由所述的中间气框封板封闭;所述快换活块为沿圆周均布的四块,四块所述的快换活块位于中间气框内;对应四个所述的快换活块分别设置有快换机构;所述的快换机构包括有导杆、快换导套和气缸;所述的导杆为对应每块所述的快换活块设置的四根;四根所述导杆的一端分别穿过中间气框的通过快换导套与所对应的快换活块连接;所述的快换导套与所述的快换活块通过螺钉连接为一体,构成可拆卸结构的快换活块;四根所述导杆的另一端分别与中间气框外侧的气缸连接,使四个所述的快换活块在四个气缸的作用下,向内运动闭合形成模具型腔;所述的下模包括下模芯、下模芯活块和下模气框;所述的下模芯位于所述的下模气框内,并对应所述的上模芯设置;所述的下模芯为外圆面具有缺槽的圆柱体;所述的下模芯活块位于下模芯所述的缺槽内,对应所述的下模芯活块设置有用以驱动其动作的驱动导向机构;所述的下模芯活块在驱动导向机构的作用下向内运动进入下模芯所述的缺槽内,与所述的下模芯共同形成用以对所成型的电机壳进行支撑的结构,并构成所述的下模芯活块在驱动导向机构的作用下向外运动脱离下模芯所述的缺槽,便于取出电机壳白模的结构;所述的中间气室通过弹簧机构与所述的下模连接,使所述的中间气室可在弹簧机构的作用下,与所述的下模分离实现开模或与所述的下模结合为一体实现合模。A motor housing lost foam mold with an insert quick change structure, the motor housing lost foam mold includes an upper mold and a lower mold; the upper mold includes an upper mold core, an upper mold air frame and an upper mold Mold sealing plate; the upper end surface of the upper mold air frame is closed by the upper mold sealing plate; the upper mold core is connected with the upper mold air frame through a spring; the motor shell lost foam mold also includes There is an intermediate air chamber; the intermediate air chamber includes an intermediate air frame, an intermediate air frame sealing plate and a quick-change movable block; the lower end surface of the intermediate air frame is closed by the intermediate air frame sealing plate; the The quick-change movable blocks are four uniformly distributed along the circumference, and the four quick-change movable blocks are located in the middle air frame; corresponding to the four described quick-change movable blocks, a quick-change mechanism is respectively arranged; The mechanism includes guide rods, quick-change guide sleeves and cylinders; the guide rods are four corresponding to each of the quick-change movable blocks; one end of the four guide rods respectively passes through the passage of the middle air frame The quick-change guide sleeve is connected with the corresponding quick-change movable block; the quick-change guide sleeve and the quick-change movable block are connected as a whole through screws to form a detachable quick-change movable block; the four guides The other ends of the rods are respectively connected to the cylinders outside the middle air frame, so that the four quick-change movable blocks are moved inwardly and closed under the action of the four cylinders to form a mold cavity; the lower mold includes a lower mold core , the lower mold core movable block and the lower mold air frame; the lower mold core is located in the lower mold air frame, and is set correspondingly to the upper mold core; the lower mold core has a defect on the outer circular surface The cylinder of the groove; the said lower mold core movable block is located in the missing groove described in the lower mold core, and correspondingly said lower mold core movable block is provided with a driving guide mechanism for driving its action; said lower mold core Under the action of the driving and guiding mechanism, the movable block moves inwards into the slot of the lower mold core, and together with the lower mold core forms a structure for supporting the molded motor casing, and constitutes the The movable block of the lower mold core moves outward under the action of the driving guide mechanism to break away from the missing groove of the lower mold core, which is convenient for taking out the structure of the white mold of the motor housing; the middle air chamber is connected with the lower mold core through the spring mechanism. The molds are connected so that the intermediate air chamber can be separated from the lower mold to realize mold opening or combined with the lower mold to realize mold closing under the action of the spring mechanism.

所述上模的下端面作为上模分型面,所述上模分型面上具有用以在合模时对闭合后的快换活块进行限位的上模快换活块挡块,所述的上模快换活块挡块为位于上模分型面上的四块。The lower end face of the upper mold is used as the upper mold parting surface, and the upper mold parting surface is provided with an upper mold quick-change movable block stopper for limiting the closed quick-change movable block when the mold is closed, The quick-change movable block stoppers of the upper die are four blocks located on the parting surface of the upper die.

所述上模芯的顶面具有定位槽,所述上模上具有与上模芯上的定位槽吻配的上模芯定位柱;所述的上模芯通过上模定位柱和上模芯上的定位槽定位实现上模芯不能旋转的目的。The top surface of the upper mold core has a positioning groove, and the upper mold core has an upper mold core positioning column matched with the positioning groove on the upper mold core; the upper mold core passes through the upper mold positioning column and the upper mold core. The upper positioning groove is positioned to achieve the purpose that the upper core cannot be rotated.

所述上模分型面的四周具有便于透气和排水的通孔。There are through holes convenient for ventilation and drainage around the parting surface of the upper mold.

所述上模气框的四周具有定位柱,所述中间气框的四周具有与上模气框上所具有的定位柱配合的定位槽;上模气框上所具有的定位柱与中间气框上所具有的定位槽共同构成在消失模模具合模时起定位作用的定位机构。There are positioning columns around the upper mold air frame, and there are positioning grooves cooperating with the positioning columns on the upper mold air frame around the middle air frame; the upper mold air frame has positioning columns and the middle air frame The positioning grooves on the top together constitute a positioning mechanism that plays a positioning role when the lost foam mold is closed.

所述下模的上端面作为下模分型面,所述下模分型面上具有用以在合模时对闭合后的快换活块进行限位的下模快换活块挡块,所述的下模快换活块挡块为位于上模分型面上的四块;开模时,在弹簧机构的作用下,中间气框和下模之间会弹开一定的间隙,弹开后,下模快换活块挡块会随下模向下移动,使快换活块脱离下模快换活块挡块,由气缸能带动快换活块向外移动。The upper end surface of the lower mold is used as the parting surface of the lower mold, and the parting surface of the lower mold is provided with a quick-change movable block stopper for limiting the closed quick-change movable block when the mold is closed, The quick-change movable block stoppers of the lower mold are four pieces located on the parting surface of the upper mold; when the mold is opened, under the action of the spring mechanism, a certain gap will be opened between the middle air frame and the lower mold, and the spring will After opening, the quick-change movable block block of the lower mold will move downward with the lower mold, so that the quick-change movable block is separated from the quick-change movable block block of the lower mold, and the quick-change movable block can be driven by the cylinder to move outward.

所述的中间气框的分型面四周具有透气透水孔。There are breathable and water permeable holes around the parting surface of the middle air frame.

所述快换活块上具有快换活块耐磨块的安装槽,所述的中间气框封板具有用以安装中间气框封板耐磨块的安装槽;所述的快换活块耐磨块位于快换活块所述的安装槽,且快换活块耐磨块的高于快换活块所述安装槽的高度;所述的中间气框封板耐磨块位于中间气框封板上所述的安装槽内,并与快换活块耐磨块配合,为了防止快换活块与中间气框封板摩擦阻力大。The quick-change movable block has an installation groove for the wear-resistant block of the quick-change movable block, and the sealing plate of the intermediate air frame has an installation groove for installing the wear-resistant block of the intermediate air frame sealing plate; the quick-change movable block The wear-resistant block is located in the installation groove of the quick-change movable block, and the height of the wear-resistant block of the quick-change movable block is higher than the height of the installation groove described in the quick-change movable block; the wear-resistant block of the middle air frame sealing plate is located in the middle air In the installation groove described on the frame sealing plate, and cooperate with the wear-resistant block of the quick-change movable block, in order to prevent the friction resistance between the quick-change movable block and the sealing plate of the middle air frame from being large.

所述的下模的四周具有安装弹簧机构的定位槽,下模的两侧分别具有排水孔。There are positioning grooves for installing spring mechanisms around the lower mold, and drainage holes are respectively provided on both sides of the lower mold.

本发明提出的一种具有镶件快换结构的电机壳消失模模具,采用快速更换备用快换活块的方法,保证在同一套模具上生产出多种产品,而且模具操作方便,白模成型好;降低了工人劳动强度、生产成本和模具成本,保证了白模成型的一致性,具有成型操作简单、产品一致性好、泡沫模样精度高、成型效果好的特点。The invention proposes a motor shell lost foam mold with a quick-change structure for inserts. It adopts the method of quickly replacing the spare quick-change loose blocks to ensure that a variety of products can be produced on the same set of molds, and the molds are easy to operate and white. Good molding; reduce the labor intensity of workers, production cost and mold cost, ensure the consistency of white mold molding, and have the characteristics of simple molding operation, good product consistency, high foam pattern precision, and good molding effect.

附图说明Description of drawings

图1为本发明的合模状态示意图。Fig. 1 is a schematic diagram of the clamping state of the present invention.

图2为本发明的结构示意图。Fig. 2 is a structural schematic diagram of the present invention.

图3为本发明的快换活块的结构示意图。Fig. 3 is a schematic structural diagram of the quick-change movable block of the present invention.

图4为本发明的组合结构示意图。Fig. 4 is a schematic diagram of the combined structure of the present invention.

图5为本发明的开模状态示意图。Fig. 5 is a schematic diagram of the mold opening state of the present invention.

图6为本发明中下模开模状态示意图。Fig. 6 is a schematic diagram of the mold opening state of the lower mold in the present invention.

图7为本发明中下模示意图。Fig. 7 is a schematic diagram of the lower mold in the present invention.

图8为本发明中下模剖开仰视图。Fig. 8 is a cut-away bottom view of the lower mold in the present invention.

图9为本发明中上模示意图。Fig. 9 is a schematic diagram of the upper mold in the present invention.

图10为电机壳卧式机座的结构示意图。Fig. 10 is a schematic structural view of a horizontal machine base of a motor housing.

图11为电机壳立式机座的结构示意图Figure 11 is a schematic diagram of the structure of the vertical machine base of the motor housing

图中:1、电机壳卧式机座,2、电机壳立式机座,3、气缸,4、气缸板,5、导杆,6、快换导套,7、导套,8、螺母,9、快换活块,10、自动料枪,11、上模封板,12、上模,13、上模水口,14、中间气框,15、中间气框封板,16、下模,17、弹簧结构,18、下模水口,19、下模芯,20、中间气框封板耐磨块,21、下模快换活块挡块,22、中间气框封板定位柱,23、排气孔,24、下模芯活块,25、下模芯活块拉杆,26、下模芯活块导向机构,27、快换活块耐磨块,28、上模芯,29、弹簧和螺钉,30、定位柱,31、上模快换活块挡块,32、上模气框。In the figure: 1. Motor housing horizontal base, 2. Motor housing vertical base, 3. Cylinder, 4. Cylinder plate, 5. Guide rod, 6. Quick-change guide sleeve, 7. Guide sleeve, 8 , Nut, 9, Quick-change loose block, 10, Automatic material gun, 11, Upper mold sealing plate, 12, Upper mold, 13, Upper mold nozzle, 14, Middle air frame, 15, Middle air frame sealing plate, 16, Lower mold, 17, spring structure, 18, lower mold nozzle, 19, lower mold core, 20, middle air frame sealing plate wear-resistant block, 21, lower mold quick change movable block block, 22, middle air frame sealing plate positioning Column, 23, air vent, 24, lower die core movable block, 25, lower die core movable block tie rod, 26, lower die core movable block guiding mechanism, 27, quick change live block wear block, 28, upper die core , 29, spring and screw, 30, positioning column, 31, upper die quick change loose block block, 32, upper die air frame.

具体实施方法Specific implementation method

结合图片和具体实施方式本发明加以说明:The present invention is described in conjunction with picture and specific embodiment:

如图1、图4所示,一种具有镶件快换结构的电机壳消失模模具,结合图10、图11,所述的电机壳快换结构目的是在同一套模具中生产出电机壳卧式机座1和电机壳立式机座2;所述的电机壳消失模模具包括有上模12和下模16;结合图9,所述的上模12包括有上模芯28、上模气框32和上模封板11;所述的上模气框32的上端面由上模封板11封闭;安装上模封板11上安装自动料枪10,上模12的两侧分别做出上模水口13各两个;所述的上模芯28通过弹簧和螺钉29镶在上模气框32上,所述的上模封板11用螺钉镶到上模气框32上,上模封板11和上模气框32之间通过密封条密封,防止漏气;上模气框32上数控加工出密封槽,将密封条装到密封槽内,再将上模封板放到上模气框上,然后用螺钉和螺帽将其固定;所述的电机壳消失模模具还包括有中间气室;所述的中间气室包括有中间气框14、中间气框封板15和快换活块9;所述的中间气框14的下端面由所述的中间气框封板15封闭;中间气框14和中间气框封板15安装在一起,采用不锈钢螺钉固定;所述的中间气框封板上需做出中间气框封板定位柱,所述的中间气框上需做出定位槽,便于中间气框封板和中间气框的定位;所述的中间气框上做出螺丝孔,所述的中间气框封板上做出同位置的螺丝孔,通过螺钉将中间气框封板和中间气框固定在一起,所述的中间气框和所述的中间气框封板上需做出用于安装喷淋管的孔,还需做出排水排气孔,排水排气孔尽量多做;所述快换活块9为沿圆周均布的四块,四块所述的快换活块9位于中间气框14内;对应四个所述的快换活块9分别设置有快换机构;所述的快换机构包括有导杆5、快换导套6和气缸3;所述的导杆5为对应每块所述的快换活块设置的四根;四根所述导杆5的一端分别穿过中间气框的通过快换导套6与所对应的快换活块9连接;快换活块9上刻有区分标识,快换活块上做出四个用于安装快换导套6的凸台,所述凸台一周做出4个用于安装快换导套6的螺丝孔,所述的凸台还需做出防转限位;所述的快换导套3与所述的快换活块9通过螺钉连接为一体,构成可拆卸结构的快换活块;四根所述导杆5的另一端分别与中间气框外侧的气缸3连接,结合图2、图3,即中间气框14的侧壁上通过螺丝固定有导套7,所述的导套7需用四个螺钉将其固定到中间气框14上,导套7上需安装密封圈,防止导套和中间气框之间漏气;中间气框外侧的气缸3上用螺钉固定有气缸板4,气缸板4用锻铝制作且做出减重槽;所述气缸板4的四个角上的定位孔需穿进导杆5中,用螺母8将气缸板固定到导杆上;使四个所述的快换活块6在四个气缸3的作用下,向内运动闭合形成模具型腔;As shown in Figure 1 and Figure 4, a motor shell lost foam mold with a quick-change structure for inserts, combined with Figures 10 and 11, the purpose of the quick-change structure of the motor shell is to produce in the same set of molds The motor casing horizontal frame 1 and the motor casing vertical frame 2; the motor casing lost foam mold includes an upper mold 12 and a lower mold 16; in conjunction with Figure 9, the upper mold 12 includes an upper mold Mold core 28, upper mold air frame 32 and upper mold sealing plate 11; the upper end face of described upper mold air frame 32 is closed by upper mold sealing plate 11; automatic material gun 10 is installed on the upper mold sealing plate 11, and upper mold Two sides of the upper die nozzle 13 are respectively made on both sides of 12; the upper die core 28 is set on the upper die air frame 32 by springs and screws 29, and the upper die sealing plate 11 is set on the upper die with screws. On the air frame 32, the sealing strip is sealed between the upper mold sealing plate 11 and the upper mold air frame 32 to prevent air leakage; the upper mold air frame 32 is numerically processed to form a sealing groove, the sealing strip is installed in the sealing groove, and then the Put the upper mold sealing plate on the upper mold air frame, and then fix it with screws and nuts; the motor shell lost foam mold also includes an intermediate air chamber; the intermediate air chamber includes an intermediate air frame 14 , the middle air frame sealing plate 15 and the quick-change movable block 9; the lower end surface of the middle air frame 14 is closed by the middle air frame sealing plate 15; the middle air frame 14 and the middle air frame sealing plate 15 are installed together , fixed with stainless steel screws; the middle air frame sealing plate needs to be made with positioning columns for the middle air frame, and the middle air frame needs to be made with positioning grooves to facilitate the sealing of the middle air frame and the middle air frame Positioning; screw holes are made on the middle air frame, screw holes at the same position are made on the sealing plate of the middle air frame, and the sealing plate of the middle air frame and the middle air frame are fixed together by screws. The middle air frame and the sealing plate of the middle air frame need to make holes for installing spray pipes, and also need to make drainage vent holes, and the drainage vent holes should be made as many as possible; the quick-change movable block 9 is Four blocks evenly distributed along the circumference, the four quick-change movable blocks 9 are located in the middle air frame 14; corresponding to the four described quick-change movable blocks 9, a quick-change mechanism is respectively provided; the described quick-change mechanism includes There are guide rods 5, quick-change guide sleeves 6 and cylinders 3; the guide rods 5 are four corresponding to each described quick-change live block; one end of the four guide rods 5 passes through the middle gas cylinder respectively. The frame is connected with the corresponding quick-change movable block 9 through the quick-change guide sleeve 6; the quick-change movable block 9 is engraved with a distinguishing mark, and four bosses for installing the quick-change guide sleeve 6 are made on the quick-change movable block , the boss has four screw holes for installing the quick-change guide sleeve 6 in one week, and the boss also needs to make an anti-rotation limit; the quick-change guide sleeve 3 and the quick-change guide sleeve The movable block 9 is connected as a whole by screws to form a quick-change movable block of a detachable structure; the other ends of the four guide rods 5 are respectively connected with the cylinder 3 on the outside of the middle air frame. The side wall of the frame 14 is fixed with a guide sleeve 7 by screws, and the guide sleeve 7 needs to be fixed to the middle air frame 14 with four screws, and a sealing ring needs to be installed on the guide sleeve 7 to prevent the guide sleeve and the intermediate air Air leakage between frames; cylinder plate 4 is fixed with screws on the cylinder 3 outside the middle air frame, and cylinder plate 4 is made of forged aluminum Make and make the weight-reducing groove; The positioning holes on the four corners of the cylinder plate 4 need to penetrate in the guide rod 5, and the cylinder plate is fixed on the guide rod with nuts 8; Under the action of the four cylinders 3, the block 6 moves inward and closes to form a mold cavity;

结合图6、图7和图8,所述的下模16包括下模芯19、下模芯活块24和下模气框;所述的下模芯19位于所述的下模气框内,并对应所述的上模芯28设置;所述的下模芯19为外圆面具有缺槽的圆柱体;所述的下模芯活块24位于下模芯19所述的缺槽内,对应所述的下模芯活块24设置有用以驱动其动作的驱动导向机构;所述的下模芯活块24在驱动导向机构的作用下向内运动进入下模芯所述的缺槽内,与所述的下模芯19共同形成用以对所成型的电机壳进行支撑的结构,并构成所述的下模芯活块在驱动导向机构的作用下向外运动脱离下模芯所述的缺槽,便于取出电机壳白模的结构;所述的中间气室通过弹簧机构17与所述的下模16连接,使所述的中间气室可在弹簧机构17的作用下,与所述的下模分离实现开模或与所述的下模结合为一体实现合模。With reference to Fig. 6, Fig. 7 and Fig. 8, the lower mold 16 includes a lower mold core 19, a lower mold core movable block 24 and a lower mold air frame; the lower mold core 19 is located in the lower mold air frame , and set corresponding to the upper core 28; the lower core 19 is a cylinder with a groove on the outer surface; the movable block 24 of the lower core is located in the groove of the lower core 19 , corresponding to the lower mold core block 24 is provided with a driving guide mechanism to drive its action; the lower mold core movable block 24 moves inwardly under the action of the drive guide mechanism and enters the slot described in the lower mold core Together with the lower mold core 19, it forms a structure for supporting the molded motor housing, and the movable block of the lower mold core moves outward under the action of the driving guide mechanism to break away from the lower mold core. The missing groove is convenient for taking out the structure of the white mold of the motor housing; the intermediate air chamber is connected with the lower mold 16 through the spring mechanism 17, so that the intermediate air chamber can be pressed under the action of the spring mechanism 17 , separate from the lower mold to realize mold opening or combine with the lower mold to realize mold closing.

所述上模12的下端面作为上模分型面,所述上模分型面上具有用以在合模时对闭合后的快换活块进行限位的上模快换活块挡块31,所述的上模快换活块挡块31为位于上模分型面上的四块。The lower end surface of the upper mold 12 is used as the upper mold parting surface, and the upper mold parting surface is provided with an upper mold quick-change movable block stopper for limiting the closed quick-change movable block when the mold is closed. 31. The quick-change movable block stoppers 31 of the upper die are four blocks located on the parting surface of the upper die.

上模的中间有料位置均匀做出8个充料口,在上模封板的对应位置需做出同样的料枪安装孔。所述的自动料枪安装到上模封板上;白模颗粒通过自动料枪在气压的作用下将白模颗粒冲进型腔内。There are 8 charging ports evenly made in the middle of the upper mold where there is material, and the same material gun installation holes need to be made at the corresponding positions of the upper mold sealing plate. The automatic material gun is installed on the sealing plate of the upper mold; the white mold particles are rushed into the mold cavity by the automatic material gun under the action of air pressure.

所述上模芯28的顶面具有定位槽,所述上模上具有与上模芯上的定位槽吻配的上模芯定位柱;所述的上模芯28通过上模定位柱和上模芯上的定位槽定位实现上模芯不能旋转的目的。The top surface of the upper mold core 28 has a positioning groove, and the upper mold core locating column is matched with the positioning groove on the upper mold core; the upper mold core 28 passes through the upper mold positioning column and the upper mold core. The positioning groove on the mold core realizes the purpose that the upper mold core cannot rotate.

所述的上模芯的上面需刻上电机壳的产品零件号,为了安装正确;所述的上模芯上还需做出三个定位凹槽,所述的定位凹槽起到定位作用,可使电机壳白模内腔无错台,所述的上模芯可在上模上在弹簧的作用下上下移动已达到上模向上移动10mm以内时,上模芯和下模芯仍在一起,不漏料。The product part number of the motor casing needs to be engraved on the upper mold core, in order to install correctly; three positioning grooves need to be made on the upper mold core, and the positioning grooves play a positioning role , so that the inner cavity of the white mold of the motor shell can be free of errors. Together, no leakage.

所述上模分型面的四周具有便于透气和排水的通孔。There are through holes convenient for ventilation and drainage around the parting surface of the upper mold.

所述上模气框32的四周具有定位柱30,所述中间气框14的四周具有与上模气框上所具有的定位柱配合的定位槽;上模气框32上所具有的定位柱30与中间气框上所具有的定位槽共同构成在消失模模具合模时起定位作用的定位机构。There are positioning columns 30 around the upper mold air frame 32, and positioning grooves are arranged around the middle air frame 14 to cooperate with the positioning columns on the upper mold air frame; the positioning columns on the upper mold air frame 32 30 and the positioning grooves on the middle air frame jointly constitute a positioning mechanism that plays a positioning role when the lost foam mold is closed.

结合图7,所述下模16的上端面作为下模分型面,所述下模分型面上具有用以在合模时对闭合后的快换活块进行限位的下模快换活块挡块21,所述的下模快换活块挡块21为位于上模分型面上的四块;开模时,在弹簧机构17的作用下,中间气框14和下模16之间会弹开12.5mm的间隙,弹开后,下模快换活块挡块21会随下模向下移动,使快换活块9脱离下模快换活块挡块21,由气缸3能带动快换活块9向外移动;中间气框封板15的四周需做出定位凹槽,下模快换活块挡块21通过此定位凹槽对快换活块9进行限位;下模16的侧面需做出下模水口18各2个;中间气框封板15上需尽量多的做出排水排气孔。With reference to Fig. 7, the upper end surface of the lower mold 16 is used as the parting surface of the lower mold, and the parting surface of the lower mold has a quick change of the lower mold for limiting the closed quick change movable block when the mold is closed. The loose block 21, the quick-change movable block 21 of the lower mold is four pieces located on the parting surface of the upper mold; There will be a gap of 12.5 mm between them. After the spring, the quick-change movable block 21 of the lower mold will move downward with the lower mold, so that the quick-change movable block 9 is separated from the quick-change movable block 21 of the lower mold. 3. It can drive the quick-change movable block 9 to move outward; a positioning groove needs to be made around the middle air frame sealing plate 15, and the quick-change movable block stopper 21 of the lower mold can limit the position of the quick-change movable block 9 through this positioning groove ; The side of lower mold 16 needs to make each 2 of lower mold nozzles 18; Need to make drainage and vent holes as much as possible on the middle air frame sealing plate 15.

所述的中间气框14的分型面四周具有透气透水孔,There are breathable and water-permeable holes around the parting surface of the middle air frame 14,

所述快换活块9上具有快换活块耐磨块27的安装槽,所述的中间气框封板15具有用以安装中间气框封板耐磨块20的安装槽;所述的快换活块耐磨块27位于快换活块所述的安装槽,且快换活块耐磨块27的高于快换活块所述安装槽的高度;所述的中间气框封板耐磨块20位于中间气框封板上所述的安装槽内,并与快换活块耐磨块27配合,为了防止快换活块与中间气框封板摩擦阻力大。The quick-change live block 9 has a mounting groove for a quick-change live block wear-resistant block 27, and the middle air frame sealing plate 15 has a mounting groove for installing the middle air frame sealing plate wear-resistant block 20; the described The fast-change live block wear-resistant block 27 is located in the installation groove described in the quick-change live block, and the height of the quick-change live block wear-resistant block 27 is higher than the height of the described installation groove of the quick-change live block; the middle air frame sealing plate The wear-resistant block 20 is positioned in the described mounting groove on the middle air frame sealing plate, and cooperates with the fast-changing live block wear-resistant block 27, in order to prevent the fast-changing live block from being large in frictional resistance with the middle air frame sealing plate.

所述快换活块9上具有用以安装耐磨块27的安装槽,所述的中间气框封板15具有与耐磨块配合的凹槽;所述的耐磨块27位于快换活块9所述的安装槽与中间气框封板15所述的凹槽内,为了防止快换活块与中间气框封板摩擦阻力大。The quick-change movable block 9 has a mounting groove for installing the wear-resistant block 27, and the middle air frame sealing plate 15 has a groove for matching with the wear-resistant block; the described wear-resistant block 27 is located at the In the groove described in the mounting groove described in block 9 and the middle air frame sealing plate 15, in order to prevent the frictional resistance of the fast changing loose block and the middle air frame sealing plate is large.

所述的下模16的四周具有安装弹簧机构的定位槽,下模的两侧分别具有排水孔。The four sides of the lower mold 16 have positioning grooves for installing spring mechanisms, and the two sides of the lower mold have drainage holes respectively.

结合图8,下模芯活块导向机构26安装到下模16上,下模芯活块拉杆25安装到下模芯活块24上,下模芯活块24需安装到下模芯活块导向机构26上;下模16上需尽量多的做出排气排水孔;下模芯活块拉杆25与下模16相连接处应通过导套连接,导套上应做出O型密封槽,安装O型密封圈;在导套上做出2个限位档,最外和最里两个定位点。Combined with Figure 8, the lower core live block guide mechanism 26 is installed on the lower die 16, the lower core live block pull rod 25 is installed on the lower die core live block 24, and the lower die core live block 24 needs to be installed on the lower die core live block On the guide mechanism 26; on the lower mold 16, exhaust and drainage holes should be made as much as possible; the connection between the lower mold core loose block pull rod 25 and the lower mold 16 should be connected through a guide sleeve, and an O-shaped sealing groove should be made on the guide sleeve , Install the O-ring; Make 2 limit files on the guide sleeve, the outermost and innermost two positioning points.

本发明的工作过程为:Working process of the present invention is:

第一步:首先生产电机壳卧式机座1到够足量,然后开始生产电机壳立式机座2;The first step: first produce the motor casing horizontal frame 1 to a sufficient amount, and then start to produce the motor casing vertical frame 2;

电机壳快换结构的消失模模具已经安装到成型机上,启动成型机,成型机上台面带动模具上模12向上移动到最上端,此时用扳手拆掉气缸板4上的螺母8,开启气阀,气缸3和气缸板4向外移动到最外端脱离导杆5,此时旋转导杆5拉出导杆,再将快换活块9取出,将备用的快换活块9放到原来的快换活块9的位置,然后将导杆5插入快换活块导套6中后旋转90度,然后去掉气阀上的气管,使气缸可以手动自由运动,将气缸板4插入导杆5中,锁紧螺母,然后连接气管,调试快换活块9,一个快换活块安装完成。其他3个快换活块9用同样的办法更换。所有活块更改完成后,调试所有快换活块9;The lost foam mold with the quick-change structure of the motor shell has been installed on the molding machine, start the molding machine, and the upper table of the molding machine drives the upper mold 12 to move upward to the uppermost end. The valve, cylinder 3 and cylinder plate 4 move outward to the outermost end to disengage from the guide rod 5. At this time, the guide rod 5 is rotated to pull out the guide rod, and then the quick-change live block 9 is taken out, and the spare quick-change live block 9 is placed on the The position of the original quick-change movable block 9, then insert the guide rod 5 into the guide sleeve 6 of the quick-change movable block and rotate it 90 degrees, then remove the air pipe on the air valve, so that the cylinder can move freely manually, and insert the cylinder plate 4 into the guide In the bar 5, lock the nut, then connect the trachea, debug the quick-change movable block 9, and a quick-change movable block is installed. Other 3 quick-change live blocks 9 are replaced in the same way. After all the blocks are changed, debug all quick change blocks 9;

第二步:调试模具,将立式成型机开合行程调整到适合模具打开取出泡沫的行程内,再由立式成型机将模具压紧,保证模具开合顺利,无卡滞现象;调整充料时间、热蒸汽压力、冷却时间;Step 2: Debug the mold, adjust the opening and closing stroke of the vertical molding machine to the stroke suitable for the mold to open and take out the foam, and then press the mold tightly by the vertical molding machine to ensure that the mold opens and closes smoothly without jamming; adjust the filling Feeding time, hot steam pressure, cooling time;

第三步:充料阶段,模具在自动料枪10充料时,上模12带动上模芯28插入快换活块9闭合后的模具型腔中,这时,中间气框封板15和下模之间预留12.5mm的间隙,上模12和中间气框14之间预留6-8mm的间隙,而上模芯28和下模芯19在弹簧和螺钉29的作用下紧密配合,这样就相当于模具型腔又大了6-8mm,就更容易加满料至模具型腔,利用自动料枪1将预发泡的泡沫颗粒采用负压的方法填充至模具型腔,即实现了预开加料,加料结束后,成型机上台面带动上模向下运动压紧模具,使所有预留间隙为0,上模、中间气室和下模完全闭合,在此过程中,散热片局部未加料充分的部位,在立式成型机带动上模向下运动时将未加满料的部位再次填实,保证了泡沫颗粒完全充满至模具型腔,进而保证泡沫模样散热片的成型;然后通入热蒸汽、保压,直至泡沫原料完全膨胀、熟化、融合、成型,关掉蒸汽阀门,通入冷却水,冷却、定型,打开排水阀,排干冷却水,上下模先打开,完成上模芯与电机壳泡沫的分离,此时,在弹簧结构17的作用下,下模快换活块挡块21向下移动,是下模快换活块挡块21移动至快换活块9的下方,气缸3带动快换活块9向外移动,使电机壳泡沫模样的散热片与侧抽芯镶件脱离,完成散热片的脱模,上下模打开至调模行程,再从下模取出泡沫模样,完成开模动作;合模是,快活活块9在气缸3的带动下先行闭合,上下模具再闭合,合模结束,再次充料,完成一次成型过程。Step 3: In the filling stage, when the mold is being filled with the automatic material gun 10, the upper mold 12 drives the upper mold core 28 to insert into the mold cavity after the quick change block 9 is closed. At this time, the middle air frame sealing plate 15 and A gap of 12.5mm is reserved between the lower molds, a gap of 6-8mm is reserved between the upper mold 12 and the middle air frame 14, and the upper mold core 28 and the lower mold core 19 are closely matched under the action of the spring and the screw 29, In this way, the mold cavity is 6-8mm larger, and it is easier to fill the mold cavity with material. Use the automatic material gun 1 to fill the pre-foamed foam particles into the mold cavity by negative pressure, that is, realize In order to pre-open the feeding, after the feeding is completed, the upper table of the molding machine drives the upper mold to move downward to compress the mold, so that all the reserved gaps are 0, and the upper mold, the middle air chamber and the lower mold are completely closed. During this process, the heat sink is partially For the unfilled parts, when the vertical molding machine drives the upper mold to move downward, fill the unfilled parts again to ensure that the foam particles are completely filled to the mold cavity, thereby ensuring the forming of the foam-like heat sink; and then Inject hot steam and maintain pressure until the foam material is fully expanded, matured, fused, and formed. Turn off the steam valve, feed cooling water, cool and shape, open the drain valve, drain the cooling water, open the upper and lower molds first, and complete the upper and lower molds. The mold core is separated from the foam of the motor shell. At this time, under the action of the spring structure 17, the quick-change live block stopper 21 of the lower mold moves downward, and the quick-change live block stopper 21 of the lower die moves to the quick-change live block. 9, the cylinder 3 drives the quick-change movable block 9 to move outward, so that the heat sink in the shape of motor shell foam is separated from the side core-pulling insert, and the demoulding of the heat sink is completed. The upper and lower molds are opened to the mold adjustment stroke, and then from The lower mold takes out the foam pattern and completes the mold opening action; when the mold is closed, the happy block 9 is closed first under the drive of the cylinder 3, and the upper and lower molds are closed again.

Claims (6)

1. a kind of motor casing evaporative pattern mold with mold insert quick change construction, described motor casing evaporative pattern mold include mould (12)With lower mould(16);Described upper mould(12)Include upper mold core(28), upper mould air frame(32)With upper molding plate(11);It is described Upper mould air frame(32)Upper surface by upper molding plate(11)Closing;Described upper mold core(28)Pass through spring and screw(29)With Described upper mould air frame(32)Connection;It is characterized in that:Described motor casing evaporative pattern mold also includes middle gas chamber;It is described Middle gas chamber include middle air frame(14), middle air frame shrouding(15)With quick change loose piece(9);Described middle air frame(14) Lower surface by described middle air frame shrouding(15)Closing;The quick change loose piece(9)For four pieces to be uniformly distributed along the circumference, four pieces of institutes The quick change loose piece stated(9)Positioned at middle air frame(14)It is interior;Quick change loose piece described in corresponding four(9)It is respectively arranged with and changes planes soon Structure;Described quick-changing mechanism includes guide rod(5), quick change guide pin bushing(6)And cylinder(3);Described guide rod(5)For corresponding every piece of institute Four of the quick change loose piece setting stated;Four guide rods(5)One end be each passed through middle air frame by quick change guide pin bushing(6) With corresponding quick change loose piece(9)Connection;Described quick change guide pin bushing(6)With described quick change loose piece(9)Be connected by screw for One, form the quick change loose piece of demountable structure;Four guide rods(5)The other end respectively with the cylinder on the outside of middle air frame (3)Connection, makes the quick change loose piece described in four(9)In four cylinders(3)In the presence of, inwardly move closure and form mould type Chamber;Described lower mould(16)Including lower mold core(19), lower mold core loose piece(24)With lower mould air frame;Described lower mold core(19)It is located at In described lower mould air frame, and corresponding described upper mold core(28)Set;Described lower mold core(19)There is short slot for periphery Cylinder;Described lower mold core loose piece(24)Positioned at lower mold core(19)In described short slot, corresponding described lower mold core loose piece (24)It is provided with the driving guiding mechanism for driving it to act;Described lower mold core loose piece(24)In the work of driving guiding mechanism Inwardly it is moved into lower in the short slot described in lower mold core, with described lower mold core(19)It is collectively forming to the electricity being molded The structure that casing is supported, and form described lower mold core loose piece and moved out in the presence of guiding mechanism is driven under disengaging Short slot described in core rod, it is easy to take out the structure of the white mould of motor casing;Described middle gas chamber passes through spring mechanism(17)With it is described Lower mould(16)Connection, makes described middle gas chamber can be in spring mechanism(17)In the presence of, separate realization with described lower mould Mold or be combined as a whole with described lower mould and realize matched moulds.
2. there is the motor casing evaporative pattern mold of mold insert quick change construction as claimed in claim 1, it is characterised in that:The upper mould (12)Lower surface have as upper mould die joint, on the upper mould die joint in matched moulds to the quick change loose piece after closure Carry out spacing upper mould quick change loose piece block(31), described upper mould quick change loose piece block(31)For on upper mould die joint Four pieces.
3. there is the motor casing evaporative pattern mold of mold insert quick change construction as claimed in claim 1, it is characterised in that:The upper mould Core(28)Top surface there is locating slot, there is the upper mold core locating dowel matched somebody with somebody with the locating slot kiss in upper mold core on the upper mould;Institute The upper mold core stated(28)The not revolvable purpose of upper mold core is realized by the locating slot positioning in upper mould locating dowel and upper mold core.
4. there is the motor casing evaporative pattern mold of mold insert quick change construction as claimed in claim 1, it is characterised in that:The upper mould Air frame(32)Surrounding there is locating dowel(30), the middle air frame(14)Surrounding have with it is possessed fixed in upper mould air frame The locating slot that position post coordinates;Upper mould air frame(32)Locating dowel possessed by upper(30)It is total to possessed locating slot in middle air frame It is same to be formed in the detent mechanism to be played the role of positioning during evaporative pattern mold matched moulds.
5. there is the motor casing evaporative pattern mold of mold insert quick change construction as claimed in claim 1, it is characterised in that:The lower mould (16)Upper surface have as lower mould die joint, on the lower mould die joint in matched moulds to the quick change loose piece after closure Carry out spacing lower mould quick change loose piece block(21), described lower mould quick change loose piece block(21)For on upper mould die joint Four pieces;During die sinking, in spring mechanism(17)In the presence of, middle air frame(14)With lower mould(16)Between can flick it is certain between Gap, after flicking, lower mould quick change loose piece block(21)It can be moved down with lower mould, make quick change loose piece(9)Depart from lower mould quick change loose piece Block(21), by cylinder(3)Quick change loose piece can be driven(9)It is displaced outwardly.
6. there is the motor casing evaporative pattern mold of mold insert quick change construction as claimed in claim 1, it is characterised in that:The quick change Loose piece(9)It is upper that there is quick change loose piece wear-resistant block(27)Mounting groove, described middle air frame shrouding 15 has installing centre Air frame shrouding wear-resistant block(20)Mounting groove;Described quick change loose piece wear-resistant block 27 is located at the mounting groove described in quick change loose piece, and Quick change loose piece wear-resistant block(27)The height higher than mounting groove described in quick change loose piece;Described middle air frame shrouding wear-resistant block(20) On middle air frame shrouding in described mounting groove, and with quick change loose piece wear-resistant block(27)Coordinate, in order to prevent quick change loose piece It is big with middle air frame shrouding frictional resistance.
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CN106003812A (en) * 2016-06-17 2016-10-12 苏州市相城区陆慕鑫诚精密模具厂 Positioning mechanism for movable blocks
CN105880393A (en) * 2016-06-17 2016-08-24 苏州市相城区陆慕鑫诚精密模具厂 Positioner for upper die loose piece
CN106141081A (en) * 2016-08-31 2016-11-23 芜湖新兴铸管有限责任公司 A kind of 400 type motor cabinet mould integral foam mould and manufacturing process thereof
CN108202137B (en) * 2016-12-19 2024-08-02 中山市百溪模具制造有限公司 Die for motor shell and method for low-pressure casting of motor shell by using die
CN109047655B (en) * 2018-08-31 2020-07-07 杭州欧宸科技有限公司 White mould shaping of motor casing and automatic mould mechanism of getting
CN109177026B (en) * 2018-11-05 2023-09-19 洛阳刘氏模具有限公司 Full-automatic lost foam mould made of full-forged aluminum
CN112846680B (en) * 2021-02-20 2023-08-29 洛阳佳会机械科技有限公司 Manufacturing method of foam plastic molding variable multipurpose mold and foam plastic molding process
CN113084083B (en) * 2021-05-08 2024-11-19 洛阳刘氏模具有限公司 Integrated lost foam mold

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CN102784887B (en) * 2012-08-24 2014-05-07 洛阳刘氏模具有限公司 Lost foam casting die of transmission gear box body of heavy truck
CN102794403B (en) * 2012-08-24 2014-10-08 洛阳刘氏模具有限公司 Lost foam mold for motor casing
CN104226903B (en) * 2014-08-07 2016-03-16 洛阳刘氏模具有限公司 Jackshaft subtracts the evaporative pattern mold of shell global formation
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