CN105466985A - Electrode for biological detection test piece and manufacturing method thereof - Google Patents
Electrode for biological detection test piece and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明关于一种电极与其制造方法,特别是关于一种用于生物检测试片的电极与其制造方法。 The present invention relates to an electrode and a manufacturing method thereof, in particular to an electrode used for a biological detection test piece and a manufacturing method thereof.
背景技术 Background technique
近年来,国内糖尿病、高胆固醇血症或痛风的发生率年年上升,而糖尿病与痛风的疾病除了饮食与药物控制之外,最重要的则是自我检测。因此,对于此种疾病来说,能够方便携带使用的用于检测血糖、胆固醇或尿酸的生物检测试片在市场上需求很大。 In recent years, the incidence of diabetes, hypercholesterolemia or gout in China has been increasing year by year. In addition to diet and drug control, the most important thing for diabetes and gout is self-examination. Therefore, for such diseases, there is a great demand in the market for bioassay test strips that can be easily carried and used for detecting blood sugar, cholesterol or uric acid.
目前大部分相关检测试片制造商所制造的检测试片的电极皆以丝网印的方式制作,且其导电材料以碳或银为主。然而,丝网印的工艺所制造出电极成品有产量不稳定、阻抗值不稳定、准确度不高、耗费电能大、反应速度慢等缺点。 At present, the electrodes of the test strips produced by most of the relevant test strip manufacturers are all made by screen printing, and the conductive material is mainly carbon or silver. However, the finished electrodes produced by the screen printing process have disadvantages such as unstable output, unstable impedance value, low accuracy, large power consumption, and slow response speed.
为了解决以上问题,在台湾专利I396844号中已公开用于生物检测试片的电极与其生产方法,而能有效弥补上述一般检测试片的缺点。然而,在台湾专利I396844号中所提出电极结构对工艺或材料的选择弹性较低。若在生产时没有所需的设备或市场上原料价格上涨时,将会造成难以找到替代方案而使生产成本提高。 In order to solve the above problems, Taiwan Patent No. I396844 has disclosed an electrode for a biological detection test strip and its production method, which can effectively remedy the above-mentioned shortcomings of the general detection test strip. However, the electrode structure proposed in Taiwan Patent No. I396844 has low flexibility in process or material selection. If there is no required equipment during production or the price of raw materials on the market rises, it will be difficult to find alternatives and increase production costs.
发明内容 Contents of the invention
(一)要解决的技术问题 (1) Technical problems to be solved
鉴于上述熟知技术的问题,本发明的目的就是提供一种用于生物检测试片的电极,以使用于生物检测试片的电极可维持高品质,同时在生产时对工艺或材料的选择有极大弹性。 In view of the problems of the above-mentioned well-known technologies, the object of the present invention is to provide an electrode for biological detection test strips, so that the electrodes used for biological detection test strips can maintain high quality, and at the same time, the selection of processes or materials is extremely sensitive during production. Great elasticity.
(二)技术方案 (2) Technical solution
根据本发明的目的,提出一种用于生物检测试片的电极。用于生物检测试片的电极包含基板,设置于基板上的非导电胶层以及设置于非导电胶层上的第一金属层。非导电胶层包含敏化剂与活化剂。 According to the object of the present invention, an electrode for a biological detection test piece is proposed. The electrode used for the biological detection test piece includes a substrate, a non-conductive adhesive layer arranged on the substrate and a first metal layer arranged on the non-conductive adhesive layer. The non-conductive adhesive layer contains sensitizer and activator.
优选地,第一金属层的材料可为钯。 Preferably, the material of the first metal layer can be palladium.
优选地,用于生物检测试片的电极可还包含设置于第一金属层上的第二金属层。第一金属层的材料可为钯,而第二金属层的材料可为金。 Preferably, the electrode for the biological detection test piece may further include a second metal layer disposed on the first metal layer. The material of the first metal layer can be palladium, and the material of the second metal layer can be gold.
优选地,用于生物检测试片的电极可还包含设置于第一金属层上的第二金属层以及设置于第二金属层上的第三金属层。第一金属层的材料可为钯,第二金属层的材料可为镍,而第三金属层的材料可为金或钯。 Preferably, the electrode for the biological detection test piece may further include a second metal layer disposed on the first metal layer and a third metal layer disposed on the second metal layer. The material of the first metal layer can be palladium, the material of the second metal layer can be nickel, and the material of the third metal layer can be gold or palladium.
优选地,用于生物检测试片的电极可还包含设置于第一金属层上的第二金属层,设置于第二金属层上的第三金属层以及设置于第三金属层上的第四金属层。第一金属层的材料可为铜,第二金属层的材料可为钯,第三金属层的材料可为镍,而第四金属层的材料可为金或钯。 Preferably, the electrode for the biological detection test piece may further include a second metal layer disposed on the first metal layer, a third metal layer disposed on the second metal layer, and a fourth metal layer disposed on the third metal layer. metal layer. The material of the first metal layer can be copper, the material of the second metal layer can be palladium, the material of the third metal layer can be nickel, and the material of the fourth metal layer can be gold or palladium.
优选地,敏化剂可包含葡萄糖、联胺、硼氢化物、氯化亚锡、氨基硼烷化合物、醛类、次磷酸盐或酒石酸盐,而活化剂可包含镍、钴、钯、钢或铜的微粒或化合物。 Preferably, the sensitizer may comprise glucose, hydrazine, borohydride, stannous chloride, aminoborane compounds, aldehydes, hypophosphite or tartrate, while the activator may comprise nickel, cobalt, palladium, sodium or Particles or compounds of copper.
优选地,非导电胶层可还包含粘合剂,且粘合剂可包含聚乙酸乙烯酯、聚乙烯醇或异丙醇钛。 Preferably, the non-conductive adhesive layer may further include an adhesive, and the adhesive may include polyvinyl acetate, polyvinyl alcohol or titanium isopropoxide.
优选地,非导电胶层可还包含粘合剂,且粘合剂可包含丙烯酸聚合物或烷氧化物。 Preferably, the non-conductive adhesive layer may further comprise an adhesive, and the adhesive may comprise an acrylic polymer or an alkoxide.
优选地,基板可为可挠性塑料基板、铝基板、陶瓷基板、玻璃基板或玻璃纤维(FR4)基板。 Preferably, the substrate may be a flexible plastic substrate, aluminum substrate, ceramic substrate, glass substrate or glass fiber (FR4) substrate.
根据本发明的另一目的,提出一种制造用于生物检测试片的电极的方法。该方法包含提供基板,在基板上形成非导电胶层,非导电胶层包含敏化剂与活化剂,以及在非导电胶层上形成一层或多层金属层。 According to another object of the present invention, a method for manufacturing an electrode for a biological test strip is proposed. The method includes providing a substrate, forming a non-conductive adhesive layer on the substrate, the non-conductive adhesive layer includes a sensitizer and an activator, and forming one or more metal layers on the non-conductive adhesive layer.
综上所述,根据本发明的用于生物检测试片的电极,其可具有一个或多个下述优点: In summary, according to the electrode for biological detection test strips of the present invention, it may have one or more of the following advantages:
(1)用于生物检测试片的电极可通过含有敏化剂与活化剂的非导电胶层,由此化学电镀具有良好特性的金属层至各种基板上。 (1) Electrodes used for biological detection test strips can pass through a non-conductive adhesive layer containing sensitizers and activators, thereby chemically plating metal layers with good properties on various substrates.
(2)用于生物检测试片的电极可通过含有敏化剂与活化剂的非导电胶层,由此可使制作生物检测试片的电极的工艺更有弹性。 (2) The electrode used for the biological detection test piece can pass through the non-conductive adhesive layer containing the sensitizer and the activator, thereby making the process of making the electrode of the biological detection test piece more flexible.
附图说明 Description of drawings
图1为本发明的第一实施例的用于生物检测试片的电极的示意结构图。 FIG. 1 is a schematic structural diagram of an electrode for a biological detection test strip according to a first embodiment of the present invention.
图2为本发明的第二实施例的用于生物检测试片的电极的示意结构图。 FIG. 2 is a schematic structural diagram of an electrode for a biological detection test strip according to a second embodiment of the present invention.
图3为本发明的第三实施例的用于生物检测试片的电极的示意结构图。 FIG. 3 is a schematic structural view of an electrode for a biological detection test strip according to a third embodiment of the present invention.
图4为本发明的第四实施例的用于生物检测试片的电极的示意结构图。 FIG. 4 is a schematic structural diagram of an electrode for a biological detection test strip according to a fourth embodiment of the present invention.
图5为本发明的第五实施例的制造用于生物检测试片的电极的方法的流程图。 FIG. 5 is a flowchart of a method for manufacturing an electrode for a biological test strip according to a fifth embodiment of the present invention.
图6为本发明的第六实施例的制造用于生物检测试片的电极的方法的流程图。 FIG. 6 is a flowchart of a method for manufacturing an electrode for a biological detection test strip according to a sixth embodiment of the present invention.
图7为本发明的第七实施例的制造用于生物检测试片的电极的方法的流程图。 FIG. 7 is a flowchart of a method for manufacturing an electrode for a biological detection test strip according to a seventh embodiment of the present invention.
图8为本发明的第八实施例的制造用于生物检测试片的电极的方法的流程图。 FIG. 8 is a flowchart of a method for manufacturing an electrode for a biological detection test strip according to an eighth embodiment of the present invention.
图9为本发明的第九实施例的制造用于生物检测试片的电极的方法的流程图。 FIG. 9 is a flow chart of a method for manufacturing an electrode for a biological test strip according to a ninth embodiment of the present invention.
图10为本发明的第十实施例的制造用于生物检测试片的电极的方法的流程图。 FIG. 10 is a flowchart of a method for manufacturing an electrode for a biological detection test strip according to a tenth embodiment of the present invention.
图11为本发明的第十一实施例的制造用于生物检测试片的电极的方法的流程图。 FIG. 11 is a flowchart of a method for manufacturing an electrode for a biological test strip according to an eleventh embodiment of the present invention.
图12为包含本发明的用于生物检测试片的电极的生物检测试片的立体分解图。 Fig. 12 is an exploded perspective view of a biological detection test strip including electrodes for a biological detection test strip of the present invention.
图13为显示第12图的生物检测试片所测得的数据的图表。 FIG. 13 is a graph showing the data measured by the bioassay test strip in FIG. 12 .
图14为包含碳/银(C/Ag)电极的生物检测试片所测得的数据的图表。 FIG. 14 is a graph of data measured by a bioassay test strip containing carbon/silver (C/Ag) electrodes.
图15为显示第12图的生物检测试片所测得的数据与YSI-2300血糖分析仪所测得的数据对比的图表。 FIG. 15 is a graph showing the comparison between the data measured by the biological detection test strip in FIG. 12 and the data measured by the YSI-2300 blood glucose analyzer.
具体实施方式 detailed description
参照附图,并以实施例的表达形式详细说明如下,而其中所使用的附图,其目的仅为示意及辅助说明书之用,未必为本发明实施后的真实比例与精准配置,故不应将附图的比例与配置关系局限本发明在实际实施上的技术方案保护范围。 With reference to the accompanying drawings, the detailed description is as follows in the form of the embodiment, and the drawings used therein are only for illustration and auxiliary description purposes, and may not be the true proportion and precise configuration of the present invention after implementation, so they should not The proportions and configuration relationships of the drawings are limited to the protection scope of the technical solutions in practical implementation of the present invention.
以下将参照相关附图,说明根据本发明的用于生物检测试片的电极的实施例,为便于理解,下述实施例中的相同组件以相同的附图标记来说明。 Embodiments of electrodes for biological detection test strips according to the present invention will be described below with reference to related drawings. For ease of understanding, the same components in the following embodiments are described with the same reference numerals.
参照图1,其为本发明的第一实施例的用于生物检测试片的电极的示意结构图。图中,用于生物检测试片的电极包含基板100,设置于基板100上的非导电胶层200以及设置于非导电胶层200上的第一金属层300。非导电胶层200包含敏化剂与活化剂。 Referring to FIG. 1 , it is a schematic structural diagram of an electrode for a biological detection test strip according to a first embodiment of the present invention. In the figure, the electrode used for the biological detection test strip includes a substrate 100 , a non-conductive adhesive layer 200 disposed on the substrate 100 and a first metal layer 300 disposed on the non-conductive adhesive layer 200 . The non-conductive adhesive layer 200 includes a sensitizer and an activator.
一般来说,为了要使所希望的金属附着于基板上,会使用黏合或电镀的方式。其中,以化学电镀方式通常会具有较均匀的厚度,对用于检测的电极来说,通常也可由此获得品质较好的电讯号。然而,并非所有基板都可以直接使用化学电镀的方式将金属附着其上。例如,在没有外力的帮助下,金属不容易产生化学电镀所需的氧化还原反应而附着于塑料或陶瓷基板。 Typically, bonding or plating is used to attach the desired metal to the substrate. Among them, electroless plating usually has a more uniform thickness, and for the electrodes used for detection, it can usually also obtain better quality electrical signals. However, not all substrates can be directly attached to metals by electroless plating. For example, metals do not readily attach to plastic or ceramic substrates without the aid of external forces by the redox reactions required for electroless plating.
因此,在本发明中,在化学电镀第一金属层300前,可在基板100上先设置非导电胶层200,非导电胶层200中含有敏化剂与活化剂。敏化剂与活化剂可共同作用,而使基板的表面性质对预定金属来说易于产生化学电镀反应。具体来说,敏化剂与活化剂共同作用后将会产生高化学活性的物质,由此可有效降低进行化学电镀时所需消除的化学位能,从而促发电镀液中金属主剂的自催化反应。值得一提的是,非导电胶层200可以不需要额外工艺(如激光处理或酸洗工艺)便可使基板100的表面活化而易于产生化学电镀反应。如此一来,在将设置有非导电胶层200的基板100浸入金属主剂成分为第一金属层300的材料的电镀液时,金属便会在基板100设置有非导电胶层200的表面产生自催化的氧化还原反应,而在基板100设置有非导电胶层200的表面上形成第一金属层300。在一些实施例中,第一金属层的材料可为铜、钯、镍或钴。 Therefore, in the present invention, before the electroless plating of the first metal layer 300 , a non-conductive adhesive layer 200 may be provided on the substrate 100 , and the non-conductive adhesive layer 200 contains a sensitizer and an activator. The sensitizer and activator can act together to render the surface properties of the substrate susceptible to electroless plating reactions for the intended metal. Specifically, after the sensitizer and the activator work together, a highly chemically active substance will be produced, which can effectively reduce the chemical potential energy that needs to be eliminated during electroless plating, thereby promoting the self-sustainability of the metal main agent in the electroplating solution. Catalytic reaction. It is worth mentioning that the non-conductive adhesive layer 200 can activate the surface of the substrate 100 without additional process (such as laser treatment or pickling process) to facilitate the electroless plating reaction. In this way, when the substrate 100 provided with the non-conductive adhesive layer 200 is immersed in an electroplating solution in which the main component of the metal is the material of the first metal layer 300, metal will be formed on the surface of the substrate 100 provided with the non-conductive adhesive layer 200. The self-catalyzed redox reaction forms the first metal layer 300 on the surface of the substrate 100 provided with the non-conductive adhesive layer 200 . In some embodiments, the material of the first metal layer may be copper, palladium, nickel or cobalt.
优选地,第一金属层300的材料可为钯。 Preferably, the material of the first metal layer 300 may be palladium.
再参照图1,在用于生物检测试片的电极中,最外层的金属必须具有良好导电性,例如钯或金。而在本发明的用于生物检测试片的电极中,由于非导电胶层200的存在,钯可轻易地透过化学电镀的方式设置在具有非导电胶层200的表面上。于是,第一金属层300的材料可为钯,而使第一金属层300为用于生物检测试片的电极最外层的金属层。也就是说,仅需基板100,非导电胶层200以及第一金属层300便可构成用于生物检测试片的电极的主体。如图1中所示,其中,材料为钯的第一金属层300的厚度能通过化学电镀的工艺条件而改变,进而调整至适于生物检测试片的电极的最佳厚度。此实施例的工艺可因结构而大幅简化,从而降低工艺成本。 Referring to FIG. 1 again, in an electrode used in a biological detection test strip, the outermost metal must have good conductivity, such as palladium or gold. In the electrode for the biological detection test strip of the present invention, due to the existence of the non-conductive adhesive layer 200 , palladium can be easily disposed on the surface with the non-conductive adhesive layer 200 through electroless plating. Therefore, the material of the first metal layer 300 can be palladium, so that the first metal layer 300 is the outermost metal layer of the electrode used in the biological test strip. That is to say, only the substrate 100 , the non-conductive adhesive layer 200 and the first metal layer 300 can constitute the main body of the electrode for the biological detection strip. As shown in FIG. 1 , the thickness of the first metal layer 300 made of palladium can be changed through the process conditions of electroless plating, and then adjusted to the optimum thickness suitable for the electrodes of the biological detection strip. The process of this embodiment can be greatly simplified due to the structure, thereby reducing the process cost.
优选地,用于生物检测试片的电极可还包含设置于第一金属层300上的第二金属层400。第一金属层300的材料可为钯,而第二金属层400的材料可为金。 Preferably, the electrode for the biological detection test strip may further include a second metal layer 400 disposed on the first metal layer 300 . The material of the first metal layer 300 may be palladium, and the material of the second metal layer 400 may be gold.
参照图2,其为本发明的第二实施例的用于生物检测试片的电极的示意结构图。如图所示,本发明的用于生物检测试片的电极可使金属层的材料的选择极具弹性,因此能在第一金属层300再设置第二金属层400,而使第二金属层400为用于生物检测试片的电极最外层的金属层。此时第一金属层300的材料可仍然为钯,但与第一实施例比较起来,由于第一金属层300此时作为中间的媒介层,故厚度不需太厚。而设置在第一金属层300上的第二金属层400的材料可为金,从而使用于生物检测试片的电极具有良好导电性。 Referring to FIG. 2 , it is a schematic structural diagram of an electrode for a biological detection test strip according to a second embodiment of the present invention. As shown in the figure, the electrode for biological detection test strip of the present invention can make the selection of the material of the metal layer very flexible, so the second metal layer 400 can be set on the first metal layer 300, and the second metal layer 400 is the metal layer used for the outermost layer of the electrode of the biological detection test piece. At this time, the material of the first metal layer 300 can still be palladium, but compared with the first embodiment, since the first metal layer 300 is used as an intermediary layer at this time, the thickness does not need to be too thick. The material of the second metal layer 400 disposed on the first metal layer 300 can be gold, so that the electrodes used in the biological test strip have good conductivity.
优选地,用于生物检测试片的电极可还包含设置于第一金属层300上的第二金属层400以及设置于第二金属层400上的第三金属层500。第一金属层300的材料可为钯,第二金属层400的材料可为镍,而第三金属层500的材料可为金或钯。 Preferably, the electrode used for the biological detection test strip may further include a second metal layer 400 disposed on the first metal layer 300 and a third metal layer 500 disposed on the second metal layer 400 . The material of the first metal layer 300 may be palladium, the material of the second metal layer 400 may be nickel, and the material of the third metal layer 500 may be gold or palladium.
参照图3,其为本发明的第三实施例的用于生物检测试片的电极的示意结构图。如图所示,本发明的用于生物检测试片的电极的金属层可再包含第三金属层500,其设置于第二金属层400上。由于在此实施例中,第三金属层500为最外层的金属层,故第三金属层500的材料可为第一实施例中的第一金属层的材料钯或是第二实施例中第二金属层的材料金,且其导电性质并未有太大改变。作为媒介层的第一金属层300的材料可仍是钯,钯的厚度可较薄而为钯的薄层。然而,同样作为媒介层的第二金属层400的材料此时可为镍,以降低贵金属的使用量,从而降低用于生物检测试片的电极的制造成本,但本实施例的用于生物检测试片的电极的导电性质基本上并未改变而仍具有良好导电性。 Referring to FIG. 3 , it is a schematic structural diagram of an electrode for a biological detection test strip according to a third embodiment of the present invention. As shown in the figure, the metal layer of the electrode used in the biological detection strip of the present invention may further include a third metal layer 500 disposed on the second metal layer 400 . Since in this embodiment, the third metal layer 500 is the outermost metal layer, the material of the third metal layer 500 can be the material palladium of the first metal layer in the first embodiment or palladium in the second embodiment. The material of the second metal layer is gold, and its conductive properties have not changed much. The material of the first metal layer 300 as the intermediary layer can still be palladium, and the thickness of the palladium can be relatively thin and be a thin layer of palladium. However, the material of the second metal layer 400 that is also used as the intermediary layer can be nickel at this time, so as to reduce the amount of noble metal used, thereby reducing the manufacturing cost of the electrode used for the biological detection test piece. The conductive property of the electrode of the test piece has not changed substantially but still has good conductivity.
优选地,用于生物检测试片的电极可还包含设置于第一金属层300上的第二金属层400,设置于第二金属层400上的第三金属层500以及设置于第三金属层500上的第四金属层600。第一金属层300的材料可为铜,第二金属层400的材料可为钯,第三金属层500的材料可为镍,而第四金属层600的材料可为金或钯。 Preferably, the electrode used for the biological detection test strip may further include a second metal layer 400 disposed on the first metal layer 300, a third metal layer 500 disposed on the second metal layer 400, and a third metal layer disposed on the third metal layer. 500 on the fourth metal layer 600 . The material of the first metal layer 300 can be copper, the material of the second metal layer 400 can be palladium, the material of the third metal layer 500 can be nickel, and the material of the fourth metal layer 600 can be gold or palladium.
参照图4,其为本发明的第四实施例的用于生物检测试片的电极的示意结构图。同上所述,本发明的用于生物检测试片的电极对材料的选择极具弹性。因此,在此实施例中,用于生物检测试片的电极的金属层可为四层结构。由于最外层的金属层需有良好导电性,故第四金属层600的材料可为第一实施例中的第一金属层的材料钯或是第二实施例中第二金属层的材料金,且其导电性质并未有太大改变。此时,作为媒介层的第一金属层300的材料可为铜。第二金属层400的材料可为钯,钯的厚度可较薄而为钯的薄层。第三金属层500的材料可为镍,而使第四金属层600生成于其上。此实施例中,虽然化学电镀的工艺步骤较多,然而可降低贵金属的使用量,从而降低材料方面的成本。 Referring to FIG. 4 , it is a schematic structural diagram of an electrode for a biological detection test strip according to a fourth embodiment of the present invention. As mentioned above, the electrode used in the biological detection test piece of the present invention is extremely flexible in the selection of materials. Therefore, in this embodiment, the metal layer used for the electrode of the biological detection strip may have a four-layer structure. Since the outermost metal layer needs to have good electrical conductivity, the material of the fourth metal layer 600 can be the material palladium of the first metal layer in the first embodiment or the material gold of the second metal layer in the second embodiment. , and its conductive properties did not change much. At this time, the material of the first metal layer 300 as the intermediary layer may be copper. The material of the second metal layer 400 can be palladium, and the thickness of palladium can be relatively thin as a thin layer of palladium. The material of the third metal layer 500 may be nickel, and the fourth metal layer 600 is formed thereon. In this embodiment, although the process steps of electroless plating are more, the amount of precious metal used can be reduced, thereby reducing the cost of materials.
在具体实施例中,非导电胶层200的厚度可为约1至20u”(微英寸microinch);第一金属层300的材料可为铜,厚度可为约1至30u”;第二金属层400的材料可为钯,厚度可为约1至10u”;第三金属层500的材料可为镍,厚度可为约20至200u”;以及第四金属层600的材料可为金,厚度可为约0.5至10u”。或者是在另一具体实施例中,非导电胶层200、第一金属层300、第二金属层400及第三金属层500与前述相同,但第四金属层600的材料可为钯,厚度可为约1至20u”。 In a specific embodiment, the thickness of the non-conductive adhesive layer 200 may be about 1 to 20u" (microinch); the material of the first metal layer 300 may be copper, and the thickness may be about 1 to 30u"; the second metal layer The material of 400 can be palladium, and the thickness can be about 1 to 10u "; The material of the third metal layer 500 can be nickel, and the thickness can be about 20 to 200u "; And the material of the fourth metal layer 600 can be gold, and the thickness can be It is about 0.5 to 10u". Or in another specific embodiment, the non-conductive adhesive layer 200, the first metal layer 300, the second metal layer 400 and the third metal layer 500 are the same as the above, but the fourth metal layer 600 The material can be palladium, and the thickness can be about 1 to 20 u".
例如,在基板100上长成的第一金属层300的材料为铜的情况中,则第一金属层300与基板100间的非导电胶层200的厚度可为2u”,而第一金属层300的厚度可为4u”。若想用市售的铜箔来形成第一金属层300,因市售的铜箔的一般规格厚度为12u”,而厚度4u”的铜箔属于特殊规格,故使用市售的铜箔来形成厚度4u”的第一金属层300将会使得成本大幅提高。相对地,本发明形成材料为铜的第一金属层300的方法为化学电镀,仅需调整工艺参数便能轻易地控制第一金属层300的厚度,故能以相对较低成本来形成薄的(如厚度为4u”)第一金属层300。在用于生物检测试片的电极中,由于中间金属层的厚度不需太厚,因此采用本发明公开的结构与方法将可轻易控制中间金属层于所需厚度,进而降低材料用量与制造成本。 For example, in the case where the material of the first metal layer 300 grown on the substrate 100 is copper, the thickness of the non-conductive adhesive layer 200 between the first metal layer 300 and the substrate 100 can be 2u", and the first metal layer 300 may be 4u" thick. If you want to use commercially available copper foil to form the first metal layer 300, because the general thickness of commercially available copper foil is 12u", and the thickness of 4u" copper foil is a special specification, so use commercially available copper foil to form The first metal layer 300 with a thickness of 4u" will greatly increase the cost. In contrast, the method for forming the first metal layer 300 made of copper in the present invention is electroless plating, and the first metal layer can be easily controlled only by adjusting process parameters. The thickness of the layer 300, so a thin (eg, 4u") first metal layer 300 can be formed at a relatively low cost. In the electrode used for biological detection test strips, since the thickness of the intermediate metal layer does not need to be too thick, the structure and method disclosed in the present invention can easily control the intermediate metal layer to the required thickness, thereby reducing the amount of materials used and the manufacturing cost .
综上所述,由于本发明的用于生物检测试片的电极对工艺与材料的选择具有弹性,因此生产时可自由依现有设备与材料的状况,选择较低成本的生产方式,而使所生产的用于生物检测试片的电极依然保持有良好的导电性质。之后将会描述本发明所使用的非导电胶层200与详细工艺的实施例。 To sum up, since the electrode used in the biological detection test piece of the present invention has flexibility in the selection of technology and materials, it can freely choose a lower-cost production method according to the conditions of existing equipment and materials during production, so that The produced electrodes for biological detection test strips still maintain good electrical conductivity. Embodiments of the non-conductive adhesive layer 200 and detailed processes used in the present invention will be described later.
优选地,敏化剂可包含葡萄糖、联胺、硼氢化物、氯化亚锡、氨基硼烷化合物、醛类、次磷酸盐或酒石酸盐,而活化剂可包含镍、钴、钯、钢或铜的微粒或化合物。 Preferably, the sensitizer may comprise glucose, hydrazine, borohydride, stannous chloride, aminoborane compounds, aldehydes, hypophosphite or tartrate, while the activator may comprise nickel, cobalt, palladium, sodium or Particles or compounds of copper.
在形成非导电胶层200的非导电胶中包含能改变基板100表面性质的敏化剂与活化剂。具体而言,敏化剂可包含葡萄糖、联胺、硼氢化物、氯化亚锡、氨基硼烷化合物、醛类、次磷酸盐或酒石酸盐,而能与加入非导电胶的活化剂,如镍、钴、钯、钢或铜的微粒或化合物,产生具有高化学活性的物质。例如,非导电胶层200的非导电胶可包含氯化亚锡、氯化钯、盐酸、水与对应所用工艺的糊剂,其中作为敏化剂的氯化亚锡与氯化钯反应,产生钯的金属微粒或配位化合物,而此类物质具有高化学活性而能使之后化学电镀时电镀液中的金属主剂产生自催化反应而镀于非导电胶层200上形成预定金属层。上述糊剂可对应将非导电胶设置于基板100上时所用的工艺种类,如使用丝网印时,糊剂可为氧化钛的胶体糊剂。当然,本发明不限于此,任何使基板100的表面具有易于化学电镀的敏化剂与活化剂皆应包含于本发明中。 The non-conductive adhesive forming the non-conductive adhesive layer 200 contains sensitizers and activators capable of changing the surface properties of the substrate 100 . Specifically, sensitizers can include glucose, hydrazine, borohydride, stannous chloride, aminoborane compounds, aldehydes, hypophosphite or tartrate, and can be combined with activators added to non-conductive adhesives, such as Particles or compounds of nickel, cobalt, palladium, steel or copper, resulting in highly chemically active substances. For example, the non-conductive adhesive of the non-conductive adhesive layer 200 may comprise stannous chloride, palladium chloride, hydrochloric acid, water and a paste corresponding to the process used, wherein the stannous chloride as a sensitizer reacts with palladium chloride to produce Palladium metal particles or coordination compounds, and such substances have high chemical activity so that the metal main agent in the electroplating solution can be plated on the non-conductive adhesive layer 200 to form a predetermined metal layer by a self-catalyzed reaction during electroless plating. The above-mentioned paste may correspond to the type of process used when disposing the non-conductive adhesive on the substrate 100 , for example, when using screen printing, the paste may be a colloidal paste of titanium oxide. Of course, the present invention is not limited thereto, and any sensitizers and activators that make the surface of the substrate 100 easy to electroless plating should be included in the present invention.
优选地,非导电胶层200可还包含粘合剂,且粘合剂可包含聚乙酸乙烯酯、聚乙烯醇或异丙醇钛。或者是,粘合剂可包含丙烯酸聚合物或烷氧化物。 Preferably, the non-conductive adhesive layer 200 may further include an adhesive, and the adhesive may include polyvinyl acetate, polyvinyl alcohol or titanium isopropoxide. Alternatively, the binder may comprise acrylic polymers or alkoxides.
为了使非导电胶层200在工艺中能清楚地形成所需的线路图案,或是能在工艺中直接成形,用于形成非导电胶层200的非导电胶可以包含粘合剂,以使其本身具有一定黏性。根据粘合剂的种类,在设置非导电胶而形成非导电胶层200后,将可利用激光工艺或热工艺使其固化。此外,粘合剂有助于增强第一金属层300与基板100间的附着性,使用于生物检测试片的电极具有更佳的结构强度。 In order to make the non-conductive adhesive layer 200 clearly form the required circuit pattern in the process, or can be directly shaped in the process, the non-conductive adhesive used to form the non-conductive adhesive layer 200 can contain an adhesive, so that it It has a certain viscosity. According to the type of adhesive, after the non-conductive adhesive is disposed to form the non-conductive adhesive layer 200, it can be cured by laser process or thermal process. In addition, the adhesive helps to enhance the adhesion between the first metal layer 300 and the substrate 100 , so that the electrodes used in the biological test strips have better structural strength.
优选地,基板100可为可挠性塑料基板、铝基板、陶瓷基板、玻璃基板或玻璃纤维(FR4)基板。 Preferably, the substrate 100 may be a flexible plastic substrate, an aluminum substrate, a ceramic substrate, a glass substrate or a glass fiber (FR4) substrate.
由于本发明所使用的非导电胶层200具有活化基板表面的性质,因此几乎各种基板皆可用来制作用于生物检测试片的电极的基板100。由于非导电的特性,例如铝基板的金属基板也可做为本发明所使用的基板100。在实施例中,本发明所使用的基板100可为聚对苯二甲酸乙二酯(PET)基板,其厚度可为约0.01至1厘米。在另一实施例中,基板100可为陶瓷/玻璃/铝基板,其厚度可为约0.1至2厘米。 Since the non-conductive adhesive layer 200 used in the present invention has the property of activating the surface of the substrate, almost all kinds of substrates can be used to make the substrate 100 for the electrode of the biological detection strip. Due to the non-conductive property, a metal substrate such as an aluminum substrate can also be used as the substrate 100 used in the present invention. In an embodiment, the substrate 100 used in the present invention may be a polyethylene terephthalate (PET) substrate, and its thickness may be about 0.01 to 1 cm. In another embodiment, the substrate 100 may be a ceramic/glass/aluminum substrate, and its thickness may be about 0.1 to 2 cm.
此外,在本发明所使用的基板100为可挠性塑料基板的情况下,所使用的可挠式塑料基板可包含聚对苯二甲酸酯(PET)基板、聚亚胺(PI)基板、聚氯乙烯(PVC)基板或聚丙烯(PP)基板。 In addition, when the substrate 100 used in the present invention is a flexible plastic substrate, the flexible plastic substrate used may include a polyethylene terephthalate (PET) substrate, a polyimide (PI) substrate, Polyvinyl chloride (PVC) substrate or polypropylene (PP) substrate.
接下来将配合附图详细描述可制作本发明的用于生物检测试片的电极的工艺,从而显示本发明的用于生物检测试片的电极可由多种工艺形成,故在工艺的选择上具有弹性。需注意的是,本发明并不限于此,任何使用其它工艺所制造而与本发明所公开的用于生物检测试片的电极具有相同或类似功能结构的用于生物检测试片的电极也应包含于本发明的范畴中。 Next, the process of making the electrode for the biological detection test strip of the present invention will be described in detail in conjunction with the accompanying drawings, so as to show that the electrode for the biological detection test strip of the present invention can be formed by various processes, so there are advantages in the selection of the process. elasticity. It should be noted that the present invention is not limited thereto, and any electrodes for biological detection test strips manufactured by other processes and having the same or similar functional structure as the electrodes for biological detection test strips disclosed in the present invention should also be included in the scope of the present invention.
参照图5,其为本发明的第五实施例的制造用于生物检测试片的电极的方法的流程图。 Referring to FIG. 5 , it is a flowchart of a method for manufacturing an electrode for a biological test strip according to a fifth embodiment of the present invention.
在步骤S11中,可先依据之后将要形成的金属线路图案来制作网版。而在步骤S12中,可利用网版将非导电胶印于基板100上,此时形成的非导电胶层200厚度可约为1至20u”,且具有预定的线路图案。在步骤S13中,可对设置有非导电胶层200的基板100进行热处理,热处理可使用烤箱进行,温度可约为摄氏30至150度,时间可约为10至120分钟。之后可使用沙袋对基板100与非导电胶层200的表面进行研磨后,再进行后续步骤,以增进化学电镀的品质。在步骤S14中,化金属工艺所使用的电镀液可根据预定长成的金属层,而包含不同金属主剂,以及相对应的螯合剂、碱、甲醛与安定剂。此时由于设置有非导电胶层200的基板100表面已适于进行化学电镀,故金属会仅透过氧化还原反应而设置在具有非导电胶层200的基板100表面上。也就是说,生成的第一金属层300将会直接具有预定线路图案。此时根据所需的电极结构,将可依序进行其它金属层的化学电镀工艺,如前述第二实施例、第三实施例或第四实施例所述。生成其它金属层的方式基本上与生成第一金属层300的方式相同,差别仅在电镀液中的金属主剂。此实施例的特点为工艺步骤少而单纯,可降低工艺所需的时间与成本。 In step S11 , a screen can be made according to the metal circuit pattern to be formed later. And in step S12, the non-conductive offset can be printed on the substrate 100 using a screen plate, and the thickness of the non-conductive adhesive layer 200 formed at this time can be about 1 to 20u", and has a predetermined circuit pattern. In step S13, can Carry out heat treatment to the substrate 100 provided with the non-conductive adhesive layer 200. The heat treatment can be carried out in an oven, the temperature can be about 30 to 150 degrees Celsius, and the time can be about 10 to 120 minutes. Afterwards, sandbags can be used to treat the substrate 100 and the non-conductive adhesive. After the surface of layer 200 is ground, carry out follow-up steps again, to improve the quality of electroless plating.In step S14, the electroplating solution used in metallization process can comprise different metal main agents according to the metal layer that is predetermined to grow into, and Corresponding chelating agent, alkali, formaldehyde and stabilizer.At this moment, because the substrate 100 surface that is provided with non-conductive glue layer 200 is suitable for carrying out electroless plating, so metal can only be arranged on the surface with non-conductive glue through oxidation-reduction reaction layer 200 on the substrate 100 surface. That is to say, the first metal layer 300 generated will directly have a predetermined circuit pattern. At this time, according to the required electrode structure, the electroless plating process of other metal layers will be carried out in sequence, such as The aforementioned second embodiment, the third embodiment or the fourth embodiment. The mode of generating other metal layers is basically the same as the mode of generating the first metal layer 300, and the difference is only the metal main agent in the electroplating solution. This implementation The characteristic of the example is that the process steps are few and simple, which can reduce the time and cost required for the process.
参照图6,其为本发明的第六实施例的制造用于生物检测试片的电极的方法的流程图。 Referring to FIG. 6 , it is a flowchart of a method for manufacturing an electrode for a biological test strip according to a sixth embodiment of the present invention.
在步骤S21中,可先依据之后将要形成的金属线路图案加宽约0.1至0.5厘米来制作网版。也就是说,此时网版上的图案将比预定线路的宽度多约0.1至0.5厘米。在步骤S22中,可利用网版将非导电胶印于基板100上,此时形成的非导电胶层200厚度可约为1至20u”,且具有预定加宽的线路图案。在步骤S23中,可对设置有非导电胶层200的基板100进行热处理,热处理可使用烤箱进行,温度可约为摄氏30至150度,时间可约为10至120分钟。之后可使用沙袋对基板100与非导电胶层200的表面进行研磨后,再进行后续步骤,以增进化学电镀的品质。在步骤S24中,将可利用光学微影工艺,在非导电胶层200上预定线路图案之外的部份附上屏蔽层,也就是说,在非导电胶层200上的屏蔽层会在非导电胶层200的边上具有约0.1至0.5厘米的宽度,而在屏蔽层中间会具有预定线路图案的开口。屏蔽层可为光敏薄膜或油墨。在步骤S25中,使用化金属工艺将单层或多层的金属层形成于未被屏蔽层覆盖的非导电胶层200上,化金属工艺与前述步骤S14的化金属工艺相同或类似,故不赘述。此时金属仅会形成于未被屏蔽层覆盖的非导电胶层200的表面上,从而形成预定线路图案。在步骤S26中,先使用碱性药液或相对应药液去除屏蔽层,再使用诸如酒精或丁酮的挥发性药液或相对应药液去除多余的非导电胶层200。此实施例的特点比起第五实施例来所需的非导电胶较少,可节省材料成本。此外,用光学微影工艺形成的线路图案分辨率较佳,将在作为用于生物检测试片的电极时具有较佳的讯号传输品质。 In step S21 , a screen can be produced by widening the metal circuit pattern to be formed by about 0.1 to 0.5 cm. That is to say, at this time, the pattern on the screen will be about 0.1 to 0.5 cm wider than the predetermined line width. In step S22, the non-conductive offset can be printed on the substrate 100 by using a screen plate, and the thickness of the non-conductive adhesive layer 200 formed at this time can be about 1 to 20 u", and has a predetermined widening circuit pattern. In step S23, The substrate 100 provided with the non-conductive adhesive layer 200 can be heat-treated, and the heat treatment can be performed in an oven at a temperature of about 30 to 150 degrees Celsius and for about 10 to 120 minutes. Afterwards, a sandbag can be used to treat the substrate 100 and the non-conductive After the surface of adhesive layer 200 is ground, carry out follow-up steps again, to improve the quality of electroless plating.In step S24, will utilize optical photolithography process, on non-conductive adhesive layer 200, predetermined circuit patterns are attached The upper shielding layer, that is, the shielding layer on the non-conductive adhesive layer 200 has a width of about 0.1 to 0.5 cm on the side of the non-conductive adhesive layer 200, and an opening of a predetermined circuit pattern is formed in the middle of the shielding layer. Shielding layer can be photosensitive film or printing ink.In step S25, use metallization process to form the metal layer of monolayer or multilayer on the non-conductive adhesive layer 200 that is not covered by shielding layer, metallization process and aforementioned step S14 The metallization process is the same or similar, so it will not be described in detail. At this time, the metal will only be formed on the surface of the non-conductive adhesive layer 200 not covered by the shielding layer, thereby forming a predetermined circuit pattern. In step S26, the alkaline liquid is first used Or the corresponding liquid removes the shielding layer, and then uses a volatile liquid such as alcohol or butanone or a corresponding liquid to remove the redundant non-conductive adhesive layer 200. The characteristics of this embodiment are required compared to the fifth embodiment Less non-conductive glue can save material cost. In addition, the resolution of circuit pattern formed by optical lithography process is better, and it will have better signal transmission quality when used as an electrode for biological detection test strips.
参照图7,其为本发明的第七实施例的制造用于生物检测试片的电极的方法的流程图。 Referring to FIG. 7 , it is a flowchart of a method for manufacturing an electrode for a biological test strip according to a seventh embodiment of the present invention.
此实施例的步骤S31、S32与S33分别与第六实施例的S21、S22与S23相同,故不赘述。之后可使用沙袋对基板100与非导电胶层200的表面进行研磨后,再进行后续步骤,以增进化学电镀的品质。在S34中,利用光学微影工艺将屏蔽层以预定线路图案设置于非导电胶层200上,也就是说,此时屏蔽层的图案宽度会比非导电胶层200的图案宽度少约0.1至0.5厘米。屏蔽层可为光敏薄膜或油墨。在步骤S35中,先使用碱性药液或相对应药液去除屏蔽层,再使用诸如酒精或丁酮的挥发性药液或相对应药液去除多余的非导电胶层200。在步骤S36中,使用化金属工艺将单层或多层的金属层形成于具有预定线路图案的非导电胶层200上,化金属工艺基本上与第五实施例的步骤S14的化金属工艺相同或类似,故不赘述。此实施例的特点比起第五实施例来所需的非导电胶较少,可节省材料成本。此外,用光学微影工艺形成的线路图案分辨率较佳,将在作为用于生物检测试片的电极时具有较佳的讯号传输品质。 Steps S31 , S32 and S33 in this embodiment are the same as steps S21 , S22 and S23 in the sixth embodiment respectively, so they will not be described in detail. Afterwards, sandbags can be used to grind the surfaces of the substrate 100 and the non-conductive adhesive layer 200 before performing subsequent steps to improve the quality of the electroless plating. In S34, the shielding layer is placed on the non-conductive adhesive layer 200 with a predetermined circuit pattern by using an optical lithography process, that is to say, the pattern width of the shielding layer will be about 0.1 to 0.5 cm. The shielding layer can be a photosensitive film or ink. In step S35 , the shielding layer is first removed with an alkaline chemical solution or a corresponding chemical solution, and then the redundant non-conductive adhesive layer 200 is removed with a volatile chemical solution such as alcohol or methyl ethyl ketone or a corresponding chemical solution. In step S36, a single-layer or multi-layer metal layer is formed on the non-conductive adhesive layer 200 with a predetermined circuit pattern by using a metallization process. The metallization process is basically the same as the metallization process in step S14 of the fifth embodiment. or similar, so no further details are given. Compared with the fifth embodiment, this embodiment requires less non-conductive glue, which can save material cost. In addition, the resolution of the circuit pattern formed by the optical lithography process is better, and it will have better signal transmission quality when used as an electrode for a biological detection test strip.
参照图8,其为本发明的第八实施例的制造用于生物检测试片的电极的方法的流程图。 Referring to FIG. 8 , it is a flowchart of a method for manufacturing an electrode for a biological test strip according to an eighth embodiment of the present invention.
在步骤S41中,利用3D打印的方式,将有预定线路图案与厚度的非导电胶设置于基板100上而形成非导电胶层200。步骤S42及S43基本上分别与第五实施例的步骤S13及S14相同或类似,故不赘述。此实施例的特点为设计好线路后可利用3D打印快速制作出成品,可减少设计到制造所需时间,便于快速验证成品效果。 In step S41 , a non-conductive adhesive having a predetermined circuit pattern and thickness is disposed on the substrate 100 by 3D printing to form the non-conductive adhesive layer 200 . Steps S42 and S43 are basically the same as or similar to steps S13 and S14 of the fifth embodiment respectively, so details are not repeated. The feature of this embodiment is that after the circuit is designed, the finished product can be produced quickly by 3D printing, which can reduce the time required from design to manufacture, and is convenient for quickly verifying the effect of the finished product.
参照图9,其为本发明的第九实施例的制造用于生物检测试片的电极的方法的流程图。 Referring to FIG. 9 , it is a flowchart of a method for manufacturing an electrode for a biological test strip according to a ninth embodiment of the present invention.
在步骤S51中,将非导电胶设置于基板100的整个表面上,设置非导电胶的方式可为喷刷、涂布或印刷的方式。在步骤S52中,可对设置有非导电胶层200的基板100进行热处理,热处理的参数可与第五实施例的步骤S13相同,故不赘述。在步骤S53中,利用化金属工艺在非导电胶层200上形成第一金属层300,此时第一金属层300覆盖非导电胶层200的整个表面。在步骤S54中,利用光学微影工艺将形成预定线路图案的屏蔽层设置于第一金属层300上。在步骤S55中,蚀刻未被屏蔽层覆盖的第一金属层300,以使留下的第一金属层300具有预定线路图案。在去除屏蔽层与预定线路图案外的非导电胶层后,进行步骤S56的后续化金属工艺,以将其它金属层设置于第一金属层300上。需注意的是,若所制造的用于生物检测试片的电极结构如第一实施例,则此实施例的步骤S56可省略。 In step S51 , the non-conductive glue is disposed on the entire surface of the substrate 100 , and the manner of disposing the non-conductive glue may be spraying, coating or printing. In step S52, heat treatment may be performed on the substrate 100 provided with the non-conductive adhesive layer 200, and the parameters of the heat treatment may be the same as those in step S13 of the fifth embodiment, so details will not be repeated. In step S53 , the first metal layer 300 is formed on the non-conductive adhesive layer 200 by a metallization process, and at this time the first metal layer 300 covers the entire surface of the non-conductive adhesive layer 200 . In step S54 , a shielding layer forming a predetermined circuit pattern is disposed on the first metal layer 300 by using an optical lithography process. In step S55, the first metal layer 300 not covered by the shielding layer is etched, so that the remaining first metal layer 300 has a predetermined circuit pattern. After removing the shielding layer and the non-conductive adhesive layer outside the predetermined circuit pattern, the subsequent metallization process of step S56 is performed to dispose other metal layers on the first metal layer 300 . It should be noted that, if the manufactured electrode structure for the biological detection test strip is the same as that of the first embodiment, step S56 of this embodiment can be omitted.
参照图10,其为本发明的第十实施例的制造用于生物检测试片的电极的方法的流程图。 Referring to FIG. 10 , it is a flowchart of a method for manufacturing an electrode for a biological test strip according to a tenth embodiment of the present invention.
此实施例的步骤S61及S62分别与第九实施例的S51及S52相同,故不赘述。在步骤S63中,利用光学微影工艺将具有预定线路图案的屏蔽层设置于非导电胶层200上,接着使用诸如酒精或丁酮的挥发性药液或相对应药液去除未被屏蔽层覆盖的非导电胶层200,再使用碱性药液或相对应药液去除屏蔽层,以留下具有预定线路图案的非导电胶层200。在步骤S64中,使用化金属工艺将单层或多层的金属层形成于具有预定线路图案的非导电胶层200上,化金属工艺基本上与第五实施例的步骤S14的化金属工艺相同或类似,故不赘述。 Steps S61 and S62 of this embodiment are respectively the same as S51 and S52 of the ninth embodiment, so details are not repeated. In step S63, a shielding layer with a predetermined circuit pattern is placed on the non-conductive adhesive layer 200 using an optical lithography process, and then a volatile liquid such as alcohol or methyl ethyl ketone or a corresponding liquid is used to remove the shielding layer. The non-conductive adhesive layer 200 is removed, and then the shielding layer is removed by using an alkaline chemical solution or a corresponding chemical solution, so as to leave the non-conductive adhesive layer 200 with a predetermined circuit pattern. In step S64, a single-layer or multi-layer metal layer is formed on the non-conductive adhesive layer 200 with a predetermined circuit pattern using a metallization process, the metallization process is basically the same as the metallization process in step S14 of the fifth embodiment or similar, so no further details are given.
参照图11,其为本发明的第十一实施例的制造用于生物检测试片的电极的方法的流程图。 Referring to FIG. 11 , it is a flowchart of a method for manufacturing an electrode for a biological test strip according to an eleventh embodiment of the present invention.
此实施例的步骤S71及S72分别与第九实施例的S51及S52相同,故不赘述。在步骤S73中,利用光学微影工艺将屏蔽层覆盖于非导电胶层200预定线路图案以外的部份。在步骤S74中,使用化金属工艺将单层或多层的金属层形成于未被屏蔽层覆盖的非导电胶层200上,化金属工艺基本上与第五实施例的步骤S14的化金属工艺相同或类似,故不赘述。也就是说,于步骤S74后,形成于非导电胶层上的单层或多层金属层即具有预定线路图案。在步骤S75中,先使用碱性药液或相对应药液去除屏蔽层,再使用诸如酒精或丁酮的挥发性药液或相对应药液去除非预定线路图案的非导电胶层200。 Steps S71 and S72 of this embodiment are respectively the same as S51 and S52 of the ninth embodiment, and thus will not be repeated. In step S73 , the shielding layer is covered on the portion of the non-conductive adhesive layer 200 other than the predetermined circuit pattern by using an optical lithography process. In step S74, a single-layer or multi-layer metal layer is formed on the non-conductive adhesive layer 200 not covered by the shielding layer using a metallization process. The metallization process is basically the same as the metallization process in step S14 of the fifth embodiment. The same or similar, so no more details. That is to say, after step S74 , the single-layer or multi-layer metal layer formed on the non-conductive adhesive layer has a predetermined circuit pattern. In step S75 , the shielding layer is firstly removed with an alkaline chemical solution or a corresponding chemical solution, and then a volatile chemical solution such as alcohol or methyl ethyl ketone or a corresponding chemical solution is used to remove the non-conductive adhesive layer 200 of an unpredetermined circuit pattern.
参照图12,其为包含本发明的用于生物检测试片的电极的生物检测试片的立体分解图。生物检测试片可包含基板10、电极层20、生物活性物质30、中隔片40与上盖50。在使用时,基板10、电极层20、生物活性物质30、中隔片40与上盖50组合起来而形成整体生物检测试片。 Referring to FIG. 12 , it is a three-dimensional exploded view of a biological detection test strip including an electrode for a biological detection test strip of the present invention. The biological detection test piece may include a substrate 10 , an electrode layer 20 , a biologically active substance 30 , a middle spacer 40 and a top cover 50 . When in use, the substrate 10, the electrode layer 20, the biologically active material 30, the middle spacer 40 and the upper cover 50 are combined to form an integral biological detection test piece.
本发明的用于生物检测试片的电极可直接地用于制造生物检测试片而用于检测血糖、胆固醇、尿酸、血红素(Hb)的生物参数,而第12图所显示的即为示例性的生物检测试片结构。其中电极层20可包含上述第一金属层300至第四金属层600的一层或多层,以及非导电胶层200。更精确地说,电极层20可包含除了基板10外的第一实施例到第四实施例所示的电极结构。设置于电极层20上的生物活性物质30可对应于所要检测的生物参数。例如,当所要检测的生物参数为血糖浓度时,生物活性物质30便可包含葡萄糖氧化酶。在一些实施例中,对应于所要检测的生物参数,生物活性物质30可包含酵素、抗原或抗体。在生物活性物质30包含酵素的情况中,酵素可包含葡萄糖氧化酶、胆固醇酯酶或尿酸酶。 The electrode used for the biological detection test strip of the present invention can be directly used in the manufacture of the biological detection test strip to detect the biological parameters of blood sugar, cholesterol, uric acid and hemoglobin (Hb), and what is shown in Fig. 12 is an example Unique bioassay test strip structure. The electrode layer 20 may include one or more layers of the first metal layer 300 to the fourth metal layer 600 , and the non-conductive adhesive layer 200 . More precisely, the electrode layer 20 may include the electrode structures shown in the first to fourth embodiments in addition to the substrate 10 . The biologically active substance 30 disposed on the electrode layer 20 may correspond to the biological parameter to be detected. For example, when the biological parameter to be detected is blood glucose concentration, the biologically active substance 30 may include glucose oxidase. In some embodiments, the biologically active substance 30 may include enzymes, antigens or antibodies corresponding to the biological parameters to be detected. In case the bioactive substance 30 comprises an enzyme, the enzyme may comprise glucose oxidase, cholesterol esterase or uricase.
参照图13至图15,其分别为显示图12的生物检测试片所测得的数据的图表,显示包含碳/银(C/Ag)电极的生物检测试片所测得的数据的图表以及显示图12的生物检测试片所测得的数据与血糖测试仪YSI-2300所测得的数据对应的图表。在图13与图15的测试结果中,电极层20包含如前述第四实施例所示的电极结构。 Referring to Fig. 13 to Fig. 15, it is the chart showing the data measured by the biological detection test strip of Fig. 12 respectively, the chart showing the data measured by the biological detection test strip comprising carbon/silver (C/Ag) electrode and A chart showing the correspondence between the data measured by the biological detection test strip in FIG. 12 and the data measured by the blood glucose tester YSI-2300. In the test results of FIG. 13 and FIG. 15 , the electrode layer 20 includes the electrode structure shown in the aforementioned fourth embodiment.
如图13所示,本发明的用于生物检测试片的电极应用在检测血糖浓度上具有良好的效果。具体来说,如图中检测结果所示,无论是在葡萄糖浓度高(大于300mg/dl)或葡萄糖浓度低(小于100mg/dl),本发明的用于生物检测试片的电极皆能提供具有良好线性的检测结果。参照图14,其为包含传统碳/银(C/Ag)电极的生物检测试片所测得的数据的图表。比较图13与图14后,显示了本发明的用于生物检测试片的电极相对于传统的包含碳/银(C/Ag)电极的生物检测试片来说,本发明的用于生物检测试片的电极所提供的检测结果具有一致性,不会有利用碳/银(C/Ag)电极检测会出现的高葡萄糖浓度与低葡萄糖浓度检测结果不一致的情况。图15则显示了与血糖测试仪YSI-2300所测得的数据对应的图表,图15中试纸所测得的血糖浓度即为应用本发明的用于生物检测试片的电极的血糖浓度。在ISO15197;2013的标准计算下,本发明的用于生物检测试片的电极可具有远小于15%误差的检测结果,且于各血糖浓度测试点的误差皆接近5%或在5%以下,进一步证明了本发明的用于生物检测试片的电极可提供与仪器测试结果相符的良好检测结果。 As shown in FIG. 13 , the application of the electrode used in the biological detection test strip of the present invention has a good effect on the detection of blood sugar concentration. Specifically, as shown in the detection results in the figure, whether it is in a high glucose concentration (greater than 300mg/dl) or a low glucose concentration (less than 100mg/dl), the electrode for the biological detection test strip of the present invention can provide Good linear detection results. Referring to FIG. 14 , it is a chart of data measured by a bioassay test strip containing conventional carbon/silver (C/Ag) electrodes. After comparing Fig. 13 with Fig. 14, it shows that the electrode for biological detection test strip of the present invention is relative to the traditional biological detection test strip comprising carbon/silver (C/Ag) electrode, the electrode for biological detection of the present invention The detection results provided by the electrodes of the test strip are consistent, and there will be no inconsistency between the detection results of high glucose concentration and low glucose concentration that will occur when the carbon/silver (C/Ag) electrode is used to detect. Fig. 15 shows a chart corresponding to the data measured by the blood glucose tester YSI-2300. The blood glucose concentration measured by the test paper in Fig. 15 is the blood glucose concentration using the electrode for the biological detection test strip of the present invention. Under the standard calculation of ISO15197; 2013, the electrode used for the biological detection test strip of the present invention can have a detection result with an error much less than 15%, and the error at each blood glucose concentration test point is close to 5% or below 5%, It is further proved that the electrode for biological detection test strips of the present invention can provide good detection results consistent with instrument test results.
以上所述仅为举例性,而非限制性。任何未脱离本发明的范畴,而对其进行的等效修改或变更,均应包含于后附的权利保护的范围中。 The above description is for illustration only, not limitation. Any equivalent modification or change made without departing from the scope of the present invention shall be included in the scope of protection of the appended rights.
附图标记说明 Explanation of reference signs
100、10:基板 100, 10: Substrate
200:非导电胶层 200: Non-conductive adhesive layer
300:第一金属层 300: first metal layer
400:第二金属层 400: second metal layer
500:第三金属层 500: third metal layer
600:第四金属层 600: fourth metal layer
20:电极层 20: electrode layer
30:生物活性物质 30: Biologically active substances
40:中隔片 40: septum
50:上盖 50: top cover
S11、S12、S13、S14、S21、S22、S23、S24、S25、S26、S31、S32、S33、S34、S35、S36、S41、S42、S43、S51、S52、S53、S54、S55、S61、S62、S63、S64、S65、S71、S72、S73、S74、S75:步骤。 S11, S12, S13, S14, S21, S22, S23, S24, S25, S26, S31, S32, S33, S34, S35, S36, S41, S42, S43, S51, S52, S53, S54, S55, S61, S62, S63, S64, S65, S71, S72, S73, S74, S75: steps.
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WO2018210104A1 (en) * | 2017-05-17 | 2018-11-22 | 京东方科技集团股份有限公司 | Bio-detection chip and detection method thereof |
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CN102135519A (en) * | 2009-12-31 | 2011-07-27 | 立威生技实业股份有限公司 | Electrode for biological detection test strip, its manufacturing method and biological detection test strip |
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