CN105460566A - Aerated concrete product overturning and conveying device and overturning and conveying method thereof - Google Patents
Aerated concrete product overturning and conveying device and overturning and conveying method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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Abstract
一种加气混凝土制品翻转输送装置及其翻转输送方法,该装置包括基座、送砖翻转单元和接砖翻转单元,接砖翻转单元包括接砖平台、接砖平台支座和接砖翻转油缸,送砖翻转单元包括送砖平台、输送机构、送砖平台支座和送砖翻转油缸,送砖平台和接砖平台的一侧铰接在基座上,另一侧在初始状态时分别水平置于送砖平台支座和接砖平台支座上。其翻运方法为:送砖平台和接砖平台在送砖翻转油缸和接砖翻转油缸的作用下,分别绕销轴做90°旋转,实现制品从接砖平台转移至送砖平台上,输送机构将该制品输送至生产线下一工位。本发明解决了立式出釜制品不能实现夹运后自动进行翻转打包的问题,减少了人工使用,降低了制品的破损率,提高了生产效率。
A reversing conveying device for aerated concrete products and a reversing conveying method thereof, the device includes a base, a brick feeding reversing unit and a brick receiving reversing unit, the brick receiving reversing unit includes a brick receiving platform, a brick receiving platform support and a brick reversing oil cylinder , the brick feeding and turning unit includes a brick feeding platform, a conveying mechanism, a brick feeding platform support and a brick feeding turning cylinder, one side of the brick feeding platform and the brick receiving platform are hinged on the base, and the other side is placed horizontally in the initial state On the support of the brick delivery platform and the support of the brick receiving platform. The turning method is as follows: the brick feeding platform and the brick receiving platform are respectively rotated 90° around the pin shaft under the action of the brick feeding turning cylinder and the brick connecting turning oil cylinder, so as to realize the transfer of products from the brick receiving platform to the brick sending platform, and convey The mechanism transports the product to the next station of the production line. The invention solves the problem that the products from the vertical kettle cannot be turned over and packaged automatically after being pinched and transported, reduces manual use, reduces the damage rate of the products, and improves the production efficiency.
Description
技术领域 technical field
本发明涉及加气混凝土技术领域,具体涉及一种加气混凝土制品翻转输送装置及其翻转输送方法。 The invention relates to the technical field of aerated concrete, in particular to an overturning conveying device and an overturning conveying method for aerated concrete products.
背景技术 Background technique
现有的加气混凝土制品生产线,加气混凝土制品成品在出釜时有两种形式:其一是水平出釜,即砌块长度方向(尺寸一般为600mm的方向)处于水平方向;其二是立式出釜方式,即砌块长度方向(尺寸一般为600mm的方向)处于竖直方向。当砌块使用立式的方式进行出釜时,由于砌块的高度和宽度尺寸均较小(尺寸一般在200mm),所以在转运或者包装过程中,容易因砌块翻倒等情况影响砖跺运输和包装的问题。因此,使用立式出釜工艺的加气混凝土制品生产企业提出了对出釜后的砌块砖跺进行翻转,以利于包装的设备的需求。 In the existing production line of aerated concrete products, there are two forms of finished aerated concrete products when they are discharged from the kettle: one is horizontally discharged from the kettle, that is, the length direction of the block (generally the direction of 600mm) is in the horizontal direction; the other is Vertical exit method, that is, the length direction of the block (generally the direction of 600mm in size) is in the vertical direction. When the blocks are discharged from the kettle in a vertical manner, since the height and width of the blocks are small (generally 200mm), it is easy to affect the bricks due to the overturning of the blocks during the transfer or packaging process. Shipping and packaging issues. Therefore, the manufacturers of aerated concrete products that use the vertical exiting process have proposed the need for equipment that can turn over the bricks after exiting the autoclave to facilitate packaging.
现有的这类混凝土砌块出釜后的处理技术主要使用以下方法进行:加气混凝土制品出釜后通过一个夹运装置放置于一个可以进行90°翻转的平台上将砖跺翻转,翻转完毕后使用夹具将翻转后的砖跺夹运至包装设备上进行包装、卸载等操作,增加了一次夹运的过程,增加了一套比较复杂的夹运装置,也增加了一次加气混凝土制品的转运次数,增加了制品的破损率,也增加了人工的使用,降低了砖跺的出釜速度,从而影响整线的生产速度。 The existing processing technology for this type of concrete block after it is discharged from the kettle mainly uses the following method: after the aerated concrete product is discharged from the kettle, it is placed on a platform that can be turned 90° by a clamping device to turn the bricks over, and the turning is completed. Finally, use the clamp to transport the flipped bricks to the packaging equipment for packaging, unloading and other operations, which increases the process of clamping and transporting, adds a set of more complicated clamping and transporting devices, and also increases the handling of aerated concrete products. The number of transfers increases the breakage rate of the product, and also increases the use of labor, which reduces the speed of the bricks from the kettle, thus affecting the production speed of the entire line.
发明内容 Contents of the invention
本发明为了解决上述技术问题,提供了一种加气混凝土制品翻转输送装置及其翻转输送方法,能够实现加气混凝土等制品的翻转、送出,不影响整个加气混凝土制品生产线的产能。 In order to solve the above technical problems, the present invention provides an aerated concrete product overturning conveying device and its overturning conveying method, which can realize the overturning and delivery of aerated concrete and other products without affecting the production capacity of the entire aerated concrete product production line.
本发明为解决上述问题所采用的技术方案为:一种加气混凝土制品翻转输送装置,包括基座、用于承接制品的接砖翻转单元以及用于将制品输送至下一工位的送砖翻转单元,所述接砖翻转单元包括接砖平台、接砖平台支座、接砖翻转油缸和接砖构件,接砖构件固定设置在接砖平台的一侧,所述送砖翻转单元包括送砖平台、输送机构、送砖平台支座、送砖翻转油缸和送砖构件,其中,输送机构设在送砖平台的上表面,送砖构件固定设置在送砖平台一侧,送砖平台和接砖平台并排设置,相靠近设置的一侧分别通过送砖构件和接砖构件铰接在基座上设置的同一销轴上,送砖平台和接砖平台相背离设置的一侧在初始状态时分别水平置于送砖平台支座和接砖平台支座上;送砖平台和接砖平台在送砖翻转油缸和接砖翻转油缸的作用下,分别绕销轴的中心线做90°旋转,当制品从接砖平台转移至送砖平台上时,输送机构将该制品输送至生产线下一工位。 The technical solution adopted by the present invention to solve the above problems is: an aerated concrete product turning and conveying device, including a base, a brick receiving turning unit for receiving the product, and a brick feeding unit for transporting the product to the next station The turning unit for connecting bricks, the turning unit for connecting bricks includes a platform for connecting bricks, a support for the platform for connecting bricks, a cylinder for turning over bricks and a component for connecting bricks, the component for connecting bricks is fixed on one side of the platform for connecting bricks, and the unit for sending bricks includes A brick platform, a conveying mechanism, a brick-feeding platform support, a brick-feeding overturning cylinder and a brick-feeding component, wherein the conveying mechanism is arranged on the upper surface of the brick-feeding platform, the brick-feeding component is fixedly arranged on one side of the brick-feeding platform, and the brick-feeding platform and The brick-connecting platforms are arranged side by side, and the side close to the setting is respectively hinged on the same pin shaft set on the base through the brick-feeding member and the brick-connecting member. Place them horizontally on the support of the brick feeding platform and the support of the brick receiving platform; the brick feeding platform and the brick receiving platform are rotated 90° around the center line of the pin shaft under the action of the brick feeding turning cylinder and the brick connecting turning cylinder respectively. When the product is transferred from the brick receiving platform to the brick feeding platform, the conveying mechanism transports the product to the next station of the production line.
进一步地,所述的输送机构包括框架、闭环输送链条以及为闭环输送链条运转提供动力的电机,其中,框架固定在送砖平台上,电机固定在框架和送砖平台上,闭环输送链条上设有用于承接制品的托盘,框架上设有用于将托盘固定在框架上的压盘机构。 Further, the conveying mechanism includes a frame, a closed-loop conveying chain and a motor that provides power for the operation of the closed-loop conveying chain, wherein the frame is fixed on the brick feeding platform, the motor is fixed on the frame and the brick sending platform, and the closed-loop conveying chain is equipped with There are trays for receiving products, and the frame is provided with a platen mechanism for fixing the tray on the frame.
进一步地,所述的闭环输送链条为多个相互平行设置的链条,电机通过同一传动轴与各链条传动连接,且每相邻两个闭环输送链条之间的框架上设有一个压盘机构。 Further, the closed-loop conveying chain is a plurality of chains arranged parallel to each other, the motor is connected to each chain through the same transmission shaft, and a platen mechanism is provided on the frame between every two adjacent closed-loop conveying chains.
进一步地,压盘机构包括气缸和拐臂,拐臂的中部铰接在框架上,拐臂的一端与气缸的伸缩端铰接,拐臂的另一端设有凸弧形结构,气缸能够推动拐臂绕其中部的铰接部位转动,实现拐臂的凸弧形端部将托盘压接在闭环输送链条上。 Further, the pressure plate mechanism includes a cylinder and a crank arm, the middle part of the crank arm is hinged on the frame, one end of the crank arm is hinged with the telescopic end of the cylinder, and the other end of the crank arm is provided with a convex arc structure, and the cylinder can push the crank arm around The hinged part in the middle is rotated to realize that the convex arc-shaped end of the crank arm crimps the pallet on the closed-loop conveying chain.
进一步地,气缸的固定端固定在框架上,且框架上设有固定柱,拐臂的中部铰接在该固定柱上。 Further, the fixed end of the cylinder is fixed on the frame, and the frame is provided with a fixed column, and the middle part of the crank arm is hinged on the fixed column.
本发明中,所述送砖翻转油缸的固定端设在接砖平台上,其伸缩端铰接在送砖构件上,为送砖平台的翻转提供翻转动力;接砖翻转油缸的固定端设在基座上,其伸缩端铰接在接砖构件上,为接砖平台的翻转提供翻转动力。 In the present invention, the fixed end of the brick-feeding turning oil cylinder is set on the brick-connecting platform, and its telescopic end is hinged on the brick-feeding member to provide turning power for the turning of the brick-feeding platform; the fixed end of the brick-feeding turning oil cylinder is set on the base On the seat, its telescopic end is hinged on the brick-connecting member to provide turning power for the turning of the brick-connecting platform.
本发明中,所述的基座、接砖平台支座和送砖平台支座固定在同一平台上。 In the present invention, the base, the brick-connecting platform support and the brick-feeding platform support are fixed on the same platform.
本发明中,接砖平台支座包括接砖平台立腿和接砖平台调节杆,接砖平台调节杆螺纹连接于接砖平台立腿中设置的螺纹孔中,通过调节接砖平台调节杆上螺纹段的旋入深度来调节接砖平台支座的竖直高度,从而调节接砖平台在水平方向的水平度。 In the present invention, the brick-connecting platform support includes the brick-connecting platform leg and the brick-connecting platform adjusting rod, and the brick-connecting platform adjusting rod is threadedly connected to the threaded hole provided in the brick-connecting platform leg, and is adjusted by adjusting the brick-connecting platform adjusting rod. The screw-in depth of the threaded section is used to adjust the vertical height of the brick-connecting platform support, thereby adjusting the levelness of the brick-connecting platform in the horizontal direction.
本发明中,送砖平台支座包括送砖平台立腿和送砖平台调节杆,送砖平台调节杆螺纹连接于送砖平台立腿中设置的螺纹孔中,通过调节送砖平台调节杆上螺纹段的旋入深度来调节送砖平台支座的竖直高度,从而调节送砖平台在水平方向的水平度。 In the present invention, the brick feeding platform support includes a brick feeding platform leg and a brick feeding platform adjusting rod, and the brick feeding platform adjusting rod is threadedly connected to the threaded hole provided in the brick feeding platform leg, and is adjusted by adjusting the brick feeding platform adjusting rod. The screw-in depth of the threaded section is used to adjust the vertical height of the brick-feeding platform support, thereby adjusting the levelness of the brick-feeding platform in the horizontal direction.
一种加气混凝土制品翻转输送装置的翻转输送方法,包括以下步骤: An overturning conveying method of an aerated concrete product overturning conveying device, comprising the following steps:
步骤一、接砖平台和送砖平台均处于水平初始状态,由夹运装置或成品吊具将制品放置于接砖平台上; Step 1. Both the brick receiving platform and the brick feeding platform are in a horizontal initial state, and the finished product is placed on the brick receiving platform by the clamping device or the finished product spreader;
步骤二、压盘机构中的气缸能够推动拐臂绕其中部的铰接部位转动,使拐臂的凸弧形端部将托盘压接在闭环输送链条上; Step 2, the cylinder in the pressure plate mechanism can push the crank arm to rotate around the hinged part in the middle, so that the convex arc-shaped end of the crank arm presses the pallet on the closed-loop conveying chain;
步骤三、送砖翻转油缸推动送砖构件绕销轴向上翻转90°,送砖平台与送砖构件同步翻转,送砖平台处于竖直状态; Step 3. The brick feeding turning cylinder pushes the brick feeding member to turn upward 90° around the pin axis, the brick feeding platform and the brick feeding member are turned over synchronously, and the brick feeding platform is in a vertical state;
步骤四、接砖翻转油缸推动接砖构件绕销轴向上翻转90°,使接砖平台处于竖直状态,送砖平台处于水平状态,完成制品从接砖平台到送砖平台的转移,此时,制品位于送砖平台上表面设置的输送机构上; Step 4: The brick-connecting turning cylinder pushes the brick-connecting member to turn upwards 90° around the pin axis, so that the brick-connecting platform is in a vertical state, and the brick-feeding platform is in a horizontal state, and the transfer of products from the brick-connecting platform to the brick-feeding platform is completed. , the product is located on the conveying mechanism set on the upper surface of the brick feeding platform;
步骤五、接砖翻转油缸的伸缩端回拢,带动接砖构件绕销轴向下翻转90°,接砖平台翻转回到其初始水平位置,等待下一制品的翻转; Step 5. The telescopic end of the brick-connecting turning cylinder is brought back together, driving the brick-connecting member to turn down 90° around the pin shaft, and the brick-connecting platform is turned back to its initial horizontal position, waiting for the next product to be turned over;
步骤六、气缸动作驱动拐臂绕其中部的铰接部位转动,使拐臂的凸弧形端部从托盘上脱离; Step 6, the action of the cylinder drives the crank arm to rotate around the hinged part in the middle, so that the convex arc-shaped end of the crank arm is separated from the pallet;
步骤七、输送机构工作,将其承载的制品输送至生产线下一工位。 Step 7, the conveying mechanism works, and conveys the products carried by it to the next station of the production line.
本发明中,翻转装置处于初始状态时,使用人工或机械的方法将托盘放置在输送机构的指定位置,压盘机构动作将托盘固定在输送机构上,然后,送砖平台向上旋转90°,使托盘与接砖平台上砖跺制品的左侧接触;然后,送砖平台和接砖平台成直角,再翻转至送砖平台呈水平状态;最后,接砖平台再翻转回到其初始位置,完成砖跺制品的翻转;最后,输送机构将托盘连同砖跺制品一起运送至下一工位,避免加气混凝土砌块的再次夹运。 In the present invention, when the overturning device is in the initial state, the pallet is placed on the designated position of the conveying mechanism manually or mechanically, and the platen mechanism acts to fix the pallet on the conveying mechanism, and then the brick feeding platform is rotated upwards by 90°, so that The tray is in contact with the left side of the brick product on the brick receiving platform; then, the brick feeding platform is at right angles to the brick receiving platform, and then turned over until the brick feeding platform is horizontal; finally, the brick receiving platform is turned back to its initial position, and the completion Turnover of brick products; finally, the conveying mechanism transports the pallet together with the brick products to the next station to avoid re-carrying of aerated concrete blocks.
本发明的有益效果:(1)、送砖平台和接砖平台在各自的翻转油缸的作用下,分别绕销轴的中心线做90°旋转,二者的配合旋转,实现砖垛从接砖平台到送砖平台的转移,并完成砖跺的90°翻转;本发明提供了一种高效、节省人工的能够进行加气混凝土制品翻转并可以实现后期机械化包装不影响整线产能的翻转装置,解决了码垛生产线立式出釜的加气混凝土制品处理过程中,不能实现出釜夹运后自动进行翻转打包的问题,减少了加气混凝土制品出釜工序中的人工使用,提高了生产效率。 Beneficial effects of the present invention: (1), the brick feeding platform and the brick receiving platform are respectively rotated 90° around the center line of the pin shaft under the action of their respective turning oil cylinders, and the coordinated rotation of the two realizes that the brick pile can be connected from the brick Transfer from the platform to the brick delivery platform, and complete the 90° turning of the bricks; the invention provides an efficient and labor-saving turning device that can turn over the aerated concrete products and realize the mechanized packaging in the later stage without affecting the production capacity of the whole line. It solves the problem that in the process of processing the aerated concrete products from the vertical kettle of the stacking production line, the problem that the automatic flipping and packaging after the kettle can not be realized, reduces the manual use in the process of the aerated concrete products from the kettle, and improves the production efficiency .
(2)、当加气混凝土制品从接砖平台翻转至送砖平台的输送机构上时,输送机构可以直接将加气混凝土制品运送至下一工位,减少了加气混凝土制品的转运次数,降低了制品的破损率,降低工人劳动强度,提高砖跺的出釜速度,提高码垛生产线的生产速度。 (2) When the aerated concrete product is turned over from the brick receiving platform to the conveying mechanism of the brick sending platform, the conveying mechanism can directly transport the aerated concrete product to the next station, reducing the number of transfers of the aerated concrete product, The breakage rate of products is reduced, the labor intensity of workers is reduced, the output speed of bricks is increased, and the production speed of palletizing production line is increased.
(3)、输送机构可随随送砖平台运动,其中,气缸两端分别连接在框架和拐臂上,拐臂可以在气缸的作用下进行旋转运动,并将放置在输送机构上的托盘卡紧,防止托盘在输送机构随送砖平台翻转时的掉落;输送电机为闭环输送链条提供运送的动力,托盘与闭环输送链条同步运动。 (3) The conveying mechanism can move with the brick feeding platform, wherein the two ends of the cylinder are respectively connected to the frame and the crank arm, and the crank arm can rotate under the action of the cylinder, and clamp the pallet placed on the conveying mechanism Tight, to prevent the tray from falling when the conveying mechanism turns over with the brick delivery platform; the conveying motor provides the power for the closed-loop conveying chain, and the pallet and the closed-loop conveying chain move synchronously.
附图说明 Description of drawings
图1为本发明的示意图; Fig. 1 is a schematic diagram of the present invention;
图2为图1中输送机构的示意图; Fig. 2 is the schematic diagram of conveying mechanism in Fig. 1;
图3为制品转移至接砖平台的初始状态图; Fig. 3 is the initial state diagram that the product is transferred to the brick receiving platform;
图4为送砖平台翻转后的工作状态结构示意图; Fig. 4 is a schematic diagram of the structure of the working state after the brick feeding platform is overturned;
图5为接砖平台翻转后的工作状态结构示意图; Fig. 5 is a schematic diagram of the working state structure after the brick receiving platform is turned over;
图6为完成整个翻转过程的工作状态结构示意图; Fig. 6 is a schematic diagram of the working state structure for completing the entire flipping process;
图7为图6的左视图; Fig. 7 is the left view of Fig. 6;
图8为图7的A向俯视图。 FIG. 8 is a top view taken along line A of FIG. 7 .
附图标记:1、送砖翻转单元,11、送砖平台;12、输送机构,121、框架,122、气缸,123、拐臂,124、电机,125、闭环输送链条;13、送砖平台支座,131、送砖平台立腿,132、送砖平台调节杆;14、送砖翻转油缸,15、送砖构件;2、基座,3、接砖翻转单元,31、接砖平台;32、接砖平台支座,321、接砖平台立腿,322、接砖平台调节杆;33、接砖翻转油缸,34、接砖构件;4、托盘,5、销轴,6、制品。 Reference signs: 1. brick feeding turning unit, 11, brick feeding platform; 12, conveying mechanism, 121, frame, 122, cylinder, 123, turning arm, 124, motor, 125, closed-loop conveying chain; 13, brick feeding platform Support, 131, the vertical leg of the brick feeding platform, 132, the adjusting rod of the brick feeding platform; 14, the turning cylinder for sending bricks, 15, the brick sending member; 2, the base, 3, the turning unit for connecting bricks, 31, the platform for connecting bricks; 32. Brick-connecting platform support, 321. Brick-connecting platform leg, 322. Brick-connecting platform adjustment lever; 33. Brick-connecting turning cylinder, 34. Brick-connecting member; 4. Tray, 5. Pin shaft, 6. Products.
具体实施方式 detailed description
下面结合具体实施例对本发明的加气混凝土制品生产线用自动翻运装置及其翻运方法作进一步说明,以使本领域的技术人员可以更好的理解本发明并能予以实施,但所举实施例不作为对本发明的限定。 The automatic turning device and turning method thereof for the production line of aerated concrete products of the present invention will be further described below in conjunction with specific examples, so that those skilled in the art can better understand the present invention and implement it. Examples are not intended to limit the present invention.
一种加气混凝土制品翻转输送装置,如图1所示,包括基座2、用于承接制品的接砖翻转单元3以及用于将制品输送至下一工位的送砖翻转单元1,基座2固定在地面上,与送砖翻转单元1和接砖翻转单元3做铰链连接,同时为送砖翻转单元1和接砖翻转单元3提供一侧的支撑力和旋转轴线,其中,送砖翻转单元1和接砖翻转单元3的一侧通过构件分别铰接在基座2的同一个旋转轴线上。 An aerated concrete product turning and conveying device, as shown in Figure 1, includes a base 2, a brick receiving turning unit 3 for receiving the product, and a brick feeding turning unit 1 for transporting the product to the next station. The seat 2 is fixed on the ground and is hingedly connected with the brick feeding and turning unit 1 and the brick receiving turning unit 3, and at the same time provides a supporting force and a rotation axis for the brick feeding turning unit 1 and the brick receiving turning unit 3, wherein the brick feeding One side of the overturning unit 1 and the brick-connecting overturning unit 3 are respectively hinged on the same rotation axis of the base 2 through components.
如图3所示,接砖翻转单元3包括接砖平台31、接砖平台支座32、接砖翻转油缸33和接砖构件34,接砖构件34固定设置在接砖平台31的一侧;送砖翻转单元1包括送砖平台11、输送机构12、送砖平台支座13、送砖翻转油缸14和送砖构件15,其中,输送机构12用于将接砖平台31转移至送砖平台11上的制品6输送至码垛生产线下一工位,输送机构12通过螺栓组件固定在送砖平台31的上表面,送砖构件15固定设置在送砖平台11一侧,结合图1所示,送砖平台11和接砖平台31并排设置,送砖平台11和接砖平台31相靠近设置的一侧分别通过送砖构件15和接砖构件34铰接在基座2上设置的同一销轴5上,送砖平台11和接砖平台31相背离设置的一侧在初始状态时分别水平置于送砖平台支座13和接砖平台支座32上;送砖平台11的另一侧在初始状态时水平放置于送砖平台支座13上,作为送砖翻转单元1的翻转基础;接砖平台31的另一侧在初始状态时水平放置于接砖平台支座32上,作为接砖翻转单元3的翻转基础,基座2、接砖平台支座32和送砖平台支座13固定在同一平台上。 As shown in Figure 3, the brick-connecting turning unit 3 includes a brick-connecting platform 31, a brick-connecting platform support 32, a brick-connecting turning cylinder 33 and a brick-connecting member 34, and the brick-connecting member 34 is fixedly arranged on one side of the brick-connecting platform 31; The brick feeding and turning unit 1 includes a brick feeding platform 11, a conveying mechanism 12, a brick feeding platform support 13, a brick feeding turning cylinder 14 and a brick feeding member 15, wherein the conveying mechanism 12 is used to transfer the brick receiving platform 31 to the brick feeding platform The product 6 on 11 is conveyed to the next station of the stacking production line, the conveying mechanism 12 is fixed on the upper surface of the brick feeding platform 31 through a bolt assembly, and the brick feeding member 15 is fixedly arranged on the side of the brick feeding platform 11, as shown in Fig. 1 , the brick feeding platform 11 and the brick receiving platform 31 are arranged side by side, and the side where the brick feeding platform 11 and the brick receiving platform 31 are arranged close to each other is respectively hinged to the same pin shaft provided on the base 2 through the brick feeding member 15 and the brick receiving member 34 5, the side where the brick feeding platform 11 and the brick receiving platform 31 are set away from each other is placed horizontally on the brick feeding platform support 13 and the brick receiving platform support 32 respectively in the initial state; the other side of the brick sending platform 11 is on the In the initial state, it is placed horizontally on the brick feeding platform support 13 as the turning basis of the brick feeding turning unit 1; the other side of the brick receiving platform 31 is horizontally placed on the brick receiving platform support 32 in the initial state, as a brick receiving platform. The overturn foundation of overturning unit 3, base 2, brick receiving platform bearing 32 and brick sending platform bearing 13 are fixed on the same platform.
送砖翻转油缸14的固定端设在接砖平台31上,其伸缩端铰接在送砖构件15上,为送砖平台11的翻转提供翻转动力;接砖翻转油缸33的固定端设在基座2上,其伸缩端铰接在接砖构件34上,为接砖平台31的翻转提供翻转动力。送砖平台11和接砖平台31在送砖翻转油缸14和接砖翻转油缸33的作用下,可以分别绕销轴5中心线做90°旋转,当加气混凝土制品从接砖平台31翻转至送砖平台11的输送机构12上时,输送机构12可以直接将加气混凝土制品运送至下一工位。通过送砖平台11和接砖平台31的配合旋转,实现制品6从接砖平台31到送砖平台11的转移,并完成砖跺的90°翻转。 The fixed end of the brick-feeding turning oil cylinder 14 is set on the brick-connecting platform 31, and its telescopic end is hinged on the brick-feeding member 15 to provide turning power for the turning of the brick-feeding platform 11; the fixed end of the brick-connecting turning oil cylinder 33 is set on the base 2, its telescopic end is hinged on the brick-connecting member 34 to provide turning power for the turning of the brick-connecting platform 31. The brick feeding platform 11 and the brick receiving platform 31 can be rotated 90° around the center line of the pin shaft 5 under the action of the brick feeding turning cylinder 14 and the brick connecting turning oil cylinder 33 respectively. When the conveying mechanism 12 of the brick feeding platform 11 is on, the conveying mechanism 12 can directly transport the aerated concrete product to the next station. Through the cooperative rotation of the brick feeding platform 11 and the brick receiving platform 31, the transfer of the product 6 from the brick receiving platform 31 to the brick feeding platform 11 is realized, and the 90° turning of the bricks is completed.
如图2、图7和图8所示,输送机构12包括框架121、闭环输送链条125以及为闭环输送链条125运转提供动力的电机124,其中,框架121通过螺栓组件固定在送砖平台11上,电机124通过连接板固定在框架121和送砖平台11上,闭环输送链条125上设有用于承接制品6的托盘4,框架121上设有用于将托盘4固定在框架121上的压盘机构。其中,闭环输送链条125为多个相互平行设置的链条,电机124通过同一传动轴与各链条传动连接,且每相邻两个闭环输送链条125之间的框架121上设有一个压盘机构。 As shown in Figure 2, Figure 7 and Figure 8, the conveying mechanism 12 includes a frame 121, a closed-loop conveying chain 125 and a motor 124 that provides power for the operation of the closed-loop conveying chain 125, wherein the frame 121 is fixed on the brick feeding platform 11 by a bolt assembly , the motor 124 is fixed on the frame 121 and the brick feeding platform 11 through a connecting plate, the closed-loop conveying chain 125 is provided with a tray 4 for accepting the product 6, and the frame 121 is provided with a platen mechanism for fixing the tray 4 on the frame 121 . Wherein, the closed-loop conveying chain 125 is a plurality of chains arranged parallel to each other, the motor 124 is connected to each chain through the same transmission shaft, and a platen mechanism is arranged on the frame 121 between every two adjacent closed-loop conveying chains 125 .
其中,压盘机构包括气缸122和拐臂123,拐臂123的中部铰接在框架上,气缸122的固定端固定在框架121上,且框架121上设有固定柱,拐臂123的中部铰接在该固定柱上。拐臂123的一端与气缸122的伸缩端铰接,拐臂123的另一端设有凹弧形结构,气缸122能够推动拐臂123绕其中部的铰接部位转动,实现拐臂123的凹弧形端部将托盘4压接在闭环输送链条125上,防止托盘4在输送机构12随送砖平台11翻转时的掉落。 Wherein, the platen mechanism includes a cylinder 122 and a crank arm 123, the middle part of the crank arm 123 is hinged on the frame, the fixed end of the cylinder 122 is fixed on the frame 121, and the frame 121 is provided with a fixed column, and the middle part of the crank arm 123 is hinged on the frame 121. on the fixed post. One end of the crank arm 123 is hinged with the telescoping end of the cylinder 122, and the other end of the crank arm 123 is provided with a concave arc structure, and the cylinder 122 can push the crank arm 123 to rotate around the hinged part in the middle to realize the concave arc-shaped end of the crank arm 123. The pallet 4 is crimped on the closed-loop conveying chain 125 to prevent the pallet 4 from falling when the conveying mechanism 12 is turned over with the brick feeding platform 11.
如图5所示,接砖平台支座32包括接砖平台立腿321和接砖平台调节杆322,接砖平台调节杆322螺纹连接于接砖平台立腿321中设置的螺纹孔中,通过调节接砖平台调节杆322上螺纹段的旋入深度来调节接砖平台支座32的竖直高度,从而调节接砖平台31在水平方向的水平度。 As shown in Figure 5, the brick-connecting platform support 32 includes a brick-connecting platform leg 321 and a brick-connecting platform adjusting rod 322, and the brick-connecting platform adjusting rod 322 is threadedly connected in the threaded hole provided in the brick-connecting platform leg 321, through Adjust the screw-in depth of the threaded section on the brick-connecting platform adjusting rod 322 to adjust the vertical height of the brick-connecting platform support 32, thereby adjusting the levelness of the brick-connecting platform 31 in the horizontal direction.
如图4所示,送砖平台支座13包括送砖平台立腿131和送砖平台调节杆132,送砖平台调节杆132螺纹连接于送砖平台立腿131中设置的螺纹孔中,通过调节送砖平台调节杆132上螺纹段的旋入深度来调节送砖平台支座13的竖直高度,从而调节送砖平台11在水平方向的水平度。 As shown in Figure 4, the brick feeding platform support 13 includes a brick feeding platform leg 131 and a brick feeding platform adjusting rod 132, and the brick feeding platform adjusting rod 132 is threadedly connected in the threaded hole provided in the brick feeding platform leg 131, through Adjust the screw-in depth of the threaded section on the brick-feeding platform adjusting rod 132 to adjust the vertical height of the brick-feeding platform support 13, thereby adjusting the levelness of the brick-feeding platform 11 in the horizontal direction.
一种加气混凝土制品翻转输送装置的翻转输送方法,包括以下步骤:步骤一、接砖平台31和送砖平台11均处于水平初始状态,由夹运装置或成品吊具将制品6放置于接砖平台31上,其状态如图3所示; An overturning conveying method of an aerated concrete product overturning conveying device, comprising the following steps: step 1, the brick receiving platform 31 and the brick sending platform 11 are both in a horizontal initial state, and the product 6 is placed on the receiving platform by a clamping device or a finished product spreader On the brick platform 31, its state is as shown in Figure 3;
步骤二、压盘机构中的气缸122能够推动拐臂123绕其中部的铰接部位转动,使拐臂123的凸弧形端部将托盘4压接在闭环输送链条125上; Step 2, the cylinder 122 in the pressure plate mechanism can push the crank arm 123 to rotate around the hinged part in the middle, so that the convex arc-shaped end of the crank arm 123 presses the tray 4 onto the closed-loop conveying chain 125;
步骤三、送砖翻转油缸14推动送砖构件15绕销轴5向上翻转90°,送砖平台11与送砖构件15同步翻转,送砖平台11处于竖直状态,其状态如图4所示; Step 3: The brick feeding turning cylinder 14 pushes the brick feeding member 15 to turn upwards 90° around the pin shaft 5, the brick feeding platform 11 and the brick feeding member 15 are turned over synchronously, and the brick feeding platform 11 is in a vertical state, as shown in Figure 4 ;
步骤四、接砖翻转油缸33推动接砖构件34绕销轴5向上翻转90°,使接砖平台31处于竖直状态,送砖平台11处于水平状态,完成制品6从接砖平台31到送砖平台11的转移,其状态如图5所示;此时,制品位于送砖平台31上表面设置的输送机构12上; Step 4: The brick-connecting turning cylinder 33 pushes the brick-connecting member 34 to turn upwards 90° around the pin shaft 5, so that the brick-connecting platform 31 is in a vertical state, the brick-feeding platform 11 is in a horizontal state, and the product 6 is completed from the brick-connecting platform 31 to the delivery The transfer of brick platform 11, its state is as shown in Figure 5; At this moment, product is positioned on the conveying mechanism 12 that the upper surface of brick delivery platform 31 is provided with;
步骤五、接砖翻转油缸33的伸缩端回拢,带动接砖构件34绕销轴5向下翻转90°,接砖平台31翻转回到其初始水平位置,完成制品6的翻转,其状态如图6所示; Step 5: The telescopic end of the brick-connecting overturning oil cylinder 33 is brought back together, driving the brick-connecting member 34 to turn downward 90° around the pin shaft 5, the brick-connecting platform 31 is turned back to its initial horizontal position, and the turning of the product 6 is completed, and its state is as follows: As shown in Figure 6;
步骤六、气缸122动作驱动拐臂123绕其中部的铰接部位转动,使拐臂123的凸弧形端部从托盘4上脱离; Step 6, the cylinder 122 acts to drive the crank arm 123 to rotate around the hinged part in the middle, so that the convex arc-shaped end of the crank arm 123 is separated from the tray 4;
步骤七、输送机构12工作,将其承载的制品输送至生产线下一工位。 Step 7, the conveying mechanism 12 works, and conveys the products carried by it to the next station of the production line.
具体而言:翻转装置处于初始状态时,由夹运装置或者成品吊具将加气混凝土砌块放置在接砖翻转单元3上,同时使用人工或者机械的方法将托盘4放置在输送机构12的指定位置;然后输送机构12中的压盘机构动作,气缸122带动拐臂123,将托盘4固定在输送机构12上,之后,送砖翻转单元1向上旋转90°,使托,4与接砖翻转单元3上的砖跺左侧接触;然后,送砖翻转单元1和接砖翻转单元3成直角,再翻转至送砖翻转单元1成水平状态;最后,接砖翻转单元3再翻转回到其初始位置,完成加气混凝土制品的翻转;最后,输送机构12启动,将托盘4连同砖跺一起运送至打包卸载工位,避免加气混凝土砌块的再次夹运。该装置能够在满足翻转、运输条件下,节省空间;运行平稳,相对翻转的接砖翻转单元3和送砖翻转单元1保证了翻转动作的安全性。该装置不仅可用于加气混凝土制品成品码垛的翻转、运输,还可用于其他生产线中,扩大了该装置的使用范围。 Specifically: when the overturning device is in the initial state, the aerated concrete block is placed on the brick-connecting overturning unit 3 by the clamping device or the finished spreader, and the pallet 4 is placed on the delivery mechanism 12 by manual or mechanical means. Designate the position; then the platen mechanism in the conveying mechanism 12 moves, the cylinder 122 drives the crank arm 123, and the tray 4 is fixed on the conveying mechanism 12, after that, the brick feeding and turning unit 1 rotates upwards by 90°, so that the pallet, 4 and the connecting brick The brick on the turning unit 3 is in contact with the left side; then, the turning unit 1 and the turning unit 3 are at right angles, and then turned over until the turning unit 1 is horizontal; finally, the turning unit 3 is turned back to Its initial position completes the overturning of the aerated concrete product; finally, the conveying mechanism 12 starts to transport the pallet 4 together with the bricks to the packing and unloading station to avoid the re-transportation of the aerated concrete block. The device can save space under the conditions of overturning and transportation; the operation is stable, and the relatively overturned brick-connecting overturning unit 3 and brick-feeding overturning unit 1 ensure the safety of the overturning action. The device can not only be used for turning over and transporting finished stacks of aerated concrete products, but can also be used in other production lines, which expands the application range of the device.
加气混凝土制品立式出釜后,通过该装置直接翻转至输送机构上,该装置同时实现了翻转和运输的需求,减少了一次夹运的过程,避免采用比较复杂的夹运装置,也减少了一次加气混凝土制品的转运次数,降低制品的破损率,减少人工的使用,提高了砖跺的出釜速度,从而提高整线的生产速度。 After the aerated concrete product is out of the kettle vertically, it is directly turned over to the conveying mechanism through this device. The number of transfers of aerated concrete products is reduced, the breakage rate of products is reduced, the use of labor is reduced, and the speed of bricks out of the kettle is increased, thereby increasing the production speed of the entire line.
以上对本发明所提供的码垛生产线用自动翻转装置及其翻转方法进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。 The automatic overturning device and the overturning method for the palletizing production line provided by the present invention have been introduced in detail above. In this paper, specific examples are used to illustrate the principles and implementation modes of the present invention, and the descriptions of the above embodiments are only used to help understand the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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CN101723181A (en) * | 2009-11-16 | 2010-06-09 | 梁汉龙 | Aerated concrete finished product roll-over stacker crane |
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CN103879757A (en) * | 2014-04-14 | 2014-06-25 | 江苏安盛科技有限公司 | Automatic adobe overturning and conveying device |
CN205221977U (en) * | 2015-11-26 | 2016-05-11 | 洛阳中冶重工机械有限公司 | Aerated concrete product turns over transferred and send device |
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