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CN110217602A - Heap pile disk detachment device, its method for splitting and pile disk transportation system - Google Patents

Heap pile disk detachment device, its method for splitting and pile disk transportation system Download PDF

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Publication number
CN110217602A
CN110217602A CN201910444731.8A CN201910444731A CN110217602A CN 110217602 A CN110217602 A CN 110217602A CN 201910444731 A CN201910444731 A CN 201910444731A CN 110217602 A CN110217602 A CN 110217602A
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CN
China
Prior art keywords
conveying
height
pallet
conveying line
line
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CN201910444731.8A
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Chinese (zh)
Inventor
陈建宝
周飞
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Suzhou Honbest Clean Technology Co Ltd
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Suzhou Honbest Clean Technology Co Ltd
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Priority to CN201910444731.8A priority Critical patent/CN110217602A/en
Publication of CN110217602A publication Critical patent/CN110217602A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/06De-stacking from the bottom of the stack
    • B65G59/061De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
    • B65G59/062De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
    • B65G59/063De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms comprising lifting means

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  • Pusher Or Impeller Conveyors (AREA)

Abstract

本发明揭示了堆叠垛盘拆分装置、其拆分方法及垛盘输送系统,其中拆分装置包括输送线,用于输送堆叠垛盘,其输送面具有中空区域;顶升机构,能够驱动输送线上的堆叠垛盘升降,其位于中空区域处且其顶面在依次递增的第一高度、第二高度及第三高度之间切换,第一高度不高于输送线的输送面,第二高度高于输送线的输送面;支撑机构,设置于输送线的两侧;在支撑机构在顶升机构的顶面处于第二高度时,对顶升机构上的堆叠垛盘中的倒数第二个施加向上的支撑力。本方案可以有效的实现输送线上的堆叠垛盘拆分,在拆分过程中,既不会对堆叠垛盘产生损害,也不会使其他层的垛盘产生位移、倾斜,无需挡板阻挡,进一步减小了冲击,每次拆分后垛盘位置一致。

The invention discloses a stacking pallet dismantling device, its dismantling method and a pallet conveying system, wherein the dismantling device includes a conveying line for conveying stacked pallets, and its conveying surface has a hollow area; a jacking mechanism can drive conveying The stacking pallets on the line are lifted and lowered. It is located in the hollow area and its top surface is switched between the first height, the second height and the third height that are successively increased. The first height is not higher than the conveying surface of the conveying line, and the second The height is higher than the conveying surface of the conveying line; the support mechanism is arranged on both sides of the conveying line; when the support mechanism is at the second height on the top surface of the jacking mechanism, it is the second last among the stacked pallets on the jacking mechanism an upward support force. This scheme can effectively realize the splitting of the stacked pallets on the conveyor line. During the splitting process, it will neither damage the stacked pallets nor cause displacement and inclination of the pallets on other layers, and there is no need for baffles to stop , the impact is further reduced, and the position of the pallet is consistent after each split.

Description

堆叠垛盘拆分装置、其拆分方法及垛盘输送系统Stacking pallet splitting device, its splitting method and pallet conveying system

技术领域technical field

本发明涉及输送设备领域,尤其是堆叠垛盘拆分装置、其拆分方法及垛盘输送系统。The invention relates to the field of conveying equipment, in particular to a stacking pallet dismantling device, a dismantling method thereof and a pallet conveying system.

背景技术Background technique

垛盘是用于集装、堆放、搬运和运输的放置作为单元负荷的货物和制品的水平平台装置。作为与集装箱类似的一种集装设备,垛盘已广泛应用于生产、运输、仓储和流通等领域。Pallets are horizontal platform devices used for assembly, stacking, handling and transportation of goods and products placed as unit loads. As a kind of loading equipment similar to containers, pallets have been widely used in production, transportation, warehousing and distribution and other fields.

垛盘作为物流运作过程中重要的装卸、储存和运输设备,与叉车配套使用在现代物流中发挥着巨大的作用,其给现代物流业带来的效益主要体现在:可以实现物品包装的单元化、规范化和标准化,保护物品,方便物流和商流,垛盘又名栈板。As an important loading, unloading, storage and transportation equipment in the process of logistics operation, pallets play a huge role in modern logistics when used together with forklifts. The benefits it brings to the modern logistics industry are mainly reflected in: the unitization of item packaging can be realized , Standardization and standardization, protect items, facilitate logistics and business flow, pallets are also known as pallets.

为了方便垛盘的使用,现有的输送系统中,常常需要将堆叠的垛盘依次拆分后分别进行输送,由此,各种垛盘拆分设备应运而生,如专利申请号为201821588441.8的中国专利,其公开的拆分设备,通过升降板将堆叠的垛盘的最上方的一个抬升到与输送线相近的高度,然后通过侧边的推板将最上层的垛盘推送到输送线上,这种拆分装置虽然有效的实现了拆分,但是仍存在一定的问题:In order to facilitate the use of pallets, in the existing conveying system, it is often necessary to disassemble the stacked pallets one by one and then transport them separately. Therefore, various pallet splitting equipment came into being, such as the patent application number 201821588441.8 The Chinese patent discloses a splitting device that lifts the top of the stacked pallets to a height close to that of the conveyor line through the lifting plate, and then pushes the top pallet to the conveyor line through the push plate on the side , although this splitting device effectively realizes splitting, there are still certain problems:

(1)在拆分时,需要通过推板向垛盘施力从而使其产生移动的动力,在施力过程中,推盘会受到较大的冲击力,由于垛盘往往是木制结构,因此给垛盘带来了较大的损害。(1) When splitting, it is necessary to apply force to the pallet through the push plate to generate the power to move it. During the force application process, the push plate will receive a greater impact. Since the pallet is often a wooden structure, Therefore brought bigger damage to pallet.

(2)垛盘在收到侧向力移动时,常常会带动下层的垛盘移位、晃动,影响了堆叠垛盘的稳定性和位置的精确性,并且,如果下层垛盘产生倾斜,将影响后续推板推送的稳定性。(2) When the pallet receives lateral force and moves, it often drives the lower pallet to shift and shake, which affects the stability and position accuracy of the stacked pallet. Moreover, if the lower pallet tilts, it will Affect the stability of the subsequent push plate push.

(3)垛盘在移动到输送线上后需要通过挡板进行限位,挡板的阻力一来易使垛盘造成损伤,另一方面,垛盘收到挡板的阻力会回弹移位,这就导致垛盘在滚轮传送带上的位置不统一,给后续的自动化上料带来麻烦。(3) After the pallet moves to the conveying line, it needs to be limited by the baffle. The resistance of the baffle will easily cause damage to the pallet. On the other hand, the pallet will rebound and shift when it receives the resistance of the baffle , which leads to inconsistent positions of the pallets on the roller conveyor belt, which brings troubles to the subsequent automatic feeding.

(4)本方案的结构中,必须在一对堆叠垛盘拆分完毕后,再进行另一堆垛盘的上料,这就造成了时间的损耗,不利于拆分效率的提高。(4) In the structure of this scheme, after a pair of stacked pallets are disassembled, another stacked pallet must be loaded, which causes time loss and is not conducive to the improvement of disassembly efficiency.

发明内容Contents of the invention

本发明的目的就是为了解决现有技术中存在的上述问题,提供一种堆叠垛盘拆分装置、其拆分方法及垛盘输送系统。The purpose of the present invention is to solve the above-mentioned problems in the prior art, and provide a stacking pallet splitting device, its splitting method and a pallet conveying system.

本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:

堆叠垛盘拆分装置,包括Stack pallet breaker, including

输送线,具有驱动位于其上的堆叠垛盘输送的结构,其输送面具有中空区域,Conveyor line with a structure for driving the conveyance of stacked pallets located thereon, the conveying surface of which has a hollow area,

顶升机构,具有驱动所述输送线上的堆叠垛盘升降的结构,其位于所述中空区域处,且其具有两次顶升动作以使其顶面在依次递增的第一高度、第二高度及第三高度之间切换,所述第一高度不高于输送线的输送面,所述第二高度高于输送线的输送面The jacking mechanism has a structure to drive the stacked pallets on the conveying line to lift up and down, it is located at the hollow area, and it has two jacking actions so that its top surface is at the first height and the second height that are successively increased. switch between the first height and the third height, the first height is not higher than the conveying surface of the conveying line, and the second height is higher than the conveying surface of the conveying line

支撑机构,设置于所述输送线的两侧;The supporting mechanism is arranged on both sides of the conveying line;

所述支撑机构在所述顶升机构的顶面处于第二高度时,对所述顶升机构上的堆叠垛盘中的倒数第二个施加向上的支撑力;When the top surface of the jacking mechanism is at the second height, the supporting mechanism applies an upward supporting force to the penultimate one of the stacked pallets on the jacking mechanism;

所述支撑机构在所述顶升机构的顶面处于第一高度和第三高度时,不对所述堆叠垛盘施加支撑力。When the top surface of the jacking mechanism is at the first height and the third height, the supporting mechanism does not apply a supporting force to the stacking pallet.

优选的,所述的堆叠垛盘拆分装置中,所述输送线包括间隙设置的第一输送部和第二输送部,它们具有共同的动力源。Preferably, in the device for splitting stacked pallets, the conveying line includes a first conveying part and a second conveying part arranged with gaps, and they have a common power source.

优选的,所述的堆叠垛盘拆分装置中,所述第一输送部和第二输送部为链式输送机构,它们两端链轮之间的间距能够调整。Preferably, in the above-mentioned stacking pallet splitting device, the first conveying part and the second conveying part are chain conveying mechanisms, and the distance between the sprockets at both ends of them can be adjusted.

优选的,所述的堆叠垛盘拆分装置中,所述顶升机构包括支撑架,所述支撑架的底部连接有一级上顶装置,所述一级上顶装置上设置有二级上顶装置。Preferably, in the stacking pallet splitting device, the jacking mechanism includes a support frame, the bottom of the support frame is connected with a first-stage jacking device, and the first-stage jacking device is provided with a second-stage jacking device. device.

优选的,所述的堆叠垛盘拆分装置中,所述支撑机构包括至少四个呈矩形分布的L形的支撑杆,位于输送线同一侧的支撑杆的主杆的靠近转弯点的区域枢轴连接一位置固定的安装板,位于输送线同一侧的支撑杆的支撑杆的尾端枢轴连接一传动杆,所述传动杆的一端枢轴连接驱动气缸。Preferably, in the stacking pallet splitting device, the support mechanism includes at least four L-shaped support rods distributed in a rectangular shape, and the main rods of the support rods on the same side of the conveying line are pivoted near the turning point. The shaft is connected to a fixed mounting plate, and the tail end of the support rod on the same side of the transmission line is pivotally connected to a transmission rod, and one end of the transmission rod is pivotally connected to the driving cylinder.

优选的,所述的堆叠垛盘拆分装置中,所述中空区域处还设置有位于所述输送线前端的抬料装置,所述抬料装置的顶面可以在第四高度和第五高度之间切换,所述第四高度不高于所述输送线的输送面,所述第五高度高于所述输送线的输送面。Preferably, in the stacking pallet splitting device, a lifting device located at the front end of the conveying line is also provided in the hollow area, and the top surface of the lifting device can be between the fourth height and the fifth height. switch between, the fourth height is not higher than the conveying surface of the conveying line, and the fifth height is higher than the conveying surface of the conveying line.

优选的,所述的堆叠垛盘拆分装置中,所述输送线的两侧分别设置有防护格挡,两侧防护格挡之间的间距可以调整,并且,在所述防护格挡处形成有位于所述抬料装置一侧的缺口,通过所述缺口可以方便叉车等将堆叠垛盘放置于所述抬料装置上。Preferably, in the stacking pallet splitting device, protective barriers are respectively provided on both sides of the conveying line, the distance between the protective barriers on both sides can be adjusted, and a protective barrier is formed at the protective barrier. There is a notch on one side of the lifting device, through which a forklift or the like can facilitate placing stacked pallets on the lifting device.

堆叠垛盘拆分装置的拆分方法,包括如下步骤:The dismantling method of the stacking pallet dismantling device comprises the following steps:

S1,输送线驱动位于其上的堆叠垛盘向顶升机构方向移动至顶升机构正上方时,输送线停止;S1, when the conveying line drives the stacked trays on it to move to the direction of the jacking mechanism and directly above the jacking mechanism, the conveying line stops;

S2,顶升机构的顶面上顶至第二高度并驱动所述输送线上的堆叠垛盘上移;S2, lifting the top surface of the lifting mechanism to a second height and driving the stacked pallets on the conveying line to move upward;

S3,所述支撑机构的支撑杆伸入到倒数第二个垛盘的底部;S3, the support rod of the support mechanism extends to the bottom of the penultimate pallet;

S4,所述顶升机构的顶面移动至第一高度,并使最底部的垛盘回落至输送线上进行输送;S4, the top surface of the lifting mechanism is moved to a first height, and the bottom pallet is dropped back to the conveying line for conveying;

S5,输送线上的垛盘移出堆叠垛盘的正下方后,所述顶升机构的顶面移动至第三高度;S5, after the pallet on the conveying line is moved out of the stacked pallet directly below, the top surface of the jacking mechanism moves to a third height;

S6,所述支撑杆从垛盘的底部移出;S6, the support rod is moved out from the bottom of the pallet;

S7,所述顶升机构的顶面将至第二高度,S7, the top surface of the jacking mechanism will reach the second height,

S8,重复执行S3-S7步骤。S8. Repeat steps S3-S7.

优选的,所述的堆叠垛盘拆分装置中,还包括S9步骤,Preferably, the stacking pallet splitting device further includes step S9,

当顶升机构上具有堆叠垛盘时,抬料装置的顶部保持第五高度,在所述抬料装置的顶部放置预堆叠垛盘;When there is a stacking pallet on the jacking mechanism, the top of the lifting device maintains a fifth height, and a pre-stacked pallet is placed on the top of the lifting device;

当顶升机构上的堆叠垛盘拆分完成时,抬料装置的顶部下移至第四高度,使其上的预堆叠垛盘回落至输送线上进行输送。When the stacked pallets on the jacking mechanism are disassembled, the top of the lifting device moves down to the fourth height, so that the pre-stacked pallets on it fall back to the conveying line for transportation.

垛盘输送系统,包括上述任一的堆叠垛盘拆分装置,还包括与其输送线的输出端衔接的输送装置。The pallet conveying system includes any of the above-mentioned stacking and pallet separating devices, and also includes a conveying device connected to the output end of the conveying line.

本发明技术方案的优点主要体现在:The advantage of technical solution of the present invention is mainly reflected in:

本方案设计精巧,结构简单,采用创新设计的输送线为顶升机构的设置提供了空间,并且利用它们的位置关系,可以有效的实现输送线上输送的堆叠垛盘的拆分,并且,在整个拆分过程中,不会对堆叠垛盘产生侧向的冲击力,既不会对堆叠垛盘产生损害,也不会使其他层的垛盘产生位移、倾斜等,同时,不需要在输送线外侧采用挡板进行阻挡,进一步减小了冲击,最后,每次拆分后,垛盘能够保证处于输送线的同一位置,保证了垛盘位置的一致性,为后续的上料控制提供了便利。This scheme is exquisite in design and simple in structure. The innovatively designed conveyor line provides space for the setting of the jacking mechanism, and by using their positional relationship, the stacked pallets conveyed on the conveyor line can be effectively disassembled, and, in During the whole dismantling process, there will be no lateral impact on the stacked pallets, neither will it cause damage to the stacked pallets, nor will it cause displacement or tilting of other layers of pallets. At the same time, there is no need to transport The outer side of the line is blocked by a baffle, which further reduces the impact. Finally, after each split, the pallet can be guaranteed to be at the same position on the conveyor line, ensuring the consistency of the pallet position and providing a solid foundation for subsequent material loading control. convenient.

本方案的输送线,采用优化的结构,一方面可以使用一个动力源驱动,同时,可以方便的调节输送线两端的链轮的间隙以改善链条的张紧度,从而提供有效的支撑。The conveyor line of this solution adopts an optimized structure. On the one hand, it can be driven by a power source. At the same time, the gap between the sprockets at both ends of the conveyor line can be easily adjusted to improve the tension of the chain, thereby providing effective support.

本方案采用独特的支撑机构,可以有效的利用结构特性提供支撑,从而对气缸进行保护,既保证了支撑的可靠性,又避免负重对气缸轴的损害,保证了有效使用。This scheme adopts a unique support mechanism, which can effectively use the structural characteristics to provide support, so as to protect the cylinder, which not only ensures the reliability of the support, but also avoids the damage of the load to the cylinder shaft, ensuring effective use.

本方案增加的抬料装置可以有效地实现在拆分的同时进行上料,提高了装置的拆分节拍,从而有利于加快拆分速率。The material lifting device added in this solution can effectively realize loading while dismantling, which improves the dismantling beat of the device, thereby helping to speed up the dismantling rate.

附图说明Description of drawings

图 1 是本发明的俯视图;Fig. 1 is a top view of the present invention;

图 2 是本发明具有堆叠垛盘和预堆叠垛盘状态的侧视图;Fig. 2 is a side view of the present invention with stacked pallets and pre-stacked pallets;

图 3是本发明中未示出堆叠垛盘的侧视图;Fig. 3 is a side view of the stacking tray not shown in the present invention;

图4是图3中A区域的放大图;Figure 4 is an enlarged view of area A in Figure 3;

图5是本发明的顶升机构的端视图;Figure 5 is an end view of the jacking mechanism of the present invention;

图6支撑机构的俯视图;The top view of Fig. 6 support mechanism;

图7是本发明的抬料机构的端视图;Fig. 7 is the end view of the lifting mechanism of the present invention;

图8是本发明的端视图;Figure 8 is an end view of the present invention;

图9是本发明的垛盘输送系统的示意图;Fig. 9 is a schematic diagram of the pallet conveying system of the present invention;

图10是本发明的输送装置的俯视图;Figure 10 is a top view of the delivery device of the present invention;

图11是本发明的输送装置中的第一输送线的侧视图;Fig. 11 is a side view of the first conveying line in the conveying device of the present invention;

图12是本发明的输送装置中的第一输送线的俯视图;Fig. 12 is a top view of the first conveying line in the conveying device of the present invention;

图13是本发明的输送装置中的第二输送线的俯视图。Fig. 13 is a plan view of the second conveying line in the conveying device of the present invention.

具体实施方式Detailed ways

本发明的目的、优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释。这些实施例仅是应用本发明技术方案的典型范例,凡采取等同替换或者等效变换而形成的技术方案,均落在本发明要求保护的范围之内。Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are only typical examples of applying the technical solutions of the present invention, and all technical solutions formed by adopting equivalent replacements or equivalent transformations fall within the protection scope of the present invention.

在方案的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。并且,在方案的描述中,以操作人员为参照,靠近操作者的方向为近端,远离操作者的方向为远端。In the description of the scheme, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " The orientation or positional relationship indicated by "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description and simplification of description, rather than indicating or implying that the device or element referred to must have a specific orientation , constructed and operated in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. Moreover, in the description of the solution, with the operator as a reference, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.

下面结合附图对本发明揭示堆叠垛盘拆分装置进行阐述,如附图1、附图2所示,包括The stacking tray splitting device disclosed by the present invention is described below in conjunction with the accompanying drawings, as shown in accompanying drawings 1 and 2, including

输送线1,具有驱动位于其上的堆叠垛盘10输送的结构,其输送面具有中空区域11,Conveyor line 1 with a structure for driving the conveyance of stacked pallets 10 located thereon, the conveying surface of which has a hollow area 11,

顶升机构2,具有驱动所述输送线1上的堆叠垛盘升降的结构,其位于所述中空区域11处,且其具有两次顶升动作以使其顶面21在依次递增的第一高度、第二高度及第三高度之间切换,所述第一高度不高于输送线1的输送面,所述第二高度高于输送线1的输送面,所述第三高度优选为第二高度加一个垛盘的高度;The jacking mechanism 2 has a structure to drive the stacked pallets on the conveying line 1 up and down, it is located at the hollow area 11, and it has two jacking actions so that its top surface 21 is in the first successively increasing order. height, the second height and the third height, the first height is not higher than the conveying surface of the conveying line 1, the second height is higher than the conveying surface of the conveying line 1, and the third height is preferably the conveying surface of the conveying line 1 Two heights plus the height of a pallet;

支撑机构3,设置于所述输送线1的两侧;The supporting mechanism 3 is arranged on both sides of the conveying line 1;

所述支撑机构3在所述顶升机构2的顶面21处于第二高度时,对所述顶升机构2上的堆叠垛盘中的倒数第二个施加向上的支撑力;When the top surface 21 of the jacking mechanism 2 is at the second height, the supporting mechanism 3 applies an upward supporting force to the penultimate one of the stacked pallets on the jacking mechanism 2;

所述支撑机构3在所述顶升机构2的顶面21处于第一高度和第三高度时,不对所述堆叠垛盘施加支撑力。When the top surface 21 of the jacking mechanism 2 is at the first height and the third height, the support mechanism 3 does not apply support force to the stacking pallet.

其中,如附图1所示,所述输送线1包括间隙设置的第一输送部12和第二输送部13,所述第一输送部12和第二输送部13之前的间隙即上述的中空区域11,并且,所述第一输送部12和第二输送部13可以是已知的各种输送线,如可以是皮带输送线、辊筒输送线或链式输送线等,并且第一输送部12和第二输送部13可以分别具有动力源,也可以公用同一个动力源,优选,它们具有共同的动力源14。Wherein, as shown in accompanying drawing 1, described conveying line 1 comprises the first conveying part 12 and the second conveying part 13 that gap is set, and the gap before described first conveying part 12 and the second conveying part 13 is above-mentioned hollow. area 11, and the first conveying part 12 and the second conveying part 13 can be various known conveying lines, such as belt conveying lines, roller conveying lines or chain conveying lines, etc., and the first conveying The part 12 and the second conveying part 13 may have power sources respectively, or may share the same power source. Preferably, they have a common power source 14 .

具体来说,如附图1、附图3所示,所述输送线1包括支架15,所述支架15的两侧分别设置有第一输送部12和第二输送部13,所述第一输送部12和第二输送部13的结构相同,它们分别包括中部具有通孔的长方体框架16,所述框架16的两端具有缺口,在框架一端的缺口处架设有一支撑轴17,所述支撑轴17上可转动的设置有链轮18,在框架另一端的缺口处可自转地架设有转轴19,所述转轴19上设置有与另一端的链轮18位置对应的链轮110,两端的链轮18、110上套装有链条(图中未示出),所述转轴19连接驱动其自转的动力源14,所述动力源14是电机,其通过链轮120与链条(图中未示出)所构成的传动结构连接所述转轴19。Specifically, as shown in accompanying drawing 1, accompanying drawing 3, described conveying line 1 comprises support 15, and the two sides of described support 15 are respectively provided with first conveying part 12 and second conveying part 13, and described first The conveying part 12 and the second conveying part 13 have the same structure, they respectively comprise a cuboid frame 16 with a through hole in the middle, the two ends of the frame 16 have gaps, and a support shaft 17 is erected at the gap at one end of the frame, the support A sprocket 18 is rotatably arranged on the shaft 17, and a rotating shaft 19 is mounted on the gap at the other end of the frame to be rotatable. The rotating shaft 19 is provided with a sprocket 110 corresponding to the position of the sprocket 18 at the other end. Chains (not shown) are set on the sprockets 18 and 110, and the rotating shaft 19 is connected to a power source 14 that drives its rotation. Out) the transmission structure formed is connected to the rotating shaft 19.

另外,为了便于将链条安装至两端的链轮18、110上及根据需要调节链条的张紧度,以保证足够的支撑强度,使所述支撑轴17位置可以沿平行于输送线1的输送方向移动,从而调节两个链轮18、110之间的间距,详细来看,如附图4所示,所述支撑轴17延伸到框架16两侧的一端连接一调节螺杆130,所述调节螺杆130与所述支撑轴17的连接结构依照丝杠的螺杆和活动螺母的连接方式进行连接,从而通过转动调节螺杆130,可以调节支撑轴17在所述调节螺杆130上的位置,所述调节螺杆130可自转地设置在所述框架16的外壁处固定的连接座140上,所述调节螺杆130自转时在所述连接座140上的位置不移动,所述连接座140上设置有供所述支撑轴17穿过并移动的腰型孔1401,所述支撑轴17还通过螺母150和垫片160进行位置的固定。In addition, in order to facilitate the installation of the chain on the sprockets 18 and 110 at both ends and adjust the tension of the chain as required, to ensure sufficient support strength, the position of the support shaft 17 can be parallel to the conveying direction of the conveying line 1 move, thereby adjusting the spacing between the two sprockets 18,110, in detail, as shown in Figure 4, the support shaft 17 extends to one end on both sides of the frame 16 to connect an adjusting screw 130, the adjusting screw 130 and the connection structure of the support shaft 17 are connected according to the connection mode of the screw of the lead screw and the movable nut, so that by turning the adjustment screw 130, the position of the support shaft 17 on the adjustment screw 130 can be adjusted, and the adjustment screw 130 is rotatably arranged on the connecting seat 140 fixed at the outer wall of the frame 16, the position on the connecting seat 140 does not move when the adjusting screw 130 rotates, and the connecting seat 140 is provided with the The waist-shaped hole 1401 through which the support shaft 17 passes and moves, and the position of the support shaft 17 is also fixed by a nut 150 and a washer 160 .

并且,为了对两端的链轮18、110上的链条提供足够的支撑,如附图1所示,在所述长方体框架16的顶部还设置有支撑条180,所述支撑条180可以是由铁氟龙材料制成,从而可以利用铁氟龙材料的自润滑特性,减小支撑条180与链条之间的摩擦,减小零件的磨损;当然,也可以是在金属条上沉积类金刚石涂层或涂布铁氟龙涂料从而得到支撑条180。And, in order to provide enough support to the chain on the sprocket wheel 18,110 at two ends, as shown in accompanying drawing 1, also be provided with support bar 180 at the top of described cuboid frame 16, described support bar 180 can be made of iron Made of Teflon material, so that the self-lubricating properties of Teflon material can be used to reduce the friction between the support bar 180 and the chain, and reduce the wear of parts; of course, it is also possible to deposit a diamond-like coating on the metal strip Or apply Teflon paint to obtain the support bar 180 .

当然,在其他实施例中,为了提高第一输送部12和第二输送部13的支撑强度,可以使所述第一输送部12和第二输送部13分别采用辊筒输送线或链板输送线,优选如附图所示,所述第一输送部和第二输送部13为链板输送带。Of course, in other embodiments, in order to improve the supporting strength of the first conveying part 12 and the second conveying part 13, the first conveying part 12 and the second conveying part 13 can be conveyed by roller conveying lines or chain plates respectively. Line, preferably as shown in the drawings, the first conveying part and the second conveying part 13 are chain conveyor belts.

如附图5所示,所述顶升机构2包括支撑架22,所述支撑架22上设置有一级上顶装置23,所述一级上顶装置23上设置有二级上顶装置24,所述一级上顶装置23包括安装于所述支撑架22的安装板221上的气缸231、232,所述气缸231、232的气缸轴连接一滑架233,所述二级上顶装置24包括设置于所述滑架233上且位于所述气缸231、232之间的二级气缸241,所述二级气缸241的气缸轴连接H形基架24的中心位置,所述H形基架242上设置有至少两条沿输送线1的输送方向延伸的支撑板243,所述支撑板243上设置有缓冲垫244,所述缓冲垫244的上表面即为顶升机构2的顶面21。As shown in Figure 5, the jacking mechanism 2 includes a support frame 22, the support frame 22 is provided with a primary lifting device 23, and the primary lifting device 23 is provided with a secondary lifting device 24, The first-stage jacking device 23 includes cylinders 231, 232 installed on the mounting plate 221 of the support frame 22, the cylinder shafts of the cylinders 231, 232 are connected to a carriage 233, and the second-stage jacking device 24 Including a secondary air cylinder 241 arranged on the carriage 233 and between the cylinders 231, 232, the cylinder shaft of the secondary air cylinder 241 is connected to the central position of the H-shaped base frame 24, and the H-shaped base frame 242 is provided with at least two supporting plates 243 extending along the conveying direction of the conveying line 1, and the supporting plates 243 are provided with a buffer pad 244, and the upper surface of the buffer pad 244 is the top surface 21 of the jacking mechanism 2. .

并且,如附图5所示,所述支撑架22和滑架233上分别设置有一组一一共轴的导向套25,共轴的所述导向套25中可滑动地插接一固定在所述H形基架2421上的导向柱26。And, as shown in accompanying drawing 5, described support frame 22 and sliding frame 233 are respectively provided with a set of coaxial guide sleeves 25, and coaxial described guide sleeves 25 are slidably plugged into and fixed on the set. The guide post 26 on the H-shaped base frame 2421.

如附图6所示,所述支撑机构3包括至少四个呈矩形分布的L形支撑杆31,它们分别位于所述输送线1的两侧,位于输送线1同一侧的支撑杆31的主杆311的靠近转弯点的区域枢轴连接一位置固定在所述支撑架22的侧框上的安装板32,所述安装板32沿平行于所述输送线1的输送方向延伸,所述支撑杆31的尾端312枢轴连接一传动杆33,所述传动杆33与所述安装板32平行,并且所述传动杆33的一端枢轴连接驱动气缸34的气缸轴,所述驱动气缸34的气缸轴与所述传动杆33平行。As shown in Figure 6, the support mechanism 3 includes at least four L-shaped support rods 31 distributed in a rectangular shape, which are respectively located on both sides of the conveying line 1, and the main support rods 31 located on the same side of the conveying line 1 The area near the turning point of the rod 311 is pivotally connected to a mounting plate 32 fixed on the side frame of the support frame 22, the mounting plate 32 extends along the conveying direction parallel to the conveying line 1, and the supporting The tail end 312 of the rod 31 is pivotally connected to a transmission rod 33, the transmission rod 33 is parallel to the mounting plate 32, and one end of the transmission rod 33 is pivotally connected to the cylinder shaft of the driving cylinder 34, and the driving cylinder 34 The cylinder axis is parallel to the transmission rod 33.

之所以采用这种结构,是由于相对于下述的直接用气缸支撑的方式,这种结构的动力源更少,且堆叠垛盘的压力主要施加在安装板32上,对气缸轴的作用极小,而下述的直接用气缸轴支撑时,堆叠垛盘的压力均施加在气缸轴上,气缸轴的负载大,长期使用会导致气缸轴压弯,影响气缸的使用。The reason why this structure is adopted is that the power source of this structure is less than that of the following direct cylinder support method, and the pressure of stacking pallets is mainly applied on the mounting plate 32, which has a very strong effect on the cylinder shaft. Small, but when the following is directly supported by the cylinder shaft, the pressure of the stacked pallets is applied to the cylinder shaft, and the load on the cylinder shaft is large. Long-term use will cause the cylinder shaft to bend and affect the use of the cylinder.

当所述驱动气缸34的气缸轴缩回时,所述支撑杆31的主杆311延伸到所述输送线1上的垛盘的底部;当所述驱动气缸34的气缸轴伸出时,所述支撑杆31绕其与所述安装板32的枢轴转动,并且其主杆311移出到所述输送线1上的垛盘外部。When the cylinder shaft of the driving cylinder 34 is retracted, the main rod 311 of the support rod 31 extends to the bottom of the pallet on the conveying line 1; when the cylinder shaft of the driving cylinder 34 is stretched out, the The support rod 31 rotates around its pivot with the mounting plate 32 , and its main rod 311 moves out to the outside of the pallet on the conveying line 1 .

当然在其他实施例中,所述支撑机构3也可以是其他结构,例如,其可以包括四个设置于输送线两侧的气缸,所述气缸的气缸轴收缩时位于所述输送线1上的堆叠垛盘的外部,所述气缸的气缸轴伸出时伸入到所述堆叠垛盘的底部,从而可以提供支撑。Of course, in other embodiments, the support mechanism 3 can also be of other structures, for example, it can include four cylinders arranged on both sides of the conveying line, and the cylinder shafts of the cylinders are located on the conveying line 1 when the cylinder shaft shrinks. Outside the stacking pallet, the cylinder shaft of the air cylinder extends into the bottom of the stacking pallet when extended, thereby providing support.

进一步,为了适应不同高度的垛盘,使所述支撑机构3设置于驱动其升降的升降结构(图中未示出)上,所述升降结构可以是电缸或油缸等,此处为已知技术,不作赘述。Further, in order to adapt to pallets of different heights, the support mechanism 3 is set on a lifting structure (not shown in the figure) that drives its lifting. The lifting structure can be an electric cylinder or an oil cylinder, etc., which are known here Technology, not to repeat.

另外,为了提高拆分效率,在所述顶升机构2和支撑机构3拆分时,可以将另一堆待拆分的预堆叠垛盘20放置于输送线1上方,但是由于输送线在拆分时处于工作状态,此时,需要使预堆叠垛盘20不随输送线1移动,例如可以通过阻挡器等对预堆叠垛盘20进行阻挡,但是阻挡后,输送线与底部垛盘之间会保持一定的摩擦,对输送线和垛盘都存在一定的磨损,甚至可能造成堆叠垛盘倾斜,因而,采用使所述预堆叠垛盘20悬空于输送线1上方的方式来实现及时供料,对应的,如附图1、附图3所示,所述中空区域11处还设置有位于所述输送线1前端(输送线1输送时,先经过的位置为前)的抬料装置4,所述抬料装置4的顶面41可以在第四高度和第五高度之间切换,所述第四高度不高于所述输送线1的输送面,所述第五高度高于所述输送线1的输送面。In addition, in order to improve disassembly efficiency, when the lifting mechanism 2 and the support mechanism 3 are disassembled, another stack of pre-stacked pallets 20 to be disassembled can be placed above the conveying line 1, but since the conveying line is dismantling Time-sharing is in the working state. At this time, it is necessary to prevent the pre-stacking pallet 20 from moving with the conveying line 1. For example, the pre-stacking pallet 20 can be blocked by a stopper, but after blocking, there will be a gap between the conveying line and the bottom pallet. Maintaining a certain amount of friction will cause wear and tear on both the conveying line and the pallets, and may even cause the stacked pallets to tilt. Therefore, the method of suspending the pre-stacked pallets 20 above the conveying line 1 is used to realize timely feeding. Correspondingly, as shown in accompanying drawings 1 and 3, the hollow area 11 is also provided with a lifting device 4 located at the front end of the conveying line 1 (when the conveying line 1 is conveying, the first passing position is the front), The top surface 41 of the lifting device 4 can be switched between a fourth height and a fifth height, the fourth height is not higher than the conveying surface of the conveying line 1, and the fifth height is higher than the conveying surface. Conveying surface of line 1.

具体的,如附图7所示,所述抬料装置4包括固定于所述支架15且位于所述输送线下方的气缸42,所述气缸42的气缸轴连接一H形支架43的中心点,所述H形支架43上设置有两条沿输送线输送方向延伸的支撑板44,所述支撑板44的上表面设置有缓冲垫45,所述缓冲垫45的上表面即为抬料装置4的顶面41。Specifically, as shown in Figure 7, the lifting device 4 includes a cylinder 42 fixed to the support 15 and positioned below the conveying line, the cylinder shaft of the cylinder 42 is connected to the central point of an H-shaped support 43 , the H-shaped support 43 is provided with two supporting plates 44 extending along the conveying direction of the conveying line, the upper surface of the supporting plates 44 is provided with a buffer pad 45, and the upper surface of the buffer pad 45 is the lifting device The top surface 41 of 4.

进一步,为了对位于所述输送线1上的堆叠垛盘进行防护,避免过高的垛盘掉出输送线1,如附图8所示,在所述输送线1的两侧分别设置有防护格挡5,所述防护格挡5是纵横交错的圆管构成的框架结构,且两侧的防护格挡5的两端开口为喇叭口,同时为了便于适用不同尺寸的垛盘,两侧防护格挡5之间的间距可以调整,具体的,所述防护格挡5通过一组螺杆6及螺母7固定在位于所述输送线1两侧的三脚架8上,通过调整所述螺杆6在所述三脚架8上的安装位置从而可以调整防护格挡5之间的间距,并且,所述抬料装置4一侧不具有所述防护格挡5,从而便于进行上料。Further, in order to protect the stacked pallets located on the conveying line 1 and prevent the pallets that are too high from falling out of the conveying line 1, as shown in Figure 8, protective Blocking 5, the protective blocking 5 is a frame structure composed of criss-crossing circular tubes, and the openings at both ends of the protective blocking 5 on both sides are bell mouths, and in order to facilitate the application of pallets of different sizes, the protection on both sides The distance between the barriers 5 can be adjusted. Specifically, the protective barriers 5 are fixed on the tripods 8 located on both sides of the conveying line 1 through a set of screw rods 6 and nuts 7. By adjusting the screw rods 6 on the The installation position on the tripod 8 can adjust the distance between the protective barriers 5, and one side of the lifting device 4 does not have the protective barriers 5, thereby facilitating feeding.

最后,在整个堆叠垛盘拆分装置工作时,通过各种已知的控制装置(图中未示出),如PLC,或装有控制软件的计算机控制各气缸、电机等的启停或工作状态切换,并且,可以结合各种传感器来向各种控制装置发送相应的控制命令切换,此处为已知技术,不作赘述。Finally, when the entire stacking pallet splitting device is working, various known control devices (not shown in the figure), such as PLC, or a computer equipped with control software control the start and stop or work of each cylinder, motor, etc. State switching, and various sensors can be combined to send corresponding control command switching to various control devices, which is a known technology here and will not be described in detail here.

下面将详细阐述堆叠垛盘拆分装置的拆分方法,包括如下步骤:The dismantling method of the stacking pallet dismantling device will be described in detail below, including the following steps:

S0,输送线1处于停止状态下,人工或通过自动化设备将堆叠垛盘放置于输送线1上,此时抬料装置4的顶面41位于所述输送线1的输送面下方,即气缸42的气缸轴缩回,所述顶升机构2的顶面处于第一高度,即位于输送线1的输送面下方。S0, when the conveying line 1 is in a stopped state, the stacked pallets are placed on the conveying line 1 manually or by automated equipment, at this time the top surface 41 of the lifting device 4 is located below the conveying surface of the conveying line 1, that is, the cylinder 42 The shaft of the cylinder is retracted, and the top surface of the jacking mechanism 2 is at the first height, that is, below the conveying surface of the conveying line 1 .

S1,所述输送线1的电机启动,通过传动结构驱动链条转单,并使位于其上的堆叠垛盘向顶升机构2方向移动至顶升机构2正上方时,所述电机停止,输送线1停止输送。S1, the motor of the conveying line 1 starts, drives the chain to turn the order through the transmission structure, and moves the stacked pallets on it to the direction of the jacking mechanism 2 to directly above the jacking mechanism 2, the motor stops, and the conveying Line 1 stops conveying.

S2,所述顶升机构2的气缸231、232的气缸轴伸出,使所述滑架233上抬,进而使所述顶升机构2的顶面21上升至第二高度,所述抬升机构2的缓冲垫2423在抬升过程中与所述输送线1上的堆叠垛盘10接触,随着顶升机构2的顶面抬升至第二高度,从而顶升机构2将所述输送线1上的堆叠垛盘上顶至与输送线1脱离的第二高度。S2, the cylinder shafts of the cylinders 231 and 232 of the jacking mechanism 2 stretch out, so that the carriage 233 is lifted up, and then the top surface 21 of the jacking mechanism 2 is raised to a second height, and the lifting mechanism The buffer pad 2423 of 2 is in contact with the stacking pallet 10 on the conveying line 1 during the lifting process, and as the top surface of the jacking mechanism 2 is lifted to the second height, the jacking mechanism 2 lifts the stacking pallet 10 on the conveying line 1 The stacking pallets are lifted up to the second height separated from the conveying line 1.

S3,此时,所述支撑机构3的气缸34的气缸轴由伸出切换为缩回状态,使四个所述支撑杆31伸入到倒数第二个垛盘102的底部。S3, at this time, the cylinder shaft of the cylinder 34 of the support mechanism 3 is switched from extended to retracted, so that the four support rods 31 extend into the bottom of the penultimate pallet 102 .

S4,接着,所述顶升机构2的气缸231、232的气缸轴缩回,使顶升机构的顶面移动至第一高度,此时,支撑杆31限制倒数第二垛盘102及位于其上的垛盘详细移动,最底部的垛盘101跟随所述顶升机构2回落至输送线1上进行输送。S4, then, the cylinder shafts of the cylinders 231, 232 of the jacking mechanism 2 are retracted, so that the top surface of the jacking mechanism moves to the first height, at this time, the support rod 31 restricts the penultimate pallet 102 and its The upper pallet moves in detail, and the bottom pallet 101 follows the lifting mechanism 2 and falls back to the conveying line 1 for conveying.

S5,随着输送线1上的垛盘移出堆叠垛盘10的正下方后,所述顶升机构2的气缸231、232及二级气缸241的气缸轴伸出,从而使所述顶升机构2的顶面移动至第三高度,此时,所述顶升机构对剩余的堆叠垛盘10提供支撑。S5, as the pallet on the conveying line 1 moves out of the stacked pallet 10, the cylinder shafts of the cylinders 231, 232 and the secondary cylinder 241 of the jacking mechanism 2 are stretched out, so that the jacking mechanism The top surface of 2 moves to the third height, and at this time, the jacking mechanism provides support for the remaining stacking pallets 10 .

S6,接着,所述支撑机构3的气缸34的气缸轴伸出,使所述支撑杆31从垛盘的底部移出。S6, then, the cylinder shaft of the cylinder 34 of the support mechanism 3 is stretched out, so that the support rod 31 is moved out from the bottom of the pallet.

S7,随后,所述顶升机构2的顶面将至第二高度。S7, subsequently, the top surface of the jacking mechanism 2 will reach the second height.

S8,重复执行S3-S7步骤,即可不断的进行拆分。S8, repeating steps S3-S7, the splitting can be performed continuously.

进一步,本方案的堆叠垛盘拆分装置的拆分方法,还包括S9步骤,Further, the dismantling method of the stacking pallet dismantling device of this solution also includes step S9,

当顶升机构2上具有堆叠垛盘10时,抬料装置4的气缸42的气缸轴伸出,使其顶部41保持在第五高度,此时,可以通过叉车在所述抬料装置4的顶部放置预堆叠垛盘20。When there is a stacking pallet 10 on the jacking mechanism 2, the cylinder shaft of the cylinder 42 of the material lifting device 4 stretches out so that its top 41 remains at the fifth height. A pre-stacked pallet 20 is placed on top.

当顶升机构2上的堆叠垛盘10拆分完成时,所述抬料装置4的气缸42的气缸轴缩回,所述抬料装置4的顶部下移至第四高度,其上的预堆叠垛盘20随着其顶面的下降从而回落至输送线1上进行输送。When the stacking pallet 10 on the jacking mechanism 2 was disassembled, the cylinder shaft of the cylinder 42 of the lifting device 4 retracted, and the top of the lifting device 4 moved down to the fourth height, and the preset The stacking pallet 20 falls back to the conveying line 1 for conveying as its top surface descends.

本方案进一步揭示了一种垛盘输送系统,如附图9所示,包括上述的堆叠垛盘拆分装置及与其输送线1的输出端衔接的输送装置9。This solution further discloses a pallet conveying system, as shown in FIG. 9 , including the above-mentioned stacked pallet splitting device and a conveying device 9 connected to the output end of the conveying line 1 .

如附图10所示,所述输送装置9包括交叉设置的第一输送线91和第二输送线92,所述第二输送线92的输入端与所述输送线1衔接,所述第一输送线91可相对所述第二输送线92上下升降,第一状态下,所述第一输送线91的输送面高于所述第二输送线92的输送面;第二状态下,所述第一输送线91的输送面不高于所述第二输送线92的输送面。As shown in Figure 10, the conveying device 9 includes a first conveying line 91 and a second conveying line 92 arranged crosswise, the input end of the second conveying line 92 is connected with the conveying line 1, and the first The conveying line 91 can be raised and lowered relative to the second conveying line 92. In the first state, the conveying surface of the first conveying line 91 is higher than the conveying surface of the second conveying line 92; The conveying surface of the first conveying line 91 is not higher than the conveying surface of the second conveying line 92 .

所述第一输送线91是皮带输送线、滚筒输送线和链板输送线中的一种。具体的,如附图10-附图12所示,在本优选实施例中所述第一输送线91是皮带输送线,其包括皮带输送组件、驱动所述皮带输送组件传输的驱动机构和用于使第一输送线升降的顶升机构。The first conveying line 91 is one of a belt conveying line, a roller conveying line and a chain plate conveying line. Specifically, as shown in accompanying drawings 10-12, in this preferred embodiment, the first conveying line 91 is a belt conveying line, which includes a belt conveying assembly, a driving mechanism for driving the belt conveying assembly, and a It is used to lift the first conveyor line up and down.

如附图10所示,所述皮带输送组件包括两组支撑滚轮9101和两皮带9102,所述支撑滚轮9101可自转地设置在所述第一输送线91的两侧,所述皮带9102环设在所述支撑滚轮9101上。相比于传统的仅设置有一条皮带的皮带输送线,本发明中的皮带输送线采用两条皮带的设置,成本上更节约更经济,原有的一条皮带的中间悬空部分容易出现破损,对皮带本身的质量要求高,本发明的皮带设置方式在不影响输送的同时,降低了皮带的损耗,即使损耗更换也更加方便。设置多个所述支撑滚轮9101做到全程对所述皮带9102的支撑,保证输送的稳定性,当出现某个所述支撑滚轮9101也方便更换,降低对整个输送线的影响。As shown in Figure 10, the belt conveyor assembly includes two sets of supporting rollers 9101 and two belts 9102, the supporting rollers 9101 are rotatably arranged on both sides of the first conveying line 91, and the belts 9102 are arranged around on the support roller 9101. Compared with the traditional belt conveyor line with only one belt, the belt conveyor line in the present invention adopts two belts, which is more economical and economical in cost. The quality requirements of the belt itself are high, and the belt setting method of the present invention reduces the loss of the belt while not affecting the transportation, and it is more convenient to replace even if it is worn out. A plurality of supporting rollers 9101 are set to support the belt 9102 throughout the whole process to ensure the stability of transportation. When a certain supporting roller 9101 appears, it is also easy to replace, reducing the impact on the entire conveying line.

位于中间区域的支撑滚轮的直径小于位于两端的支撑滚轮的直径,并且,它们的顶部等高,从而可以在保证对皮带的支撑的同时,减小中间支撑滚轮与皮带之间的摩擦,减少磨损。The diameter of the support rollers located in the middle area is smaller than that of the support rollers located at both ends, and their tops are of the same height, so that the friction between the intermediate support rollers and the belt can be reduced while ensuring the support of the belt, reducing wear and tear .

为了使得所述皮带9102和支撑滚轮9101之间更加贴合,如附图11所示,所述第一输送线1的至少一端的一对支撑滚轮9101设置有用于调节所述皮带9102张紧度的调节机构,如图4和图5所示,具体的,所述调节机构包括螺栓9106和支架9107,所述支架9107固定在所述第一输送线91的外侧,所述螺栓9106与所述支架9107的一侧螺纹连接。In order to make the belt 9102 and the support rollers 9101 more fit, as shown in Figure 11, a pair of support rollers 9101 at at least one end of the first conveying line 1 is provided with a device for adjusting the tension of the belt 9102 The adjustment mechanism, as shown in Figure 4 and Figure 5, specifically, the adjustment mechanism includes a bolt 9106 and a bracket 9107, the bracket 9107 is fixed on the outside of the first conveying line 91, the bolt 9106 and the One side of the bracket 9107 is threaded.

所述支架9107上设置有滑槽9108,处于所述第一输送线91端部的最外侧的所述支撑滚轮9101的固定轴9103的端部凸出于所述滑槽9108外侧,所述固定轴9103与所述螺栓9106螺接或可转动的连接。The bracket 9107 is provided with a chute 9108, the end of the fixed shaft 9103 of the support roller 9101 at the outermost end of the first conveying line 91 protrudes outside the chute 9108, and the fixed The shaft 9103 is screwed or rotatably connected to the bolt 9106.

如附图11、附图12所示,所述皮带输送组件另一端的一对支撑滚轮9101连接驱动机构,所述驱动机构至少包括可转动地架设在机架上的转轴9109和启动转轴9109自转的电机9110,所述转轴109的两端可转动的与所述第一输送线的两侧连接,且其两端设置有所述支撑滚轮9101。其工作原理为:所述电机9110驱动所述转轴9109转动,所述转轴9109带动所述支撑滚轮9101转动,所述支撑滚轮9101带动所述皮带102转动。在本优选实施例中,为了外观更加简洁,将所述电机9110设置在所述第一输送线91的底部,为了更好的实现所述电机9110和所述转轴9109之间的连接,所述驱动机构还包括连接结构,本优选实施例中的连接结构为链轮组,所述链轮组由主动链轮9111和从动链轮9112组成。所述主动链轮9111固设在所述电机9110上,由所述电机9110提供动力转动,所述从动链轮9112固设在所述转轴9109上,通过链条与所述主动链轮9111连接,所述电机9110使得所述主动链轮9111转动,从而同步带动所述从动链轮9112转动,以使所述转轴9109转动并带动所述支撑滚轮9101转动,从而使得皮带9102转动运输物品。在其他实施例中,也可以用齿轮、皮带等合适的连接结构连接所述电机9110和所述转轴9109。As shown in Figure 11 and Figure 12, a pair of supporting rollers 9101 at the other end of the belt conveyor assembly is connected to a driving mechanism, and the driving mechanism at least includes a rotating shaft 9109 rotatably mounted on the frame and a starting rotating shaft 9109 for self-rotation The motor 9110, the two ends of the rotating shaft 109 are rotatably connected to the two sides of the first conveying line, and the supporting rollers 9101 are provided at both ends. Its working principle is: the motor 9110 drives the rotating shaft 9109 to rotate, the rotating shaft 9109 drives the supporting roller 9101 to rotate, and the supporting roller 9101 drives the belt 102 to rotate. In this preferred embodiment, for a more compact appearance, the motor 9110 is arranged at the bottom of the first conveying line 91, and in order to better realize the connection between the motor 9110 and the rotating shaft 9109, the The driving mechanism also includes a connection structure, which in this preferred embodiment is a sprocket set, and the sprocket set is composed of a driving sprocket 9111 and a driven sprocket 9112 . The driving sprocket 9111 is fixed on the motor 9110 and powered by the motor 9110 to rotate, and the driven sprocket 9112 is fixed on the rotating shaft 9109 and connected to the driving sprocket 9111 through a chain The motor 9110 makes the driving sprocket 9111 rotate, thereby synchronously driving the driven sprocket 9112 to rotate, so that the rotating shaft 9109 rotates and drives the supporting roller 9101 to rotate, so that the belt 9102 rotates to transport items. In other embodiments, the motor 9110 and the rotating shaft 9109 may also be connected by suitable connection structures such as gears and belts.

如附图11所示,所述顶升机构93为升降气缸,所述升降气缸固设在所述交叠区域的背面的中央处。为了提高所述第一输送线91上下升降的稳定性,所述顶升机构还包括固定在所述第一输送线底部的四根导向柱94,每个所述导向柱94可滑动地插接在位置固定的导向套95中。As shown in Figure 11, the jacking mechanism 93 is a lifting cylinder, and the lifting cylinder is fixed at the center of the back of the overlapping area. In order to improve the stability of the first conveying line 91 moving up and down, the jacking mechanism also includes four guide posts 94 fixed on the bottom of the first conveying line, and each guide post 94 is slidably inserted In a stationary guide sleeve 95 .

如附图13所示,所述第二输送线92是滚筒输送线,所述第二输送线92包括机架,所述机架上等高且平行设置有一组可自转的滚筒9201,所述滚筒9201可自带动力转动,优选的,多个所述辊筒中的一个连接电机,相邻辊筒之间通过链条与链轮或皮带与皮带轮构成的传动机构连接;并且至少一个辊筒9201位于所述第一输送线91的两排支撑滚轮9101之间,所述滚筒9201上环设有减震圈9202,用以减少物品在移载输送过程中的磨损,同时所述减震圈9202可以增大与运输物品接触面之间的摩擦力,避免物品在运输过程中随意滑动,所述减震圈9202可以采用任何合适的材料制成。As shown in Figure 13, the second conveying line 92 is a roller conveying line, and the second conveying line 92 includes a frame on which a group of rotatable rollers 9201 are arranged at the same height and in parallel. The roller 9201 can rotate with its own power. Preferably, one of the plurality of rollers is connected to a motor, and adjacent rollers are connected by a transmission mechanism composed of a chain and a sprocket or a belt and a pulley; and at least one roller 9201 is located Between the two rows of supporting rollers 9101 of the first conveying line 91, the upper ring of the roller 9201 is provided with a shock absorbing ring 9202 to reduce the wear and tear of the articles during transfer and transportation, and the shock absorbing ring 9202 can To increase the frictional force between the contact surface with the transported items and avoid the random sliding of the items during transport, the shock absorbing ring 9202 can be made of any suitable material.

如附图13所示,在本优选实施例中,为了使得物品可以统一的由所述第二输送线92的固定位置移载到所述第一输送线91以及防止物品由第二输送线92滑出,所述第二输送线92的末端固设有用以阻挡物品前进的挡板9203。As shown in the accompanying drawing 13, in this preferred embodiment, in order to make the articles can be uniformly transferred from the fixed position of the second conveying line 92 to the first conveying line 91 and prevent the articles from being transported by the second conveying line 92 Sliding out, the end of the second conveying line 92 is fixed with a baffle 9203 for blocking the progress of the articles.

本发明尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本发明的保护范围之内。There are still many implementations in the present invention, and all technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present invention.

Claims (10)

1.堆叠垛盘拆分装置,其特征在于:包括1. The stacking pallet splitting device is characterized in that: comprising 输送线(1),具有驱动位于其上的堆叠垛盘(10)输送的结构,其输送面具有中空区域(11),Conveyor line (1) with a structure for driving the conveyance of stacked pallets (10) located thereon, the conveying surface of which has a hollow area (11), 顶升机构(2),具有驱动所述输送线(1)上的堆叠垛盘(10)升降的结构,其位于所述中空区域(11)处,且其具有两次顶升动作以使其顶面(21)在依次递增的第一高度、第二高度及第三高度之间切换,所述第一高度不高于输送线(1)的输送面,所述第二高度高于输送线(1)的输送面The jacking mechanism (2) has a structure for driving the stacked pallets (10) on the conveying line (1) up and down, it is located at the hollow area (11), and it has two jacking actions to make it The top surface (21) is switched among successively increasing first height, second height and third height, the first height is not higher than the conveying surface of the conveying line (1), and the second height is higher than the conveying line (1) Conveying surface 支撑机构(3),设置于所述输送线(1)的两侧;The supporting mechanism (3) is arranged on both sides of the conveying line (1); 所述支撑机构(3)在所述顶升机构(2)的顶面(21)处于第二高度时,对所述顶升机构(2)上的堆叠垛盘(10)中的倒数第二个施加向上的支撑力;When the top surface (21) of the jacking mechanism (2) is at the second height, the supporting mechanism (3) supports the penultimate stacking pallet (10) on the jacking mechanism (2) an upward support force; 所述支撑机构(3)在所述顶升机构(2)的顶面(21)处于第一高度和第三高度时,不对所述堆叠垛盘施加支撑力。When the top surface (21) of the jacking mechanism (2) is at the first height and the third height, the support mechanism (3) does not apply support force to the stacking pallet. 2.根据权利要求1所述的堆叠垛盘拆分装置,其特征在于:所述输送线(1)包括间隙设置的第一输送部(12)和第二输送部(13),它们具有共同的动力源(14)。2. The stacking pallet splitting device according to claim 1, characterized in that: the conveying line (1) includes a first conveying part (12) and a second conveying part (13) with gaps, which have a common power source (14). 3.根据权利要求2所述的堆叠垛盘拆分装置,其特征在于:所述第一输送部(12)和第二输送部(13)为链式输送机构,它们两端链轮之间的间距能够调整。3. The stacking pallet splitting device according to claim 2, characterized in that: the first conveying part (12) and the second conveying part (13) are chain conveying mechanisms, between the sprockets at both ends The spacing can be adjusted. 4.根据权利要求1所述的堆叠垛盘拆分装置,其特征在于:所述顶升机构(2)包括支撑架(22),所述支撑架(22)的底部连接有一级上顶装置(23),所述一级上顶装置(23)上设置有二级上顶装置(24)。4. The stacking pallet splitting device according to claim 1, characterized in that: the jacking mechanism (2) includes a support frame (22), and the bottom of the support frame (22) is connected with a first-stage jacking device (23), the first-level lifting device (23) is provided with a second-level lifting device (24). 5.根据权利要求1所述的堆叠垛盘拆分装置,其特征在于:所述支撑机构(3)包括至少四个呈矩形分布的L形的支撑杆(31),位于输送线(1)同一侧的支撑杆(31)的主杆(311)的靠近转弯点的区域枢轴连接一位置固定的安装板(32),位于输送线(1)同一侧的支撑杆(31)的支撑杆(31)的尾端(312)枢轴连接一传动杆(33),所述传动杆(33)的一端枢轴连接驱动气缸(34)。5. The stacking pallet splitting device according to claim 1, characterized in that: the support mechanism (3) includes at least four L-shaped support rods (31) in a rectangular distribution, located on the conveyor line (1) The area of the main rod (311) of the support rod (31) on the same side is pivotally connected to a fixed mounting plate (32) near the turning point, and the support rod of the support rod (31) on the same side of the conveyor line (1) The tail end (312) of (31) is pivotally connected to a transmission rod (33), and one end of the transmission rod (33) is pivotally connected to the driving cylinder (34). 6.根据权利要求1所述的堆叠垛盘拆分装置,其特征在于:所述中空区域(11)处还设置有位于所述输送线(1)前端的抬料装置(4),所述抬料装置的顶面(41)可以在第四高度和第五高度之间切换,所述第四高度不高于所述输送线(1)的输送面,所述第五高度高于所述输送线(1)的输送面。6. The stacking pallet splitting device according to claim 1, characterized in that: the hollow area (11) is also provided with a lifting device (4) at the front end of the conveying line (1), the The top surface (41) of the lifting device can be switched between a fourth height and a fifth height, the fourth height is not higher than the conveying surface of the conveying line (1), and the fifth height is higher than the The conveying surface of the conveying line (1). 7.根据权利要求1-6任一所述的堆叠垛盘拆分装置,其特征在于:所述输送线的两侧分别设置有防护格挡(5),两侧防护格挡(5)之间的间距可以调整。7. The stacking pallet splitting device according to any one of claims 1-6, characterized in that: the two sides of the conveying line are respectively provided with protective barriers (5), and the protective barriers (5) on both sides are The spacing between them can be adjusted. 8.根据权利要求1-7任一堆叠垛盘拆分装置的拆分方法,其特征在于:包括如下步骤:8. According to the disassembly method of any stacking pallet disassembly device according to claims 1-7, it is characterized in that: comprising the following steps: S1,输送线驱动位于其上的堆叠垛盘向顶升机构方向移动至顶升机构正上方时,输送线停止;S1, when the conveying line drives the stacked trays on it to move to the direction of the jacking mechanism and directly above the jacking mechanism, the conveying line stops; S2,顶升机构的顶面上顶至第二高度并驱动所述输送线上的堆叠垛盘上移;S2, lifting the top surface of the lifting mechanism to a second height and driving the stacked pallets on the conveying line to move upward; S3,所述支撑机构的支撑杆伸入到倒数第二个垛盘的底部;S3, the support rod of the support mechanism extends to the bottom of the penultimate pallet; S4,所述顶升机构的顶面移动至第一高度,并使最底部的垛盘回落至输送线上进行输送;S4, the top surface of the lifting mechanism is moved to a first height, and the bottom pallet is dropped back to the conveying line for conveying; S5,输送线上的垛盘移出堆叠垛盘的正下方后,所述顶升机构的顶面移动至第三高度;S5, after the pallet on the conveying line is moved out of the stacked pallet directly below, the top surface of the jacking mechanism moves to a third height; S6,所述支撑杆从垛盘的底部移出;S6, the support rod is moved out from the bottom of the pallet; S7,所述顶升机构的顶面将至第二高度;S7, the top surface of the jacking mechanism will reach the second height; S8,重复执行S3-S7步骤。S8. Repeat steps S3-S7. 9.根据权利要求8所述的堆叠垛盘拆分装置的拆分方法,其特征在于:还包括S9步骤,9. The dismantling method of the stacking pallet dismantling device according to claim 8, characterized in that: it also includes step S9, 当顶升机构上具有堆叠垛盘时,抬料装置的顶部保持第五高度,在所述抬料装置的顶部放置预堆叠垛盘;When there is a stacking pallet on the jacking mechanism, the top of the lifting device maintains a fifth height, and a pre-stacked pallet is placed on the top of the lifting device; 当顶升机构上的堆叠垛盘拆分完成时,抬料装置的顶部下移至第四高度,使其上的预堆叠垛盘回落至输送线上进行输送。When the stacked pallets on the jacking mechanism are disassembled, the top of the lifting device moves down to the fourth height, so that the pre-stacked pallets on it fall back to the conveying line for transportation. 10.垛盘输送系统,其特征在于:包括权利要求1-7任一所述的堆叠垛盘拆分装置,还包括与其输送线(1)的输出端衔接的输送装置(9)。10. The pallet conveying system, characterized in that it comprises the stacking and pallet separating device according to any one of claims 1-7, and further comprises a conveying device (9) connected to the output end of the conveying line (1).
CN201910444731.8A 2019-05-27 2019-05-27 Heap pile disk detachment device, its method for splitting and pile disk transportation system Pending CN110217602A (en)

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