CN105457819A - Workbench integrating purifying, heating and spraying functions - Google Patents
Workbench integrating purifying, heating and spraying functions Download PDFInfo
- Publication number
- CN105457819A CN105457819A CN201510831510.8A CN201510831510A CN105457819A CN 105457819 A CN105457819 A CN 105457819A CN 201510831510 A CN201510831510 A CN 201510831510A CN 105457819 A CN105457819 A CN 105457819A
- Authority
- CN
- China
- Prior art keywords
- workbench
- spraying
- operating room
- exhaust chamber
- purification heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 40
- 238000010438 heat treatment Methods 0.000 title claims abstract description 15
- 238000000746 purification Methods 0.000 claims abstract description 15
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 6
- 239000010935 stainless steel Substances 0.000 claims abstract description 6
- 239000007921 spray Substances 0.000 claims description 30
- 230000000694 effects Effects 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 11
- 239000005336 safety glass Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 abstract description 6
- 238000001035 drying Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000000977 initiatory effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses a workbench integrating the purifying, heating and spraying functions. The workbench comprises a workbench face, a work chamber and an exhausting chamber, wherein the work chamber and the exhausting chamber are divided through the workbench face. An FFU purification unit and a stainless steel heater are installed at the top of the work chamber, a spraying gun and a cleaning gas gun which are flexibly connected are installed in the work chamber, and an initial effect plate filter and a centrifugal exhaust fan are installed in the exhausting chamber. By the adoption of the workbench, the appearance size is small, the purifying, spraying and drying functions are integrated, maintenance is easy, and the cost beneficial effect is great when the workbench is operated for small batches or on a small site.
Description
Technical field
The present invention relates to spraying working platform field, particularly a kind of workbench collecting purification heating and spraying.
Background technology
Spraying coating process can make workpiece obtain reliable protective layer and can obtain different patterns and color, and it is widely used in actual life.Traditional spraying line needs to comprise paint spray booth, painting room, curing oven/drying oven, spraying workpiece conveying implement, fog dispersal and waste water, waste gas treatment equipment etc., but the infusion of financial resources of this streamline floor space wide, each process apparatus is large and difficult in maintenance, needs a large amount of human and material resources of cost and special place, make it be only applicable in the spraying operation in enormous quantities of factory, and cannot use under small lot, little place scene.And because outdoor spraying in outdoor environment is often taked in conditionality under this type of small lot, little place scene, spraying low quality, and coating mist will be mixed in air, air pollutes to external world; Part scene can spray at dust-free room, but after spraying operation completes, still need that workpiece is transported to corresponding baking box from dust-free room be cured and drying and processing, tradition dust-free room and clean oven are owing to will accomplish that greatly hundred grades of cleanliness factors need huge manpower and materials to drop in its space, and very easily produce secondary pollution in this second-pumping process, impact spraying quality.Therefore, how to provide a kind of input low, safeguard simple, the easy to operate flush coater that also can be adapted to small lot and little place working scene is a problem demanding prompt solution.
Summary of the invention
The object of the present invention is to provide a kind of workbench collecting purification, spraying, heating.
For achieving the above object, the present invention is by the following technical solutions:
Collect a workbench for purification heating and spraying, be integrated with purifier, spray equipment, heater, controller and drainage arrangement in body, described purifier, spray equipment, heater are connected by circuit with described controller.
As a kind of scheme of the present invention, described closed body is separated into the operating room of the side of being located thereon and the exhaust chamber be positioned at below it by the work top being arranged in body, the surrounding baffle plate of described operating room and exhaust chamber has at least side to be one can open sheeting, sealing mechanism can be provided with between open sheeting and body, the front of described operating room is colourless safety glass, colourless safety glass is provided with two looping pits and a wiper controlled by described controller, described looping pit is connected with a pair of high-temperature-resistant glove;
As another kind of scheme of the present invention, described body is closed body, it is separated into the operating room of the side of being located thereon and the exhaust chamber be positioned at below it by the work top being arranged in body, front, described operating room is one can upwards to mention and the plug-type baffle plate fixed, sealing mechanism is provided with between described plug-type baffle plate push-and-pull edge and body, described exhaust chamber front is without baffle plate, and described body front also has the wind be tightly connected with body front to drench cabinet.
Preferably, described clean unit comprises the FFU clean unit being arranged on top, operating room, the centrifugal fan being arranged on the first effect leaf filter below described workbench and being tightly connected with exhaust chamber exhaust outlet.
Preferably, the control box that described spray equipment comprises the air gun be arranged in described operating room, clean air gun, spray gun and is arranged on outside described operating room, is provided with the magnetic valve that can control spray gun and enter coating pipeline unlatching and close in control box.
Preferably, described heater is 9 stainless steel heaters, and it is installed in described operating room, is positioned at below described FFU clean unit.
Preferably, described controller comprises some buttons and display screen, and display screen can show described heater Current Temperatures, described FFU clean unit flow velocity and described spray gun coating flow.
Preferably, described drainage arrangement comprises and is arranged on described workbench and just imitates the updip swash plate that arranges between leaf filter and in staggering and the swash plate that has a down dip with described, being arranged at the dust-collecting bucket in described exhaust chamber and the mozzle of have a down dip described in being connected swash plate and described dust-collecting bucket cylinder.
Preferably, mirror surface type background board is provided with in described operating room.
After adopting technique scheme, the present invention is compared with background technology, tool has the following advantages: the function being integrated with purification, spraying and drying, but control appearance and size (the wide 1900mm of workbench, dark 820mm, high 1800mm) well, and it all completes in body of the present invention from workpiece cleaning, Workpiece painting and the flow process to workpiece coating surface drying.Because this equipment volume is little, easily clean level can be risen to hundred grades, workpiece avoids secondary pollution common in spraying operation and the labour intensity reducing operating personnel without the need to moving in operation.Equipment funds less investment, floor space be little, it is simple and easy to safeguard, just spraying operation can be completed without the need to relying on large-scale spraying line for small lot batch manufacture, possess great cost advantage, the restricted scene mode of scene or place of all kinds of small lot batch manufacture can be widely used in.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment schematic diagram of body of the present invention;
Fig. 2 is drainage arrangement schematic diagram of the present invention;
Fig. 3 is another embodiment schematic diagram of body of the present invention.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with accompanying drawing, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Embodiment 1
As shown in Figure 1, body 1 is separated into the operating room 12 of the side of being located thereon and the exhaust chamber 13 be positioned at below it by the work top 11 being arranged in body, wherein the left side baffle plate of operating room 12 and exhaust chamber 13 is open type to design, and is provided with rubber weather strip between the contact surface of left side baffle plate and body 1.The back side panel of operating room 12 is two-way mirror or mirror face stainless steel Glass Design, is two-way mirror in the present embodiment, and its minute surface (can increase brightness by ray towards in operating room 12, and see the spraying situation of workpiece dorsal part clearly).The front of operating room 12 is colourless safety glass, the front inner top side central part of described operating room 12 is provided with a wiper 121 controlled by described controller, the arc of scraping of wiper 121 is fan-shaped, offer two looping pits 122 at the lower position of wiper 121, looping pit 122 is connected with the long cartridge type high-temperature-resistant glove 123 of a pair of.
Be provided with purifier, spray equipment, heater, controller and drainage arrangement in body 1, described purifier, spray equipment, heater are connected with controller by circuit.
Wherein, purifier comprises the FFU clean unit 21 being arranged on top, described operating room 12, the centrifugal fan 23 being arranged on the first effect leaf filter 22 below described workbench 11 and being tightly connected with exhaust chamber 13 exhaust outlet, and described FFU clean unit 21 and just effect panel filter 22 clean level are hundred grades.FFU clean unit 21 is by air intake and send in operating room 12 with the wind speed set by controller by pure air after cleaning, and form underbalance effect with centrifugal blower 23 acting in conjunction thus dustless operating environment is provided, under the effect of underbalance effect, the spraying that spraying process produces can not loss everywhere but along gas flow direction enter just effect leaf filter 22 clean after discharge through the exhaust outlet of exhaust chamber 13, and the dust that just effect leaf filter 22 filters firmly is adsorbed in first effect leaf filter 22 under the effect of air-flow, travel fatigue is flown away in the formation that can not reflux, only need regularly to carry out clean or changing getting final product thus avoiding dust to first effect leaf filter 22 to waft contaminated environment in air.
The control box 34 that spray equipment comprises the air gun 31 be arranged in described operating room, clean air gun 32, spray gun 33 and is arranged on outside described operating room, be provided with the magnetic valve that can control spray gun 33 and enter coating pipeline unlatching and close in control box 34, described magnetic valve controls by described controller.
Heater 4 is arranged on top, described operating room 12, and described heater is 9 stainless steel heaters, and it is installed in described operating room the below being positioned at described FFU clean unit.A stainless steel punching plate washer 41 is also provided with below heater 4.
As shown in Figure 2, drainage arrangement 6 comprises and is arranged on described work top 11 and just imitates updip swash plate 61 and the swash plate 62 that has a down dip between leaf filter 22 with described, be arranged at the dust-collecting bucket 63 in described exhaust chamber 13 and the mozzle 64 of have a down dip described in being connected swash plate and described dust-collecting bucket cylinder 63.Wherein, updip swash plate 61 is arranged in staggering up and down with the swash plate 62 that has a down dip, the space that air-flow is passed through is defined between its staggered edge, updip swash plate 61 its excess-three limit except its splay end that dips down is provided with rib, swash plate 4 limit that has a down dip is equipped with rib, the water that cleaning or spraying produce is fallen into updip swash plate 61 by the through hole of work top 11 and is had a down dip on swash plate 62, and the water on updip swash plate 61 is by be aggregated into without the splay end that dips down of rib on the swash plate 60 that has a down dip and to be imported in dust-collecting bucket 63 by mozzle 64.
Controller 5 comprises some buttons and display screen, and display screen can show described heater 4 Current Temperatures, described FFU clean unit 21 flow velocity and described spray gun coating flow.The interlocking being provided with the magnetic valve and heater 4 that control circuit makes to enter in spray equipment coating pipeline in described controller 5 is arranged (only under this solenoid closure state, heater 4 could start, and when heater 4 cuts out, this magnetic valve could be opened).
When operation, workpiece can be placed in the frock on work top 11 by open sheeting by the left side of operating room 12 by operator, closing described left side can open sheeting, start purifier, both hands are inserted in described high-temperature-resistant glove 123 to clean with the clean air gun 32 pairs of workpiece taken off in operating room 12, dry up with air gun 31 pairs of workpiece after having cleaned, rubber gloves 123 is pulled out outward after drying up, start heater 4 and temperature is set as 150 degree, the hot blast that heater 4 and FFU clean unit 21 are formed toasts workpiece, time is set as 3 minutes, baking terminates rear closedown heater 4, open the magnetic valve that spray gun 31 enters coating pipeline, manipulation spray gun 31 pairs of workpiece spray, wiper 121 can be opened in this process and be attached to cleaning the spraying described frame-free glass affecting sight line.Spraying is closed spray gun 31 when closing to an end and is entered the magnetic valve of coating pipeline and the residual paint (can effectively prevent spray tip to be cured to block) used in spray gun 31, spraying terminates rear rubber gloves 123 to be pulled out outside operating room 12, start the rear design temperature 100 DEG C of heater 4, (in the present embodiment, workpiece size is 60*60*28CM to carry out top layer solidification oven dry to workpiece, temperature retention time can obtain desirable top layer solidification effect for 10 minutes), body can be removed after workpiece surface fully solidifies be sent in baking box and carry out high-temperature baking, to be sprayed complete after use clean air gun 31 cleaning room 12, and open exhaust chamber 13 and remove waste water in Water collecting tube 63.
Embodiment 2
Be illustrated in figure 3 another embodiment of body of the present invention, body 7 is separated into the operating room 72 of the side of being located thereon and the exhaust chamber 73 be positioned at below it by the work top 71 being arranged in body, front, described operating room 72 is one can upwards to mention and the plug-type baffle plate 74 fixed, sealing mechanism is provided with between described plug-type baffle plate 74 push-and-pull edge and body 7, described exhaust chamber 73 front is without baffle plate, described body front also has the wind be tightly connected with body front to drench cabinet 8, wind drenches cabinet 8 upper top and carries a clean unit 81, clean unit controls by the controller on described body.
During operation, operating personnel has dressed after the laggard inlet air of spraying protective garment drenches cabinet 8 and has also upwards pushed away plug-type baffle plate 74 so that workpiece is put into operating room 72, handles clean air gun 32, air gun 31 and spray gun 33 pairs of workpiece respectively and cleans.Dry up and spraying operation complete after toward starting heater after drop-down plug-type baffle plate 74, workpiece is dried, after operation completes, ponding cylinder can take out process through exhaust chamber front.
Embodiment 2 and the difference of embodiment one are that the structure of body is different, eliminate the wiper on the front panel of operating room in embodiment 1 and panel and operation gloves, and wind pouring cabinet is added in body front, operator can directly use spray equipment to spray workpiece, owing to not being subject to the restriction of operation gloves, its gesture of spraying paint is sensitiveer, can complete the Workpiece painting operation that profile is more complicated.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (9)
1. one kind collects the workbench of purification heating and spraying, it is characterized in that: be integrated with purifier, spray equipment, heater, controller and drainage arrangement in body, described purifier, spray equipment and heater are connected by circuit with described controller.
2. a kind of workbench collecting purification heating and spraying as claimed in claim 1, it is characterized in that: described body is closed body, it is separated into the operating room of the side of being located thereon and the exhaust chamber be positioned at below it by the work top being arranged in body, the surrounding baffle plate of described operating room and exhaust chamber has at least side to be one can open sheeting, sealing mechanism can be provided with between open sheeting and body, the front of described operating room is colourless safety glass, colourless safety glass is provided with two looping pits and a wiper controlled by described controller, described looping pit is connected with a pair of high-temperature-resistant glove.
3. a kind of workbench collecting purification heating and spraying as claimed in claim 1, it is characterized in that: described body is closed body, it is separated into the operating room of the side of being located thereon and the exhaust chamber be positioned at below it by the work top being arranged in body, front, described operating room is one can upwards to mention and the plug-type baffle plate fixed, sealing mechanism is provided with between described plug-type baffle plate push-and-pull edge and body, described exhaust chamber front is without baffle plate, and described body front also has the wind be tightly connected with body front to drench cabinet.
4. a kind of workbench collecting purification heating and spraying as claimed in claim 2 or claim 3, is characterized in that: described clean unit comprises the FFU clean unit being arranged on top, operating room, the centrifugal fan being arranged on the first effect leaf filter below described workbench and being tightly connected with exhaust chamber exhaust outlet.
5. a kind of workbench collecting purification heating and spraying as claimed in claim 2 or claim 3, it is characterized in that: the control box that described spray equipment comprises the air gun be arranged in described operating room, clean air gun, spray gun and is arranged on outside described operating room, in control box, be provided with the magnetic valve that can control spray gun and enter coating pipeline unlatching and close.
6. a kind of workbench collecting purification heating and spraying as claimed in claim 2 or claim 3, is characterized in that: described heater is 9 stainless steel heaters, and it is installed in described operating room, is positioned at below described FFU clean unit.
7. a kind of workbench collecting purification heating and spraying as claimed in claim 2 or claim 3, it is characterized in that: described controller comprises some buttons and display screen, display screen can show described heater Current Temperatures, described FFU clean unit flow velocity and described spray gun coating flow.
8. a kind of workbench collecting purification heating and spraying as claimed in claim 2 or claim 3, is characterized in that: described drainage arrangement comprises and is arranged on described workbench and just imitates the updip swash plate that arranges between leaf filter and in staggering and the swash plate that has a down dip with described, being arranged at the dust-collecting bucket in described exhaust chamber and the mozzle of have a down dip described in being connected swash plate and described dust-collecting bucket cylinder.
9. a kind of workbench collecting purification heating and spraying as claimed in claim 2 or claim 3, is characterized in that: be provided with mirror surface type background board in described operating room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510831510.8A CN105457819B (en) | 2015-11-25 | 2015-11-25 | A kind of workbench for collecting purification heating and spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510831510.8A CN105457819B (en) | 2015-11-25 | 2015-11-25 | A kind of workbench for collecting purification heating and spraying |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105457819A true CN105457819A (en) | 2016-04-06 |
| CN105457819B CN105457819B (en) | 2017-12-12 |
Family
ID=55596230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510831510.8A Expired - Fee Related CN105457819B (en) | 2015-11-25 | 2015-11-25 | A kind of workbench for collecting purification heating and spraying |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105457819B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4303417A (en) * | 1980-10-03 | 1981-12-01 | George Koch Sons, Inc. | Spray booth with reconditioning filter system |
| CN2198983Y (en) * | 1993-12-11 | 1995-05-31 | 杨同龙 | Fuel oil type automobile paint spraying drying room |
| CN2915229Y (en) * | 2006-06-05 | 2007-06-27 | 詹耀兴 | Environmental protection purification spray paint washing device |
| KR100804990B1 (en) * | 2007-03-22 | 2008-02-20 | 최강국 | Model Spray Booth |
| CN102861692A (en) * | 2012-09-29 | 2013-01-09 | 江苏剑桥涂装工程有限公司 | Ground water curtain type spraying and drying integrated room |
| CN104028408A (en) * | 2014-06-05 | 2014-09-10 | 江苏中一汽车机械设备制造有限公司 | Parallel polishing, paint spraying and drying sheet spraying system |
| CN204448393U (en) * | 2014-12-22 | 2015-07-08 | 盐城东方天成机械有限公司 | Dual-purpose wet type spray chamber is dried in a kind of spray |
| CN205253447U (en) * | 2015-11-25 | 2016-05-25 | 量镀（上海）新材料科技股份有限公司 | Collection purifies workstation of heating and spraying |
-
2015
- 2015-11-25 CN CN201510831510.8A patent/CN105457819B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4303417A (en) * | 1980-10-03 | 1981-12-01 | George Koch Sons, Inc. | Spray booth with reconditioning filter system |
| CN2198983Y (en) * | 1993-12-11 | 1995-05-31 | 杨同龙 | Fuel oil type automobile paint spraying drying room |
| CN2915229Y (en) * | 2006-06-05 | 2007-06-27 | 詹耀兴 | Environmental protection purification spray paint washing device |
| KR100804990B1 (en) * | 2007-03-22 | 2008-02-20 | 최강국 | Model Spray Booth |
| CN102861692A (en) * | 2012-09-29 | 2013-01-09 | 江苏剑桥涂装工程有限公司 | Ground water curtain type spraying and drying integrated room |
| CN104028408A (en) * | 2014-06-05 | 2014-09-10 | 江苏中一汽车机械设备制造有限公司 | Parallel polishing, paint spraying and drying sheet spraying system |
| CN204448393U (en) * | 2014-12-22 | 2015-07-08 | 盐城东方天成机械有限公司 | Dual-purpose wet type spray chamber is dried in a kind of spray |
| CN205253447U (en) * | 2015-11-25 | 2016-05-25 | 量镀（上海）新材料科技股份有限公司 | Collection purifies workstation of heating and spraying |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105457819B (en) | 2017-12-12 |
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