CN105441183A - Method for preparing edible oil by taking Cornus wilsoniana seeds as raw materials - Google Patents
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
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- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
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Abstract
本发明提供一种以光皮树籽为原料生产食用油的方法,属于油脂加工领域。所述光皮树籽油富亚油酸和油酸。该光皮树籽油制备方法为:其特征在于包括以下步骤:光皮树籽经去核,打浆,加水混匀,加入复合酶水解,离心,得到乳化油和游离油,对乳化油破乳得游离油,合并两次得到的游离油,即得可食用光皮树籽油。本发明与现有光皮树籽油制备技术相比,没有使用有机溶剂和高温高压,而借助于酶降解细胞结构,冷冻解冻脱胶破乳,可以有效提高游离油的得率,工艺简单,操作条件温和,能耗低,磷脂含量、酸值及过氧化值低,色泽浅,产品质量总体较好,可以直接食用。The invention provides a method for producing edible oil by using glabra seeds as raw materials, which belongs to the field of oil processing. The eucalyptus seed oil is rich in linoleic acid and oleic acid. The preparation method of the eucalyptus seed oil is characterized by comprising the following steps: denucleating the eucalyptus seeds, beating, mixing with water, adding compound enzymes for hydrolysis, centrifuging to obtain emulsified oil and free oil, and demulsifying the emulsified oil Obtain free oil, combine the free oil that obtains twice, obtain edible eucalyptus seed oil. Compared with the existing glabra seed oil preparation technology, the present invention does not use organic solvents and high temperature and high pressure, but uses enzymes to degrade cell structures, freeze-thaw degumming and demulsification, and can effectively improve the yield of free oil. The process is simple and the operation is simple. The conditions are mild, the energy consumption is low, the phospholipid content, acid value and peroxide value are low, the color is light, the product quality is generally good, and it can be eaten directly.
Description
技术领域technical field
本发明涉及一种以光皮树籽为原料生产食用油的方法。The invention relates to a method for producing edible oil by using the seeds of the glabra tree as raw materials.
背景技术Background technique
光皮树又名油树、狗骨木、光皮梾木、斑皮抽水树等,为山茱萸科木来木属,是我国重要的生态经济树种和优良的木本油料树种,光皮树每株年产鲜果100kg,榨油20kg,三株光皮树就可抵一亩油菜籽的生产价值。光皮树在我国江西、湖南、湖北等省已经广泛栽培种植,光皮树不但在好的立地结实好,而且也耐瘠薄,在其他树种难于生长的石灰岩山地上,也能正常生长、更新,甚至可形成天然纯林,覆盖度可达80%,可作为山石造林等的重要树种。Light bark tree, also known as oil tree, dog bone wood, light bark tree, spotted bark pumping tree, etc., belongs to the genus of Cornus officinalis. The annual output of each plant is 100kg of fresh fruit and 20kg of oil, and three light bark trees can equal the production value of one mu of rapeseed. The light bark tree has been widely cultivated in Jiangxi, Hunan, Hubei and other provinces of our country. The light bark tree is not only strong in a good site, but also resistant to barrenness. It can also grow and regenerate normally on limestone mountainous land where other tree species are difficult to grow. It can even form a natural pure forest with a coverage of up to 80%, which can be used as an important tree species for afforestation of mountains and rocks.
光皮树籽由果肉、种核、种仁组成,含油量占全果总合油比例分别为66.95%、16.96%、和16.09%。光皮树籽总含油量33%-36%,油脂主要成分为月桂酸、肉豆蔻酸、棕桐酸、硬脂酸、油酸、芥酸、亚油酸和亚麻酸,其中油酸38.3%、亚油酸38.85%,正是由于光皮树油中含有的不饱和脂肪酸,使其具有了一定的医疗保健作用,经临床应用治疗高血脂症的有效率为93.3%,其中降低胆固醇的有效率为100%;光皮树油经国家粮食部鉴定为一级食用油,其食用价值高于豆油和花生油,可与山茶油、橄榄油相媲美。另外,光皮树油中还含有少量二十八烷醇、β-谷甾醇类物质、β-胡萝卜素和维生素E等营养成分。近年来,面对粮食、能源和生态的重大难题,世界各主要国家都把发展木本油料生产作为解决人类食用油短缺问题和能源危机及生态问题的主要措施,因此,开发利用丰富、廉价的光皮树籽,生产具有保健作用的光皮树食用油,对提高我国食用油品质、缓解食用油的短缺具有重要的经济价值和社会意义。The seeds of guangpi tree are composed of pulp, seed core and seed kernel, and the oil content accounts for 66.95%, 16.96% and 16.09% of the total oil of the whole fruit respectively. The total oil content of glabra seeds is 33%-36%. The main components of oil are lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, erucic acid, linoleic acid and linolenic acid, of which oleic acid is 38.3% , linoleic acid 38.85%, it is precisely because of the unsaturated fatty acid contained in the oil of eucalyptus, it has a certain medical and health care effect, and the effective rate of treating hyperlipidemia through clinical application is 93.3%, among which the effect of lowering cholesterol is The efficiency is 100%; glabra oil is identified as a first-class edible oil by the Ministry of Food, its edible value is higher than that of soybean oil and peanut oil, and it is comparable to camellia oil and olive oil. In addition, eucalyptus oil also contains a small amount of octacosanol, β-sitosterols, β-carotene and vitamin E and other nutrients. In recent years, in the face of major problems in food, energy and ecology, major countries in the world have taken the development of woody oil production as the main measure to solve the shortage of human edible oil, energy crisis and ecological problems. Therefore, the development and utilization of abundant and cheap The seeds of glabra, producing glabra edible oil with health-care effects, have important economic value and social significance for improving the quality of edible oil in my country and alleviating the shortage of edible oil.
目前关于光皮树籽油开发的研究较少,主要集中在其生物柴油的开发利用上,相关专利有“一种利用光皮树油制备新型生物燃料油的方法(公开号:CN101139528A)”、“以光皮树(光皮梾树)籽油为原料生产生物柴油及制备方法(公开号:CN1844320A)”、一种梾木果实精炼油的制备工艺(公开号:CN101768512A)和一种光皮梾木果油的提取方法(公开号:CN104263504A)。由于光皮树种核较硬,传统整籽粒压榨工艺消耗能量多,且压榨不均匀、不充分,所产毛油中含有大量的果胶和叶绿素,外观为墨绿色稠厚流体,酸值较高在15mgKOH/g左右。另外,传统的碱炼脱酸工艺极易生成皂角,油料损失过大;蒸汽脱酸,温度过高,其中不饱和脂肪酸含量高而易氧化,严重影响了光皮树食用油的质量。因此,寻求合适的制备工艺和精炼方法,对深度开发高营养价值的光皮树油具有重要意义。At present, there are few studies on the development of eucalyptus seed oil, mainly focusing on the development and utilization of its biodiesel. Related patents include "A method for preparing new biofuel oil from eucalyptus oil (public number: CN101139528A)", "Production of biodiesel and its preparation method using the seed oil of eucalyptus (Publica glabra) as raw material (publication number: CN1844320A)", a preparation process of refined oil from eucalyptus fruit (publication number: CN101768512A) and a kind of patina Extraction method of Arboria fruit oil (publication number: CN104263504A). Due to the hard core of the light-bark tree species, the traditional whole-grain pressing process consumes a lot of energy, and the pressing is uneven and insufficient. The crude oil produced contains a large amount of pectin and chlorophyll, and the appearance is a dark green thick fluid with a high acid value. It is around 15mgKOH/g. In addition, the traditional alkali-refining deacidification process is very easy to generate saponins, and the oil loss is too large; steam deacidification, the temperature is too high, and the unsaturated fatty acid content is high and easy to oxidize, which seriously affects the quality of glabra edible oil. Therefore, it is of great significance to seek a suitable preparation process and refining method for the deep development of eucalyptus oil with high nutritional value.
发明内容Contents of the invention
本发明提供一种以光皮树籽为原料生产食用油方法。利用酶水解光皮树籽果肉,提高光皮树籽游离油的得率和产品的质量。The invention provides a method for producing edible oil by using the seeds of the glabra tree as raw materials. Enzyme is used to hydrolyze the pulp of the tree seed to improve the yield of free oil and the quality of the product.
本发明的技术方案:Technical scheme of the present invention:
一种以光皮树籽为原料生产食用油的方法,包括以下步骤:光皮树籽经去核,打浆,加水混匀,加入复合酶水解,离心,得到乳化油和游离油,对乳化油破乳得游离油,合并两次得到的游离油,即得可食用光皮树籽油。A method for producing edible oil using glabra seeds as raw materials, comprising the following steps: the glabra seeds are denucleated, beaten, mixed with water, added with compound enzymes for hydrolysis, centrifuged to obtain emulsified oil and free oil, and the emulsified oil The free oil is obtained by demulsification, and the free oil obtained twice is combined to obtain edible eucalyptus seed oil.
优选的技术方案中,光皮树籽采用去核打浆机脱核,并将果肉粉碎至粒径5~15μm,粉碎后的浆液按料水比1:5~10加水混匀。In the preferred technical solution, the seeds of the light bark tree are denucleated with a denucleating beater, and the pulp is crushed to a particle size of 5-15 μm, and the pulverized slurry is mixed with water at a material-to-water ratio of 1:5-10.
优选的技术方案中,所述复合酶是按照1:5~0.6比例混合的纤维素酶和果胶酶混合物,水解条件:复合酶添加量为1~2%,水解时间为4~8h,水解温度为40~70℃,保持pH为4.5~5.5。In the preferred technical scheme, the compound enzyme is a mixture of cellulase and pectinase mixed according to the ratio of 1:5~0.6, the hydrolysis conditions: the amount of compound enzyme added is 1~2%, the hydrolysis time is 4~8h, the hydrolysis The temperature is 40~70℃, and the pH is kept at 4.5~5.5.
优选的技术方案中,所述破乳方法为冷冻-解冻法,具体条件为:乳化油在-20~-10℃冻结20~24h,然后在30~40℃解冻2~3h,在离心力为5000g条件下离心15min,得游离油。In the preferred technical solution, the demulsification method is a freeze-thaw method, and the specific conditions are: the emulsified oil is frozen at -20~-10°C for 20~24h, then thawed at 30~40°C for 2~3h, and the centrifugal force is 5000g Centrifuge for 15 minutes under the same conditions to obtain free oil.
植物细胞壁由纤维素、半纤维素、木质素和果胶组成,油脂存在于油料籽粒细胞中,并通常与其他大分子(蛋白质和碳水化合物)结合,构成脂多糖和脂蛋白等复合体,只有将油料组织的细胞结构和油脂复合体破坏,才能使其中的油脂溶出。水酶法提油技术是在机械破碎的基础上,采用对油料组织以及对脂多糖、脂蛋白等复合体有降解作用的酶(如纤维素酶、半纤维素酶、蛋白酶、果胶酶、淀粉酶、葡聚糖酶等)处理油料,通过酶对细胞结构的进一步破坏,以及酶对脂蛋白、脂多糖的分解作用,增加油料组织中油的流动性,从而使油游离溶出。水酶法提油工艺作用条件温和,体系中的降解产物一般不会与提取物发生反应,可以有效地保护油脂的品质。水酶法操作温度低,能耗低,提取的油纯度高,磷脂含量、酸值及过氧化值低,色泽浅,废水中BOD与COD值低,易于处理,污染少,符合“安全、高效、绿色”的要求。Plant cell walls are composed of cellulose, hemicellulose, lignin, and pectin. Oil exists in oilseed cells and is usually combined with other macromolecules (proteins and carbohydrates) to form complexes such as lipopolysaccharides and lipoproteins. Only Only by destroying the cell structure and oil complex of the oil plant tissue can the oil in it be dissolved. The water enzymatic oil extraction technology is based on mechanical crushing, using enzymes (such as cellulase, hemicellulase, protease, pectinase, amylase, dextranase, etc.) to treat the oil, through the further destruction of the cell structure by the enzyme, and the decomposition of the lipoprotein and lipopolysaccharide by the enzyme, the fluidity of the oil in the oil tissue is increased, so that the oil is dissolved freely. The water enzymatic oil extraction process has mild conditions, and the degradation products in the system generally do not react with the extract, which can effectively protect the quality of the oil. The water enzymatic method has low operating temperature, low energy consumption, high purity of extracted oil, low phospholipid content, acid value and peroxide value, light color, low BOD and COD values in wastewater, easy to handle, less pollution, and meets the "safe and efficient , green" requirements.
本发明的工艺条件:Processing condition of the present invention:
(1)去核打浆(1) De-nucleating and beating
光皮树与其他大多数木本油料植物不同,其果实中油脂主要存在于果肉中,占总油量的66.95%,占果肉的55%,且种核较硬,直接压榨难以充分、均匀粉碎果肉和籽粒;另外,果肉中含有大量的果胶和纤维素,直接压榨难以使光皮树籽油充分溶出,压榨效率不高。因此,采用去核打浆机脱核,并将果肉粉碎至粒径5~15μm。粉碎后的浆液按料水比1:5~1:10加水混匀,优选1:5。Different from most other woody oil plants, the oil in the fruit mainly exists in the pulp, accounting for 66.95% of the total oil and 55% of the pulp, and the seed core is hard, so it is difficult to fully and evenly crush it by direct pressing Pulp and seeds; in addition, the pulp contains a lot of pectin and cellulose, it is difficult to fully dissolve the glabra seed oil by direct pressing, and the pressing efficiency is not high. Therefore, use a denucleating beater to denucleate and crush the pulp to a particle size of 5-15 μm. The pulverized slurry is mixed with water according to the material-to-water ratio of 1:5~1:10, preferably 1:5.
(2)酶解工艺(2) Enzymatic hydrolysis process
光皮树籽果肉中含有大量的纤维素和果胶类物质,几乎不含有蛋白质,果胶酶和纤维素酶联合作用能使果肉细胞壁部分降解,使油脂分子从细胞中释放出来,适量酶的作用还可以防止脂蛋白膜的乳化,有利于油水分离。The pulp of glabra seeds contains a lot of cellulose and pectin substances, almost no protein. The joint action of pectinase and cellulase can partially degrade the cell wall of the pulp and release the oil molecules from the cells. The effect can also prevent the emulsification of lipoprotein membrane, which is beneficial to the separation of oil and water.
混合酶(纤维素酶和果胶酶混合比例1∶0.4~0.6)添加量1~2%(酶与果肉质量比),酶解时间4~8h,水解温度40~70℃,恒pH在4.5~5.5,离心力5000×g离心15min,得乳状油和游离油。Mixed enzyme (mixing ratio of cellulase and pectinase: 1:0.4~0.6) added 1~2% (mass ratio of enzyme to pulp), enzymolysis time 4~8h, hydrolysis temperature 40~70℃, constant pH at 4.5 ~5.5, centrifuge at 5000×g for 15 minutes to obtain milky oil and free oil.
(3)破乳(3) Demulsification
水酶法提油过程中,由于油自身的极性与黏性,以及亲水亲脂蛋白(表面活性物质)的存在,使得本来不相溶的油脂、水连在一起,不易彻底分离,形成乳化油。另外光皮树果肉中含只有少量的脂蛋白,破乳工艺相对简单,为了充分保证油脂的品质,采用冷冻解冻法破乳。上述乳状油在-20~-10℃冻结20~24h,然后在30~40℃解冻2~3h,离心力5000×g离心15min。得游离油。In the process of aqueous enzymatic oil extraction, due to the polarity and viscosity of the oil itself, as well as the existence of hydrophilic and lipophilic proteins (surface active substances), the incompatible oil and water are connected together, and it is difficult to separate completely, forming emulsified oil. In addition, there is only a small amount of lipoprotein in the pulp of the eucalyptus, and the demulsification process is relatively simple. In order to fully ensure the quality of the oil, the demulsification method is demulsified by freezing and thawing. The above emulsion oil was frozen at -20~-10°C for 20~24h, then thawed at 30~40°C for 2~3h, and centrifuged at 5000×g for 15min. Get free oil.
本发明与现有光皮树籽油制备技术相比,没有使用有机溶剂和高温高压,而借助于酶降解细胞结构,冷冻解冻脱胶破乳,可以有效提高游离油的得率,工艺简单,操作条件温和,能耗低,磷脂含量、酸值及过氧化值低,色泽浅,产品质量总体较好,可以直接食用。Compared with the existing glabra seed oil preparation technology, the present invention does not use organic solvents and high temperature and high pressure, but uses enzymes to degrade cell structures, freeze-thaw degumming and demulsification, and can effectively improve the yield of free oil. The process is simple and the operation is simple. The conditions are mild, the energy consumption is low, the phospholipid content, acid value and peroxide value are low, the color is light, the product quality is generally good, and it can be eaten directly.
具体实施方式detailed description
实施例1Example 1
光皮树籽经去核打浆机去核,粉碎果肉至粒径小于15μm,浆液按料水比1:5加水,混匀。纤维素酶和果胶酶按质量比1:0.5混合(纤维素酶,2000WU/mL;果胶酶,1600AU/g),添加量2%(酶与果肉质量比),酶解时间6h,水解温度50℃,恒pH在5.0,离心力5000×g离心15min,得乳状油和游离油。乳状油在-20℃下冻结24h,然后在35℃解冻2h,离心力5000×g离心15min,得游离油。混合上述两种游离油即得可食用光皮树籽油。The light bark seeds are denuclearized by a denucleating beater, and the pulp is crushed until the particle size is less than 15 μm. The slurry is mixed with water at a material-to-water ratio of 1:5. Cellulase and pectinase are mixed at a mass ratio of 1:0.5 (cellulase, 2000WU/mL; pectinase, 1600AU/g), the addition amount is 2% (enzyme to pulp mass ratio), enzymolysis time 6h, hydrolysis Temperature at 50°C, constant pH at 5.0, centrifugation at 5000×g for 15 minutes to obtain milky oil and free oil . The milky oil was frozen at -20°C for 24 hours, then thawed at 35°C for 2 hours, and centrifuged at 5000×g for 15 minutes to obtain free oil . The above two free oils are mixed to obtain edible eucalyptus seed oil.
上述方法生产光皮树籽油游离油得率可达96.0%。产品中磷脂含量0.1%;酸值AV(mgKOH/g)2.16;过氧化值POV(meq/kg)2.72,色泽浅R2.5;主要脂肪酸为亚油酸和油酸,含量分别为34.47和31.17。The free oil yield of the eucalyptus seed oil produced by the above method can reach 96.0%. The phospholipid content in the product is 0.1%; the acid value AV (mgKOH/g) is 2.16; the peroxide value POV (meq/kg) is 2.72, and the color is light R2.5; the main fatty acids are linoleic acid and oleic acid, the contents are 34.47 and 31.17 respectively .
游离油得率=(游离油+游离油)×100%∕光皮树籽果肉中油含量。Free oil yield = (free oil + free oil )×100%∕The oil content in the pulp of the glabra seeds.
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CN108865417A (en) * | 2018-09-04 | 2018-11-23 | 于都中和光皮树开发有限公司 | A kind of extraction process of smooth bark Lai wood fruit oil |
CN112841352A (en) * | 2021-02-01 | 2021-05-28 | 青海大学 | Lipid-lowering cornus macrophylla seed oil tea as well as preparation method and application thereof |
CN115466161A (en) * | 2022-10-26 | 2022-12-13 | 湖南省林业科学院 | Method for separating and purifying linolenic acid from cornus wilsoniana fruit oil |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107125430A (en) * | 2017-03-10 | 2017-09-05 | 河南工业大学 | It is a kind of while the method for preparing oil body and non-hydrolyzed protein matter |
CN108865417A (en) * | 2018-09-04 | 2018-11-23 | 于都中和光皮树开发有限公司 | A kind of extraction process of smooth bark Lai wood fruit oil |
CN108865417B (en) * | 2018-09-04 | 2021-08-27 | 于都中和光皮树开发有限公司 | Extraction process of cornus wisoniana oil |
CN112841352A (en) * | 2021-02-01 | 2021-05-28 | 青海大学 | Lipid-lowering cornus macrophylla seed oil tea as well as preparation method and application thereof |
CN115466161A (en) * | 2022-10-26 | 2022-12-13 | 湖南省林业科学院 | Method for separating and purifying linolenic acid from cornus wilsoniana fruit oil |
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