CN105420645B - Forging and pressing treatment process for aluminum material - Google Patents
Forging and pressing treatment process for aluminum material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及移动终端设备的中板或底板的加工领域,特别是涉及一种铝材的锻压处理工艺。The invention relates to the processing field of a middle plate or a bottom plate of a mobile terminal device, in particular to a forging process of an aluminum material.
背景技术Background technique
目前,移动终端设备(例如,手机、平板电脑)的中板或底板制备加工的原料通常为铝材,而商业购买得到的铝材则由于自身硬度等问题无法直接使用。At present, the raw material for the preparation and processing of the middle plate or bottom plate of mobile terminal equipment (eg, mobile phone, tablet computer) is usually aluminum, but commercially purchased aluminum cannot be used directly due to its own hardness and other problems.
传统的铝材的锻压处理工艺通常需要将铝材在成型工艺前经过退火热处理,以达到需要的硬度。这种处理方式大大增加了操作的复杂性,同时成本较高。The traditional aluminum forging process usually requires the aluminum to be annealed before the forming process to achieve the required hardness. This processing method greatly increases the complexity of the operation, and at the same time, the cost is relatively high.
发明内容Contents of the invention
基于此,有必要提供一种成型前不需要进行退火热处理的铝材的锻压处理工艺。Based on this, it is necessary to provide a forging process for aluminum materials that does not require annealing heat treatment before forming.
一种铝材的锻压处理工艺,包括如下步骤:A forging treatment process for aluminum materials, comprising the steps of:
提供待处理的铝材,所述铝材为O态铝材;Provide the aluminum material to be processed, the aluminum material is an O-state aluminum material;
将所述铝材清洗干净后依次进行浸油处理和成型处理,得到工件半成品;After the aluminum material is cleaned, oil immersion treatment and molding treatment are performed sequentially to obtain a semi-finished workpiece;
对所述工件半成品进行冲孔切边后进行固溶处理,所述固溶处理的温度为500℃~560℃,所述固溶处理的时间为1h~2h;以及Punching and trimming the semi-finished workpiece and then performing solution treatment, the temperature of the solution treatment is 500°C-560°C, and the time of the solution treatment is 1h-2h; and
对固溶后的所述工件半成品进行时效处理,完成后得到工件,所述时效处理的温度为165℃~185℃,所述时效处理的时间为6h~10h。Aging treatment is carried out on the workpiece semi-finished product after solid solution, and the workpiece is obtained after completion. The temperature of the aging treatment is 165°C-185°C, and the time of the aging treatment is 6h-10h.
在一个实施例中,将所述铝材清洗干净的操作具体为:配制质量百分浓度为2%~6%的铝清洗剂溶液,将所述铝材浸没在铝清洗剂溶液中,3min~5min后取出,清水洗净。In one embodiment, the operation of cleaning the aluminum material is as follows: preparing an aluminum cleaning agent solution with a mass percent concentration of 2% to 6%, immersing the aluminum material in the aluminum cleaning agent solution for 3 minutes to After 5 minutes, take it out and wash it with water.
在一个实施例中,所述浸油处理的操作具体为:将所述铝材浸入体积比为20~23:1.4~1.6的清洗剂与植物油的混合液体中,充分浸润后取出。In one embodiment, the operation of the oil immersion treatment specifically includes: immersing the aluminum material in a mixed liquid of cleaning agent and vegetable oil with a volume ratio of 20-23:1.4-1.6, and taking it out after fully soaking.
在一个实施例中,所述清洗剂为141清洗剂,所述植物油为花生油。In one embodiment, the cleaning agent is 141 cleaning agent, and the vegetable oil is peanut oil.
在一个实施例中,所述混合液体中,所述清洗剂与所述植物油的体积比为21.5:1.5。In one embodiment, in the mixed liquid, the volume ratio of the cleaning agent to the vegetable oil is 21.5:1.5.
在一个实施例中,所述固溶处理的温度为530℃,所述固溶处理的时间为1.5h。In one embodiment, the temperature of the solution treatment is 530° C., and the time of the solution treatment is 1.5 hours.
在一个实施例中,所述时效处理的温度为175℃,所述时效处理的时间为8h。In one embodiment, the temperature of the aging treatment is 175° C., and the time of the aging treatment is 8 hours.
在一个实施例中,还包括在所述固溶处理之后、所述时效处理之前的,对所述工件半成品进行整形处理的操作。In one embodiment, it further includes the operation of performing shaping treatment on the semi-finished workpiece after the solution treatment and before the aging treatment.
这种铝材的锻压处理工艺通过对O态铝材进行固溶处理和时效处理,固溶处理的温度为500℃~560℃,固溶处理的时间为1h~2h,时效处理的温度为165℃~185℃,时效处理的时间为6h~10h,达到了提高铝材硬度的目的,加工得到的工件经过检测达到需要的硬度。与传统的铝材的锻压处理工艺相比,这种铝材的锻压处理工艺无需将铝材在成型工艺前经过退火热处理,减少了操作的复杂性,同时降低了成本。The forging treatment process of this kind of aluminum material is through solution treatment and aging treatment of O-state aluminum material. ℃~185℃, the aging treatment time is 6h~10h, which achieves the purpose of improving the hardness of the aluminum material, and the processed workpiece reaches the required hardness after testing. Compared with the traditional aluminum forging process, the aluminum forging process does not need to undergo annealing heat treatment before the forming process, which reduces the complexity of the operation and reduces the cost.
附图说明Description of drawings
图1为一实施方式的铝材的锻压处理工艺的流程图。FIG. 1 is a flowchart of an aluminum forging treatment process according to an embodiment.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific implementations disclosed below.
如图1所示的一实施方式的铝材的锻压处理工艺,包括如下步骤:The forging treatment process of aluminum material of an embodiment as shown in Figure 1, comprises the following steps:
S10、提供待处理的铝材。S10, providing the aluminum material to be processed.
铝材为O态铝材。The aluminum material is O state aluminum material.
O态铝材可以直接购买得到。例如,购自金桥铝材。O-state aluminum can be purchased directly. For example, available from Jinqiao Aluminum.
S20、将S10得到的铝材清洗干净后依次进行浸油处理和成型处理,得到工件半成品。S20. After cleaning the aluminum material obtained in S10, performing oil immersion treatment and forming treatment in sequence to obtain a semi-finished workpiece.
将铝材清洗干净的操作具体为:配制质量百分浓度为2%~6%的铝清洗剂溶液,将铝材浸没在铝清洗剂溶液中,3min~5min后取出,清水洗净。The operation of cleaning the aluminum material is as follows: prepare an aluminum cleaning agent solution with a mass percentage concentration of 2% to 6%, immerse the aluminum material in the aluminum cleaning agent solution, take it out after 3 minutes to 5 minutes, and wash it with water.
浸油处理的操作具体为:将铝材浸入体积比为20~23:1.4~1.6的清洗剂与植物油的混合液体中,充分浸润后取出。The operation of oil immersion treatment is as follows: immerse the aluminum material in the mixed liquid of cleaning agent and vegetable oil with a volume ratio of 20-23:1.4-1.6, take it out after fully soaking.
浸油处理有利于后工序的锻压走料及饱满度,减少锻压次数。The oil immersion treatment is beneficial to the material removal and fullness of the forging process in the subsequent process, and reduces the number of forging presses.
清洗剂可以为141清洗剂,植物油可以为花生油。优选的,混合液体中,清洗剂与植物油的体积比为21.5:1.5。The cleaning agent can be 141 cleaning agent, and the vegetable oil can be peanut oil. Preferably, in the mixed liquid, the volume ratio of the cleaning agent to the vegetable oil is 21.5:1.5.
成型处理的操作具体为:将铝材摆放于成型模具型腔内,在预设压力的作用下形成具有一定形状和尺寸的工件半成品。The specific operation of the forming process is as follows: placing the aluminum material in the cavity of the forming mold, and forming a semi-finished workpiece with a certain shape and size under the action of a preset pressure.
S30、对工件半成品进行冲孔切边后进行固溶处理。S30, performing solid solution treatment after punching and trimming the semi-finished workpiece.
冲孔切边为常规操作,按照需要进行。Punching and trimming are routine operations and are performed as required.
固溶处理的温度可以为500℃~560℃,固溶处理的时间可以为1h~2h。The temperature of the solution treatment may be 500° C. to 560° C., and the time of the solution treatment may be 1 h to 2 h.
固溶处理的目的是改善铝材的塑性和韧性(降低硬度,提高延展性),为沉淀硬化处理做好准备,之后要通过沉淀处理让强化相析出来,提高强度和硬度。The purpose of solid solution treatment is to improve the plasticity and toughness of aluminum (reduce hardness and increase ductility), prepare for precipitation hardening treatment, and then precipitate the strengthening phase through precipitation treatment to increase strength and hardness.
优选的,固溶处理的温度为530℃,固溶处理的时间可以为1.5h。Preferably, the temperature of the solution treatment is 530° C., and the time of the solution treatment may be 1.5 hours.
S40、对S30得到的固溶后的工件半成品进行时效处理,完成后得到工件。S40. Perform aging treatment on the solid-solution semi-finished workpiece obtained in S30, and obtain the workpiece after completion.
时效处理的温度可以为165℃~185℃,时效处理的时间可以为6h~10h。The temperature of the aging treatment may be 165°C-185°C, and the time of the aging treatment may be 6h-10h.
时效处理的目的是消除工件的内应力,稳定组织和尺寸,改善机械性能等(提高硬度和抗拉强度,但延展性较低)。The purpose of aging treatment is to eliminate the internal stress of the workpiece, stabilize the structure and size, improve mechanical properties, etc. (increase hardness and tensile strength, but lower ductility).
优选的,时效处理的温度为175℃,时效处理的时间为8h。Preferably, the aging treatment temperature is 175° C., and the aging treatment time is 8 hours.
本实施方式中,这种铝材的锻压处理工艺还包括在固溶处理之后、时效处理之前的,对工件半成品进行整形处理的操作。In this embodiment, the aluminum forging treatment process also includes the operation of shaping the semi-finished workpiece after the solution treatment and before the aging treatment.
整形处理具体为:对加工过程中工件半成品中出现的形变进行处理。Shaping treatment is specifically: processing the deformation that occurs in the semi-finished workpiece during processing.
这种铝材的锻压处理工艺通过对O态铝材进行固溶处理和时效处理,固溶处理的温度为500℃~560℃,固溶处理的时间为1h~2h,时效处理的温度为165℃~185℃,时效处理的时间为6h~10h,达到了提升铝材硬度的目的,加工得到的工件经过检测达到需要的硬度。与传统的铝材的锻压处理工艺相比,这种铝材的锻压处理工艺无需将铝材在成型工艺前经过退火热处理,减少了操作的复杂性,同时降低了成本。The forging treatment process of this kind of aluminum material is through solution treatment and aging treatment of O-state aluminum material. ℃~185℃, the aging treatment time is 6h~10h, which achieves the purpose of improving the hardness of the aluminum material, and the processed workpiece reaches the required hardness after testing. Compared with the traditional aluminum forging process, the aluminum forging process does not need to undergo annealing heat treatment before the forming process, which reduces the complexity of the operation and reduces the cost.
以下为具体实施例。The following are specific examples.
实施例1Example 1
提供待处理的O态铝材,O态铝材购自金桥铝材。Provide O-state aluminum materials to be processed, and O-state aluminum materials are purchased from Jinqiao Aluminum.
将O态铝材清洗干净后依次进行浸油处理和成型处理,得到工件半成品。其中,浸油处理采用的溶液为体积比为23:1.4的141清洗剂和花生油的混合液体。After the O-state aluminum material is cleaned, oil immersion treatment and molding treatment are performed sequentially to obtain a semi-finished workpiece. Among them, the solution used in the oil immersion treatment is a mixed liquid of 141 cleaning agent and peanut oil with a volume ratio of 23:1.4.
对工件半成品进行冲孔切边后进行固溶处理,固溶处理的温度为530℃,固溶处理的时间为1.5h。After punching and trimming the semi-finished workpiece, solution treatment is carried out. The temperature of solution treatment is 530°C, and the time of solution treatment is 1.5h.
对固溶后的工件半成品进行时效处理,完成后得到工件,时效处理的温度为175℃,时效处理的时间为8h。Aging treatment is carried out on the semi-finished workpiece after solid solution, and the workpiece is obtained after completion. The aging treatment temperature is 175° C., and the aging treatment time is 8 hours.
实施例2Example 2
提供待处理的O态铝材,O态铝材购自金桥铝材。Provide O-state aluminum materials to be processed, and O-state aluminum materials are purchased from Jinqiao Aluminum.
将O态铝材清洗干净后依次进行浸油处理和成型处理,得到工件半成品。其中,浸油处理采用的溶液为体积比为21.5:1.5的141清洗剂和花生油的混合液体。After the O-state aluminum material is cleaned, oil immersion treatment and molding treatment are performed sequentially to obtain a semi-finished workpiece. Among them, the solution used in the oil immersion treatment is a mixed liquid of 141 cleaning agent and peanut oil with a volume ratio of 21.5:1.5.
对工件半成品进行冲孔切边后进行固溶处理,固溶处理的温度为500℃,固溶处理的时间为2h。After punching and cutting the semi-finished workpiece, solution treatment is carried out. The temperature of solution treatment is 500 ° C, and the time of solution treatment is 2 hours.
对固溶后的工件半成品进行时效处理,完成后得到工件,时效处理的温度为185℃,时效处理的时间为6h。Aging treatment is carried out on the semi-finished workpiece after solid solution, and the workpiece is obtained after completion. The aging treatment temperature is 185° C., and the aging treatment time is 6 hours.
实施例3Example 3
提供待处理的O态铝材,O态铝材购自金桥铝材。Provide O-state aluminum materials to be processed, and O-state aluminum materials are purchased from Jinqiao Aluminum.
将O态铝材清洗干净后依次进行浸油处理和成型处理,得到工件半成品。其中,浸油处理采用的溶液为体积比为20:1.6的141清洗剂和花生油的混合液体。After the O-state aluminum material is cleaned, oil immersion treatment and molding treatment are performed sequentially to obtain a semi-finished workpiece. Among them, the solution used in the oil immersion treatment is a mixed liquid of 141 cleaning agent and peanut oil with a volume ratio of 20:1.6.
对工件半成品进行冲孔切边后进行固溶处理,固溶处理的温度为560℃,固溶处理的时间为2h。After punching and cutting the semi-finished workpiece, solution treatment is carried out. The temperature of solution treatment is 560 ° C, and the time of solution treatment is 2 hours.
对固溶后的工件半成品进行时效处理,完成后得到工件,时效处理的温度为165℃,时效处理的时间为10h。Aging treatment is carried out on the semi-finished workpiece after solid solution, and the workpiece is obtained after completion. The aging treatment temperature is 165° C., and the aging treatment time is 10 hours.
实施例4Example 4
分别对实施例1~3制得的工件进行硬度测试,具体为:对实施例1~3制得的工件在即将测量硬度的位置抛光(去除表面杂质,利于硬度的准确性)后,通过维氏硬度机(HV-100A)进行硬度测量。Carry out hardness test to the workpiece that embodiment 1~3 makes respectively, specifically: after the workpiece that embodiment 1~3 makes is about to measure hardness position polishing (remove surface impurity, be beneficial to the accuracy of hardness), through maintenance Hardness tester (HV-100A) for hardness measurement.
经过测试得到实施例1~3制得的工件的硬度如下表所示。After testing, the hardness of the workpieces prepared in Examples 1-3 is shown in the table below.
由上表可以看出,实施例1~3中通过对O态铝材进行锻压处理工艺,达到了提升O态铝材硬度的目的,加工得到的工件经过检测达到需要的硬度。It can be seen from the above table that in Examples 1 to 3, the purpose of improving the hardness of the O-state aluminum material is achieved by performing the forging process on the O-state aluminum material, and the processed workpiece reaches the required hardness after testing.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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