CN105418858A - Silicon hydrogel material having high oxygen permeability, corneal contact lens, and preparation method thereof - Google Patents
Silicon hydrogel material having high oxygen permeability, corneal contact lens, and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种具有高透氧性的硅水凝胶材料,该硅水凝胶材料按照质量份数,包括以下组分聚合反应而成:两亲性大分子硅单体:10~40份,小分子硅单体:10~30份,亲水单体:40~80份,有机溶剂:0~30份,引发剂和交联剂。该硅水凝胶材料和角膜接触镜具有高透氧性,且成本低廉,制备简单。The invention discloses a silicon hydrogel material with high oxygen permeability. The silicon hydrogel material is formed by polymerization reaction of the following components according to the mass fraction: amphiphilic macromolecular silicon monomer: 10-40 Parts, small molecular silicon monomer: 10-30 parts, hydrophilic monomer: 40-80 parts, organic solvent: 0-30 parts, initiator and crosslinking agent. The silicone hydrogel material and the corneal contact lens have high oxygen permeability, low cost and simple preparation.
Description
技术领域technical field
本发明涉及硅水凝胶材料,具体来说,涉及一种具有高透氧性的硅水凝胶材料、角膜接触镜及其制备方法。The invention relates to a silicon hydrogel material, in particular to a silicon hydrogel material with high oxygen permeability, a corneal contact lens and a preparation method thereof.
背景技术Background technique
从上世纪50年代开始,隐形眼镜就逐渐出现在市场,用于矫正视力,保护眼球或增加眼睛的美感。随着科技的发展,隐形眼镜也实现了由硬性材料向更适合人眼球配戴的软性材料的发展。Since the 1950s, contact lenses have gradually appeared in the market to correct vision, protect the eyeball or increase the beauty of the eye. With the development of science and technology, contact lenses have also realized the development from hard materials to soft materials that are more suitable for human eyes.
镜片材料出现最早的是硬性角膜接触镜。由于其材质偏硬,湿润性差,透氧低等缺点,配戴时容易引起眼球的不适感,目前已不作为主要的市售镜片。随后逐渐开发出软性隐形眼镜,又可分为亲水性材料和非亲水性材料。亲水性隐形眼镜主要是由亲水单体如甲基丙烯酸羟乙酯(HEMA)等共聚而成,例如美商班兹研发公司(CN101855258A)介绍了一种由甲基丙烯酸2,3-二羟丙酯作为亲水部分,甲基丙烯酸2-甲氧基乙酯作为疏水部分的聚合物。此类材料的优点是亲水性强,可以通过提高含水率增加携氧量,短期时间内配戴舒适,但是由于隐形眼镜的覆盖大大减少了眼球与空气中氧的接触,并且随着配戴时间的延长,高含水镜片中水分逐渐挥发,携氧量将受到很大影响,同时镜片又不能长时间渗透人眼角膜正常生理代谢需要的氧气,从而易引发眼科疾病。非亲水性隐形的主要材料是氟硅氧烷聚合物。硅氧烷长链的柔韧性和疏松的结构直接可传输空气中的氧气到达眼球,使得此类材料比传统亲水性材料高8倍以上的透氧性能,打破了传统亲水性材料靠水携氧的局限,但是此类材料高度憎水,极易吸附泪液中的蛋白质,并且质地较硬,舒适感较差。The earliest lens material appeared was the rigid contact lens. Due to its shortcomings such as hard material, poor wettability, and low oxygen permeability, it is easy to cause eye discomfort when worn, and it is no longer the main commercially available lens. Subsequently, soft contact lenses were gradually developed, which can be divided into hydrophilic materials and non-hydrophilic materials. Hydrophilic contact lenses are mainly formed by copolymerization of hydrophilic monomers such as hydroxyethyl methacrylate (HEMA). Polymer with hydroxypropyl ester as the hydrophilic part and 2-methoxyethyl methacrylate as the hydrophobic part. The advantage of this type of material is that it is highly hydrophilic, and can increase the oxygen carrying capacity by increasing the water content. It is comfortable to wear in a short period of time, but the contact lens coverage greatly reduces the contact between the eyeball and oxygen in the air, and with the wearing As time goes on, the water in the high-water lens will gradually volatilize, and the oxygen carrying capacity will be greatly affected. At the same time, the lens cannot penetrate the oxygen required by the normal physiological metabolism of the human cornea for a long time, which will easily cause ophthalmic diseases. The main material for non-hydrophilic cloaking is fluorosilicone polymer. The flexibility and loose structure of the long chain of siloxane can directly transmit oxygen in the air to the eyeball, making this type of material more than 8 times more oxygen permeable than traditional hydrophilic materials, breaking the traditional hydrophilic material relying on water Oxygen-carrying limitations, but this type of material is highly hydrophobic, easily absorbs the protein in tears, and has a hard texture and poor comfort.
介于以上材料的不足,科学家们致力于寻找更优选的镜片材料。硅水凝胶结合了硅橡胶材料高透氧和水凝胶材料强亲水的优点,是目前最有潜力的软性隐形眼镜材料。硅氧烷长链形成“蜂窝状”结构的连续相,为氧气传输提供良好的通道,亲水部分溶胀后成为水凝胶,为佩戴者提供良好的舒适性。这种材料能满足连续配戴的要求,一些硅水凝胶角膜接触镜能连续配戴数周,甚至一个月,逐渐取代传统纯水溶胀型凝胶镜片,并有望获得更大的市场。Due to the shortage of the above materials, scientists are committed to finding more optimal lens materials. Silicone hydrogel combines the advantages of high oxygen permeability of silicone rubber material and strong hydrophilicity of hydrogel material, and is currently the most potential soft contact lens material. The long chains of siloxane form the continuous phase of the "honeycomb" structure, providing a good channel for oxygen transmission, and the hydrophilic part becomes a hydrogel after swelling, providing good comfort for the wearer. This material can meet the requirements of continuous wear, and some silicone hydrogel contact lenses can be worn continuously for several weeks or even a month, gradually replacing traditional pure water-swellable gel lenses, and is expected to gain a larger market.
但是,目前硅水凝胶材料仍然存在很多问题。含硅材料的憎水性易吸附泪液中的溶解酵素等蛋白质,并且易粘附在眼球上影响隐形眼镜的自由转动。为解决这一问题,直接在材料的表面进行改性成了改善镜片性能的重要方向。氧等离子处理技术较为广泛应用,其主要原理是通过活性中心向聚二甲基硅氧烷(PDMS)表面嵌入一些亲水性强的基团,如-OH,-COOH。公开号CN104204099A的中国专利介绍了一种抗生物膜形成的低温等离子体涂层,利用一种液体接触装置在低温下通过等离子体沉积技术,以形成一种抑制细菌附着的生物膜。但是此种处理方法增加了流水线生产工艺,并且由于链的迁移作用使得这种表面亲水性不能永久保持。However, there are still many problems with silicon hydrogel materials. The hydrophobicity of the silicon-containing material is easy to absorb proteins such as lysozyme in tears, and it is easy to adhere to the eyeball and affect the free rotation of the contact lens. To solve this problem, directly modifying the surface of the material has become an important direction to improve the performance of the lens. Oxygen plasma treatment technology is widely used, and its main principle is to embed some highly hydrophilic groups, such as -OH, -COOH, on the surface of polydimethylsiloxane (PDMS) through the active center. The Chinese patent with the publication number CN104204099A introduces a low-temperature plasma coating for anti-biofilm formation, which uses a liquid contact device to form a biofilm that inhibits bacterial adhesion through plasma deposition technology at low temperature. However, this treatment method increases the pipeline production process, and the surface hydrophilicity cannot be permanently maintained due to chain migration.
此外,表面接枝也是一项重要且实用的表面改性。公开号CN1583834A的中国专利公开了一种表面永久亲水性的硅橡胶,主要方法是将硅氢键与烯丙基聚乙二醇等二醇单体反应生成Si-C共价键,从而修饰硅橡胶表面,大分子链的聚乙二醇可以在PDMS表面形成一层致密层,既保持了高度的亲水性又能有效的减少蛋白质的吸附。但是此类工艺都较为复杂,需要二次生产,先生成预成型的SiHy接触透镜,然后再二次交联上亲水单体。In addition, surface grafting is also an important and practical surface modification. The Chinese patent with publication number CN1583834A discloses a silicone rubber with permanent hydrophilic surface. The main method is to react silicon-hydrogen bonds with diol monomers such as allyl polyethylene glycol to generate Si-C covalent bonds, thereby modifying On the surface of silicone rubber, polyethylene glycol with macromolecular chains can form a dense layer on the surface of PDMS, which not only maintains a high degree of hydrophilicity, but also effectively reduces protein adsorption. However, such processes are relatively complicated and require secondary production. First, a preformed SiHy contact lens is formed, and then the hydrophilic monomer is cross-linked for the second time.
近些年,科学工作者们致力于提高材料本体的亲水性能,主要方法是将含有甲基丙烯酸酯封端的聚二甲基硅氧烷和强亲水性生物相容性基团单体共聚,形成硅橡胶相和水凝胶相相互贯穿的网络结构,但是同样存在许多问题。In recent years, scientists have devoted themselves to improving the hydrophilic properties of the material body. The main method is to copolymerize polydimethylsiloxane containing methacrylate and strong hydrophilic biocompatible group monomers. , forming a network structure in which the silicone rubber phase and the hydrogel phase interpenetrate each other, but there are also many problems.
首先,分子量几千甚至上万的甲基丙烯酸封端的硅氧烷大分子链有很强的憎水性,和各种甲基丙烯酸酯或者乙烯类亲水单体互混,得到相容性好的溶液,从而制得透光率在97%以上的镜片并非易事,亲水单体和憎水单体之间的不相容导致的相分离是此类镜片制作的难题。ShuahuaPeng等人(SOFTMATTER,2012,40:10493-10501)经过研究列出了水、甲基丙烯酸封端的聚二甲基硅氧烷、非离子性表面活性剂(TericG9A8)三者的相图,结果表明只有在油相水相达到合适的比例时,才能形成油包水或者水包油的单相区,否则浑浊分相。针对此问题,科学家们不得不开发两亲性的增容单体来提高混合溶液的相容性,进而提高镜片的透光性。通常两亲性增容单体的开发是不易且昂贵的。合适的有机溶剂也被当做简单的增容试剂添加到配方中,适量的溶剂确实能较好的提高镜片的相容性,但是溶剂的加入也破坏了原有的网络结构,降低了成品镜片的强度和韧性。First of all, methacrylic acid-terminated siloxane macromolecular chains with a molecular weight of several thousand or even tens of thousands have strong hydrophobicity, and can be mixed with various methacrylate or vinyl hydrophilic monomers to obtain good compatibility. It is not easy to prepare a lens with a light transmittance above 97%, and the phase separation caused by the incompatibility between the hydrophilic monomer and the hydrophobic monomer is a difficult problem in the production of this type of lens. ShuaPeng et al. (SOFTMATTER, 2012, 40: 10493-10501) have listed the phase diagram of water, methacrylic acid-terminated polydimethylsiloxane, and nonionic surfactant (TericG9A8) through research. The results It shows that only when the oil phase and water phase reach an appropriate ratio, can the single-phase region of water-in-oil or oil-in-water be formed, otherwise the turbidity and phase separation can be formed. In response to this problem, scientists had to develop amphiphilic compatibilizing monomers to improve the compatibility of the mixed solution, thereby improving the light transmittance of the lens. Usually the development of amphiphilic compatibilizing monomers is difficult and expensive. Appropriate organic solvents are also added to the formula as a simple compatibilizing agent. An appropriate amount of solvent can indeed improve the compatibility of the lens, but the addition of the solvent also destroys the original network structure and reduces the quality of the finished lens. Strength and toughness.
除了以上共聚方法之外,大分子有机硅单体和大分子亲水性单体形成互穿网络结构也是常用的方法。用于形成网络结构的大分子亲水单体有分子量几万到几十万的聚乙烯基吡咯烷酮、聚乙烯醇、聚甲基丙烯酸-β羟乙酯等。依靠长分子链之间的相互缠绕形成网络结构,在水中或生理盐水中浸泡一段时间后,水凝胶相将会慢慢溶出,不能保证持久的亲水性,更不能保证药物释放的稳定性。In addition to the above copolymerization methods, the formation of an interpenetrating network structure by macromolecular silicone monomers and macromolecular hydrophilic monomers is also a commonly used method. The macromolecular hydrophilic monomers used to form the network structure include polyvinylpyrrolidone, polyvinyl alcohol, and polymethacrylate-β-hydroxyethyl ester with a molecular weight of tens of thousands to hundreds of thousands. Relying on the intertwining of long molecular chains to form a network structure, after soaking in water or saline for a period of time, the hydrogel phase will slowly dissolve, which cannot guarantee long-lasting hydrophilicity, let alone the stability of drug release .
其次,部分硅水凝胶的预聚体合成相当繁琐,制作工艺复杂。例如JohnChristopherPhelan(US20100120938A1)等人研发了一种含硅水凝胶,大分子是具有硅氧烷长链的两亲性单体,并且含有亲水性单体如甲基丙烯酸甲酯提供较好的含水量,含有N-乙烯基吡咯烷酮提供较好的生物相容性。但是单体合成较为复杂,需要分步催化剂催化合成和紫外光照,不适合工业化大规模生产。Secondly, the prepolymer synthesis of some silicone hydrogels is quite cumbersome and the manufacturing process is complicated. For example JohnChristopherPhelan (US20100120938A1) et al. have developed a silicon-containing hydrogel, the macromolecules are amphiphilic monomers with siloxane long chains, and contain hydrophilic monomers such as methyl methacrylate to provide better Water content, containing N-vinylpyrrolidone provides better biocompatibility. However, the synthesis of monomers is relatively complicated, requiring step-by-step catalytic synthesis of catalysts and ultraviolet light, and is not suitable for large-scale industrial production.
因此,目前对隐形眼镜仍然存在着高透氧,亲水性强,低弹性模量,高透明度,高生物相容性,工艺简单,易于大规模生产等难题。Therefore, contact lenses still have high oxygen permeability, strong hydrophilicity, low elastic modulus, high transparency, high biocompatibility, simple process, and easy mass production.
发明内容Contents of the invention
技术问题:本发明实施例所要解决的技术问题是:提供一种硅水凝胶材料、角膜接触镜及其制备方法,该硅水凝胶材料和角膜接触镜具有高透氧性,且成本低廉,制备简单。Technical problem: The technical problem to be solved by the embodiments of the present invention is to provide a silicon hydrogel material, a contact lens and a preparation method thereof, the silicon hydrogel material and the contact lens have high oxygen permeability and are low in cost , the preparation is simple.
技术问题:为解决上述技术问题,本发明实施例采用的技术方案是:Technical problem: In order to solve the above-mentioned technical problem, the technical scheme that the embodiment of the present invention adopts is:
第一方面,本实施例提供一种具有高透氧性的硅水凝胶材料,该硅水凝胶材料按照质量份数,包括以下组分聚合反应而成:In the first aspect, this embodiment provides a silicon hydrogel material with high oxygen permeability, which is formed by polymerization reaction of the following components in parts by mass:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 3% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.1-3%.
结合第一方面,作为第一种可能实施的方案,所述的两亲性大分子硅单体具有如下结构的分子式:In combination with the first aspect, as the first possible implementation scheme, the amphiphilic macromolecular silicon monomer has the molecular formula of the following structure:
或者 or
其中,X的结构式如下:Wherein, the structural formula of X is as follows:
其中,a的取值范围为1~14的整数,b的取值范围是1~6的整数,c的取值范围是13~68的整数。Wherein, the value range of a is an integer ranging from 1 to 14, the value range of b is an integer ranging from 1 to 6, and the value range of c is an integer ranging from 13 to 68.
结合第一方面,作为第二种可能实施的方案,所述的小分子硅单体包含甲基丙烯酰氧丙基三(三甲基硅氧烷基)硅烷、甲基-二(三甲基硅氧烷)-甲硅烷基丙基甲基丙烯酸甘油酯(SIGMA)、3-(甲基丙烯酰氧)丙基三甲氧基硅烷、甲基丙烯酰氧基甲基三(三甲基硅氧基)硅烷中的一种或任意组合。In combination with the first aspect, as a second possible implementation scheme, the small molecular silicon monomer comprises methacryloxypropyltris(trimethylsiloxane)silane, methyl-bis(trimethylsiloxane) Siloxane) - silylpropyl glyceryl methacrylate (SIGMA), 3-(methacryloxy)propyltrimethoxysilane, methacryloxymethyltris(trimethylsiloxane) One or any combination of silanes.
结合第一方面,作为第三种可能实施的方案,所述的亲水性单体为N-乙烯基吡咯烷酮(NVP)、甲基丙烯酸(MMA)、甲基丙烯酸羟乙酯(HEMA)、N-乙烯基-N甲基乙酰胺(VMA)、N-乙烯基乙酰胺(NVA)中的任意两种或两种以上的物质组合而成。In combination with the first aspect, as a third possible solution, the hydrophilic monomer is N-vinylpyrrolidone (NVP), methacrylic acid (MMA), hydroxyethyl methacrylate (HEMA), N - A combination of any two or more of vinyl-N-methylacetamide (VMA) and N-vinylacetamide (NVA).
结合第一方面,作为第四种可能实施的方案,所述的引发剂为光引发剂或者热引发剂;所述的光引发剂为2-羟基-2-甲基苯丙酮(D1173),热引发剂为偶氮二异丁腈(AIBN)和过氧化苯甲酰(BPO)中的一种或组合。In conjunction with the first aspect, as a fourth possible implementation scheme, the described initiator is a photoinitiator or a thermal initiator; the described photoinitiator is 2-hydroxyl-2-methylpropiophenone (D1173), and the thermal initiator is The initiator is one or a combination of azobisisobutyronitrile (AIBN) and benzoyl peroxide (BPO).
结合第一方面,作为第五种可能实施的方案,所述的交联剂为聚乙二醇二丙烯酸酯(PEGDA)、二甲基丙烯酸乙二醇酯(EGDMA)或异氰脲酸三烯丙酯(TAIC)中的一种或任意组合。In combination with the first aspect, as a fifth possible implementation, the crosslinking agent is polyethylene glycol diacrylate (PEGDA), ethylene glycol dimethacrylate (EGDMA) or triene isocyanurate One or any combination of propyl esters (TAIC).
结合第一方面,作为第六种可能实施的方案,所述的有机溶剂为异丙醇、乙醇、正己醇、正丁醇中的一种或任意组合。In combination with the first aspect, as a sixth possible implementation solution, the organic solvent is one or any combination of isopropanol, ethanol, n-hexanol, n-butanol.
第二方面,本实施例提供一种角膜接触镜,该角膜接触镜由硅水凝胶材料制得,该硅水凝胶材料按照质量份数,包括以下组分聚合反应而成:In the second aspect, the present embodiment provides a contact lens, which is made of a silicon hydrogel material, and the silicon hydrogel material is formed by polymerization reaction of the following components in parts by mass:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 3% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.1-3%.
结合第二方面,作为第七种可能实施的方案,所述的硅水凝胶材料按照质量份数,包括以下组分聚合反应而成:In combination with the second aspect, as a seventh possible solution, the silicon hydrogel material is polymerized by the following components in parts by mass:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~2%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.5~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 2% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.5-3%.
第三方面,本实施例提供一种角膜接触镜的制备方法,该制备方法包括以下过程:将各组分混合均匀,注入角膜接触镜模具中,光引发或热引发聚合,然后脱模,去离子水萃取除去镜片中未聚合的单体和低聚物,浸入生理盐水中平衡,制得角膜接触镜;其中,所述的各组分按照质量份数包括以下组分:In the third aspect, this embodiment provides a method for preparing a contact lens. The preparation method includes the following steps: mixing the components uniformly, injecting them into a contact lens mold, photo-induced or heat-induced polymerization, and then demoulding, removing Ionized water extraction removes unpolymerized monomers and oligomers in the lens, immerses in physiological saline to balance, and makes a contact lens; wherein, each component includes the following components in parts by mass:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 3% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.1-3%.
有益效果:与现有技术相比,本发明实施例的技术方案具有以下有益效果:本发明实施例的接触镜具有比传统软性隐形眼镜高8倍以上的透氧性能,属于高透氧型隐形眼镜,同时具有优异的透光性能,较好的伸长率和较好的含水量,符合配戴标准。在生产过程中工艺简单,无需二次生产,与目前市场上高透氧同时亲水性好的镜片相比更加节约成本和劳动力。由以上硅水凝胶制作的角膜接触镜有良好的透氧性和亲水性,同时镜片无需表面处理即可配戴。Beneficial effects: Compared with the prior art, the technical solution of the embodiment of the present invention has the following beneficial effects: the contact lens of the embodiment of the present invention has an oxygen permeability that is more than 8 times higher than that of the traditional soft contact lens, and belongs to the high oxygen permeability type The contact lens also has excellent light transmission performance, good elongation and good water content, and meets the wearing standard. In the production process, the process is simple, no secondary production is required, and compared with the high oxygen permeability and good hydrophilicity lenses currently on the market, it is more cost-effective and labor-saving. The corneal contact lens made of the above silicone hydrogel has good oxygen permeability and hydrophilicity, and the lens can be worn without surface treatment.
具体实施方式detailed description
下面结合实施例,对本发明的技术方案进行详细的说明。The technical solution of the present invention will be described in detail below in conjunction with the embodiments.
实施例1Example 1
本实施例提供的一种具有高透氧性的硅水凝胶材料,按照质量份数,包括以下组分聚合反应而成:A silicone hydrogel material with high oxygen permeability provided in this embodiment is formed by polymerization reaction of the following components in parts by mass:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 3% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.1-3%.
上述实施例1中,大分子硅单体具有如下结构的分子式:In above-mentioned embodiment 1, macromolecular silicon monomer has the molecular formula of following structure:
或者or
其中,X的结构式如下:Wherein, the structural formula of X is as follows:
其中,a的取值范围为1~14的整数,b的取值范围是1~6的整数,c的取值范围是13~68的整数。Wherein, the value range of a is an integer ranging from 1 to 14, the value range of b is an integer ranging from 1 to 6, and the value range of c is an integer ranging from 13 to 68.
实施例1的硅水凝胶材料具有良好的透氧性能,具有至少50barrer的透氧值,甚至具有高于150barrer的透氧值。实施例1的硅水凝胶材料中,大分子硅单体具有二甲基硅氧烷长链。由于二甲基硅氧烷长链有较长的硅氧键长,较高的硅氧键能,并且Si-O-Si键的键角可以在104°-180°范围内变化,同时,由于甲基和主链之间的排斥作用,使得二甲基硅氧烷长链呈现出疏松柔软的特性。这种结构给氧气传输提供了优良的通道,可以直接传输空气中的氧气到达眼球。线性二甲基硅氧烷链结构疏松,自由体积大,当分子量较大时,有机硅形成“蜂窝状”结构的连续微相区,有利于氧气的传输。同时,大分子硅单体中嵌入了PEG链,提高了大分子硅单体与亲水单体的相容性。当PEG链较长时,大分子硅单体与亲水单体相容性较好,不需要添加有机溶剂。当PEG链较短时,大分子硅单体与亲水单体相容性变差,需要添加有机溶剂,以保持镜片的透光性。The silicone hydrogel material of Example 1 has good oxygen permeability, with an oxygen permeability value of at least 50 barrer, even higher than 150 barrer. In the silicon hydrogel material of Example 1, the macromolecular silicon monomer has a long chain of dimethylsiloxane. Since the long chain of dimethylsiloxane has a longer silicon-oxygen bond length and higher silicon-oxygen bond energy, and the bond angle of the Si-O-Si bond can vary in the range of 104°-180°, at the same time, due to The repulsion between the methyl group and the main chain makes the long chain of dimethylsiloxane loose and soft. This structure provides an excellent channel for oxygen transmission, which can directly transport oxygen in the air to the eyeball. The linear dimethylsiloxane chain structure is loose and the free volume is large. When the molecular weight is large, the silicone forms a continuous microphase region of a "honeycomb" structure, which is conducive to the transmission of oxygen. At the same time, the PEG chain is embedded in the macromolecular silicon monomer, which improves the compatibility between the macromolecular silicon monomer and the hydrophilic monomer. When the PEG chain is longer, the macromolecular silicon monomer has better compatibility with the hydrophilic monomer, and no organic solvent needs to be added. When the PEG chain is short, the compatibility between the macromolecular silicon monomer and the hydrophilic monomer becomes poor, and an organic solvent needs to be added to maintain the light transmittance of the lens.
作为优选例,所述的小分子硅单体包含甲基丙烯酰氧丙基三(三甲基硅氧烷基)硅烷(TRIS)、甲基-二(三甲基硅氧烷)-甲硅烷基丙基甲基丙烯酸甘油酯(SIGMA)、3-(甲基丙烯酰氧)丙基三甲氧基硅烷(KH570)、甲基丙烯酰氧基甲基三(三甲基硅氧基)硅烷(MTTS)中的一种或任意组合。所述的亲水性单体为N-乙烯基吡咯烷酮(NVP)、甲基丙烯酸(MMA)、甲基丙烯酸羟乙酯(HEMA)、N-乙烯基-N甲基乙酰胺(VMA)、N-乙烯基乙酰胺(NVA)中的任意两种或两种以上的物质组合而成。所述的引发剂为光引发剂或者热引发剂。当引发剂为光引发剂时,选择2-羟基-2-甲基苯丙酮(D1173)作为光引发剂。当引发剂为热引发剂时,选择偶氮二异丁腈(AIBN)和过氧化苯甲酰(BPO)中的一种或组合作为热引发剂。所述的交联剂为聚乙二醇二丙烯酸酯(PEGDA)、二甲基丙烯酸乙二醇酯(EGDMA)或异氰脲酸三烯丙酯(TAIC)中的一种或任意组合。所述的有机溶剂为异丙醇、乙醇、正己醇、正丁醇中的一种或任意组合。As a preferred example, the small molecular silicon monomer includes methacryloxypropyl tris(trimethylsiloxane) silane (TRIS), methyl-bis(trimethylsiloxane)-silane Sylpropyl glyceryl methacrylate (SIGMA), 3-(methacryloxy)propyltrimethoxysilane (KH570), methacryloxymethyltris(trimethylsiloxy)silane ( MTTS) in one or any combination. Described hydrophilic monomer is N-vinylpyrrolidone (NVP), methacrylic acid (MMA), hydroxyethyl methacrylate (HEMA), N-vinyl-N methylacetamide (VMA), N - A combination of any two or more substances of vinylacetamide (NVA). The initiator is a photoinitiator or a thermal initiator. When the initiator is a photoinitiator, 2-hydroxyl-2-methylpropiophenone (D1173) is selected as the photoinitiator. When the initiator is a thermal initiator, one or a combination of azobisisobutyronitrile (AIBN) and benzoyl peroxide (BPO) is selected as the thermal initiator. The crosslinking agent is one or any combination of polyethylene glycol diacrylate (PEGDA), ethylene glycol dimethacrylate (EGDMA) or triallyl isocyanurate (TAIC). The organic solvent is one or any combination of isopropanol, ethanol, n-hexanol, n-butanol.
制备实施例1中的两亲性大分子硅单体的方法有多种。在本实施例中优选以下两种方法。第一种方法:由羟基封端的聚二甲基硅氧烷和带有甲基丙烯酸端基的异氰酸酯(IEM),在催化剂的作用下,在20~80℃温度区间内反应生成硅氧烷低聚物。具体的化学反应式如下:There are many methods for preparing the amphiphilic macromolecular silicon monomer in Example 1. The following two methods are preferred in this embodiment. The first method: under the action of a catalyst, polydimethylsiloxane terminated by hydroxyl and isocyanate (IEM) with methacrylic acid end group react to form siloxane in the temperature range of 20-80°C. Polymer. The specific chemical reaction formula is as follows:
第二种方法:由羟基封端的聚二甲基硅氧烷和缩水甘油酯(GMA),在催化剂的作用下,在20~80℃温度区间内反应生成硅氧烷低聚物。具体的化学反应式如下:The second method: polydimethylsiloxane terminated by hydroxyl groups and glycidyl ester (GMA), under the action of a catalyst, react in a temperature range of 20-80° C. to form siloxane oligomers. The specific chemical reaction formula is as follows:
其中,X的结构式如下:Wherein, the structural formula of X is as follows:
上述两种制备方法中,催化剂为二月桂酸二丁基锡、三氟甲磺酸、三乙胺或者四丁基氯化铵。In the above two preparation methods, the catalyst is dibutyltin dilaurate, trifluoromethanesulfonic acid, triethylamine or tetrabutylammonium chloride.
下面例举六个具体实例。The following are six specific examples.
实例1Example 1
取13g二醇(结构式如下式W1所示),20mL三氯甲烷,0.1g催化剂二月桂酸二丁基锡,3.1g甲基丙烯酸异氰基乙酯(IEM),混合均匀,50℃加热回流10h。反应结束后用石油醚洗涤,静置分层,取下层液体减压蒸馏,得透明两亲性大分子硅单体,记为M1-W1。Take 13g diol (the structural formula is shown in the following formula W1), 20mL chloroform, 0.1g catalyst dibutyltin dilaurate, 3.1g isocyanoethyl methacrylate (IEM), mix well, and heat to reflux at 50°C for 10h. After the reaction, wash with petroleum ether, let stand to separate layers, take the lower layer liquid and distill under reduced pressure to obtain transparent amphiphilic macromolecular silicon monomer, which is marked as M1-W1.
实例2Example 2
取13g二醇(结构式如上式W1所示),30mL四氢呋喃,2.8g甲基丙烯酸缩水甘油酯(GMA),0.5g三氟甲磺酸,磁力搅拌,60℃回流反应30min,反应结束后减压蒸馏,得到透明两亲性大分子硅单体,记为M2-W1。Take 13g of diol (the structural formula is as shown in the above formula W1), 30mL of tetrahydrofuran, 2.8g of glycidyl methacrylate (GMA), 0.5g of trifluoromethanesulfonic acid, magnetic stirring, reflux at 60°C for 30min, and depressurize after the reaction Distillation to obtain a transparent amphiphilic macromolecular silicon monomer, denoted as M2-W1.
实例3Example 3
取65.2g二醇(结构式如下式W2所示),20mL氯仿,0.3g三乙胺,3.1g甲基丙烯酸异氰基乙酯(IEM)混合均匀,65℃加热回流反应3h。反应结束后用石油醚洗涤所得液体,静置分层,取下层液体减压蒸馏,得到透明两亲性大分子硅单体,记为M1-W2。Take 65.2g of diol (the structural formula is shown in the following formula W2), 20mL of chloroform, 0.3g of triethylamine, and 3.1g of isocyanoethyl methacrylate (IEM), mix well, and heat at reflux at 65°C for 3h. After the reaction, the obtained liquid was washed with petroleum ether, allowed to stand for stratification, and the lower layer liquid was distilled under reduced pressure to obtain a transparent amphiphilic macromolecular silicon monomer, which was denoted as M1-W2.
实例4Example 4
取65.2g二醇(结构式如上式W2所示),2.8g甲基丙烯酸缩水甘油酯(GMA),0.5g四丁基氯化铵,磁力搅拌,室温回流反应5h,减压蒸馏,得到透明两亲性大分子硅单体,记为M2-W2。Get 65.2g diol (structural formula is as shown in above formula W2), 2.8g glycidyl methacrylate (GMA), 0.5g tetrabutyl ammonium chloride, magnetic stirring, reflux reaction at room temperature 5h, underpressure distillation, obtain transparent two The hydrophilic macromolecular silicon monomer is denoted as M2-W2.
实例5Example 5
取38.8g二醇(结构式如下式W3所示),20mL三氯甲烷,0.2g催化剂二月桂酸二丁基锡,3.1g甲基丙烯酸异氰基乙酯(IEM),混合均匀,50℃加热回流10h。反应结束后用石油醚洗涤,静置分层,取下层液体减压蒸馏,得到透明两亲性大分子硅单体,记为M1-W3。Take 38.8g diol (the structural formula is shown in the following formula W3), 20mL chloroform, 0.2g catalyst dibutyltin dilaurate, 3.1g isocyanoethyl methacrylate (IEM), mix well, and heat to reflux at 50°C for 10h . After the reaction, wash with petroleum ether, let stand to separate layers, take the lower layer liquid and distill under reduced pressure to obtain transparent amphiphilic macromolecular silicon monomers, which are marked as M1-W3.
实例6Example 6
取38.8g二醇(结构式如上式W3所示),2.8g甲基丙烯酸缩水甘油酯(GMA),0.2g四丁基氯化铵,磁力搅拌,室温回流反应5h,减压蒸馏,得到透明两亲性大分子硅单体,记为M2-W3。Get 38.8g diol (structural formula is as shown in above formula W3), 2.8g glycidyl methacrylate (GMA), 0.2g tetrabutylammonium chloride, magnetic stirring, room temperature reflux reaction 5h, vacuum distillation, obtain transparent two The hydrophilic macromolecular silicon monomer is denoted as M2-W3.
实施例2Example 2
一种角膜接触镜,该角膜接触镜由硅水凝胶材料制得,该硅水凝胶材料按照质量份数,包括以下组分聚合反应而成:A kind of corneal contact lens, this corneal contact lens is made of silicon hydrogel material, and this silicon hydrogel material comprises the following component polymerization reaction according to the mass fraction:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 3% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.1-3%.
实施例2的角膜接触镜具有前表面和后表面,前表面和后表面都未经修饰。本发明中有机硅相和水凝胶相交叉贯穿,水凝胶材料的亲水性使得眼泪中的脂质不易吸附,有很好的抗脂质沉淀性能,因此无需表面修饰。The contact lens of Example 2 has an anterior surface and a posterior surface, neither of which is unmodified. In the present invention, the organosilicon phase and the hydrogel intersect and run through each other, and the hydrophilicity of the hydrogel material makes it difficult to absorb lipids in tears, and has good anti-lipid precipitation performance, so no surface modification is required.
所述的镜片由实施例1的硅水凝胶材料制得。由于实施例1的硅水凝胶材料具有良好的透氧性,因此利用该材料制备的角膜接触镜也具有良好的透氧性。The lens is made from the silicone hydrogel material of Example 1. Since the silicone hydrogel material in Example 1 has good oxygen permeability, the corneal contact lens prepared by using this material also has good oxygen permeability.
上述角膜接触镜的制备方法,包括以下过程:将各组分混合均匀,注入角膜接触镜模具中,光引发或热引发聚合,然后脱模,去离子水萃取除去镜片中未聚合的单体和低聚物,浸入生理盐水中平衡,制得角膜接触镜;其中,所述的各组分按照重量百分比,包括以下组分:The preparation method of the above-mentioned contact lens includes the following steps: mixing the components evenly, injecting them into the mold of the contact lens, photo-initiating or heat-initiating polymerization, then demoulding, extracting with deionized water to remove unpolymerized monomers and The oligomer is immersed in physiological saline to balance to obtain a contact lens; wherein, each component includes the following components according to weight percentage:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 3% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.1-3%.
作为优选方案,在保持镜片具有一定的含水量和断裂伸长率的同时,为获得更好的透氧性能,所述的角膜接触镜,按照质量份数,包括以下组分聚合反应而成:As a preferred solution, while maintaining a certain water content and elongation at break of the lens, in order to obtain better oxygen permeability, the contact lens is formed by polymerizing the following components in parts by mass:
引发剂和交联剂;Initiators and crosslinkers;
其中,两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的质量份数之和为100份;引发剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.1~2%;交联剂占两亲性大分子硅单体、小分子硅单体、亲水单体和有机溶剂的重量之和的0.5~3%。Among them, the sum of the mass parts of amphiphilic macromolecular silicon monomer, small molecular silicon monomer, hydrophilic monomer and organic solvent is 100 parts; 0.1% to 2% of the sum of the weight of amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers and organic solvents; 0.5-3%.
上述组分获得的角膜接触镜的透氧性能大于130*10-11。The oxygen permeability of the corneal contact lens obtained by the above components is greater than 130*10 -11 .
下面通过试验来验证本发明实施例的角膜接触透镜具有优良含水量和高透氧的性能。The following experiments are conducted to verify that the contact lenses of the embodiments of the present invention have excellent water content and high oxygen permeability.
样品1sample 1
将两亲性大分子硅单体、小分子硅单体、亲水单体、有机溶剂、引发剂和交联剂;混合均匀,注入角膜接触镜模具中,光引发或热引发聚合,然后脱模,去离子水萃取除去镜片中未聚合的单体和低聚物,浸入生理盐水中平衡,从而制得硅水凝胶角膜接触镜。Mix amphiphilic macromolecular silicon monomers, small molecular silicon monomers, hydrophilic monomers, organic solvents, initiators and crosslinking agents; inject them into contact lens molds, light-initiate or heat-initiate polymerization, and then remove The mold is extracted with deionized water to remove unpolymerized monomers and oligomers in the lens, and then immersed in physiological saline to equilibrate, thereby making a silicone hydrogel contact lens.
其中,两亲性大分子硅单体采用上述实例1制备的两亲性大分子硅单体M1-w1和实例2制备的M2-w1。小分子硅单体采用甲基-二(三甲基硅氧烷)-甲硅烷基丙基甲基丙烯酸甘油酯(SIGMA),亲水单体采用N-乙烯基吡咯烷酮(NVP)、甲基丙烯酸羟乙酯(HEMA)、N-乙烯基-N甲基乙酰胺(VMA),引发剂采用2-羟基-2-甲基苯丙酮(D1173),交联剂采用聚乙二醇二丙烯酸酯(PEGDA)。Wherein, the amphiphilic macromolecular silicon monomer adopts the amphiphilic macromolecular silicon monomer M1-w1 prepared in Example 1 and M2-w1 prepared in Example 2 above. The small molecule silicon monomer adopts methyl-bis(trimethylsiloxane)-silylpropyl glyceryl methacrylate (SIGMA), and the hydrophilic monomer adopts N-vinylpyrrolidone (NVP), methacrylic acid Hydroxyethyl ester (HEMA), N-vinyl-N methylacetamide (VMA), the initiator uses 2-hydroxy-2-methylpropiophenone (D1173), and the crosslinking agent uses polyethylene glycol diacrylate ( PEGDA).
各组分按照质量份数如表1所示。Each component is shown in Table 1 in terms of parts by mass.
样品2—11Samples 2-11
样品2—11角膜接触镜的制备过程与样品1的过程相同,不同之处在于各组分物质的选择及其重量份数,具体如表1所示。The preparation process of samples 2-11 contact lenses is the same as that of sample 1, the difference lies in the selection of each component material and the weight parts thereof, as shown in Table 1 for details.
对比样品Comparative sample
在玻璃烧杯中依次加入30份的甲基-二(三甲基硅氧烷)-甲硅烷基丙基甲基丙烯酸甘油酯,22份的甲基丙烯酸-2-羟乙酯,33份的N-乙烯基吡咯烷酮,6份的甲基丙烯酸,占单体总质量0.1份的聚乙二醇二丙烯酸酯,2份的偶氮二异丁腈,混合均匀,将溶液注入到聚丙烯模具中,热引发聚合10h。然后脱模。干片放入去离子水中浸泡,再放入生理盐水中平衡,制得硅水凝胶角膜接触镜。In a glass beaker, add 30 parts of methyl-bis(trimethylsiloxane)-silylpropyl glyceryl methacrylate, 22 parts of 2-hydroxyethyl methacrylate, 33 parts of N -vinylpyrrolidone, 6 parts of methacrylic acid, 0.1 part of polyethylene glycol diacrylate in the total mass of the monomer, 2 parts of azobisisobutyronitrile, mix well, inject the solution into a polypropylene mold, Polymerization was initiated thermally for 10 h. Then unmold. The dried sheet is soaked in deionized water, and then equilibrated in physiological saline to prepare a silicone hydrogel contact lens.
表1样品配比(质量份数)Table 1 sample proportioning (mass parts)
使用电子拉力试验机XLW(PC)测试伸长率,用夹板将角膜接触镜样品夹住进行测量,测得角膜接触透镜样品的断裂拉伸长率。测试结果如表2所示。The elongation was measured by using an electronic tensile testing machine XLW (PC), and the contact lens sample was clamped with a splint for measurement, and the elongation at break of the contact lens sample was measured. The test results are shown in Table 2.
采用称重法测含水率,载玻片重量Q1,镜片与载玻片重量Q2,50℃烘箱内干燥19h后,毛重G3。含水量=(Q2-G3)/(Q2-Q1)。测试结果如表2所示。The moisture content is measured by weighing method, the weight of the glass slide is Q1, the weight of the lens and the glass slide is Q2, and the gross weight is G3 after drying in an oven at 50°C for 19 hours. Water content = (Q2-G3)/(Q2-Q1). The test results are shown in Table 2.
采用国标(GBT11417.3-2012)库伦法测各样品的透氧值。测试结果如表2所示。The national standard (GBT11417.3-2012) coulometric method was used to measure the oxygen permeability of each sample. The test results are shown in Table 2.
表2Table 2
从表2中可以看出:本发明样品的硅水凝胶接触透镜的含水量均高于20%,断裂伸长率均大于150%,性能参数符合市售标准。尤其,样品的透氧性能比普通透镜高出4倍以上,使得人体眼球配戴舒适,尤其并且制备工艺简单,无需后期表面处理。It can be seen from Table 2 that the water content of the silicone hydrogel contact lenses of the samples of the present invention is all higher than 20%, the elongation at break is all higher than 150%, and the performance parameters meet the commercial standards. In particular, the oxygen permeability of the sample is more than 4 times higher than that of ordinary lenses, making the human eyeball comfortable to wear, especially the preparation process is simple, and no post-surface treatment is required.
本领域的技术人员应该了解,本发明不受上述具体实施例的限制,上述具体实施例和说明书中的描述只是为了进一步说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护的范围由权利要求书及其等效物界定。Those skilled in the art should understand that the present invention is not limited by the above-mentioned specific examples. The descriptions in the above-mentioned specific examples and the description are only to further illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention The invention also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the claims and their equivalents.
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