CN105393167A - Method for producing substrate having liquid crystal orientation film for in-plane-switching liquid-crystal display element - Google Patents
Method for producing substrate having liquid crystal orientation film for in-plane-switching liquid-crystal display element Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及具有横向电场驱动型液晶表示元件用液晶取向膜的基板的制造方法。更详细而言,涉及用于制造残影特性优异的液晶表示元件的新方法。The present invention relates to a method for manufacturing a substrate having a liquid crystal alignment film for a transverse electric field drive type liquid crystal display element. More specifically, it relates to a new method for producing a liquid crystal display element excellent in image sticking characteristics.
背景技术Background technique
液晶表示元件作为质量轻、截面薄且耗电低的表示装置是已知的,近年来被用于大型电视用途等,实现了显著的发展。液晶表示元件例如是利用具备电极的一对透明基板夹持液晶层而构成的。并且,在液晶表示元件中,包含有机材料的有机膜被用作液晶取向膜使液晶在基板之间呈现期望的取向状态。Liquid crystal display devices are known as display devices that are light in weight, thin in cross-section, and low in power consumption. In recent years, they have been used in large-scale television applications, etc., and have achieved remarkable development. The liquid crystal display element is constituted, for example, by sandwiching a liquid crystal layer between a pair of transparent substrates provided with electrodes. Also, in a liquid crystal display element, an organic film containing an organic material is used as a liquid crystal alignment film to make liquid crystals exhibit a desired alignment state between substrates.
即,液晶取向膜是液晶表示元件的构成部件,其形成在夹持液晶的基板的与液晶接触的表面,承担使液晶在该基板之间沿着特定方向取向这一作用。并且,对于液晶取向膜而言,除了使液晶沿着例如平行于基板的方向等特定方向取向这一作用之外,有时还要求对液晶预倾角进行控制这一作用。这种液晶取向膜的控制液晶取向的能力(以下称为取向控制能力。)通过对构成液晶取向膜的有机膜进行取向处理而被赋予。That is, the liquid crystal aligning film is a constituent part of the liquid crystal display element, and is formed on the surfaces of the substrates sandwiching the liquid crystal that are in contact with the liquid crystal, and plays a role of orienting the liquid crystal in a specific direction between the substrates. Furthermore, in addition to the function of orienting the liquid crystal in a specific direction such as a direction parallel to the substrate, the liquid crystal aligning film may also require the function of controlling the pretilt angle of the liquid crystal. The ability (henceforth orientation control ability) of such a liquid crystal aligning film to control the liquid crystal orientation is provided by performing an orientation process to the organic film which comprises a liquid crystal aligning film.
作为用于赋予取向控制能力的液晶取向膜的取向处理方法,一直以来已知有刷磨法。刷磨法是指如下的方法:针对基板上的聚乙烯醇、聚酰胺、聚酰亚胺等的有机膜,用棉花、尼龙、聚酯等的布沿着恒定方向摩擦(刷磨)其表面,从而使液晶沿着摩擦方向(刷磨方向)取向。该刷磨法能够简便地实现较稳定的液晶取向状态,因此利用于以往的液晶表示元件的制造工艺。并且,作为液晶取向膜中使用的有机膜,主要选择耐热性等可靠性、电特性优异的聚酰亚胺系有机膜。Conventionally, a brush rubbing method is known as an orientation treatment method for a liquid crystal aligning film for providing an orientation control ability. The brushing method refers to a method of rubbing (brushing) the surface of an organic film such as polyvinyl alcohol, polyamide, polyimide, etc. on a substrate in a constant direction with a cloth such as cotton, nylon, or polyester. , so that the liquid crystal is aligned along the rubbing direction (brushing direction). This brushing method can easily realize a relatively stable liquid crystal alignment state, so it is used in the conventional manufacturing process of liquid crystal display elements. Moreover, as an organic film used for a liquid crystal aligning film, the polyimide-type organic film excellent in reliability, such as heat resistance, and electric characteristic is mainly selected.
然而,对包含聚酰亚胺等的液晶取向膜的表面进行摩擦的刷磨法存在产尘、产生静电的问题。另外,由于近年来的液晶表示元件的高清晰化、相应基板上的电极或液晶驱动用切换能动元件所导致的凹凸,因此,无法用布均匀地摩擦液晶取向膜的表面、无法实现均匀的液晶取向。However, the rubbing method of rubbing the surface of the liquid crystal aligning film containing polyimide etc. has the problem of dust generation and static electricity generation. In addition, due to the high-definition of liquid crystal display elements in recent years, the unevenness caused by the electrodes on the corresponding substrate or the switching active elements for liquid crystal driving, it is impossible to rub the surface of the liquid crystal alignment film uniformly with a cloth, and it is impossible to achieve a uniform liquid crystal. orientation.
因而,作为不进行刷磨的液晶取向膜的其它取向处理方法,积极地研究了光取向法。Therefore, as another orientation treatment method of the liquid crystal aligning film which does not perform brush rubbing, the photo-alignment method is actively studied.
光取向法有各种方法,通过直线偏振光或经准直的光而在构成液晶取向膜的有机膜内形成各向异性,根据该各向异性而使液晶进行取向。There are various photo-alignment methods. Linearly polarized light or collimated light forms anisotropy in an organic film constituting a liquid crystal alignment film, and aligns liquid crystals based on the anisotropy.
作为主要的光取向法,已知有分解型的光取向法。该方法中,例如,对聚酰亚胺膜照射偏振紫外线,利用分子结构的紫外线吸收的偏振方向依赖性而发生各向异性的分解。并且,通过未分解而残留的聚酰亚胺使液晶进行取向(例如参照专利文献1)。As a main photo-alignment method, a decomposition-type photo-alignment method is known. In this method, for example, a polyimide film is irradiated with polarized ultraviolet rays, and anisotropic decomposition occurs by utilizing the polarization direction dependence of ultraviolet absorption of the molecular structure. And the liquid crystal is aligned by the polyimide which remained without decomposing (for example, refer patent document 1).
另外,作为其它光取向法,还已知有光交联型、光异构化型的光取向法。在光交联型的光取向法中,例如使用聚肉桂酸乙烯酯,照射偏振紫外线,使平行于偏振光的2个侧链的双键部分发生二聚反应(交联反应)。并且,使液晶沿着与偏振方向垂直的方向进行取向(例如参照非专利文献1)。在光异构化型的光取向法中,使用在侧链具有偶氮苯的侧链型高分子时,照射偏振紫外线,使平行于偏振光的侧链的偶氮苯部分发生异构化反应,使液晶沿着与偏振方向垂直的方向进行取向(例如参照非专利文献2)。In addition, photo-crosslinking-type and photo-isomerization-type photo-alignment methods are also known as other photo-alignment methods. In the photo-crosslinking type photo-alignment method, for example, polyvinyl cinnamate is used to irradiate polarized ultraviolet rays to cause a dimerization reaction (crosslinking reaction) of double bond portions of two side chains parallel to the polarized light. And, the liquid crystal is aligned in a direction perpendicular to the polarization direction (for example, refer to Non-Patent Document 1). In the photoisomerization-type photo-alignment method, when using a side chain-type polymer having azobenzene in the side chain, polarized ultraviolet rays are irradiated to cause an isomerization reaction of the azobenzene moiety parallel to the side chain of the polarized light. , aligning the liquid crystal in a direction perpendicular to the polarization direction (for example, refer to Non-Patent Document 2).
如上述例子那样,在利用光取向法对液晶取向膜进行取向处理的方法中,无需进行刷磨,不用担心产尘、产生静电。并且,即使针对表面具有凹凸的液晶表示元件的基板也能够实施取向处理,从而成为适合于工业生产工艺的液晶取向膜的取向处理方法。As in the above example, in the method of aligning the liquid crystal aligning film by the photo-alignment method, there is no need to perform brushing, and there is no need to worry about dust and static electricity. In addition, alignment treatment can be performed even on a substrate of a liquid crystal display element having irregularities on the surface, thus becoming an alignment treatment method for a liquid crystal alignment film suitable for an industrial production process.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特许第3893659号公报Patent Document 1: Japanese Patent No. 3893659
非专利文献non-patent literature
非专利文献1:M.Shadtetal.,Jpn.J.Appl.Phys.31,2155(1992).Non-Patent Document 1: M. Shadte et al., Jpn. J. Appl. Phys. 31, 2155 (1992).
非专利文献2:K.Ichimuraetal.,Chem.Rev.100,1847(2000).Non-Patent Document 2: K. Ichimura et al., Chem. Rev. 100, 1847 (2000).
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
如上所述,与作为液晶表示元件的取向处理方法而一直以来进行工业利用的刷磨法相比,光取向法无需刷磨工序这一工序,因此具备明显的优点。并且,与刷磨所产生的取向控制能力基本固定的刷磨法相比,光取向法能够变更偏振光的照射量来控制取向控制能力。然而,在光取向法想要实现与利用刷磨法时的程度相同的取向控制能力的情况下,有时需要大量的偏振光照射量或者无法实现稳定的液晶取向。As described above, compared with the brushing method that has been used industrially as an alignment treatment method for liquid crystal display elements, the photo-alignment method has a significant advantage because it does not require a brushing step. In addition, compared with the brushing method in which the orientation control ability by brushing is basically fixed, the photo-alignment method can control the orientation control ability by changing the irradiation amount of polarized light. However, when the photo-alignment method is intended to achieve the same degree of alignment control ability as that achieved by the brush rubbing method, a large amount of polarized light irradiation may be required or stable liquid crystal alignment may not be achieved.
例如,在上述专利文献1所述的分解型光取向法中,需要对聚酰亚胺膜照射60分钟的由功率500W的高压汞灯发出的紫外光等,需要长时间且大量的紫外线照射。另外,在二聚型、光异构化型光取向法的情况下,有时需要数J(焦耳)~数十J左右的大量紫外线照射。进而,在光交联型、光异构化型光取向法的情况下,液晶取向的热稳定性、光稳定性差,因此制成液晶表示元件时,担心发生取向不良、表示残影。尤其是,横向电场驱动型的液晶表示元件中,将液晶分子在面内进行切换,因此容易发生液晶驱动后的液晶取向偏移、由AC驱动引起的表示残影被视作明显的课题。For example, in the decomposition-type photo-alignment method described in the above-mentioned Patent Document 1, it is necessary to irradiate the polyimide film with ultraviolet light emitted from a high-pressure mercury lamp with a power of 500 W for 60 minutes, and a long time and a large amount of ultraviolet irradiation are required. In addition, in the case of a dimerization type or a photoisomerization type photoalignment method, a large amount of ultraviolet irradiation of about several J (joules) to several tens of J may be required. Furthermore, in the case of photo-crosslinking type and photo-isomerization type photo-alignment methods, the thermal stability and photostability of liquid crystal alignment are poor, so when it is made into a liquid crystal display element, there are concerns about poor alignment and image sticking. In particular, in a transverse electric field driven liquid crystal display device, liquid crystal molecules are switched in-plane, and therefore liquid crystal alignment shift after liquid crystal driving and display sticking by AC driving are obvious problems.
因此,对于光取向法而言,要求实现取向处理的高效率化、稳定的液晶取向,要求能够对液晶取向膜高效地赋予高取向控制能力的液晶取向膜、液晶取向剂、以及取向法。Therefore, in the photo-alignment method, high efficiency of the alignment treatment and stable liquid crystal alignment are required, and a liquid crystal aligning film, a liquid crystal aligning agent, and an alignment method capable of efficiently imparting high alignment control ability to the liquid crystal aligning film are required.
本发明的目的在于,提供以高效率被赋予取向控制能力、残影特性优异的、具有横向电场驱动型液晶表示元件用液晶取向膜的基板以及具有该基板的横向电场驱动型液晶表示元件。本发明的目的还在于,提供可扩大能够实现液晶取向膜中的良好液晶取向性的偏振紫外线照射量的边界范围的具有液晶取向膜的基板的制造方法。An object of the present invention is to provide a substrate having a liquid crystal alignment film for a lateral electric field-driven liquid crystal display element, which is endowed with orientation control ability with high efficiency and excellent in image sticking characteristics, and a lateral electric field driven liquid crystal display element having the substrate. Another object of this invention is to provide the manufacturing method of the board|substrate with a liquid crystal aligning film which can expand the boundary range of the irradiation amount of the polarized ultraviolet-ray which can realize the favorable liquid crystal orientation in a liquid crystal aligning film.
用于解决问题的方案solutions to problems
本发明人等为了实现上述课题而进行了深入研究,结果发现如下发明。The inventors of the present invention conducted intensive studies to achieve the above-mentioned problems, and as a result, found the following invention.
<1>一种具有横向电场驱动型液晶表示元件用液晶取向膜的基板的制造方法,其通过具备如下工序而得到被赋予了取向控制能力的前述液晶取向膜:<1> a kind of manufacture method that has the substrate of transverse electric field drive type liquid crystal display element liquid crystal aligning film, it obtains the aforementioned liquid crystal aligning film that has been endowed orientation control ability by possessing following procedure:
[I]将聚合物组合物涂布在具有横向电场驱动用导电膜的基板上而形成涂膜的工序,所述聚合物组合物含有:(A)在特定的温度范围内表现出液晶性的感光性侧链型高分子、以及(B)有机溶剂;[I] A process of coating a polymer composition on a substrate having a conductive film for driving a transverse electric field to form a coating film, the polymer composition containing: (A) exhibiting liquid crystallinity in a specific temperature range Photosensitive side chain polymer, and (B) organic solvent;
[II]对[I]中得到的涂膜照射偏振紫外线的工序;[II] A step of irradiating polarized ultraviolet rays to the coating film obtained in [I];
[III]将[II]中得到的涂膜进行加热的工序;以及[III] A step of heating the coating film obtained in [II]; and
[IV]将[III]中加热的涂膜冷却至不足该涂膜表面的玻璃化转变温度的温度后,再加热至该玻璃化转变温度以上的温度的工序。[IV] A step of cooling the coating film heated in [III] to a temperature lower than the glass transition temperature of the coating film surface, and then heating to a temperature higher than the glass transition temperature.
<2>上述<1>中,[IV]工序中的涂膜的冷却温度可以是比作为(A)成分的侧链型高分子的玻璃化转变点温度(Tg)低10℃以上的温度。<2> In the above <1>, the cooling temperature of the coating film in the step [IV] may be 10° C. or more lower than the glass transition point temperature (Tg) of the side chain type polymer as the component (A).
<3>上述<1>或<2>中,紫外线照射后的涂膜的加热温度和冷却后的再加热温度可以是涂膜表面的玻璃化转变温度以上且不足涂膜表面的均质相转变温度的温度。<3> In the above <1> or <2>, the heating temperature of the coating film after ultraviolet irradiation and the reheating temperature after cooling may be higher than the glass transition temperature of the coating film surface and less than the homogeneous phase transition of the coating film surface temperature temperature.
<4>上述<1>~<3>的任一者中,(A)成分可以具有会发生光交联、光异构化或光弗利斯重排的感光性侧链。<4> In any one of <1> to <3> above, the (A) component may have a photosensitive side chain that undergoes photocrosslinking, photoisomerization, or photofries rearrangement.
<5>上述<1>~<4>的任一者中,(A)成分可以具有选自由下述式(1)~(6)组成的组中的任一种感光性侧链。<5> In any one of said <1>-<4>, (A) component may have any one photosensitive side chain selected from the group which consists of following formula (1)-(6).
式中,A、B、D各自独立地表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-、-NH-CO-、-CH=CH-CO-O-或-O-CO-CH=CH-;In the formula, A, B, and D each independently represent a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH-, -NH-CO-, -CH=CH-CO-O -or-O-CO-CH=CH-;
S为碳数1~12的亚烷基,键合于它们的氢原子任选被卤素基团取代;S is an alkylene group with 1 to 12 carbon atoms, and the hydrogen atoms bonded to them are optionally substituted by halogen groups;
T为单键或碳数1~12的亚烷基,键合于它们的氢原子任选被卤素基团取代;T is a single bond or an alkylene group with 1 to 12 carbons, and the hydrogen atoms bonded to them are optionally substituted by halogen groups;
Y1表示选自1价的苯环、萘环、联苯环、呋喃环、吡咯环和碳数5~8的脂环式烃中的环,或者是选自这些取代基中的相同或不同的2~6个环借助键合基团B键合而成的基团,键合于它们的氢原子各自独立地任选被-COOR0(式中,R0表示氢原子或碳数1~5的烷基)、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代;Y represents a ring selected from monovalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, and alicyclic hydrocarbons with 5 to 8 carbon atoms, or the same or different substituents selected from these substituents The group formed by bonding 2 to 6 rings through the bonding group B, the hydrogen atoms bonded to them are each independently optionally replaced by -COOR 0 (in the formula, R 0 represents a hydrogen atom or a carbon number of 1 to 2 5 alkyl), -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkane with 1 to 5 carbons Oxygen substitution;
Y2为选自由2价的苯环、萘环、联苯环、呋喃环、吡咯环、碳数5~8的脂环式烃和它们的组合组成的组中的基团,键合于它们的氢原子各自独立地任选被-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代; Y2 is a group selected from the group consisting of divalent benzene ring, naphthalene ring, biphenyl ring, furan ring, pyrrole ring, alicyclic hydrocarbon having 5 to 8 carbon atoms, and combinations thereof, and is bonded to them The hydrogen atoms in are independently optionally replaced by -NO 2 , -CN, -CH═C(CN) 2 , -CH═CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkyl group with 1 to 5 carbons. 5's alkoxy substitution;
R表示羟基、碳数1~6的烷氧基,或者表示与Y1相同的定义;R represents a hydroxyl group, an alkoxy group with 1 to 6 carbons, or the same definition as Y1 ;
X表示单键、-COO-、-OCO-、-N=N-、-CH=CH-、-C≡C-、-CH=CH-CO-O-或-O-CO-CH=CH-,X的数量达到2时,X任选彼此相同或不同;X represents a single bond, -COO-, -OCO-, -N=N-, -CH=CH-, -C≡C-, -CH=CH-CO-O- or -O-CO-CH=CH- , when the number of X reaches 2, X is optionally the same or different from each other;
Cou表示香豆素-6-基或香豆素-7-基,键合于它们的氢原子各自独立地任选被-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代;Cou represents coumarin-6-yl or coumarin-7-yl, and the hydrogen atoms bonded to them are each independently optionally replaced by -NO 2 , -CN, -CH=C(CN) 2 , -CH= Substituted by CH-CN, halogen group, alkyl group with 1 to 5 carbons, or alkoxy group with 1 to 5 carbons;
q1和q2中的一者为1,另一者为0;One of q1 and q2 is 1 and the other is 0;
q3为0或1;q3 is 0 or 1;
P和Q各自独立地为选自由2价的苯环、萘环、联苯环、呋喃环、吡咯环、碳数5~8的脂环式烃和它们的组合组成的组中的基团;其中,X为-CH=CH-CO-O-、-O-CO-CH=CH-时,-CH=CH-所键合的一侧的P或Q为芳香环,P的数量达到2以上时,P任选彼此相同或不同,Q的数量达到2以上时,Q任选彼此相同或不同;P and Q are each independently a group selected from the group consisting of divalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, alicyclic hydrocarbons with 5 to 8 carbon atoms, and combinations thereof; Among them, when X is -CH=CH-CO-O-, -O-CO-CH=CH-, P or Q on the side where -CH=CH- is bonded is an aromatic ring, and the number of P is 2 or more When , P is optionally the same or different from each other, and when the number of Q reaches 2 or more, Q is optionally the same or different from each other;
l1为0或1;l1 is 0 or 1;
l2为0~2的整数;l2 is an integer from 0 to 2;
l1和l2均为0时,T为单键时A也表示单键;When both l1 and l2 are 0, when T is a single bond, A also represents a single bond;
l1为1时,T为单键时B也表示单键;When l1 is 1, when T is a single bond, B also represents a single bond;
H和I各自独立地为选自2价的苯环、萘环、联苯环、呋喃环、吡咯环和它们的组合中的基团。H and I are each independently a group selected from divalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, and combinations thereof.
<6>上述<1>~<4>的任一者中,(A)成分可以具有选自由下述式(7)~(10)组成的组中的任一种感光性侧链。<6> In any one of said <1>-<4>, (A) component may have any one photosensitive side chain selected from the group which consists of following formula (7)-(10).
式中,A、B、D、Y1、X、Y2和R具有与上述相同的定义;In the formula, A, B, D, Y 1 , X, Y 2 and R have the same definitions as above;
l表示1~12的整数;l represents an integer from 1 to 12;
m表示0~2的整数,m1、m2表示1~3的整数;m represents an integer from 0 to 2, m1 and m2 represent an integer from 1 to 3;
n表示0~12的整数(其中,n=0时,B为单键)。n represents an integer of 0 to 12 (wherein, when n=0, B is a single bond).
<7>上述<1>~<4>的任一者中,(A)成分可以具有选自由下述式(11)~(13)组成的组中的任一种感光性侧链。<7> In any one of said <1>-<4>, (A) component may have any one photosensitive side chain selected from the group which consists of following formula (11)-(13).
式中,A、X、l、m、m1和R具有与上述相同的定义。In the formula, A, X, l, m, m1 and R have the same definitions as above.
<8>上述<1>~<4>的任一者中,(A)成分可以具有下述式(14)或(15)所示的感光性侧链。<8> In any one of said <1>-<4>, (A) component may have the photosensitive side chain represented by following formula (14) or (15).
式中,A、Y1、l、m1和m2具有与上述相同的定义。In the formula, A, Y 1 , l, m1 and m2 have the same definitions as above.
<9>上述<1>~<4>的任一者中,(A)成分可以具有下述式(16)或(17)所示的感光性侧链。<9> In any one of said <1>-<4>, (A) component may have the photosensitive side chain represented by following formula (16) or (17).
式中,A、X、l和m具有与上述相同的定义。In the formula, A, X, l and m have the same definitions as above.
<10>上述<1>~<4>的任一者中,(A)成分可以具有下述式(18)或(19)所示的感光性侧链。<10> In any one of said <1>-<4>, (A) component may have the photosensitive side chain represented by following formula (18) or (19).
式中,A、B、Y1、q1、q2、m1和m2具有与上述相同的定义。In the formula, A, B, Y 1 , q1, q2, m1 and m2 have the same definitions as above.
R1表示氢原子、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基。R 1 represents a hydrogen atom, -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkane with 1 to 5 carbons Oxygen.
<11>上述<1>~<4>的任一者中,(A)成分可以具有下述式(20)所示的感光性侧链。<11> In any one of said <1>-<4>, (A) component may have the photosensitive side chain represented by following formula (20).
式中,A、Y1、X、l和m具有与上述相同的定义。In the formula, A, Y 1 , X, l and m have the same definitions as above.
<12>上述<1>~<11>的任一者中,(A)成分可以具有选自由下述式(21)~(31)组成的组中的任一种液晶性侧链。<12> In any one of <1> to <11> above, the component (A) may have any one liquid crystal side chain selected from the group consisting of the following formulas (21) to (31).
式中,A、B、q1和q2具有与上述相同的定义;In the formula, A, B, q1 and q2 have the same definition as above;
Y3为选自由1价的苯环、萘环、联苯环、呋喃环、含氮杂环和碳数5~8的脂环式烃、以及它们的组合组成的组中的基团,键合于它们的氢原子各自独立地任选被-NO2、-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代; Y3 is a group selected from the group consisting of a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a nitrogen-containing heterocycle, and an alicyclic hydrocarbon with a carbon number of 5 to 8, and combinations thereof, the bond The hydrogen atoms associated with them are each independently optionally substituted by -NO 2 , -CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkoxy group with 1 to 5 carbons;
R3表示氢原子、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、1价的苯环、萘环、联苯环、呋喃环、含氮杂环、碳数5~8的脂环式烃、碳数1~12的烷基、或碳数1~12的烷氧基;R 3 represents a hydrogen atom, -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a Azacyclic rings, alicyclic hydrocarbons with 5 to 8 carbons, alkyl groups with 1 to 12 carbons, or alkoxy groups with 1 to 12 carbons;
l表示1~12的整数,m表示0~2的整数,其中,式(23)~(24)中,所有的m的总和为2以上,式(25)~(26)中,所有的m的总和为1以上,m1、m2和m3各自独立地表示1~3的整数;l represents an integer of 1 to 12, m represents an integer of 0 to 2, wherein, in formulas (23) to (24), the sum of all m is 2 or more, and in formulas (25) to (26), all m The sum of is 1 or more, and m1, m2 and m3 each independently represent an integer of 1 to 3;
R2表示氢原子、-NO2、-CN、卤素基团、1价的苯环、萘环、联苯环、呋喃环、含氮杂环、以及碳数5~8的脂环式烃和烷基或烷氧基;R 2 represents a hydrogen atom, -NO2, -CN, a halogen group, a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a nitrogen-containing heterocycle, and alicyclic hydrocarbons and alkanes with 5 to 8 carbons group or alkoxy group;
Z1、Z2表示单键、-CO-、-CH2O-、-CH=N-、-CF2-。Z 1 and Z 2 represent a single bond, -CO-, -CH 2 O-, -CH=N-, -CF 2 -.
<13>一种具有横向电场驱动型液晶表示元件用液晶取向膜的基板,其是通过上述<1>~<12>中任一项制造的。<13> The board|substrate which has the liquid crystal aligning film for horizontal electric field drive type liquid crystal display elements manufactured by any one of said <1>-<12>.
<14>一种横向电场驱动型液晶表示元件,其具有上述<13>的基板。<14> A lateral electric field driven liquid crystal display element comprising the substrate of the above <13>.
<15>一种横向电场驱动型液晶表示元件的制造方法,其通过具备如下工序而得到该液晶表示元件:<15> A method for manufacturing a transverse electric field driven liquid crystal display element, which obtains the liquid crystal display element by having the following steps:
准备上述<13>的基板(第1基板)的工序;A step of preparing the substrate (first substrate) of <13> above;
获得具有下述液晶取向膜的第2基板的工序,其通过具备下述工序[I’]、[II’]和[III’]而得到被赋予了取向控制能力的液晶取向膜;以及A step of obtaining a second substrate having a liquid crystal aligning film that is provided with the following steps [I'], [II'], and [III'] to obtain a liquid crystal aligning film endowed with orientation control ability; and
[V]以前述第1基板和第2基板的液晶取向膜隔着液晶相对的方式,对向配置前述第1基板和第2基板,从而得到液晶表示元件的工序,[V] The process of arranging the first substrate and the second substrate facing each other in such a way that the liquid crystal alignment films of the first substrate and the second substrate face each other through the liquid crystal, thereby obtaining a liquid crystal display element,
所述工序[I’]、[II’]和[III’]为:Described operation [I '], [II '] and [III '] are:
[I’]在第2基板上涂布聚合物组合物而形成涂膜的工序,所述聚合物组合物含有:(A)在特定的温度范围内表现出液晶性的感光性侧链型高分子、以及(B)有机溶剂;[I'] A step of forming a coating film by coating a polymer composition containing: (A) a photosensitive side chain-type polymer exhibiting liquid crystallinity in a specific temperature range; molecule, and (B) an organic solvent;
[II’]对[I’]中得到的涂膜照射偏振紫外线的工序;以及[II'] A step of irradiating polarized ultraviolet rays to the coating film obtained in [I']; and
[III’]将[II’]中得到的涂膜进行加热的工序。[III'] A step of heating the coating film obtained in [II'].
<16>上述<15>中,获得前述第2基板的工序还可以具有[IV’]将[III’]中加热的涂膜冷却至不足该涂膜表面的玻璃化转变温度的温度后,再加热至该玻璃化转变温度以上的温度的工序。<16> In the above <15>, the step of obtaining the aforementioned second substrate may include [IV'] cooling the coating film heated in [III'] to a temperature lower than the glass transition temperature of the coating film surface, and then A step of heating to a temperature equal to or higher than the glass transition temperature.
<17>一种横向电场驱动型液晶表示元件,其是通过上述<15>或<16>制造的。<17> A lateral electric field driven liquid crystal display element manufactured by the above-mentioned <15> or <16>.
另外,作为另一面而发现如下发明。Moreover, the following invention was found as another aspect.
<P1>一种具有横向电场驱动型液晶表示元件用液晶取向膜的基板的制造方法,其通过具备如下工序而得到被赋予了取向控制能力的前述液晶取向膜<P1> A method of manufacturing a substrate having a liquid crystal alignment film for a lateral electric field-driven liquid crystal display element, comprising the following steps to obtain the liquid crystal alignment film endowed with orientation control capability
[I]将聚合物组合物涂布在具有横向电场驱动用导电膜的基板上而形成涂膜的工序,所述聚合物组合物含有:(A)在特定的温度范围内表现出液晶性的感光性侧链型高分子、以及(B)有机溶剂;[I] A process of coating a polymer composition on a substrate having a conductive film for driving a transverse electric field to form a coating film, the polymer composition containing: (A) exhibiting liquid crystallinity in a specific temperature range Photosensitive side chain polymer, and (B) organic solvent;
[II]对[I]中得到的涂膜照射偏振紫外线的工序;[II] A step of irradiating polarized ultraviolet rays to the coating film obtained in [I];
[III]将[II]中得到的涂膜进行加热的工序;以及[III] A step of heating the coating film obtained in [II]; and
[IV]将[III]中加热的涂膜冷却至不足该涂膜表面的玻璃化转变温度的温度后,再加热至该玻璃化转变温度以上的温度的工序。[IV] A step of cooling the coating film heated in [III] to a temperature lower than the glass transition temperature of the coating film surface, and then heating to a temperature higher than the glass transition temperature.
<P2>上述<P1>中,[IV]工序中的涂膜的冷却温度可以是比作为(A)成分的侧链型高分子的玻璃化转变点温度(Tg)低10℃以上的温度。<P2> In the above <P1>, the cooling temperature of the coating film in the step [IV] may be a temperature lower than the glass transition point temperature (Tg) of the side chain polymer as the component (A) by 10° C. or more.
<P3>上述<P1>或<P2>中,紫外线照射后的涂膜的加热温度和冷却后的再加热温度可以是涂膜表面的玻璃化转变温度以上且不足涂膜表面的均质相转变温度的温度。<P3> In the above <P1> or <P2>, the heating temperature of the coating film after ultraviolet irradiation and the reheating temperature after cooling may be higher than the glass transition temperature of the coating film surface and less than the homogeneous phase transition of the coating film surface temperature temperature.
<P4>上述<P1>~<P3>的任一者中,(A)成分可以具有会发生光交联、光异构化或光弗利斯重排的感光性侧链。<P4> In any one of <P1> to <P3> above, the (A) component may have a photosensitive side chain that undergoes photocrosslinking, photoisomerization, or photofries rearrangement.
<P5>上述<P1>~<P4>的任一者中,(A)成分可以具有选自由下述式(1)~(6)组成的组中的任一种感光性侧链。<P5> In any one of <P1> to <P4> above, the component (A) may have any one photosensitive side chain selected from the group consisting of the following formulas (1) to (6).
式中,A、B、D各自独立地表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-、-NH-CO-、-CH=CH-CO-O-或-O-CO-CH=CH-;In the formula, A, B, and D each independently represent a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH-, -NH-CO-, -CH=CH-CO-O -or-O-CO-CH=CH-;
S为碳数1~12的亚烷基,键合于它们的氢原子任选被卤素基团取代;S is an alkylene group with 1 to 12 carbon atoms, and the hydrogen atoms bonded to them are optionally substituted by halogen groups;
T为单键或碳数1~12的亚烷基,键合于它们的氢原子任选被卤素基团取代;T is a single bond or an alkylene group with 1 to 12 carbons, and the hydrogen atoms bonded to them are optionally substituted by halogen groups;
Y1表示选自1价的苯环、萘环、联苯环、呋喃环、吡咯环和碳数5~8的脂环式烃中的环,或者是选自这些取代基中的相同或不同的2~6个环借助键合基团B键合而成的基团,键合于它们的氢原子各自独立地任选被-COOR0(式中,R0表示氢原子或碳数1~5的烷基)、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代;Y represents a ring selected from monovalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, and alicyclic hydrocarbons with 5 to 8 carbon atoms, or the same or different substituents selected from these substituents The group formed by bonding 2 to 6 rings through the bonding group B, the hydrogen atoms bonded to them are each independently optionally replaced by -COOR 0 (in the formula, R 0 represents a hydrogen atom or a carbon number of 1 to 2 5 alkyl), -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkane with 1 to 5 carbons Oxygen substitution;
Y2为选自由2价的苯环、萘环、联苯环、呋喃环、吡咯环、碳数5~8的脂环式烃和它们的组合组成的组中的基团,键合于它们的氢原子各自独立地任选被-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代; Y2 is a group selected from the group consisting of divalent benzene ring, naphthalene ring, biphenyl ring, furan ring, pyrrole ring, alicyclic hydrocarbon having 5 to 8 carbon atoms, and combinations thereof, and is bonded to them The hydrogen atoms in are independently optionally replaced by -NO 2 , -CN, -CH═C(CN) 2 , -CH═CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkyl group with 1 to 5 carbons. 5's alkoxy substitution;
R表示羟基、碳数1~6的烷氧基,或者表示与Y1相同的定义;R represents a hydroxyl group, an alkoxy group with 1 to 6 carbons, or the same definition as Y1 ;
X表示单键、-COO-、-OCO-、-N=N-、-CH=CH-、-C≡C-、-CH=CH-CO-O-或-O-CO-CH=CH-;X represents a single bond, -COO-, -OCO-, -N=N-, -CH=CH-, -C≡C-, -CH=CH-CO-O- or -O-CO-CH=CH- ;
Cou表示香豆素-6-基或香豆素-7-基,键合于它们的氢原子各自独立地任选被-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代;Cou represents coumarin-6-yl or coumarin-7-yl, and the hydrogen atoms bonded to them are each independently optionally replaced by -NO 2 , -CN, -CH=C(CN) 2 , -CH= Substituted by CH-CN, halogen group, alkyl group with 1 to 5 carbons, or alkoxy group with 1 to 5 carbons;
q1和q2中的一者为1,另一者为0;One of q1 and q2 is 1 and the other is 0;
q3为0或1;q3 is 0 or 1;
P和Q各自独立地为选自由单键、2价的苯环、萘环、联苯环、呋喃环、吡咯环、碳数5~8的脂环式烃和它们的组合组成的组中的基团。其中,X为-CH=CH-CO-O-、-O-CO-CH=CH-时,-CH=CH-所键合的一侧的P或Q为芳香环;P and Q are each independently selected from the group consisting of a single bond, a divalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a pyrrole ring, an alicyclic hydrocarbon with 5 to 8 carbon atoms, and combinations thereof group. Wherein, when X is -CH=CH-CO-O-, -O-CO-CH=CH-, P or Q on the side where -CH=CH- is bonded to is an aromatic ring;
H和I各自独立地为选自2价的苯环、萘环、联苯环、呋喃环、吡咯环和它们的组合中的基团。H and I are each independently a group selected from divalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, and combinations thereof.
<P6>上述<P1>~<P4>的任一者中,(A)成分可以具有选自由下述式(7)~(10)组成的组中的任一种感光性侧链。<P6> In any one of <P1> to <P4> above, the component (A) may have any one photosensitive side chain selected from the group consisting of the following formulas (7) to (10).
式中,A、B、D、Y1、X、Y2和R具有与上述相同的定义;In the formula, A, B, D, Y 1 , X, Y 2 and R have the same definitions as above;
l表示1~12的整数;l represents an integer from 1 to 12;
m表示0~2的整数,m1、m2表示1~3的整数;m represents an integer from 0 to 2, m1 and m2 represent an integer from 1 to 3;
n表示0~12的整数(其中,n=0时,B为单键)。n represents an integer of 0 to 12 (wherein, when n=0, B is a single bond).
<P7>上述<P1>~<P4>的任一者中,(A)成分可以具有选自由下述式(11)~(13)组成的组中的任一种感光性侧链。<P7> In any one of said <P1>-<P4>, (A) component may have any one photosensitive side chain selected from the group which consists of following formula (11)-(13).
式中,A、X、l、m和R具有与上述相同的定义。In the formula, A, X, l, m and R have the same definitions as above.
<P8>上述<P1>~<P4>的任一者中,(A)成分可以具有下述式(14)或(15)所示的感光性侧链。<P8> In any one of said <P1>-<P4>, (A) component may have the photosensitive side chain represented by following formula (14) or (15).
式中,A、Y1、X、l、m1和m2具有与上述相同的定义。In the formula, A, Y 1 , X, 1, m1 and m2 have the same definitions as above.
<P9>上述<P1>~<P4>的任一者中,(A)成分可以具有下述式(16)或(17)所示的感光性侧链。<P9> In any one of said <P1>-<P4>, (A) component may have the photosensitive side chain represented by following formula (16) or (17).
式中,A、X、l和m具有与上述相同的定义。In the formula, A, X, l and m have the same definitions as above.
<P10>上述<P1>~<P4>的任一者中,(A)成分可以具有下述式(18)或(19)所示的感光性侧链。<P10> In any one of said <P1>-<P4>, (A) component may have the photosensitive side chain represented by following formula (18) or (19).
式中,A、B、Y1、q1、q2、m1和m2具有与上述相同的定义。In the formula, A, B, Y 1 , q1, q2, m1 and m2 have the same definitions as above.
R1表示氢原子、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基。R 1 represents a hydrogen atom, -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkane with 1 to 5 carbons Oxygen.
<P11>上述<P1>~<P4>的任一者中,(A)成分可以具有下述式(20)所示的感光性侧链。<P11> In any one of said <P1>-<P4>, (A) component may have the photosensitive side chain represented by following formula (20).
式中,A、Y1、X、l和m具有与上述相同的定义。In the formula, A, Y 1 , X, l and m have the same definitions as above.
<P12>上述<P1>~<P11>的任一者中,(A)成分可以具有选自由下述式(21)~(31)组成的组中的任一种液晶性侧链。<P12> In any one of <P1> to <P11> above, the component (A) may have any liquid crystalline side chain selected from the group consisting of the following formulas (21) to (31).
式中,A、B、q1和q2具有与上述相同的定义;In the formula, A, B, q1 and q2 have the same definition as above;
Y3为选自由1价的苯环、萘环、联苯环、呋喃环、含氮杂环和碳数5~8的脂环式烃、以及它们的组合组成的组中的基团,键合于它们的氢原子各自独立地任选被-NO2、-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代; Y3 is a group selected from the group consisting of a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a nitrogen-containing heterocycle, and an alicyclic hydrocarbon with a carbon number of 5 to 8, and combinations thereof, the bond The hydrogen atoms associated with them are each independently optionally substituted by -NO 2 , -CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkoxy group with 1 to 5 carbons;
R3表示氢原子、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、1价的苯环、萘环、联苯环、呋喃环、含氮杂环、碳数5~8的脂环式烃、碳数1~12的烷基、或碳数1~12的烷氧基;R 3 represents a hydrogen atom, -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a Azacyclic rings, alicyclic hydrocarbons with 5 to 8 carbons, alkyl groups with 1 to 12 carbons, or alkoxy groups with 1 to 12 carbons;
l表示1~12的整数,m表示0~2的整数,其中,式(25)~(26)中,所有的m的总和为2以上,式(27)~(28)中,所有的m的总和为1以上,m1、m2和m3各自独立地表示1~3的整数;l represents an integer of 1 to 12, m represents an integer of 0 to 2, wherein, in formulas (25) to (26), the sum of all m is 2 or more, and in formulas (27) to (28), all m The sum of is 1 or more, and m1, m2 and m3 each independently represent an integer of 1 to 3;
R2表示氢原子、-NO2、-CN、卤素基团、1价的苯环、萘环、联苯环、呋喃环、含氮杂环、以及碳数5~8的脂环式烃和烷基或烷氧基;R 2 represents a hydrogen atom, -NO 2 , -CN, a halogen group, a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a nitrogen-containing heterocycle, and an alicyclic hydrocarbon with 5 to 8 carbons and Alkyl or alkoxy;
Z1、Z2表示单键、-CO-、-CH2O-、-CH=N-、-CF2-。Z 1 and Z 2 represent a single bond, -CO-, -CH 2 O-, -CH=N-, -CF 2 -.
<P13>一种具有横向电场驱动型液晶表示元件用液晶取向膜的基板,其是通过上述<P1>~<P12>中任一项制造的。<P13> A substrate having a liquid crystal aligning film for a lateral electric field drive type liquid crystal display element, manufactured by any one of <P1> to <P12>.
<P14>一种横向电场驱动型液晶表示元件,其具有上述<P13>的基板。<P14> A lateral electric field driven liquid crystal display element having the substrate of the above-mentioned <P13>.
<P15>一种横向电场驱动型液晶表示元件的制造方法,其通过具备如下工序而得到该液晶表示元件:<P15> A method for manufacturing a transverse electric field driven liquid crystal display element, which obtains the liquid crystal display element by having the following steps:
准备上述<P13>的基板(第1基板)的工序;The process of preparing the substrate (first substrate) of <P13> above;
获得具有下述液晶取向膜的第2基板的工序,其通过具备下述工序[I’]、[II’]和[III’]而得到被赋予了取向控制能力的液晶取向膜;以及A step of obtaining a second substrate having a liquid crystal aligning film that is provided with the following steps [I'], [II'], and [III'] to obtain a liquid crystal aligning film endowed with orientation control ability; and
[V]以前述第1基板和第2基板的液晶取向膜隔着液晶相对的方式,对向配置前述第1基板和第2基板,从而得到液晶表示元件的工序;[V] a process of arranging the first substrate and the second substrate facing each other in such a way that the liquid crystal alignment films of the first substrate and the second substrate face each other through the liquid crystal, thereby obtaining a liquid crystal display element;
所述工序[I’]、[II’]和[III’]为:Described operation [I '], [II '] and [III '] are:
[I’]在第2基板上涂布聚合物组合物而形成涂膜的工序,所述聚合物组合物含有:(A)在特定的温度范围内表现出液晶性的感光性侧链型高分子、以及(B)有机溶剂;[I'] A step of forming a coating film by coating a polymer composition containing: (A) a photosensitive side chain-type polymer exhibiting liquid crystallinity in a specific temperature range; molecule, and (B) an organic solvent;
[II’]对[I’]中得到的涂膜照射偏振紫外线的工序;以及[II'] A step of irradiating polarized ultraviolet rays to the coating film obtained in [I']; and
[III’]将[II’]中得到的涂膜进行加热的工序。[III'] A step of heating the coating film obtained in [II'].
<P16>上述<P15>中,<P16>In <P15> above,
获得前述第2基板的工序还可以具有[IV’]将[III’]中加热的涂膜冷却至不足该涂膜表面的玻璃化转变温度的温度后,再加热至该玻璃化转变温度以上的温度的工序。The step of obtaining the aforementioned second substrate may include [IV'] cooling the coating film heated in [III'] to a temperature lower than the glass transition temperature of the surface of the coating film, and then heating to a temperature above the glass transition temperature. temperature process.
<P17>一种横向电场驱动型液晶表示元件,其是通过上述<P15>或<P16>制造的。<P17> A lateral electric field driven liquid crystal display element manufactured by the above <P15> or <P16>.
发明的效果The effect of the invention
通过本发明,能够提供以高效率被赋予取向控制能力、残影特性优异的、具有横向电场驱动型液晶表示元件用液晶取向膜的基板以及具有该基板的横向电场驱动型液晶表示元件。According to the present invention, it is possible to provide a substrate having a liquid crystal alignment film for a lateral electric field-driven liquid crystal display element, which is provided with orientation control ability at high efficiency and excellent in image sticking characteristics, and a lateral electric field driven liquid crystal display element having the substrate.
通过本发明的方法而制造的横向电场驱动型液晶表示元件被高效地赋予了取向控制能力,因此即使长时间连续驱动也不会损害表示特性。The lateral electric field driven liquid crystal display element produced by the method of the present invention is efficiently endowed with orientation control capability, and therefore does not impair display characteristics even if it is driven continuously for a long time.
另外,通过本发明,可扩大能够实现液晶取向膜中的良好液晶取向性的偏振光照射量的边界范围,由于照射量的边界范围扩大,因此能够在更宽阔的照射范围中起到期望的效果。In addition, according to the present invention, the boundary range of the polarized light irradiation amount capable of achieving good liquid crystal orientation in the liquid crystal alignment film can be expanded, and since the boundary range of the irradiation amount is expanded, the desired effect can be achieved in a wider irradiation range .
附图说明Description of drawings
图1是示意性地说明本发明所用的液晶取向膜的制造方法中的各向异性导入处理的一个例子的图,是感光性的侧链使用交联性有机基团且所导入的各向异性小时的图。Fig. 1 is a diagram schematically illustrating an example of the anisotropy introducing treatment in the manufacturing method of the liquid crystal aligning film used in the present invention, and the photosensitive side chain uses a crosslinkable organic group and introduces anisotropy hour graph.
图2是示意性地说明本发明所用的液晶取向膜的制造方法中的各向异性导入处理的一个例子的图,是感光性的侧链使用交联性有机基团且所导入的各向异性大时的图。Fig. 2 is a diagram schematically illustrating an example of anisotropy introducing treatment in a method for producing a liquid crystal alignment film used in the present invention, and is an anisotropy introduced by using a crosslinkable organic group as a photosensitive side chain. big picture.
图3是示意性地说明本发明所用的液晶取向膜的制造方法中的各向异性导入处理的一个例子的图,是感光性的侧链使用会发生弗利斯重排或异构化的有机基团且所导入的各向异性小时的图。Fig. 3 is a diagram schematically illustrating an example of anisotropy introducing treatment in the method for producing a liquid crystal alignment film used in the present invention, and the photosensitive side chain uses an organic compound that undergoes Fries rearrangement or isomerization. group and the graph of the introduced anisotropy hours.
图4是示意性地说明本发明所用的液晶取向膜的制造方法中的各向异性导入处理的一个例子的图,是感光性的侧链使用会发生弗利斯重排或异构化的有机基团且所导入的各向异性大时的图。4 is a diagram schematically illustrating an example of the anisotropy introducing treatment in the method for producing a liquid crystal alignment film used in the present invention, and the photosensitive side chain uses an organic compound that undergoes Fries rearrangement or isomerization. group and the introduced anisotropy is large.
具体实施方式detailed description
本发明人进行了深入研究,结果得到如下见解,从而完成了本发明。As a result of intensive studies, the inventors of the present invention obtained the following knowledge and completed the present invention.
本发明的制造方法中使用的聚合物组合物具有能够表现出液晶性的感光性侧链型高分子(以下也简称为侧链型高分子),使用前述聚合物组合物得到的涂膜是具有能够表现出液晶性的感光性侧链型高分子的膜。该涂膜无需进行刷磨处理,通过偏振光照射而进行取向处理。并且,在进行偏振光照射后,经由加热该侧链型高分子膜的工序,从而成为被赋予了取向控制能力的涂膜(以下也称为液晶取向膜)。此时,通过偏振光照射而表现出的微小各向异性成为驱动力,液晶性的侧链型高分子自身因自组装化而有效地再取向。其结果,能够作为液晶取向膜而实现高效的取向处理,得到被赋予了高取向控制能力的液晶取向膜。The polymer composition used in the production method of the present invention has a photosensitive side chain type polymer (hereinafter also simply referred to as a side chain type polymer) capable of exhibiting liquid crystallinity, and the coating film obtained by using the above polymer composition has A film of a photosensitive side chain type polymer capable of exhibiting liquid crystallinity. The coating film does not need to be brushed, but is oriented by polarized light irradiation. And after polarized light irradiation, it becomes the coating film (henceforth a liquid crystal aligning film) provided with orientation control ability through the process of heating this side chain type polymer film. At this time, the minute anisotropy expressed by the polarized light irradiation becomes a driving force, and the liquid crystalline side chain type polymer itself is efficiently reoriented by self-assembly. As a result, efficient orientation process can be realizable as a liquid crystal aligning film, and the liquid crystal aligning film provided with high orientation control ability can be obtained.
本发明人等还预料不到地发现:通过在照射偏振光后,将加热侧链型高分子膜而得的产物进一步冷却并再加热,得到被赋予了取向控制能力的涂膜,从而能够得到在更宽阔的偏振光照射量边界范围中具备良好液晶取向性的液晶取向膜。本发明是基于所述见解而进行的。The inventors of the present invention also unexpectedly found that after irradiating polarized light, the product obtained by heating the side chain type polymer film is further cooled and reheated to obtain a coating film endowed with orientation control ability, thereby obtaining A liquid crystal aligning film with good liquid crystal orientation in a wider boundary range of polarized light irradiation. The present invention has been made based on these findings.
以下,针对本发明的实施方式进行详细说明。Hereinafter, embodiments of the present invention will be described in detail.
<具有液晶取向膜的基板的制造方法>和<液晶表示元件的制造方法><Manufacturing Method of Substrate Having Liquid Crystal Alignment Film> and <Manufacturing Method of Liquid Crystal Display Element>
本发明的具有液晶取向膜的基板的制造方法具备如下工序:The manufacturing method of the substrate with liquid crystal alignment film of the present invention has following steps:
[I]将聚合物组合物涂布在具有横向电场驱动用导电膜的基板上而形成涂膜的工序,所述聚合物组合物含有:(A)在特定的温度范围内表现出液晶性的感光性侧链型高分子、以及(B)有机溶剂;[I] A process of coating a polymer composition on a substrate having a conductive film for driving a transverse electric field to form a coating film, the polymer composition containing: (A) exhibiting liquid crystallinity in a specific temperature range Photosensitive side chain polymer, and (B) organic solvent;
[II]对[I]中得到的涂膜照射偏振紫外线的工序;[II] A step of irradiating polarized ultraviolet rays to the coating film obtained in [I];
[III]将[II]中得到的涂膜进行加热的工序;以及[III] A step of heating the coating film obtained in [II]; and
[IV]将[III]中加热的涂膜冷却至不足该涂膜表面的玻璃化转变温度的温度后,再加热至该玻璃化转变温度以上的温度的工序。[IV] A step of cooling the coating film heated in [III] to a temperature lower than the glass transition temperature of the coating film surface, and then heating to a temperature higher than the glass transition temperature.
通过上述工序,能够得到被赋予了取向控制能力的横向电场驱动型液晶表示元件用液晶取向膜,能够得到具有该液晶取向膜的基板。Through the said process, the liquid crystal aligning film for lateral electric field drive type liquid crystal display elements provided with orientation control ability can be obtained, and the board|substrate which has this liquid crystal aligning film can be obtained.
另外,除了上述得到的基板(第1基板)之外,通过准备第2基板,能够得到横向电场驱动型液晶表示元件。In addition, by preparing a second substrate in addition to the substrate (first substrate) obtained above, a transverse electric field drive type liquid crystal display element can be obtained.
第2基板除了使用不具有横向电场驱动用导电膜的基板来代替具有横向电场驱动用导电膜的基板之外,通过使用上述工序[I]~[III](由于使用不具有横向电场驱动用导电膜的基板,因此为了方便,在本申请中有时简称为工序[I’]~[III’]),能够获得具有被赋予了取向控制能力的液晶取向膜的第2基板。In addition to using a substrate without a transverse electric field driving conductive film instead of a substrate with a transverse electric field driving conductive film, the second substrate is obtained by using the above-mentioned steps [I] to [III] (due to using a conductive film without a transverse electric field driving The substrate of the film, therefore, may be simply referred to as steps [I'] to [III'] in this application for convenience), and a second substrate having a liquid crystal aligning film endowed with orientation control ability can be obtained.
横向电场驱动型液晶表示元件的制造方法具备如下工序:The manufacturing method of the lateral electric field driven liquid crystal display element has the following steps:
[V]将上述得到的第1基板和第2基板以第1基板和第2基板的液晶取向膜隔着液晶相对的方式进行对向配置,从而得到液晶表示元件的工序。由此,能够得到横向电场驱动型液晶表示元件。[V] A step of arranging the first substrate and the second substrate obtained above so that the liquid crystal aligning films of the first substrate and the second substrate face each other with the liquid crystal interposed therebetween, to obtain a liquid crystal display element. Thereby, a transverse electric field drive type liquid crystal display element can be obtained.
以下,针对本发明的制造方法所具备的[I]~[IV]和[V]的各工序进行说明。Hereinafter, each step of [I] to [IV] and [V] included in the production method of the present invention will be described.
<工序[I]><Process[I]>
工序[I]中,在具有横向电场驱动用导电膜的基板上涂布聚合物组合物而形成涂膜,所述聚合物组合物含有:在特定的温度范围内表现出液晶性的感光性侧链型高分子、以及有机溶剂。In step [I], a polymer composition is coated on a substrate having a conductive film for driving a transverse electric field to form a coating film. The polymer composition contains: a photosensitive side that exhibits liquid crystallinity in a specific temperature range chain polymers, and organic solvents.
<基板><substrate>
针对基板没有特别限定,要制造的液晶表示元件是透过型时,优选使用透明性高的基板。此时没有特别限定,可以使用玻璃基板或丙烯酸类基板、聚碳酸酯基板等塑料基板等。The substrate is not particularly limited, but when the liquid crystal display element to be manufactured is a transmissive type, it is preferable to use a highly transparent substrate. In this case, it is not particularly limited, and plastic substrates such as glass substrates, acrylic substrates, and polycarbonate substrates can be used.
另外,考虑到在反射型液晶表示元件中的应用,也可以使用硅晶片等不透明的基板。In addition, in consideration of application to reflective liquid crystal display elements, opaque substrates such as silicon wafers can also be used.
<横向电场驱动用导电膜><Conductive film for lateral electric field drive>
基板具有横向电场驱动用导电膜。The substrate has a conductive film for lateral electric field driving.
作为该导电膜,液晶表示元件为透过型时,可列举出ITO(IndiumTinOxide:氧化铟锡)、IZO(IndiumZincOxide:氧化铟锌)等,不限定于这些。As this conductive film, when a liquid crystal display element is a transmissive type, ITO (Indium Tin Oxide: indium tin oxide), IZO (Indium Zinc Oxide: indium zinc oxide) etc. are mentioned, It is not limited to these.
另外,在反射型液晶表示元件的情况下,作为导电膜,可列举出铝等会反射光的材料等,不限定于这些。In addition, in the case of a reflection type liquid crystal display element, as a conductive film, the material which reflects light, such as aluminum, etc. are mentioned, It is not limited to these.
在基板上形成导电膜的方法可以使用现有公知的方法。As a method of forming a conductive film on a substrate, conventionally known methods can be used.
<聚合物组合物><Polymer composition>
在具有横向电场驱动用导电膜的基板上涂布聚合物组合物,尤其是在导电膜上涂布聚合物组合物。Coating a polymer composition on a substrate having a conductive film for driving a transverse electric field, especially coating a polymer composition on a conductive film.
本发明的制造方法中使用的该聚合物组合物含有:(A)在特定的温度范围内表现出液晶性的感光性侧链型高分子;以及(B)有机溶剂。The polymer composition used in the production method of the present invention contains: (A) a photosensitive side chain type polymer that exhibits liquid crystallinity in a specific temperature range; and (B) an organic solvent.
<<(A)侧链型高分子>><<(A) Side chain polymer>>
(A)成分是在特定的温度范围内表现出液晶性的感光性侧链型高分子。(A) The component is a photosensitive side chain type polymer which expresses liquid crystallinity in a specific temperature range.
(A)侧链型高分子通过在250nm~400nm的波长范围的光下发生反应、且在100℃~300℃的温度范围内显示液晶性即可。(A) The side chain type polymer may react with light in the wavelength range of 250 nm to 400 nm and exhibit liquid crystallinity in the temperature range of 100°C to 300°C.
(A)侧链型高分子优选具有与250nm~400nm的波长范围的光发生反应的感光性侧链。(A) The side chain type polymer preferably has a photosensitive side chain that reacts with light in a wavelength range of 250 nm to 400 nm.
(A)侧链型高分子在100℃~300℃的温度范围内显示液晶性,因此优选具有液晶原基团。(A) Since the side chain type polymer exhibits liquid crystallinity in the temperature range of 100°C to 300°C, it preferably has a mesogen group.
(A)侧链型高分子的主链键合了具有感光性的侧链,其感应于光而能够发生交联反应、异构化反应或光弗利斯重排。具有感光性的侧链结构没有特别限定,期望是感应于光而发生交联反应或光弗利斯重排的结构,更期望是发生交联反应的结构。此时,即使暴露于热等外部应力也能够长期稳定地保持已实现的取向控制能力。能够表现出液晶性的感光性侧链型高分子膜的结构只要满足这种特性,就没有特别限定,优选在侧链结构具有刚直的液晶原成分。此时,将该侧链型高分子制成液晶取向膜时,能够得到稳定的液晶取向。(A) A photosensitive side chain is bonded to the main chain of the side chain type polymer, and can undergo crosslinking reaction, isomerization reaction, or photofries rearrangement in response to light. The photosensitive side chain structure is not particularly limited, but is preferably a structure that undergoes a crosslinking reaction or photo-Friesian rearrangement in response to light, more preferably a structure that undergoes a crosslinking reaction. In this case, even when exposed to external stress such as heat, the achieved orientation control ability can be stably maintained for a long period of time. The structure of the photosensitive side chain type polymer film capable of expressing liquid crystallinity is not particularly limited as long as it satisfies such characteristics, but it is preferable to have a rigid mesogen component in the side chain structure. At this time, when this side chain type polymer is used as a liquid crystal aligning film, stable liquid crystal orientation can be obtained.
该高分子的结构例如可以制成如下结构:具有主链和键合于其的侧链,该侧链具有联苯基、三联苯基、苯基环己基、苯甲酸苯酯基、偶氮苯基等液晶原成分以及键合于前端部的感应光而发生交联反应、异构化反应的感光性基团;具有主链和键合于其的侧链,该侧链具有既为液晶原成分也会发生光弗利斯重排反应的苯甲酸苯酯基。The structure of this polymer can be made into the following structure, for example: it has a main chain and a side chain bonded thereto, and the side chain has a biphenyl group, a terphenyl group, a phenylcyclohexyl group, a phenylbenzoate group, an azobenzene Mesogen components such as mesogen groups and photosensitive groups that are bonded to the front end to induce crosslinking reactions and isomerization reactions; have a main chain and a side chain bonded to it, and the side chain has both Components also undergo a photofries rearrangement of the phenylbenzoate group.
作为能够表现出液晶性的感光性侧链型高分子膜的结构的更具体例,优选为具有如下主链和如下侧链的结构,所述主链由选自烃、(甲基)丙烯酸酯、衣康酸酯、富马酸酯、马来酸酯、α-亚甲基-γ-丁内酯、苯乙烯、乙烯基、马来酰亚胺、降冰片烯等自由基聚合性基团和硅氧烷所组成的组中的至少1种构成,所述侧链包含下述式(1)~(6)中的至少1种。As a more specific example of the structure of a photosensitive side chain type polymer film capable of exhibiting liquid crystallinity, it is preferably a structure having a main chain and a side chain consisting of a compound selected from hydrocarbons and (meth)acrylates. , itaconate, fumarate, maleate, α-methylene-γ-butyrolactone, styrene, vinyl, maleimide, norbornene and other free radical polymerizable groups and at least one of the group consisting of siloxane, and the side chain contains at least one of the following formulas (1) to (6).
式中,A、B、D各自独立地表示单键、-O-、-CH2-、-COO-、-OCO-、-CONH-、-NH-CO-、-CH=CH-CO-O-或-O-CO-CH=CH-;In the formula, A, B, and D each independently represent a single bond, -O-, -CH 2 -, -COO-, -OCO-, -CONH-, -NH-CO-, -CH=CH-CO-O -or-O-CO-CH=CH-;
S为碳数1~12的亚烷基,键合于它们的氢原子任选被卤素基团取代;S is an alkylene group with 1 to 12 carbon atoms, and the hydrogen atoms bonded to them are optionally substituted by halogen groups;
T为单键或碳数1~12的亚烷基,键合于它们的氢原子任选被卤素基团取代;T is a single bond or an alkylene group with 1 to 12 carbons, and the hydrogen atoms bonded to them are optionally substituted by halogen groups;
Y1表示选自1价的苯环、萘环、联苯环、呋喃环、吡咯环和碳数5~8的脂环式烃中的环,或者是选自这些取代基中的相同或不同的2~6个环借助键合基团B键合而成的基团,键合于它们的氢原子各自独立地任选被-COOR0(式中,R0表示氢原子或碳数1~5的烷基)、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代;Y represents a ring selected from monovalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, and alicyclic hydrocarbons with 5 to 8 carbon atoms, or the same or different substituents selected from these substituents The group formed by bonding 2 to 6 rings through the bonding group B, the hydrogen atoms bonded to them are each independently optionally replaced by -COOR 0 (in the formula, R 0 represents a hydrogen atom or a carbon number of 1 to 2 5 alkyl), -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkane with 1 to 5 carbons Oxygen substitution;
Y2为选自由2价的苯环、萘环、联苯环、呋喃环、吡咯环、碳数5~8的脂环式烃和它们的组合组成的组中的基团,键合于它们的氢原子各自独立地任选被-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代; Y2 is a group selected from the group consisting of divalent benzene ring, naphthalene ring, biphenyl ring, furan ring, pyrrole ring, alicyclic hydrocarbon having 5 to 8 carbon atoms, and combinations thereof, and is bonded to them The hydrogen atoms in are independently optionally replaced by -NO 2 , -CN, -CH═C(CN) 2 , -CH═CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkyl group with 1 to 5 carbons. 5's alkoxy substitution;
R表示羟基、碳数1~6的烷氧基,或者表示与Y1相同的定义;R represents a hydroxyl group, an alkoxy group with 1 to 6 carbons, or the same definition as Y1 ;
X表示单键、-COO-、-OCO-、-N=N-、-CH=CH-、-C≡C-、-CH=CH-CO-O-或-O-CO-CH=CH-,X的数量达到2时,X任选彼此相同或不同;X represents a single bond, -COO-, -OCO-, -N=N-, -CH=CH-, -C≡C-, -CH=CH-CO-O- or -O-CO-CH=CH- , when the number of X reaches 2, X is optionally the same or different from each other;
Cou表示香豆素-6-基或香豆素-7-基,键合于它们的氢原子各自独立地任选被-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代;Cou represents coumarin-6-yl or coumarin-7-yl, and the hydrogen atoms bonded to them are each independently optionally replaced by -NO 2 , -CN, -CH=C(CN) 2 , -CH= Substituted by CH-CN, halogen group, alkyl group with 1 to 5 carbons, or alkoxy group with 1 to 5 carbons;
q1和q2中的一者为1,另一者为0;One of q1 and q2 is 1 and the other is 0;
q3为0或1;q3 is 0 or 1;
P和Q各自独立地为选自由2价的苯环、萘环、联苯环、呋喃环、吡咯环、碳数5~8的脂环式烃和它们的组合组成的组中的基团;其中,X为-CH=CH-CO-O-、-O-CO-CH=CH-时,-CH=CH-所键合的一侧的P或Q为芳香环,P的数量达到2以上时,P任选彼此相同或不同,Q的数量达到2以上时,Q任选彼此相同或不同;P and Q are each independently a group selected from the group consisting of divalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, alicyclic hydrocarbons with 5 to 8 carbon atoms, and combinations thereof; Among them, when X is -CH=CH-CO-O-, -O-CO-CH=CH-, P or Q on the side where -CH=CH- is bonded is an aromatic ring, and the number of P is 2 or more When , P is optionally the same or different from each other, and when the number of Q reaches 2 or more, Q is optionally the same or different from each other;
l1为0或1;l1 is 0 or 1;
l2为0~2的整数;l2 is an integer from 0 to 2;
l1和l2均为0时,T为单键时A也表示单键;When both l1 and l2 are 0, when T is a single bond, A also represents a single bond;
l1为1时,T为单键时B也表示单键;When l1 is 1, when T is a single bond, B also represents a single bond;
H和I各自独立地为选自2价的苯环、萘环、联苯环、呋喃环、吡咯环和它们的组合中的基团。H and I are each independently a group selected from divalent benzene rings, naphthalene rings, biphenyl rings, furan rings, pyrrole rings, and combinations thereof.
侧链可以为选自由下述式(7)~(10)组成的组中的任一种感光性侧链。The side chain may be any photosensitive side chain selected from the group consisting of the following formulas (7) to (10).
式中,A、B、D、Y1、X、Y2和R具有与上述相同的定义;In the formula, A, B, D, Y 1 , X, Y 2 and R have the same definitions as above;
l表示1~12的整数;l represents an integer from 1 to 12;
m表示0~2的整数,m1、m2表示1~3的整数;m represents an integer from 0 to 2, m1 and m2 represent an integer from 1 to 3;
n表示0~12的整数(其中,n=0时,B为单键)。n represents an integer of 0 to 12 (wherein, when n=0, B is a single bond).
侧链可以为选自由下述式(11)~(13)组成的组中的任一种感光性侧链。The side chain may be any photosensitive side chain selected from the group consisting of the following formulas (11) to (13).
式中,A、X、l、m、m1和R具有与上述相同的定义。In the formula, A, X, l, m, m1 and R have the same definitions as above.
侧链可以是下述式(14)或(15)所示的感光性侧链。The side chain may be a photosensitive side chain represented by the following formula (14) or (15).
式中,A、Y1、l、m1和m2具有与上述相同的定义。In the formula, A, Y 1 , l, m1 and m2 have the same definitions as above.
侧链可以为下述式(16)或(17)所示的感光性侧链。The side chain may be a photosensitive side chain represented by the following formula (16) or (17).
式中,A、X、l和m具有与上述相同的定义。In the formula, A, X, l and m have the same definitions as above.
另外,侧链可以为下述式(18)或(19)所示的感光性侧链。In addition, the side chain may be a photosensitive side chain represented by the following formula (18) or (19).
式中,A、B、Y1、q1、q2、m1和m2具有与上述相同的定义。In the formula, A, B, Y 1 , q1, q2, m1 and m2 have the same definitions as above.
R1表示氢原子、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基。R 1 represents a hydrogen atom, -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkane with 1 to 5 carbons Oxygen.
侧链可以为下述式(20)所示的感光性侧链。The side chain may be a photosensitive side chain represented by the following formula (20).
式中,A、Y1、X、l和m具有与上述相同的定义。In the formula, A, Y 1 , X, l and m have the same definitions as above.
另外,(A)侧链型高分子可以具有选自由下述式(21)~(31)组成的组中的任一种液晶性侧链。In addition, the (A) side chain type polymer may have any liquid crystal side chain selected from the group consisting of the following formulas (21) to (31).
式中,A、B、q1和q2具有与上述相同的定义;In the formula, A, B, q1 and q2 have the same definition as above;
Y3为选自由1价的苯环、萘环、联苯环、呋喃环、含氮杂环和碳数5~8的脂环式烃、以及它们的组合组成的组中的基团,键合于它们的氢原子各自独立地任选被-NO2、-CN、卤素基团、碳数1~5的烷基、或碳数1~5的烷氧基取代; Y3 is a group selected from the group consisting of a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a nitrogen-containing heterocycle, and an alicyclic hydrocarbon with a carbon number of 5 to 8, and combinations thereof, the bond The hydrogen atoms associated with them are each independently optionally substituted by -NO 2 , -CN, a halogen group, an alkyl group with 1 to 5 carbons, or an alkoxy group with 1 to 5 carbons;
R3表示氢原子、-NO2、-CN、-CH=C(CN)2、-CH=CH-CN、卤素基团、1价的苯环、萘环、联苯环、呋喃环、含氮杂环、碳数5~8的脂环式烃、碳数1~12的烷基、或碳数1~12的烷氧基;R 3 represents a hydrogen atom, -NO 2 , -CN, -CH=C(CN) 2 , -CH=CH-CN, a halogen group, a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a Azacyclic rings, alicyclic hydrocarbons with 5 to 8 carbons, alkyl groups with 1 to 12 carbons, or alkoxy groups with 1 to 12 carbons;
l表示1~12的整数,m表示0~2的整数,其中,式(23)~(24)中,所有的m的总和为2以上,式(25)~(26)中,所有的m的总和为1以上,m1、m2和m3各自独立地表示1~3的整数;l represents an integer of 1 to 12, m represents an integer of 0 to 2, wherein, in formulas (23) to (24), the sum of all m is 2 or more, and in formulas (25) to (26), all m The sum of is 1 or more, and m1, m2 and m3 each independently represent an integer of 1 to 3;
R2表示氢原子、-NO2、-CN、卤素基团、1价的苯环、萘环、联苯环、呋喃环、含氮杂环、以及碳数5~8的脂环式烃和烷基或烷氧基;R 2 represents a hydrogen atom, -NO2, -CN, a halogen group, a monovalent benzene ring, a naphthalene ring, a biphenyl ring, a furan ring, a nitrogen-containing heterocycle, and alicyclic hydrocarbons and alkanes with 5 to 8 carbons group or alkoxy group;
Z1、Z2表示单键、-CO-、-CH2O-、-CH=N-、-CF2-。Z 1 and Z 2 represent a single bond, -CO-, -CH 2 O-, -CH=N-, -CF 2 -.
<<感光性侧链型高分子的制法>><<Preparation method of photosensitive side chain type polymer>>
上述能够表现出液晶性的感光性侧链型高分子可通过将具有上述感光性侧链的光反应性侧链单体和液晶性侧链单体进行聚合来获得。The above-mentioned photosensitive side chain type polymer capable of expressing liquid crystallinity can be obtained by polymerizing a photoreactive side chain monomer having the above-mentioned photosensitive side chain and a liquid crystalline side chain monomer.
[光反应性侧链单体][Photoreactive Side Chain Monomer]
光反应性侧链单体是指:形成高分子时,能够形成在高分子的侧链部位具有感光性侧链的高分子的单体。The photoreactive side chain monomer means a monomer capable of forming a polymer having a photosensitive side chain at a side chain site of the polymer when forming a polymer.
作为侧链所具有的光反应性基团,优选为下述结构及其衍生物。As a photoreactive group which a side chain has, the following structures and derivatives thereof are preferable.
作为光反应性侧链单体的更具体例,优选为具有聚合性基团和感光性侧链的结构,所述聚合性基团由选自由烃、(甲基)丙烯酸酯、衣康酸酯、富马酸酯、马来酸酯、α-亚甲基-γ-丁内酯、苯乙烯、乙烯基、马来酰亚胺、降冰片烯等自由基聚合性基团和硅氧烷组成的组中的至少1种构成,所述感光性侧链是包含上述式(1)~(6)中的至少1种的感光性侧链、优选为例如包含上述式(7)~(10)中的至少1种的感光性侧链、包含上述式(11)~(13)中的至少1种的感光性侧链、上述式(14)或(15)所示的感光性侧链、上述式(16)或(17)所示的感光性侧链、上述式(18)或(19)所示的感光性侧链、上述式(20)所示的感光性侧链。As a more specific example of a photoreactive side chain monomer, it is preferably a structure having a polymerizable group and a photosensitive side chain, and the polymerizable group is selected from hydrocarbons, (meth)acrylates, and itaconate esters. , fumarate, maleate, α-methylene-γ-butyrolactone, styrene, vinyl, maleimide, norbornene and other free radical polymerizable groups and siloxane The photosensitive side chain is a photosensitive side chain comprising at least one of the above formulas (1) to (6), preferably, for example, comprising the above formulas (7) to (10) A photosensitive side chain of at least one of the above, a photosensitive side chain containing at least one of the above formulas (11) to (13), a photosensitive side chain represented by the above formula (14) or (15), the above The photosensitive side chain represented by formula (16) or (17), the photosensitive side chain represented by said formula (18) or (19), and the photosensitive side chain represented by said formula (20).
本申请中,作为光反应性和/或液晶性侧链单体,提供以下的式(1)~(11)所示的新型化合物(1)~(11);以及以下的式(12)~(17)所示的化合物(12)~(17)。In the present application, novel compounds (1) to (11) represented by the following formulas (1) to (11) are provided as photoreactive and/or liquid crystalline side chain monomers; and the following formulas (12) to Compounds (12) to (17) represented by (17).
式中,R表示氢原子或甲基;S表示碳数2~10的亚烷基;R10表示Br或CN;S表示碳数2~10的亚烷基;u表示为0或1;以及Py表示2-吡啶基、3-吡啶基或4-吡啶基。另外,v表示1或2。In the formula, R represents a hydrogen atom or a methyl group; S represents an alkylene group with 2 to 10 carbons; R10 represents Br or CN; S represents an alkylene group with 2 to 10 carbons; u represents 0 or 1; and Py represents 2-pyridyl, 3-pyridyl or 4-pyridyl. Also, v represents 1 or 2.
[液晶性侧链单体][Liquid crystal side chain monomer]
液晶性侧链单体是指:源自该单体的高分子表现出液晶性,该高分子在侧链部位能够形成液晶原基团的单体。The liquid crystalline side chain monomer refers to a monomer in which a polymer derived from the monomer exhibits liquid crystallinity, and the polymer can form a mesogen group at a side chain site.
作为侧链所具有的液晶原基团,可以是联苯、苯甲酸苯酯等单独成为液晶原结构的基团,也可以是苯甲酸等那样地侧链彼此进行氢键合而成为液晶原结构的基团。作为侧链所具有的液晶原基团,优选为下述结构。The mesogen group in the side chain may be a group that forms a mesogen structure alone such as biphenyl or phenyl benzoate, or a group that forms a mesogen structure through hydrogen bonding between side chains such as benzoic acid. group. As a mesogen group which a side chain has, it is preferable to have the following structure.
作为液晶性侧链单体的更具体例,优选为具有如下聚合性基团和如下侧链的结构,所述聚合性基团由选自由烃、(甲基)丙烯酸酯、衣康酸酯、富马酸酯、马来酸酯、α-亚甲基-γ-丁内酯、苯乙烯、乙烯基、马来酰亚胺、降冰片烯等自由基聚合性基团和硅氧烷组成的组中的至少1种构成,所述侧链包含上述式(21)~(31)中的至少1种。As a more specific example of a liquid crystal side chain monomer, it is preferably a structure having a polymerizable group selected from hydrocarbons, (meth)acrylates, itaconate esters, and side chains as follows: Fumarate, maleate, α-methylene-γ-butyrolactone, styrene, vinyl, maleimide, norbornene and other free radical polymerizable groups and siloxane At least one of the above-mentioned side chains comprises at least one of the above-mentioned formulas (21) to (31).
(A)侧链型高分子可通过上述表现出液晶性的光反应性侧链单体的聚合反应来获得。另外,可以通过不表现液晶性的光反应性侧链单体与液晶性侧链单体的共聚、表现出液晶性的光反应性侧链单体与液晶性侧链单体的共聚来获得。进而,在不损害液晶性表现能力的范围内,可以与其它单体进行共聚。(A) The side chain type polymer can be obtained by the polymerization reaction of the photoreactive side chain monomer which expresses liquid crystallinity mentioned above. In addition, it can be obtained by copolymerization of a photoreactive side chain monomer not expressing liquid crystallinity and a liquid crystalline side chain monomer, or copolymerization of a photoreactive side chain monomer expressing liquid crystallinity and a liquid crystalline side chain monomer. Furthermore, it can be copolymerized with other monomers within the range which does not impair the ability to express liquid crystallinity.
作为其它单体,可列举出例如可工业获取的能够进行自由基聚合反应的单体。Examples of other monomers include industrially available monomers capable of radical polymerization.
作为其它单体的具体例,可列举出不饱和羧酸、丙烯酸酯化合物、甲基丙烯酸酯化合物、马来酰亚胺化合物、丙烯腈、马来酸酐、苯乙烯化合物和乙烯基化合物等。Specific examples of other monomers include unsaturated carboxylic acids, acrylate compounds, methacrylate compounds, maleimide compounds, acrylonitrile, maleic anhydride, styrene compounds, and vinyl compounds.
作为不饱和羧酸的具体例,可列举出丙烯酸、甲基丙烯酸、衣康酸、马来酸、富马酸等。Specific examples of the unsaturated carboxylic acid include acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, and the like.
作为丙烯酸酯化合物,可列举出例如丙烯酸甲酯、丙烯酸乙酯、丙烯酸异丙酯、丙烯酸苄酯、丙烯酸萘酯、丙烯酸蒽酯、丙烯酸蒽基甲酯、丙烯酸苯酯、丙烯酸2,2,2-三氟乙酯、丙烯酸叔丁酯、丙烯酸环己酯、丙烯酸异冰片酯、丙烯酸2-甲氧基乙酯、甲氧基三乙二醇丙烯酸酯、丙烯酸2-乙氧基乙酯、丙烯酸四氢糠酯、丙烯酸3-甲氧基丁酯、丙烯酸2-甲基-2-金刚烷基酯、丙烯酸2-丙基-2-金刚烷基酯、丙烯酸8-甲基-8-三环癸酯、以及丙烯酸8-乙基-8-三环癸酯等。Examples of acrylate compounds include methyl acrylate, ethyl acrylate, isopropyl acrylate, benzyl acrylate, naphthyl acrylate, anthracene acrylate, anthracenylmethyl acrylate, phenyl acrylate, acrylic acid 2,2,2 - Trifluoroethyl, tert-butyl acrylate, cyclohexyl acrylate, isobornyl acrylate, 2-methoxyethyl acrylate, methoxytriethylene glycol acrylate, 2-ethoxyethyl acrylate, acrylic acid Tetrahydrofurfuryl, 3-methoxybutyl acrylate, 2-methyl-2-adamantyl acrylate, 2-propyl-2-adamantyl acrylate, 8-methyl-8-tricycloacrylate Decyl ester, and 8-ethyl-8-tricyclodecanyl acrylate, etc.
作为甲基丙烯酸酯化合物,可列举出例如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸异丙酯、甲基丙烯酸苄酯、甲基丙烯酸萘酯、甲基丙烯酸蒽酯、甲基丙烯酸蒽基甲酯、甲基丙烯酸苯酯、甲基丙烯酸2,2,2-三氟乙酯、甲基丙烯酸叔丁酯、甲基丙烯酸环己酯、甲基丙烯酸异冰片酯、甲基丙烯酸2-甲氧基乙酯、甲氧基三乙二醇甲基丙烯酸酯、甲基丙烯酸2-乙氧基乙酯、甲基丙烯酸四氢糠酯、甲基丙烯酸3-甲氧基丁酯、甲基丙烯酸2-甲基-2-金刚烷基酯、甲基丙烯酸2-丙基-2-金刚烷基酯、甲基丙烯酸8-甲基-8-三环癸酯、以及甲基丙烯酸8-乙基-8-三环癸酯等。也可以使用(甲基)丙烯酸缩水甘油酯、(甲基)丙烯酸(3-甲基-3-氧杂环丁烷基)甲酯和(甲基)丙烯酸(3-乙基-3-氧杂环丁烷基)甲酯等具有环状醚基的(甲基)丙烯酸酯化合物。Examples of methacrylate compounds include methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, benzyl methacrylate, naphthyl methacrylate, anthracene methacrylate, methyl Anthracenyl methyl acrylate, phenyl methacrylate, 2,2,2-trifluoroethyl methacrylate, tert-butyl methacrylate, cyclohexyl methacrylate, isobornyl methacrylate, methacrylic acid 2-methoxyethyl ester, methoxytriethylene glycol methacrylate, 2-ethoxyethyl methacrylate, tetrahydrofurfuryl methacrylate, 3-methoxybutyl methacrylate, 2-methyl-2-adamantyl methacrylate, 2-propyl-2-adamantyl methacrylate, 8-methyl-8-tricyclodecanyl methacrylate, and 8-methacrylic acid -Ethyl-8-tricyclodecanyl ester, etc. Glycidyl (meth)acrylate, (3-methyl-3-oxetanyl)methyl (meth)acrylate and (3-ethyl-3-oxetanyl)(meth)acrylate can also be used A (meth)acrylate compound having a cyclic ether group such as cyclobutanyl)methyl ester.
作为乙烯基化合物,可列举出例如乙烯醚、甲基乙烯醚、苄基乙烯醚、2-羟基乙基乙烯醚、苯基乙烯醚、以及丙基乙烯醚等。Examples of the vinyl compound include vinyl ether, methyl vinyl ether, benzyl vinyl ether, 2-hydroxyethyl vinyl ether, phenyl vinyl ether, and propyl vinyl ether.
作为苯乙烯化合物,可列举出例如苯乙烯、甲基苯乙烯、氯苯乙烯、溴苯乙烯等。As a styrene compound, styrene, methylstyrene, chlorostyrene, bromostyrene, etc. are mentioned, for example.
作为马来酰亚胺化合物,可列举出例如马来酰亚胺、N-甲基马来酰亚胺、N-苯基马来酰亚胺、以及N-环己基马来酰亚胺等。Examples of the maleimide compound include maleimide, N-methylmaleimide, N-phenylmaleimide, and N-cyclohexylmaleimide.
针对本实施方式的侧链型高分子的制造方法,没有特别限定,可以利用工业上应用的通用方法。具体而言,可通过利用了液晶性侧链单体、光反应性侧链单体的乙烯基的阳离子聚合、自由基聚合、阴离子聚合来制造。这些之中,从反应控制容易度等观点出发,特别优选为自由基聚合。The method for producing the side chain type polymer of the present embodiment is not particularly limited, and general industrially applicable methods can be used. Specifically, it can be produced by cationic polymerization, radical polymerization, or anionic polymerization using vinyl groups of liquid crystalline side chain monomers and photoreactive side chain monomers. Among these, radical polymerization is particularly preferable from the viewpoint of easiness of reaction control and the like.
作为自由基聚合的聚合引发剂,可以使用自由基聚合引发剂、可逆性加成-开裂型链转移(RAFT)聚合试剂等公知的化合物。As the polymerization initiator for radical polymerization, known compounds such as radical polymerization initiators and reversible addition-fragmentation chain transfer (RAFT) polymerization reagents can be used.
自由基热聚合引发剂是通过加热至分解温度以上而产生自由基的化合物。作为这种自由基热聚合引发剂,可列举出例如过氧化酮类(甲乙酮过氧化物、环己酮过氧化物等)、过氧化二酰基类(过氧化乙酰、过氧化苯甲酰等)、过氧化氢类(过氧化氢、叔丁基过氧化氢、枯烯过氧化氢等)、二烷基过氧化物类(二叔丁基过氧化物、二枯基过氧化物、二月桂酰过氧化物等)、过氧化缩酮类(二丁基过氧化环己烷等)、烷基过氧化酯类(过氧化新癸酸叔丁酯、过氧化特戊酸叔丁酯、过氧化2-乙基环己烷酸叔戊酯等)、过硫酸盐类(过硫酸钾、过硫酸钠、过硫酸铵等)、偶氮系化合物(偶氮双异丁腈、和2,2′-二(2-羟基乙基)偶氮双异丁腈等)。这种自由基热聚合引发剂可以单独使用1种,或者,也可以组合使用2种以上。The thermal radical polymerization initiator is a compound that generates radicals by heating to a decomposition temperature or higher. Examples of such radical thermal polymerization initiators include ketone peroxides (methyl ethyl ketone peroxide, cyclohexanone peroxide, etc.), diacyl peroxides (acetyl peroxide, benzoyl peroxide, etc.) , hydrogen peroxides (hydrogen peroxide, tert-butyl hydroperoxide, cumene hydroperoxide, etc.), dialkyl peroxides (di-tert-butyl peroxide, dicumyl peroxide, dilaurate acyl peroxides, etc.), peroxyketals (dibutylperoxycyclohexane, etc.), alkyl peroxyesters (tert-butyl peroxyneodecanoate, tert-butyl peroxypivalate, peroxide Oxygenated 2-ethylcyclohexane acid t-amyl ester, etc.), persulfates (potassium persulfate, sodium persulfate, ammonium persulfate, etc.), azo compounds (azobisisobutyronitrile, and 2,2 '-bis(2-hydroxyethyl)azobisisobutyronitrile, etc.). Such a radical thermal polymerization initiator may be used individually by 1 type, or may use it in combination of 2 or more types.
自由基光聚合引发剂只要是因光照射而开始自由基聚合的化合物,就没有特别限定。作为这种自由基光聚合引发剂,可列举出二苯甲酮、米蚩酮、4,4’-双(二乙氨基)二苯甲酮、氧杂蒽酮、硫代氧杂蒽酮、异丙基氧杂蒽酮、2,4-二乙基硫代氧杂蒽酮、2-乙基蒽醌、苯乙酮、2-羟基-2-甲基苯丙酮、2-羟基-2-甲基-4’-异丙基苯丙酮、1-羟基环己基苯基酮、异丙基苯偶姻醚、异丁基苯偶姻醚、2,2-二乙氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、樟脑醌、苯并蒽酮、2-甲基-1-[4-(甲硫基)苯基]-2-吗啉代丙-1-酮、2-苄基-2-二甲氨基-1-(4-吗啉代苯基)-1-丁酮、4-二甲氨基苯甲酸乙酯、4-二甲氨基苯甲酸异戊酯、4,4’-二(叔丁基过氧基羰基)二苯甲酮、3,4,4’-三(叔丁基过氧基羰基)二苯甲酮、2,4,6-三甲基苯甲酰基二苯基氧化膦、2-(4’-甲氧基苯乙烯基)-4,6-双(三氯甲基)均三嗪、2-(3’,4’-二甲氧基苯乙烯基)-4,6-双(三氯甲基)均三嗪、2-(2’,4’-二甲氧基苯乙烯基)-4,6-双(三氯甲基)均三嗪、2-(2’-甲氧基苯乙烯基)-4,6-双(三氯甲基)均三嗪、2-(4’-戊氧基苯乙烯基)-4,6-双(三氯甲基)均三嗪、4-[对-N,N-二(乙氧基羰基甲基)]-2,6-二(三氯甲基)均三嗪、1,3-双(三氯甲基)-5-(2’-氯苯基)均三嗪、1,3-双(三氯甲基)-5-(4’-甲氧基苯基)均三嗪、2-(对二甲氨基苯乙烯基)苯并噁唑、2-(对二甲氨基苯乙烯基)苯并噻唑、2-巯基苯并噻唑、3,3’-羰基双(7-二乙氨基香豆素)、2-(邻氯苯基)-4,4’,5,5’-四苯基-1,2’-联咪唑、2,2’-双(2-氯苯基)-4,4’,5,5’-四(4-乙氧基羰基苯基)-1,2’-联咪唑、2,2’-双(2,4-二氯苯基)-4,4’,5,5’-四苯基-1,2’-联咪唑、2,2’双(2,4-二溴苯基)-4,4’,5,5’-四苯基-1,2’-联咪唑、2,2’-双(2,4,6-三氯苯基)-4,4’,5,5’-四苯基-1,2’-联咪唑、3-(2-甲基-2-二甲氨基丙酰基)咔唑、3,6-双(2-甲基-2-吗啉代丙酰基)-9-正十二烷基咔唑、1-羟基环己基苯基酮、双(5-2,4-环戊二烯-1-基)-双(2,6-二氟-3-(1H-吡咯-1-基)-苯基)钛、3,3’,4,4’-四(叔丁基过氧基羰基)二苯甲酮、3,3’,4,4’-四(叔己基过氧基羰基)二苯甲酮、3,3’-二(甲氧基羰基)-4,4’-二(叔丁基过氧基羰基)二苯甲酮、3,4’-二(甲氧基羰基)-4,3’-二(叔丁基过氧基羰基)二苯甲酮、4,4’-二(甲氧基羰基)-3,3’-二(叔丁基过氧基羰基)二苯甲酮、2-(3-甲基-3H-苯并噻唑-2-亚基)-1-萘-2-基-乙酮、或者2-(3-甲基-1,3-苯并噻唑-2(3H)-亚基)-1-(2-苯甲酰基)乙酮等。这些化合物可以单独使用,也可以混合两种以上使用。The radical photopolymerization initiator is not particularly limited as long as it is a compound that initiates radical polymerization by light irradiation. Examples of such radical photopolymerization initiators include benzophenone, Michler's ketone, 4,4'-bis(diethylamino)benzophenone, xanthone, thioxanthone, Isopropylxanthone, 2,4-diethylthioxanthone, 2-ethylanthraquinone, acetophenone, 2-hydroxy-2-methylpropiophenone, 2-hydroxy-2- Methyl-4'-isopropyl propiophenone, 1-hydroxycyclohexyl phenyl ketone, isopropyl benzoin ether, isobutyl benzoin ether, 2,2-diethoxyacetophenone, 2 ,2-Dimethoxy-2-phenylacetophenone, camphorquinone, benzanthrone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropane- 1-keto, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-1-butanone, 4-dimethylaminobenzoic acid ethyl ester, 4-dimethylaminobenzoic acid iso Amyl ester, 4,4'-di(tert-butylperoxycarbonyl)benzophenone, 3,4,4'-tri(tert-butylperoxycarbonyl)benzophenone, 2,4,6 -Trimethylbenzoyldiphenylphosphine oxide, 2-(4'-methoxystyryl)-4,6-bis(trichloromethyl)-s-triazine, 2-(3',4' -Dimethoxystyryl)-4,6-bis(trichloromethyl)-s-triazine, 2-(2',4'-dimethoxystyryl)-4,6-bis(tri Chloromethyl)-s-triazine, 2-(2'-methoxystyryl)-4,6-bis(trichloromethyl)-s-triazine, 2-(4'-pentyloxystyryl) -4,6-bis(trichloromethyl)-s-triazine, 4-[p-N,N-bis(ethoxycarbonylmethyl)]-2,6-bis(trichloromethyl)-s-triazine , 1,3-bis(trichloromethyl)-5-(2'-chlorophenyl)-s-triazine, 1,3-bis(trichloromethyl)-5-(4'-methoxyphenyl )-triazine, 2-(p-dimethylaminostyryl) benzoxazole, 2-(p-dimethylaminostyryl) benzothiazole, 2-mercaptobenzothiazole, 3,3'-carbonylbis (7-diethylaminocoumarin), 2-(o-chlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis(2 -Chlorophenyl)-4,4',5,5'-tetra(4-ethoxycarbonylphenyl)-1,2'-biimidazole, 2,2'-bis(2,4-dichlorobenzene base)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, 2,2'bis(2,4-dibromophenyl)-4,4',5,5' -Tetraphenyl-1,2'-biimidazole, 2,2'-bis(2,4,6-trichlorophenyl)-4,4',5,5'-tetraphenyl-1,2' -Bimidazole, 3-(2-methyl-2-dimethylaminopropionyl)carbazole, 3,6-bis(2-methyl-2-morpholinopropionyl)-9-n-dodecyl Carbazole, 1-hydroxycyclohexyl phenyl ketone, bis(5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl) -phenyl)titanium, 3,3',4,4'-tetrakis(tert-butylperoxycarbonyl)benzophenone, 3,3',4,4'-tetrakis(tert-hexylperoxy Carbonyl) benzophenone, 3,3'-bis(methoxycarbonyl)-4,4'-bis(tert-butylperoxycarbonyl)benzophenone, 3,4'-bis(methoxy Carbonyl)-4,3'-bis(tert-butylperoxycarbonyl)benzophenone, 4,4'-bis(methoxycarbonyl)-3,3'-bis(tert-butylperoxycarbonyl) ) benzophenone, 2-(3-methyl-3H-benzothiazol-2-ylidene)-1-naphthalen-2-yl-ethanone, or 2-(3-methyl-1,3- Benzothiazole-2(3H)-ylidene)-1-(2-benzoyl)ethanone and the like. These compounds may be used alone or in combination of two or more.
自由基聚合法没有特别限定,可以使用乳液聚合法、悬浮聚合法、分散聚合法、沉淀聚合法、本体聚合法、溶液聚合法等。The radical polymerization method is not particularly limited, and emulsion polymerization, suspension polymerization, dispersion polymerization, precipitation polymerization, bulk polymerization, solution polymerization, and the like can be used.
作为能够表现出液晶性的感光性侧链型高分子的聚合反应中使用的有机溶剂,只要是所生成的高分子会溶解的有机溶剂就没有特别限定。以下列举出其具体例。The organic solvent used in the polymerization reaction of the photosensitive side-chain type polymer capable of expressing liquid crystallinity is not particularly limited as long as it dissolves the produced polymer. Specific examples thereof are listed below.
可列举出:N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、N-甲基-2-吡咯烷酮、N-乙基-2-吡咯烷酮、N-甲基己内酰胺、二甲基亚砜、四甲基脲、吡啶、二甲基砜、六甲基亚砜、γ-丁内酯、异丙醇、甲氧基甲基戊醇、二戊烯、乙基戊基酮、甲基壬基酮、甲乙酮、甲基异戊基酮、甲基异丙基酮、甲基溶纤剂、乙基溶纤剂、甲基溶纤剂乙酸酯、乙基溶纤剂乙酸酯、丁基卡必醇、乙基卡必醇、乙二醇、乙二醇单乙酸酯、乙二醇单异丙醚、乙二醇单丁醚、丙二醇、丙二醇单乙酸酯、丙二醇单甲醚、丙二醇叔丁醚、二丙二醇单甲醚、二乙二醇、二乙二醇单乙酸酯、二乙二醇二甲醚、二丙二醇单乙酸酯单甲醚、二丙二醇单甲醚、二丙二醇单乙醚、二丙二醇单乙酸酯单乙醚、二丙二醇单丙醚、二丙二醇单乙酸酯单丙醚、3-甲基-3-甲氧基丁基乙酸酯、三丙二醇甲醚、3-甲基-3-甲氧基丁醇、二异丙醚、乙基异丁醚、二异丁烯、乙酸戊酯、丁酸丁酯、丁醚、二异丁酮、甲基环己烯、丙醚、二己醚、二噁烷、正己烷、正戊烷、正辛烷、二乙醚、环己酮、碳酸亚乙酯、碳酸亚丙酯、乳酸甲酯、乳酸乙酯、醋酸甲酯、醋酸乙酯、醋酸正丁酯、醋酸丙二醇单乙醚、丙酮酸甲酯、丙酮酸乙酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸甲基乙酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸、3-甲氧基丙酸、3-甲氧基丙酸丙酯、3-甲氧基丙酸丁酯、二甘醇二甲醚、4-羟基-4-甲基-2-戊酮、3-甲氧基-N,N-二甲基丙酰胺、3-乙氧基-N,N-二甲基丙酰胺、3-丁氧基-N,N-二甲基丙酰胺等。Examples include: N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-methylcaprolactam, dimethyl sulfoxide, tetramethylurea, pyridine, dimethylsulfone, hexamethylsulfoxide, γ-butyrolactone, isopropanol, methoxymethylpentanol, dipentene, ethylamylketone, Methyl nonyl ketone, methyl ethyl ketone, methyl isoamyl ketone, methyl isopropyl ketone, methyl cellosolve, ethyl cellosolve, methyl cellosolve acetate, ethyl cellosolve acetate Ester, Butyl Carbitol, Ethyl Carbitol, Ethylene Glycol, Ethylene Glycol Monoacetate, Ethylene Glycol Monoisopropyl Ether, Ethylene Glycol Monobutyl Ether, Propylene Glycol, Propylene Glycol Monoacetate, Propylene Glycol Monomethyl ether, propylene glycol tert-butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, dipropylene glycol monoacetate monomethyl ether, dipropylene glycol mono Methyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monoacetate monoethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monoacetate monopropyl ether, 3-methyl-3-methoxybutyl acetate, three Propylene glycol methyl ether, 3-methyl-3-methoxybutanol, diisopropyl ether, ethyl isobutyl ether, diisobutylene, amyl acetate, butyl butyrate, butyl ether, diisobutyl ketone, methyl Cyclohexene, propyl ether, dihexyl ether, dioxane, n-hexane, n-pentane, n-octane, diethyl ether, cyclohexanone, ethylene carbonate, propylene carbonate, methyl lactate, ethyl lactate , methyl acetate, ethyl acetate, n-butyl acetate, propylene glycol monoethyl ether acetate, methyl pyruvate, ethyl pyruvate, methyl 3-methoxypropionate, methyl ethyl 3-ethoxypropionate , Ethyl 3-methoxypropionate, 3-ethoxypropionate, 3-methoxypropionate, propyl 3-methoxypropionate, butyl 3-methoxypropionate, diethylene glycol Dimethyl ether, 4-hydroxy-4-methyl-2-pentanone, 3-methoxy-N,N-dimethylpropionamide, 3-ethoxy-N,N-dimethylpropionamide, 3-butoxy-N,N-dimethylpropanamide, etc.
这些有机溶剂可以单独使用,也可以混合使用。进而,即使是不溶解所生成的高分子的溶剂,只要在所生成的高分子不会析出的范围内,则也可以混合至上述有机溶剂中使用。These organic solvents may be used alone or in combination. Furthermore, even if it is a solvent that does not dissolve the generated polymer, it can be mixed with the above-mentioned organic solvent and used as long as the generated polymer is not precipitated.
另外,在自由基聚合中,有机溶剂中的氧会成为阻碍聚合反应的原因,因此有机溶剂优选尽可能地脱气后使用。In addition, in the radical polymerization, oxygen in the organic solvent hinders the polymerization reaction, so the organic solvent is preferably used after degassing as much as possible.
自由基聚合时的聚合温度能够选择30℃~150℃的任意温度,优选为50℃~100℃的范围。另外,反应可以以任意浓度进行,浓度过低时难以得到高分子量的聚合物,浓度过高时,反应液的粘性变得过高而难以均匀地搅拌,因此单体浓度优选为1质量%~50质量%、更优选为5质量%~30质量%。反应初期以高浓度进行,其后可以追加有机溶剂。The polymerization temperature at the time of radical polymerization can select arbitrary temperature of 30 degreeC - 150 degreeC, Preferably it is the range of 50 degreeC - 100 degreeC. In addition, the reaction can be carried out at any concentration. When the concentration is too low, it is difficult to obtain a high-molecular-weight polymer. When the concentration is too high, the viscosity of the reaction solution becomes too high and it is difficult to stir uniformly. Therefore, the monomer concentration is preferably 1 mass % to 50% by mass, more preferably 5% by mass to 30% by mass. The initial stage of the reaction is carried out at a high concentration, and an organic solvent may be added thereafter.
在上述自由基聚合反应中,自由基聚合引发剂相对于单体的比率较多时,所得高分子的分子量变小,自由基聚合引发剂相对于单体的比率较少时,所得高分子的分子量变大,因此自由基引发剂相对于聚合单体的比率优选为0.1摩尔%~10摩尔%。另外,聚合时也可以追加各种单体成分、溶剂、引发剂等。In the above-mentioned radical polymerization reaction, when the ratio of the radical polymerization initiator to the monomer is large, the molecular weight of the obtained polymer becomes small, and when the ratio of the radical polymerization initiator to the monomer is small, the molecular weight of the obtained polymer becomes smaller. Therefore, the ratio of the radical initiator to the polymerizable monomer is preferably 0.1 mol% to 10 mol%. In addition, various monomer components, solvents, initiators, etc. may be added during polymerization.
[聚合物的回收][Recycling of polymers]
从利用上述反应得到的、能够表现出液晶性的感光性侧链型高分子的反应溶液中回收所生成的高分子时,将反应溶液投入至不良溶剂,使这些聚合物沉淀即可。作为用于沉淀的不良溶剂,可列举出甲醇、丙酮、己烷、庚烷、丁基溶纤剂、庚烷、甲乙酮、甲基异丁酮、乙醇、甲苯、苯、二乙醚、甲乙醚、水等。投入至不良溶剂中而发生沉淀的聚合物可以在过滤回收后,在常压或减压下进行常温干燥或加热干燥。另外,重复进行2次~10次使沉淀回收的聚合物再溶解于有机溶剂并再沉淀回收的操作时,能够减少聚合物中的杂质。作为此时的不良溶剂,可列举出例如醇类、酮类、烃等,使用选自这些之中的3种以上不良溶剂时,精制效率进一步提高,故而优选。When recovering the produced polymer from the reaction solution of the photosensitive side chain type polymer capable of expressing liquid crystallinity obtained by the above reaction, the reaction solution may be poured into a poor solvent to precipitate the polymer. Examples of poor solvents used for precipitation include methanol, acetone, hexane, heptane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, benzene, diethyl ether, methyl ethyl ether, water, etc. . The polymer deposited in the poor solvent and precipitated can be collected by filtration and then dried at normal temperature or under reduced pressure at normal temperature or with heat. In addition, when the operation of redissolving the precipitated polymer in an organic solvent and reprecipitating it is repeated 2 to 10 times, impurities in the polymer can be reduced. Examples of the poor solvent in this case include alcohols, ketones, and hydrocarbons. When three or more poor solvents selected from these are used, the purification efficiency is further improved, which is preferable.
关于本发明的(A)侧链型高分子的分子量,考虑到所得涂膜的强度、形成涂膜时的作业性、以及涂膜的均匀性时,利用GPC(GelPermeationChromatography,凝胶渗透色谱)法测定的重均分子量优选为2000~1000000、更优选为5000~100000。Regarding the molecular weight of the (A) side chain type polymer of the present invention, when considering the strength of the obtained coating film, the workability when forming the coating film, and the uniformity of the coating film, the GPC (GelPermeationChromatography, gel permeation chromatography) method is used. The measured weight average molecular weight is preferably 2,000 to 1,000,000, more preferably 5,000 to 100,000.
[聚合物组合物的制备][Preparation of polymer composition]
本发明中使用的聚合物组合物优选制备成涂布液的形式,用以适合形成液晶取向膜。即,本发明所使用的聚合物组合物优选以用于形成树脂覆膜的树脂成分溶解于有机溶剂而成的溶液的形式来制备。此处,该树脂成分是指包含上述说明的能够表现出液晶性的感光性侧链型高分子的树脂成分。此时,树脂成分的含量优选为1质量%~20质量%、更优选为3质量%~15质量%、特别优选为3质量%~10质量%。The polymer composition used in the present invention is preferably prepared in the form of a coating liquid so as to be suitable for forming a liquid crystal aligning film. That is, the polymer composition used in the present invention is preferably prepared in the form of a solution in which a resin component for forming a resin coating is dissolved in an organic solvent. Here, the resin component refers to a resin component containing the above-mentioned photosensitive side chain type polymer capable of expressing liquid crystallinity. In this case, the content of the resin component is preferably 1% by mass to 20% by mass, more preferably 3% by mass to 15% by mass, particularly preferably 3% by mass to 10% by mass.
本实施方式的聚合物组合物中,前述树脂成分可以是全部均为上述能够表现出液晶性的感光性侧链型高分子,在不损害液晶表现能力和感光性能的范围内,也可以混合除此之外的其它聚合物。此时,树脂成分中的其它聚合物的含量为0.5质量%~80质量%、优选为1质量%~50质量%。In the polymer composition of this embodiment, the above-mentioned resin components may all be the above-mentioned photosensitive side-chain polymers capable of exhibiting liquid crystallinity, and may be mixed with other polymers within the range that does not impair liquid crystal expressiveness and photosensitivity. other polymers. In this case, the content of other polymers in the resin component is 0.5% by mass to 80% by mass, preferably 1% by mass to 50% by mass.
这种其它聚合物可列举出例如包含聚(甲基)丙烯酸酯、聚酰胺酸、聚酰亚胺等且不是能够表现出液晶性的感光性侧链型高分子的聚合物等。Examples of such other polymers include poly(meth)acrylates, polyamic acids, polyimides, and the like, and polymers that are not photosensitive side chain-type polymers capable of expressing liquid crystallinity.
<<(B)有机溶剂>><<(B)Organic solvent>>
本发明所使用的聚合物组合物中使用的有机溶剂只要是能够溶解树脂成分的有机溶剂就没有特别限定。以下列举出其具体例。The organic solvent used in the polymer composition used in the present invention is not particularly limited as long as it can dissolve the resin component. Specific examples thereof are listed below.
可列举出:N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、N-甲基-2-吡咯烷酮、N-甲基己内酰胺、2-吡咯烷酮、N-乙基吡咯烷酮、N-乙烯基吡咯烷酮、二甲基亚砜、四甲基脲、吡啶、二甲基砜、六甲基亚砜、γ-丁内酯、3-甲氧基-N,N-二甲基丙酰胺、3-乙氧基-N,N-二甲基丙酰胺、3-丁氧基-N,N-二甲基丙酰胺、1,3-二甲基-咪唑啉酮、乙基戊基酮、甲基壬基酮、甲乙酮、甲基异戊基酮、甲基异丙基酮、环己酮、碳酸亚乙酯、碳酸亚丙酯、二甘醇二甲醚、4-羟基-4-甲基-2-戊酮、丙二醇单乙酸酯、丙二醇单甲醚、丙二醇叔丁醚、二丙二醇单甲醚、二乙二醇、二乙二醇单乙酸酯、二乙二醇二甲醚、二丙二醇单乙酸酯单甲醚、二丙二醇单甲醚、二丙二醇单乙醚、二丙二醇单乙酸酯单乙醚、二丙二醇单丙醚、二丙二醇单乙酸酯单丙醚、3-甲基-3-甲氧基丁基乙酸酯、三丙二醇甲醚等。它们可以单独使用,也可以混合使用。Examples include: N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactam, 2-pyrrolidone, N-ethylpyrrolidone, N -Vinylpyrrolidone, dimethylsulfoxide, tetramethylurea, pyridine, dimethylsulfone, hexamethylsulfoxide, gamma-butyrolactone, 3-methoxy-N,N-dimethylpropanamide , 3-ethoxy-N,N-dimethylpropionamide, 3-butoxy-N,N-dimethylpropionamide, 1,3-dimethyl-imidazolidinone, ethyl amyl ketone , methyl nonyl ketone, methyl ethyl ketone, methyl isoamyl ketone, methyl isopropyl ketone, cyclohexanone, ethylene carbonate, propylene carbonate, diglyme, 4-hydroxy-4- Methyl-2-pentanone, propylene glycol monoacetate, propylene glycol monomethyl ether, propylene glycol tert-butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, dipropylene glycol monoacetate monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monoacetate monoethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monoacetate monopropyl ether, 3- Methyl-3-methoxybutyl acetate, tripropylene glycol methyl ether, etc. They can be used alone or in combination.
本发明中使用的聚合物组合物可以含有上述(A)和(B)成分之外的成分。作为其例子,可列举出在涂布聚合物组合物时提高膜厚均匀性、表面平滑性的溶剂或化合物,提高液晶取向膜与基板的密合性的化合物等,但不限定于此。The polymer composition used in the present invention may contain components other than the above-mentioned (A) and (B) components. Examples thereof include, but not limited to, solvents or compounds that improve film thickness uniformity and surface smoothness when coating a polymer composition, compounds that improve adhesion between a liquid crystal aligning film and a substrate, and the like.
作为提高膜厚均匀性、表面平滑性的溶剂(不良溶剂)的具体例,可列举出以下溶剂。Specific examples of solvents (poor solvents) that improve film thickness uniformity and surface smoothness include the following solvents.
可列举出例如异丙醇、甲氧基甲基戊醇、甲基溶纤剂、乙基溶纤剂、丁基溶纤剂、甲基溶纤剂乙酸酯、乙基溶纤剂乙酸酯、丁基卡必醇、乙基卡必醇、乙基卡必醇乙酸酯、乙二醇、乙二醇单乙酸酯、乙二醇单异丙醚、乙二醇单丁醚、丙二醇、丙二醇单乙酸酯、丙二醇单甲醚、丙二醇单正丁醚、丙二醇叔丁醚、二丙二醇单甲醚、二乙二醇、二乙二醇单乙酸酯、二乙二醇二甲醚、二丙二醇单乙酸酯单甲醚、二丙二醇单甲醚、二丙二醇单乙醚、二丙二醇单乙酸酯单乙醚、二丙二醇单丙醚、二丙二醇单乙酸酯单丙醚、3-甲基-3-甲氧基丁基乙酸酯、三丙二醇甲醚、3-甲基-3-甲氧基丁醇、二异丙醚、乙基异丁醚、二异丁烯、乙酸戊酯、丁酸丁酯、丁醚、二异丁酮、甲基环己烯、丙醚、二己醚、1-己醇、正己烷、正戊烷、正辛烷、二乙醚、乳酸甲酯、乳酸乙酯、醋酸甲酯、醋酸乙酯、醋酸正丁酯、醋酸丙二醇单乙醚、丙酮酸甲酯、丙酮酸乙酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸甲基乙酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸、3-甲氧基丙酸、3-甲氧基丙酸丙酯、3-甲氧基丙酸丁酯、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇、1-丁氧基-2-丙醇、1-苯氧基-2-丙醇、丙二醇单乙酸酯、丙二醇二乙酸酯、丙二醇-1-单甲醚-2-乙酸酯、丙二醇-1-单乙醚-2-乙酸酯、二丙二醇、2-(2-乙氧基丙氧基)丙醇、乳酸甲酯、乳酸乙酯、乳酸正丙酯、乳酸正丁酯、乳酸异戊酯等具有低表面张力的溶剂等。Examples include isopropyl alcohol, methoxymethylpentanol, methyl cellosolve, ethyl cellosolve, butyl cellosolve, methyl cellosolve acetate, ethyl cellosolve acetate, Butyl Carbitol, Ethyl Carbitol, Ethyl Carbitol Acetate, Ethylene Glycol, Ethylene Glycol Monoacetate, Ethylene Glycol Monoisopropyl Ether, Ethylene Glycol Monobutyl Ether, Propylene Glycol, Propylene glycol monoacetate, propylene glycol monomethyl ether, propylene glycol mono-n-butyl ether, propylene glycol tert-butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, Dipropylene glycol monoacetate monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monoacetate monoethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monoacetate monopropyl ether, 3-methyl -3-Methoxybutyl acetate, tripropylene glycol methyl ether, 3-methyl-3-methoxybutanol, diisopropyl ether, ethyl isobutyl ether, diisobutylene, amyl acetate, butyric acid Butyl ester, butyl ether, diisobutyl ketone, methylcyclohexene, propyl ether, dihexyl ether, 1-hexanol, n-hexane, n-pentane, n-octane, diethyl ether, methyl lactate, ethyl lactate , methyl acetate, ethyl acetate, n-butyl acetate, propylene glycol monoethyl ether acetate, methyl pyruvate, ethyl pyruvate, methyl 3-methoxypropionate, methyl ethyl 3-ethoxypropionate , Ethyl 3-methoxypropionate, 3-ethoxypropionate, 3-methoxypropionate, propyl 3-methoxypropionate, butyl 3-methoxypropionate, 1-methoxypropionate Oxy-2-propanol, 1-ethoxy-2-propanol, 1-butoxy-2-propanol, 1-phenoxy-2-propanol, propylene glycol monoacetate, propylene glycol diethyl Ester, propylene glycol-1-monomethyl ether-2-acetate, propylene glycol-1-monoethyl ether-2-acetate, dipropylene glycol, 2-(2-ethoxypropoxy)propanol, methyl lactate Solvents with low surface tension such as ester, ethyl lactate, n-propyl lactate, n-butyl lactate, and isopentyl lactate.
这些不良溶剂可以使用1种,也可以混合使用多种。使用上述那样的溶剂时,为了不使聚合物组合物中包含的溶剂整体的溶解性显著降低,优选为溶剂整体的5质量%~80质量%、更优选为20质量%~60质量%。These poor solvents may be used individually by 1 type, and may mix and use multiple types. When using the above-mentioned solvent, it is preferably 5% by mass to 80% by mass of the entire solvent, more preferably 20% by mass to 60% by mass, so as not to significantly reduce the solubility of the entire solvent contained in the polymer composition.
作为提高膜厚均匀性、表面平滑性的化合物,可列举出氟系表面活性剂、有机硅系表面活性剂和非离子系表面活性剂等。Examples of compounds that improve film thickness uniformity and surface smoothness include fluorine-based surfactants, silicone-based surfactants, nonionic surfactants, and the like.
更具体而言,可列举出例如Eftop(注册商标)301、EF303、EF352(TohkemproductsCorporation制);Megafac(注册商标)F171、F173、R-30(DICCORPORATION制);FluoradFC430、FC431(Sumitomo3MLimited制);AsahiGuard(注册商标)AG710(旭硝子株式会社制);Surflon(注册商标)S-382、SC101、SC102、SC103、SC104、SC105、SC106(AGCSEIMICHEMICALCO.,LTD.制)等。这些表面活性剂的使用比例相对于聚合物组合物中含有的树脂成分100质量份优选为0.01质量份~2质量份、更优选为0.01质量份~1质量份。More specifically, for example, Eftop (registered trademark) 301, EF303, EF352 (manufactured by Tohkem Products Corporation); Megafac (registered trademark) F171, F173, R-30 (manufactured by DICCORPORATION); Fluorad FC430, FC431 (manufactured by Sumitomo 3M Limited); AsahiGuard (registered trademark) AG710 (manufactured by Asahi Glass Co., Ltd.); Surflon (registered trademark) S-382, SC101, SC102, SC103, SC104, SC105, SC106 (manufactured by AGC SEI MICHEMICAL CO., LTD.), etc. The usage ratio of these surfactants is preferably 0.01 to 2 parts by mass, more preferably 0.01 to 1 part by mass, based on 100 parts by mass of the resin component contained in the polymer composition.
作为提高液晶取向膜与基板的密合性的化合物的具体例,可列举出以下示出的含官能性硅烷的化合物等。As a specific example of the compound which improves the adhesiveness of a liquid crystal aligning film and a board|substrate, the compound etc. which contain the functional silane shown below are mentioned.
可列举出例如3-氨基丙基三甲氧基硅烷、3-氨基丙基三乙氧基硅烷、2-氨基丙基三甲氧基硅烷、2-氨基丙基三乙氧基硅烷、N-(2-氨乙基)-3-氨基丙基三甲氧基硅烷、N-(2-氨乙基)-3-氨基丙基甲基二甲氧基硅烷、3-脲丙基三甲氧基硅烷、3-脲丙基三乙氧基硅烷、N-乙氧基羰基-3-氨基丙基三甲氧基硅烷、N-乙氧基羰基-3-氨基丙基三乙氧基硅烷、N-三乙氧基甲硅烷基丙基三乙三胺、N-三甲氧基甲硅烷基丙基三乙三胺、10-三甲氧基甲硅烷基-1,4,7-三氮杂癸烷、10-三乙氧基甲硅烷基-1,4,7-三氮杂癸烷、9-三甲氧基甲硅烷基-3,6-二氮杂壬基乙酸酯、9-三乙氧基甲硅烷基-3,6-二氮杂壬基乙酸酯、N-苄基-3-氨基丙基三甲氧基硅烷、N-苄基-3-氨基丙基三乙氧基硅烷、N-苯基-3-氨基丙基三甲氧基硅烷、N-苯基-3-氨基丙基三乙氧基硅烷、N-双(氧亚乙基)-3-氨基丙基三甲氧基硅烷、N-双(氧亚乙基)-3-氨基丙基三乙氧基硅烷等。Examples include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-aminopropyltrimethoxysilane, 2-aminopropyltriethoxysilane, N-(2 -Aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-ureapropyltrimethoxysilane, 3 -Ureapropyltriethoxysilane, N-ethoxycarbonyl-3-aminopropyltrimethoxysilane, N-ethoxycarbonyl-3-aminopropyltriethoxysilane, N-triethoxy Silylpropyltriethylenetriamine, N-trimethoxysilylpropyltriethylenetriamine, 10-trimethoxysilyl-1,4,7-triazadecane, 10-trimethoxysilylpropyltriethylenetriamine, Ethoxysilyl-1,4,7-triazadecane, 9-trimethoxysilyl-3,6-diazanonyl acetate, 9-triethoxysilyl -3,6-diazanonyl acetate, N-benzyl-3-aminopropyltrimethoxysilane, N-benzyl-3-aminopropyltriethoxysilane, N-phenyl- 3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltriethoxysilane, N-bis(oxyethylene)-3-aminopropyltrimethoxysilane, N-bis( Oxyethylene)-3-aminopropyltriethoxysilane, etc.
进而,为了提高基板与液晶取向膜的密合性、且防止构成液晶表示元件时由背光导致的电特性降低等,可以在聚合物组合物中含有如下那样的酚醛塑料系、含环氧基的化合物的添加剂。以下示出具体的酚醛塑料系添加剂,但不限定于该结构。Furthermore, in order to improve the adhesion between the substrate and the liquid crystal alignment film, and to prevent the decrease in electrical properties caused by the backlight when constituting the liquid crystal display element, the polymer composition may contain the following phenolic plastics, epoxy group-containing compound additives. Specific phenolic plastic additives are shown below, but are not limited to this structure.
作为具体的含环氧基的化合物,可例示出乙二醇二缩水甘油醚、聚乙二醇二缩水甘油醚、丙二醇二缩水甘油醚、三丙二醇二缩水甘油醚、聚丙二醇二缩水甘油醚、新戊二醇二缩水甘油醚、1,6-己二醇二缩水甘油醚、甘油二缩水甘油醚、2,2-二溴新戊二醇二缩水甘油醚、1,3,5,6-四缩水甘油基-2,4-己二醇、N,N,N’,N’,-四缩水甘油基间苯二甲胺、1,3-双(N,N-二缩水甘油基氨基甲基)环己烷、N,N,N’,N’,-四缩水甘油基-4,4’-二氨基二苯基甲烷等。Specific epoxy group-containing compounds include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, Neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerol diglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, 1,3,5,6- Tetraglycidyl-2,4-hexanediol, N,N,N',N',-tetraglycidyl-m-xylylenediamine, 1,3-bis(N,N-diglycidylaminomethyl base) cyclohexane, N,N,N',N',-tetraglycidyl-4,4'-diaminodiphenylmethane, etc.
使用用于提高液晶取向膜与基板的密合性的化合物时,其用量相对于聚合物组合物中含有的树脂成分100质量份优选为0.1质量份~30质量份、更优选为1质量份~20质量份。用量不足0.1质量份时,无法期待提高密合性的效果,多于30质量份时,液晶的取向性有时变差。When using a compound for improving the adhesion between the liquid crystal aligning film and the substrate, the amount used is preferably 0.1 parts by mass to 30 parts by mass, more preferably 1 part by mass to 100 parts by mass of the resin component contained in the polymer composition. 20 parts by mass. When the usage-amount is less than 0.1 mass parts, the effect which improves adhesiveness cannot be expected, and when it exceeds 30 mass parts, the orientation of a liquid crystal may worsen.
作为添加剂,也可以使用光敏剂。优选为无色增敏剂和三重态增敏剂。As additives, photosensitizers can also be used. Preferred are leuco sensitizers and triplet sensitizers.
作为光敏剂,有芳香族硝基化合物、香豆素(7-二乙氨基-4-甲基香豆素、7-羟基4-甲基香豆素)、香豆素酮、羰基双香豆素、芳香族2-羟基酮、以及被氨基取代的芳香族2-羟基酮(2-羟基二苯甲酮、单对(二甲氨基)-2-羟基二苯甲酮或二对(二甲氨基)-2-羟基二苯甲酮)、苯乙酮、蒽醌、氧杂蒽酮、硫代氧杂蒽酮、苯并蒽酮、噻唑啉(2-苯甲酰基亚甲基-3-甲基-β-萘并噻唑啉、2-(β-萘酰基亚甲基)-3-甲基苯并噻唑啉、2-(α-萘酰基亚甲基)-3-甲基苯并噻唑啉、2-(4-联苯酰基亚甲基)-3-甲基苯并噻唑啉、2-(β-萘酰基亚甲基)-3-甲基-β-萘并噻唑啉、2-(4-联苯酰基亚甲基)-3-甲基-β-萘并噻唑啉、2-(对氟苯甲酰基亚甲基)-3-甲基-β-萘并噻唑啉)、噁唑啉(2-苯甲酰基亚甲基-3-甲基-β-萘并噁唑啉、2-(β-萘酰基亚甲基)-3-甲基苯并噁唑啉、2-(α-萘酰基亚甲基)-3-甲基苯并噁唑啉、2-(4-联苯酰基亚甲基)-3-甲基苯并噁唑啉、2-(β-萘酰基亚甲基)-3-甲基-β-萘并噁唑啉、2-(4-联苯酰基亚甲基)-3-甲基-β-萘并噁唑啉、2-(对氟苯甲酰基亚甲基)-3-甲基-β-萘并噁唑啉)、苯并噻唑、硝基苯胺(间硝基苯胺或对硝基苯胺、2,4,6-三硝基苯胺)或硝基苊(5-硝基苊)、(2-[(间羟基对甲氧基)苯乙烯基]苯并噻唑、苯偶姻烷基醚、N-烷基化酞酮、苯乙酮缩酮(2,2-二甲氧基苯基乙酮)、萘、蒽(2-萘甲醇、2-萘羧酸、9-蒽甲醇和9-蒽羧酸)、苯并吡喃、偶氮中氮茚、梅洛香豆素等。As photosensitizers, there are aromatic nitro compounds, coumarin (7-diethylamino-4-methylcoumarin, 7-hydroxy4-methylcoumarin), ketone coumarin, carbonyl dicoumarin Aromatic 2-hydroxy ketones, and aromatic 2-hydroxy ketones substituted by amino groups (2-hydroxybenzophenone, single-p-(dimethylamino)-2-hydroxybenzophenone or two-p-(dimethylamino)-2-hydroxybenzophenone amino)-2-hydroxybenzophenone), acetophenone, anthraquinone, xanthone, thioxanthone, benzanthrone, thiazoline (2-benzoylmethylene-3- Methyl-β-naphthothiazoline, 2-(β-naphthoylmethylene)-3-methylbenzothiazoline, 2-(α-naphthoylmethylene)-3-methylbenzothiazole Line, 2-(4-bibenzoylmethylene)-3-methylbenzothiazoline, 2-(β-naphthoylmethylene)-3-methyl-β-naphthothiazoline, 2- (4-bibenzoylmethylene)-3-methyl-β-naphthothiazoline, 2-(p-fluorobenzoylmethylene)-3-methyl-β-naphthothiazoline), oxa Azoline (2-benzoylmethylene-3-methyl-β-naphthooxazoline, 2-(β-naphthoylmethylene)-3-methylbenzoxazoline, 2-( α-naphthoylmethylene)-3-methylbenzoxazoline, 2-(4-bibenzoylmethylene)-3-methylbenzoxazoline, 2-(β-naphthoylmethylene Methyl)-3-methyl-β-naphthooxazoline, 2-(4-bibenzoylmethylene)-3-methyl-β-naphthooxazoline, 2-(4-fluorobenzyl Acylmethylene)-3-methyl-β-naphthooxazoline), benzothiazole, nitroaniline (m-nitroaniline or p-nitroaniline, 2,4,6-trinitroaniline) or Nitroacenaphthene (5-nitroacenaphthene), (2-[(m-hydroxy-p-methoxy)styryl]benzothiazole, benzoin alkyl ether, N-alkylated phthaloketone, acetophenone acetal Ketone (2,2-dimethoxyphenylethanone), naphthalene, anthracene (2-naphthalenemethanol, 2-naphthalenecarboxylic acid, 9-anthracenemethanol, and 9-anthracenecarboxylic acid), benzopyran, azo Indolizine, Merlocoumarin, etc.
优选为芳香族2-羟基酮(二苯甲酮)、香豆素、香豆素酮、羰基双香豆素、苯乙酮、蒽醌、氧杂蒽酮、硫代氧杂蒽酮和苯乙酮缩酮。Preferred are aromatic 2-hydroxyketones (benzophenones), coumarins, coumarinones, carbonyl dicoumarins, acetophenones, anthraquinones, xanthones, thioxanthones and benzene Acetone ketal.
聚合物组合物中除了上述物质之外,只要在不损害本发明效果的范围内,出于改变液晶取向膜的介电常数、导电性等电特性的目的,可以添加介电体、导电物质,进而出于在制成液晶取向膜时提高膜的硬度、致密度的目的,可以添加交联性化合物。In addition to the above-mentioned substances in the polymer composition, as long as it does not impair the effect of the present invention, for the purpose of changing the electrical properties such as the dielectric constant and conductivity of the liquid crystal alignment film, dielectrics and conductive substances can be added, Furthermore, a crosslinkable compound can be added for the purpose of improving the hardness and density of a film at the time of making it into a liquid crystal aligning film.
将上述聚合物组合物涂布在具有横向电场驱动用导电膜的基板上的方法没有特别限定。The method of coating the above-mentioned polymer composition on the substrate having the conductive film for driving a transverse electric field is not particularly limited.
关于涂布方法,工业上通常是利用丝网印刷、胶版印刷、柔性印刷或喷墨法等进行的方法。作为其它涂布方法,有浸渍法、辊涂法、狭缝涂布法、旋涂法(旋转涂布法)或喷涂法等,可根据目的使用它们。About the coating method, the method by screen printing, offset printing, flexographic printing, an inkjet method, etc. is common industrially. As other coating methods, there are dipping method, roll coating method, slit coating method, spin coating method (spin coating method), spray coating method, etc., and they can be used according to the purpose.
在具有横向电场驱动用导电膜的基板上涂布聚合物组合物后,利用热板、热循环型烘箱或IR(红外线)型烘箱等加热手段以50~200℃、优选以50~150℃使溶剂蒸发,从而能够得到涂膜。此时的干燥温度优选低于侧链型高分子的液晶相表现温度。After coating the polymer composition on a substrate having a conductive film for driving in a transverse electric field, heat it at 50 to 200° C., preferably at 50 to 150° C. The solvent evaporates to obtain a coating film. The drying temperature at this time is preferably lower than the liquid crystal phase expression temperature of the side chain type polymer.
涂膜的厚度过厚时,在液晶表示元件的耗电方面是不利的,涂膜的厚度过薄时,液晶表示元件的可靠性有时会降低,因此优选为5nm~300nm、更优选为10nm~150nm。When the thickness of the coating film is too thick, it is disadvantageous in terms of power consumption of the liquid crystal display element, and when the thickness of the coating film is too thin, the reliability of the liquid crystal display element may be reduced, so it is preferably 5nm to 300nm, more preferably 10nm to 10nm. 150nm.
另外,在[I]工序之后且下一[II]工序之前,还可以设置将形成有涂膜的基板冷却至室温的工序。In addition, after the [I] step and before the next [II] step, a step of cooling the substrate on which the coating film is formed to room temperature may be provided.
<工序[II]><Process [II]>
在工序[II]中,对工序[I]中得到的涂膜照射偏振紫外线。对涂膜的膜面照射偏振紫外线时,从特定方向隔着偏振板对基板照射偏振的紫外线。作为要使用的紫外线,可以使用波长为100nm~400nm范围的紫外线。优选的是,根据要使用的涂膜种类,借助滤波器等选择最佳的波长。并且,例如可以选择使用波长为290nm~400nm范围的紫外线,以便能够选择性地诱发光交联反应。作为紫外线,可以使用例如由高压汞灯发出的光。In step [II], the coating film obtained in step [I] is irradiated with polarized ultraviolet rays. When irradiating polarized ultraviolet rays to the film surface of the coating film, the substrate is irradiated with polarized ultraviolet rays through a polarizing plate from a specific direction. As the ultraviolet rays to be used, ultraviolet rays having a wavelength in the range of 100 nm to 400 nm can be used. It is preferable to select an optimum wavelength by means of a filter or the like according to the kind of coating film to be used. In addition, for example, ultraviolet light with a wavelength in the range of 290nm to 400nm can be selected to induce photocrosslinking reaction selectively. As the ultraviolet rays, for example, light emitted from a high-pressure mercury lamp can be used.
针对偏振紫外线的照射量,取决于要使用的涂膜。关于照射量,优选设为实现ΔA的最大值(以下也称为ΔAmax)的偏振紫外线的量的1%~70%的范围内、更优选设为1%~50%的范围内,所述ΔA是该涂膜的、平行于偏振紫外线的偏振方向的方向的紫外线吸光度与垂直于偏振紫外线的偏振方向的方向的紫外线吸光度之差。The amount of exposure to polarized ultraviolet light depends on the coating film to be used. Regarding the irradiation amount, it is preferably within the range of 1% to 70%, more preferably within the range of 1% to 50%, of the amount of polarized ultraviolet light that realizes the maximum value of ΔA (hereinafter also referred to as ΔAmax). is the difference between the ultraviolet absorbance of the coating film in the direction parallel to the polarization direction of the polarized ultraviolet rays and the ultraviolet absorbance in the direction perpendicular to the polarization direction of the polarized ultraviolet rays.
<工序[III]><Process [III]>
工序[III]中,加热在工序[II]中照射了偏振紫外线的涂膜。通过加热而能够对涂膜赋予取向控制能力。In step [III], the coating film irradiated with polarized ultraviolet rays in step [II] is heated. The ability to control orientation can be imparted to the coating film by heating.
加热可以使用热板、热循环型烘箱或IR(红外线)型烘箱等加热手段。加热温度可以考虑使所用涂膜表现出液晶性的温度来确定。For heating, heating means such as a hot plate, a heat circulation type oven, or an IR (infrared ray) type oven can be used. The heating temperature can be determined in consideration of the temperature at which the coating film to be used exhibits liquid crystallinity.
加热温度优选为侧链型高分子会表现出液晶性的温度(以下称为液晶表现温度)的温度范围内。可预测到:在涂膜之类的薄膜表面的情况下,涂膜表面的液晶表现温度低于整体观察可表现出液晶性的感光性侧链型高分子时的液晶表现温度。因此,加热温度更优选为涂膜表面的液晶表现温度的温度范围内。即,照射偏振紫外线后的加热温度的温度范围优选是将比所用侧链型高分子的液晶表现温度的温度范围的下限低10℃的温度作为下限、且将比该液晶温度范围的上限低10℃的温度作为上限的范围的温度。加热温度低于上述温度范围时,存在涂膜中的由热带来的各向异性增幅效果不充分的倾向,另外,加热温度与上述温度范围相比过高时,存在涂膜状态接近于各向同性的液体状态(各向同性相)的倾向,此时,有时难以因自组装化而向一个方向再取向。The heating temperature is preferably within the temperature range at which the side chain type polymer exhibits liquid crystallinity (hereinafter referred to as liquid crystal expression temperature). In the case of a film surface such as a coating film, it is expected that the liquid crystal expression temperature on the coating film surface is lower than the liquid crystal expression temperature when a photosensitive side chain type polymer that exhibits liquid crystallinity is observed as a whole. Therefore, the heating temperature is more preferably within the temperature range of the liquid crystal expression temperature on the surface of the coating film. That is, the temperature range of the heating temperature after irradiation of polarized ultraviolet rays is preferably a temperature lower by 10° C. than the lower limit of the temperature range of the liquid crystal expression temperature of the side chain type polymer used, and 10° C. lower than the upper limit of the liquid crystal temperature range. The temperature in °C is the temperature in the range of the upper limit. When the heating temperature is lower than the above temperature range, there is a tendency that the anisotropic amplification effect by heat in the coating film is insufficient. In addition, when the heating temperature is too high compared with the above temperature range, the state of the coating film may be close to anisotropy. It tends to be in an isotropic liquid state (isotropic phase). In this case, it may be difficult to reorient in one direction due to self-assembly.
需要说明的是,液晶表现温度是指:侧链型高分子或涂膜表面从固体相向液晶相发生相转变的玻璃化转变温度(Tg)以上、且从液晶相向均质相(各向同性相)发生相转变的均质相转变温度(Tiso)以下的温度。It should be noted that the liquid crystal display temperature refers to: the glass transition temperature (Tg) at which the surface of the side chain type polymer or coating film undergoes phase transition from the solid phase to the liquid crystal phase (Tg), and from the liquid crystal phase to the homogeneous phase (isotropic phase) ) The temperature below the homogeneous phase transition temperature (Tiso) at which phase transition occurs.
从与工序[I]中记载的相同理由出发,加热后形成的涂膜厚度可以优选为5nm~300nm、更优选为50nm~150nm。From the same reason as described in the step [I], the thickness of the coating film formed after heating may be preferably 5 nm to 300 nm, more preferably 50 nm to 150 nm.
<工序[IV]><Process [IV]>
工序[IV]中,将工序[III]中加热的涂膜冷却至不足该涂膜表面的玻璃化转变温度的温度后,再加热至该玻璃化转变温度以上的温度。In step [IV], the coating film heated in step [III] is cooled to a temperature lower than the glass transition temperature of the surface of the coating film, and then heated to a temperature higher than the glass transition temperature.
即,将工序[III]中加热而得到的涂膜暂时冷却至不足涂膜表面的玻璃化转变温度的温度。换言之,通过将工序[III]中加热而得到的涂膜冷却至比涂膜表面的液晶表现温度的下限低的温度,从而使涂膜表面的液晶性状态相转变(玻璃化转变)至固体状。此处,由于存在涂膜表面的液晶表现温度比整体观察侧链型高分子时的液晶表现温度低的倾向,因此涂膜的冷却温度优选比作为(A)成分的侧链型高分子的玻璃化转变点温度(Tg)低10℃以上的温度。作为所述冷却温度的优选例,为室温(例如25℃)。That is, the coating film obtained by heating in the step [III] is once cooled to a temperature lower than the glass transition temperature of the coating film surface. In other words, by cooling the coating film obtained by heating in step [III] to a temperature lower than the lower limit of the liquid crystal expression temperature on the surface of the coating film, the liquid crystal state of the coating film surface is phase-transformed (glass transition) to a solid state . Here, since the liquid crystal expression temperature on the surface of the coating film tends to be lower than the liquid crystal expression temperature when the side chain type polymer is observed as a whole, the cooling temperature of the coating film is preferably lower than that of the glass of the side chain type polymer as the component (A). The temperature at which the transition point temperature (Tg) is lower than 10°C. A preferable example of the cooling temperature is room temperature (for example, 25° C.).
在工序[III]中加热而得到的涂膜的冷却可以使用冷却室、冷却材料等积极地冷却至目标的冷却温度,也可以通过从加热手段中取出并放置来缓慢地冷却。The coating film obtained by heating in step [III] may be actively cooled to a target cooling temperature using a cooling chamber, a cooling material, or the like, or may be slowly cooled by taking it out from the heating means and leaving it to stand.
进而,在工序[IV]中,将已冷却的涂膜再加热至涂膜表面的玻璃化转变温度以上的温度。具体而言,将已冷却的涂膜再加热至涂膜表面的液晶表现温度。如上所述,涂膜表面的液晶表现温度是指:涂膜表面的玻璃化转变温度以上且不足涂膜表面的均质相转变温度的温度。照射偏振紫外线后的涂膜的加热温度(工序[III]的加热温度)和冷却后的再加热时的加热温度可以不同也可以相同,再加热时的加热温度优选达到照射偏振紫外线后的涂膜的加热温度以下的温度。Furthermore, in process [IV], the cooled coating film is reheated to the temperature more than the glass transition temperature of the coating film surface. Specifically, the cooled coating film is reheated to the liquid crystal expression temperature of the coating film surface. As mentioned above, the liquid crystal expression temperature of the coating film surface means the temperature more than the glass transition temperature of the coating film surface and less than the homogeneous phase transition temperature of the coating film surface. The heating temperature of the coating film after irradiating polarized ultraviolet rays (the heating temperature of step [III]) and the heating temperature at the time of reheating after cooling may be different or the same. The temperature below the heating temperature.
通过具有如上工序,在本发明的制造方法中,能够实现对涂膜高效地导入各向异性。并且,能够高效地制造带液晶取向膜的基板。By having the above steps, in the production method of the present invention, efficient introduction of anisotropy to the coating film can be realized. Moreover, the board|substrate with a liquid crystal aligning film can be manufactured efficiently.
<工序[V]><Process [V]>
[V]工序是将在[IV]中得到的横向电场驱动用导电膜上具有液晶取向膜的基板(第1基板)与同样地在上述[I’]~[III’]或[I’]~[IV’]中得到的不具有导电膜的带液晶取向膜的基板(第2基板)隔着液晶以两者的液晶取向膜相对的方式进行对向配置,利用公知的方法制作液晶单元,从而制作横向电场驱动型液晶表示元件的工序。需要说明的是,工序[I’]~[III’]]或工序[I’]~[IV’]中,除了在工序[I]中使用不具有横向电场驱动用导电膜的基板来代替具有该横向电场驱动用导电膜的基板之外,可与工序[I]~[III]或工序[I’]~[IV’]同样地进行。工序[I]~[IV]与工序[I’]~[IV’]的不同点仅在于有无上述导电膜,因此省略工序[I’]~[IV’]的说明。The [V] step is to place the substrate (first substrate) having a liquid crystal alignment film on the conductive film for driving a transverse electric field obtained in [IV] in the same manner as above-mentioned [I'] to [III'] or [I'] The substrate with a liquid crystal aligning film (second substrate) obtained in [IV'] without a conductive film is arranged facing each other so that the liquid crystal aligning films of the two face each other through the liquid crystal, and a liquid crystal cell is produced by a known method, This is the process of making a transverse electric field driven liquid crystal display element. It should be noted that, in steps [I'] to [III']] or steps [I'] to [IV'], except that in step [I], a substrate that does not have a conductive film for driving a transverse electric field is used instead of having Except for the substrate of the conductive film for driving a transverse electric field, it can be performed in the same manner as steps [I] to [III] or steps [I'] to [IV']. The difference between steps [I]-[IV] and steps [I']-[IV'] lies in the presence or absence of the above-mentioned conductive film, so the description of steps [I']-[IV'] is omitted.
若列举出液晶单元或液晶表示元件的一个制作例,则可例示出如下方法:准备上述的第1基板和第2基板,在一个基板的液晶取向膜上散布间隔物,以液晶取向膜面成为内侧的方式粘贴于另一个基板,减压注入液晶并密封的方法;或者,向散布有间隔物的液晶取向膜面滴加液晶后,粘贴基板并进行密封的方法等。此时,一侧的基板优选使用具有横向电场驱动用梳齿状结构的电极的基板。此时的间隔物直径优选为1μm~30μm、更优选为2μm~10μm。该间隔物直径决定用于夹持液晶层的一对基板的间距、即液晶层的厚度。If a production example of a liquid crystal unit or a liquid crystal display element is cited, the following method can be illustrated: prepare the above-mentioned first substrate and the second substrate, spread spacers on the liquid crystal alignment film of one substrate, and use the liquid crystal alignment film surface as The inner side is pasted to another substrate, and the liquid crystal is injected under reduced pressure and sealed; or the liquid crystal is dropped on the surface of the liquid crystal alignment film where the spacers are scattered, and the substrate is pasted and sealed. In this case, it is preferable to use a substrate having an electrode having a comb-tooth structure for driving a transverse electric field as one of the substrates. The spacer diameter at this time is preferably 1 μm to 30 μm, more preferably 2 μm to 10 μm. The spacer diameter determines the distance between a pair of substrates sandwiching the liquid crystal layer, that is, the thickness of the liquid crystal layer.
本发明的带涂膜的基板的制造方法中,将聚合物组合物涂布在基板上而形成涂膜后,照射偏振紫外线。接着,通过进行加热而实现向侧链型高分子膜中高效地导入各向异性,从而制造具备液晶取向控制能力的带液晶取向膜的基板。In the manufacturing method of the board|substrate with a coating film of this invention, a polymer composition is apply|coated on a board|substrate to form a coating film, and polarized ultraviolet-ray is irradiated. Next, by heating, efficient introduction of anisotropy into the side chain type polymer film is realized, and the board|substrate with a liquid crystal aligning film equipped with the liquid crystal orientation control capability is manufactured.
本发明所用的涂膜中,利用侧链的光反应和基于液晶性的自组装化所诱发的分子再取向的原理,实现对涂膜高效地导入各向异性。本发明的制造方法中,侧链型高分子具有光交联性基团作为光反应性基团的结构时,使用侧链型高分子在基板上形成涂膜后,照射偏振紫外线,接着进行加热后,制作液晶表示元件。In the coating film used in the present invention, efficient introduction of anisotropy into the coating film is achieved by utilizing the principle of molecular reorientation induced by photoreaction of side chains and self-assembly based on liquid crystallinity. In the production method of the present invention, when the side-chain type polymer has a structure having a photocrosslinkable group as a photoreactive group, after forming a coating film on the substrate using the side-chain type polymer, irradiate polarized ultraviolet rays, and then heat After that, a liquid crystal display element is produced.
以下,将使用了具有光交联性基团作为光反应性基团的结构的侧链型高分子的实施方式称为第1方式,将使用了具有光弗利斯重排基团或进行异构化的基团作为光反应性基团的结构的侧链型高分子的实施方式称为第2方式,并进行说明。Hereinafter, an embodiment using a side-chain type polymer having a photocrosslinkable group as a photoreactive group is referred to as a first embodiment, and the use of a polymer having a photo-Fries rearrangement group or a different An embodiment of a side chain type polymer having a structured group as a photoreactive group will be described as a second embodiment.
图1是示意性地说明在本发明的第1方式中使用了具有光交联性基团作为光反应性基团的结构的侧链型高分子而成的、液晶取向膜的制造方法中的各向异性导入处理的一例的图。图1的(a)是示意性地说明偏振光照射前的侧链型高分子膜的状态的图,图1的(b)是示意性地说明偏振光照射后的侧链型高分子膜的状态的图,图1的(c)是示意性地说明加热后的侧链型高分子膜的状态的图,尤其是所导入的各向异性小时,即在本发明的第1方式中,[II]工序的紫外线照射量在使ΔA到达最大的紫外线照射量的1%~15%的范围内时的示意图。Fig. 1 schematically illustrates a method for producing a liquid crystal aligning film in which a side chain type polymer having a structure having a photocrosslinkable group as a photoreactive group is used in the first embodiment of the present invention. A diagram of an example of anisotropy introduction processing. Fig. 1 (a) is a diagram schematically illustrating the state of the side chain type polymer film before polarized light irradiation, and Fig. 1 (b) is a diagram schematically illustrating the state of the side chain type polymer film after polarized light irradiation The state diagram, Fig. 1 (c) is a diagram schematically illustrating the state of the side chain type polymer film after heating, especially when the introduced anisotropy is small, that is, in the first aspect of the present invention, [ II] A schematic diagram of the case where the ultraviolet irradiation dose in the process is within the range of 1% to 15% of the maximum ultraviolet irradiation dose for ΔA.
图2是示意性地说明在本发明的第1方式中使用了具有光交联性基团作为光反应性基团的结构的侧链型高分子而成的、液晶取向膜的制造方法中的各向异性导入处理的一例的图。图2的(a)是示意性地说明偏振光照射前的侧链型高分子膜的状态的图,图2的(b)是示意性地说明偏振光照射后的侧链型高分子膜的状态的图,图2的(c)是示意性地说明加热后的侧链型高分子膜的状态的图,尤其是所导入的各向异性大时,即在本发明的第1方式中,[II]工序的紫外线照射量在使ΔA达到最大的紫外线照射量的15%~70%的范围内时的示意图。Fig. 2 schematically illustrates a method for producing a liquid crystal aligning film in which a side chain type polymer having a structure having a photocrosslinkable group as a photoreactive group is used in the first embodiment of the present invention. A diagram of an example of anisotropy introduction processing. Fig. 2 (a) is a diagram schematically illustrating the state of the side chain type polymer film before polarized light irradiation, and Fig. 2 (b) is a diagram schematically illustrating the state of the side chain type polymer film after polarized light irradiation The state diagram, Fig. 2 (c) is a diagram schematically illustrating the state of the side chain type polymer film after heating, especially when the introduced anisotropy is large, that is, in the first embodiment of the present invention, [II] Schematic diagram of the case where the ultraviolet irradiation dose in the step is within the range of 15% to 70% of the ultraviolet irradiation dose for maximizing ΔA.
图3是示意性地说明在本发明的第2方式中使用了具有光异构化性基团或上述式(18)所示的光弗利斯重排基团作为光反应性基团的结构的侧链型高分子而成的、液晶取向膜的制造方法中的各向异性导入处理的一例的图。图3的(a)是示意性地说明偏振光照射前的侧链型高分子膜的状态的图,图3的(b)是示意性地说明偏振光照射后的侧链型高分子膜的状态的图,图3的(c)是示意性地说明加热后的侧链型高分子膜的状态的图,尤其是所导入的各向异性小时,即在本发明的第2方式中,[II]工序的紫外线照射量在使ΔA达到最大的紫外线照射量的1%~70%的范围内时的示意图。Fig. 3 schematically illustrates the structure in which a photoisomerizable group or a photofries rearrangement group represented by the above formula (18) is used as a photoreactive group in the second embodiment of the present invention The figure of an example of the anisotropy introduction process in the manufacturing method of the liquid crystal aligning film made of the side chain type polymer of . Fig. 3 (a) is a diagram schematically illustrating the state of the side chain type polymer film before polarized light irradiation, and Fig. 3 (b) is a diagram schematically illustrating the state of the side chain type polymer film after polarized light irradiation State diagram, Figure 3 (c) is a diagram schematically illustrating the state of the side chain type polymer film after heating, especially the introduced anisotropy is small, that is, in the second mode of the present invention, [ II] A schematic diagram of the case where the ultraviolet irradiation dose in the step is within the range of 1% to 70% of the ultraviolet irradiation dose for maximizing ΔA.
图4是示意性地说明在本发明的第2方式中使用了具有上述式(19)所示的光弗利斯重排基团作为光反应性基团的结构的侧链型高分子而成的、液晶取向膜的制造方法中的各向异性导入处理的一例的图。图4的(a)是示意性地说明偏振光照射前的侧链型高分子膜的状态的图,图4的(b)是示意性地说明偏振光照射后的侧链型高分子膜的状态的图,图4的(c)是示意性地说明加热后的侧链型高分子膜的状态的图,尤其是所导入的各向异性大时,即在本发明的第2方式中,[II]工序的紫外线照射量在使ΔA达到最大的紫外线照射量的1%~70%的范围内时的示意图。Fig. 4 schematically illustrates the use of a side chain type polymer having a photo-Fries rearrangement group represented by the above formula (19) as a photoreactive group in a second embodiment of the present invention. The figure of an example of the anisotropy introduction process in the manufacturing method of the liquid crystal aligning film. Fig. 4 (a) is a diagram schematically illustrating the state of the side chain type polymer film before polarized light irradiation, and Fig. 4 (b) is a diagram schematically illustrating the state of the side chain type polymer film after polarized light irradiation The state diagram, Fig. 4 (c) is a diagram schematically illustrating the state of the side chain type polymer film after heating, especially when the introduced anisotropy is large, that is, in the second embodiment of the present invention, [II] Schematic diagram when the ultraviolet irradiation dose in the step is within the range of 1% to 70% of the ultraviolet irradiation dose for maximizing ΔA.
本发明的第1方式中,通过对涂膜导入各向异性的处理,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~15%的范围内时,首先,在基板上形成涂膜1。如图1的(a)所示那样,基板上形成的涂膜1中,具有侧链2随机排列的结构。根据涂膜1的侧链2的随机排列,侧链2的液晶原成分和感光性基团也随机地取向,该涂膜1是各向同性的。In the first aspect of the present invention, by introducing anisotropy to the coating film, when the ultraviolet irradiation amount in the [II] step is in the range of 1% to 15% of the ultraviolet irradiation amount that maximizes ΔA, first, in The coating film 1 is formed on the substrate. As shown in FIG. 1( a ), the coating film 1 formed on the substrate has a structure in which side chains 2 are randomly arranged. Due to the random arrangement of the side chains 2 of the coating film 1, the mesogen components and photosensitive groups of the side chains 2 are also randomly oriented, and the coating film 1 is isotropic.
本发明的第1方式中,通过对涂膜导入各向异性的处理,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的15%~70%的范围内时,首先,在基板上形成涂膜3。如图2的(a)所示那样,基板上形成的涂膜3中,具有侧链4随机排列的结构。根据涂膜3的侧链4的随机排列,侧链4的液晶原成分和感光性基团也随机地取向,该涂膜2是各向同性的。In the first aspect of the present invention, by introducing anisotropy to the coating film, when the ultraviolet irradiation amount in the [II] step is in the range of 15% to 70% of the ultraviolet irradiation amount that maximizes ΔA, first, in The coating film 3 is formed on the substrate. As shown in FIG. 2( a ), the coating film 3 formed on the substrate has a structure in which side chains 4 are randomly arranged. Due to the random arrangement of the side chains 4 of the coating film 3, the mesogen components and photosensitive groups of the side chains 4 are also randomly oriented, and the coating film 2 is isotropic.
本发明的第2方式中,通过对涂膜导入各向异性的处理,应用使用了具有光异构化性基团或上述式(18)所示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜时,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~70%的范围内时,首先,在基板上形成涂膜5。如图3的(a)所示那样,基板上形成的涂膜5中,具有侧链6随机排列的结构。根据涂膜5的侧链6的随机排列,侧链6的液晶原成分和感光性基团也随机地取向,该侧链型高分子膜5是各向同性的。In the second aspect of the present invention, by introducing anisotropy to the coating film, a structure using a photoisomerizable group or a photofries rearrangement group represented by the above formula (18) is applied. In the case of a liquid crystal aligning film of a side chain type polymer, when the ultraviolet irradiation dose in the [II] step is within the range of 1% to 70% of the ultraviolet irradiation dose that maximizes ΔA, first, the coating film 5 is formed on the substrate. As shown in FIG. 3( a ), the coating film 5 formed on the substrate has a structure in which side chains 6 are randomly arranged. Due to the random arrangement of the side chains 6 of the coating film 5, the mesogen components and photosensitive groups of the side chains 6 are also randomly oriented, and the side chain type polymer film 5 is isotropic.
本发明的第2方式中,通过对涂膜导入各向异性的处理,应用使用了具有上述式(19)所示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜时,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~70%的范围内时,首先,在基板上形成涂膜7。如图4的(a)所示那样,基板上形成的涂膜7中,具有侧链8随机排列的结构。根据涂膜7的侧链8的随机排列,侧链8的液晶原成分和感光性基团也随机地取向,该涂膜7是各向同性的。In the second aspect of the present invention, liquid crystal alignment using a side chain polymer having a structure of the photo-Friesian rearrangement group represented by the above formula (19) is applied by introducing anisotropy to the coating film. In the case of a film, when the ultraviolet irradiation dose in the [II] step is within the range of 1% to 70% of the maximum ultraviolet irradiation dose for ΔA, first, the coating film 7 is formed on the substrate. As shown in FIG. 4( a ), the coating film 7 formed on the substrate has a structure in which side chains 8 are randomly arranged. Due to the random arrangement of the side chains 8 of the coating film 7, the mesogen components and photosensitive groups of the side chains 8 are also randomly oriented, and the coating film 7 is isotropic.
本实施的第1方式中,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~15%的范围内时,对该各向同性的涂膜1照射偏振紫外线。由此,如图1的(b)所示那样,沿着与紫外线的偏振方向平行的方向排列的侧链2之中的、具有感光性基团的侧链2a的感光性基团优先地发生二聚反应等光反应。其结果,发生了光反应的侧链2a的密度在照射紫外线的偏振方向上略微变高,其结果,对涂膜1赋予非常小的各向异性。In the first form of this embodiment, when the ultraviolet irradiation amount in the [II] step is within the range of 1% to 15% of the ultraviolet irradiation amount that makes ΔA the maximum, the isotropic coating film 1 is irradiated with polarized ultraviolet rays. Thereby, as shown in FIG. 1(b), among the side chains 2 arranged in a direction parallel to the polarization direction of ultraviolet rays, the photosensitive group of the side chain 2a having a photosensitive group is preferentially generated. Photoreactions such as dimerization. As a result, the density of the photoreacted side chains 2a becomes slightly higher in the polarization direction of the irradiated ultraviolet rays, and as a result, very small anisotropy is imparted to the coating film 1 .
本实施的第1方式中,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的15%~70%的范围内时,对该各向同性的涂膜3照射偏振紫外线。由此,如图2的(b)所示那样,沿着与紫外线的偏振方向平行的方向排列的侧链4之中的、具有感光性基团的侧链4a的感光性基团优先地发生二聚反应等光反应。其结果,发生了光反应的侧链4a的密度在照射紫外线的偏振方向上变高,其结果,对涂膜3赋予小的各向异性。In the first form of the present embodiment, the isotropic coating film 3 is irradiated with polarized ultraviolet rays when the ultraviolet irradiation amount in the [II] step is within the range of 15% to 70% of the ultraviolet irradiation amount that maximizes ΔA. Thus, as shown in (b) of FIG. 2 , among the side chains 4 arranged in a direction parallel to the polarization direction of ultraviolet rays, the photosensitive group of the side chain 4 a having a photosensitive group is preferentially generated. Photoreactions such as dimerization. As a result, the density of the photoreacted side chains 4 a increases in the polarization direction of the irradiated ultraviolet rays, and as a result, small anisotropy is imparted to the coating film 3 .
在本实施的第2方式中,应用使用了具有光异构化性基团或上述式(18)所示的光弗利斯重排基团的结构的侧链型高分子的液晶取向膜,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~70%的范围内时,对该各向同性的涂膜5照射偏振紫外线。由此,如图3的(b)所示那样,沿着与紫外线的偏振方向平行的方向排列的侧链6之中的、具有感光性基团的侧链6a的感光性基团优先地发生光弗利斯重排等光反应。其结果,发生了光反应的侧链6a的密度在照射紫外线的偏振方向上略微变高,其结果,对涂膜5赋予非常小的各向异性。In the second form of this embodiment, a liquid crystal aligning film using a side chain type polymer having a photoisomerizable group or a photofries rearrangement group represented by the above formula (18) is applied, When the ultraviolet irradiation dose in the [II] step is within the range of 1% to 70% of the maximum ultraviolet irradiation dose for ΔA, the isotropic coating film 5 is irradiated with polarized ultraviolet rays. Thereby, as shown in FIG. 3 (b), among the side chains 6 arranged in a direction parallel to the polarization direction of ultraviolet rays, the photosensitive group of the side chain 6a having a photosensitive group is preferentially generated. Photoreactions such as Photofries rearrangement. As a result, the density of the photoreacted side chains 6a becomes slightly higher in the polarization direction of the irradiated ultraviolet rays, and as a result, very small anisotropy is imparted to the coating film 5 .
在本实施的第2方式中,应用使用了具有上述式(19)所示的光弗利斯重排基团的结构的侧链型高分子的涂膜,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~70%的范围内时,对该各向同性的涂膜7照射偏振紫外线。由此,如图4的(b)所示那样,沿着与紫外线的偏振方向平行的方向排列的侧链8之中的、具有感光性基团的侧链8a的感光性基团优先地发生光弗利斯重排等光反应。其结果,发生了光反应的侧链8a的密度在照射紫外线的偏振方向上变高,其结果,对涂膜7赋予小的各向异性。In the second mode of this embodiment, the coating film using the side chain type polymer having the structure of the photofries rearrangement group represented by the above formula (19) is applied, and the ultraviolet irradiation amount in the step [II] is When ΔA is within the range of 1% to 70% of the maximum ultraviolet irradiation amount, the isotropic coating film 7 is irradiated with polarized ultraviolet rays. Thereby, as shown in FIG. 4 (b), among the side chains 8 arranged in a direction parallel to the polarization direction of ultraviolet rays, the photosensitive group of the side chain 8a having a photosensitive group is preferentially generated. Photoreactions such as Photofries rearrangement. As a result, the density of the photoreacted side chains 8 a increases in the polarization direction of the irradiated ultraviolet rays, and as a result, small anisotropy is imparted to the coating film 7 .
接着,本实施的第1方式中,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~15%的范围内时,将照射偏振光后的涂膜1加热而制成液晶状态。由此,如图1的(c)所示那样,涂膜1中,在平行于照射紫外线的偏振方向的方向与垂直于照射紫外线的偏振方向的方向之间,产生的交联反应的量不同。此时,平行于照射紫外线的偏振方向的方向产生的交联反应的量非常小,因此该交联反应部位作为增塑剂而起作用。因此,垂直于照射紫外线的偏振方向的方向的液晶性高于平行于照射紫外线的偏振方向的方向的液晶性,平行于照射紫外线的偏振方向的方向发生自组装化,包含液晶原成分的侧链2进行再取向。其结果,因光交联反应而诱发的涂膜1的非常小的各向异性因热而放大,对涂膜1赋予更大的各向异性。Next, in the first form of this embodiment, when the ultraviolet irradiation amount in the [II] step is within the range of 1% to 15% of the ultraviolet irradiation amount that makes ΔA the maximum, the coating film 1 after irradiating polarized light is heated to produce into a liquid crystal state. Thereby, as shown in FIG. 1(c), in the coating film 1, the amount of crosslinking reaction that occurs is different between the direction parallel to the polarization direction of the irradiated ultraviolet rays and the direction perpendicular to the polarization direction of the irradiated ultraviolet rays. . At this time, the amount of crosslinking reaction occurring in a direction parallel to the polarization direction of the irradiated ultraviolet rays is very small, so the crosslinking reaction site functions as a plasticizer. Therefore, the liquid crystallinity in the direction perpendicular to the polarization direction of the irradiated ultraviolet rays is higher than that in the direction parallel to the polarization direction of the irradiated ultraviolet rays, self-assembly occurs in the direction parallel to the polarization direction of the irradiated ultraviolet rays, and the side chains containing the mesogen components 2 for reorientation. As a result, the very small anisotropy of the coating film 1 induced by the photocrosslinking reaction is amplified by heat, and larger anisotropy is imparted to the coating film 1 .
同样地,本实施的第1方式中,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的15%~70%的范围内时,将偏振光照射后的涂膜3加热而制成液晶状态。由此,如图2的(c)所示那样,侧链型高分子膜3中,在平行于照射紫外线的偏振方向的方向与垂直于照射紫外线的偏振方向的方向之间,产生的交联反应的量不同。因此,平行于照射紫外线的偏振方向的方向发生自组装化,包含液晶原成分的侧链4进行再取向。其结果,因光交联反应而诱发的涂膜3的较小的各向异性因热而放大,对涂膜3赋予更大的各向异性。Similarly, in the first form of this embodiment, when the ultraviolet irradiation amount in the [II] step is within the range of 15% to 70% of the ultraviolet irradiation amount that maximizes ΔA, the coating film 3 after polarized light irradiation is heated to Made into a liquid crystal state. Thus, as shown in (c) of FIG. 2 , in the side chain type polymer film 3 , crosslinking occurs between a direction parallel to the polarization direction of the irradiated ultraviolet rays and a direction perpendicular to the polarization direction of the irradiated ultraviolet rays. The amount of response varies. Therefore, self-assembly occurs in a direction parallel to the polarization direction of the irradiated ultraviolet rays, and the side chains 4 including the mesogen component are re-aligned. As a result, the small anisotropy of the coating film 3 induced by the photocrosslinking reaction is amplified by heat, and a larger anisotropy is imparted to the coating film 3 .
同样地,本实施的第2方式中,应用使用了具有光异构化性基团或上述式(18)所示的光弗利斯重排基团的结构的侧链型高分子的涂膜,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~70%的范围内时,将偏振光照射后的涂膜5进行加热而制成液晶状态。由此,如图3的(c)所示那样,涂膜5中,在平行于照射紫外线的偏振方向的方向与垂直于照射紫外线的偏振方向的方向之间,产生的光弗利斯重排反应的量不同。此时,垂直于照射紫外线的偏振方向的方向产生的光弗利斯重排体的液晶取向力比反应前的侧链的液晶取向力强,因此垂直于照射紫外线的偏振方向的方向发生自组装化,包含液晶原成分的侧链6进行再取向。其结果,因光弗利斯重排反应而诱发的涂膜5的非常小的各向异性因热而放大,对涂膜5赋予更大的各向异性。Similarly, in the second mode of the present embodiment, a coating film using a side chain type polymer having a photoisomerizable group or a photofries rearrangement group represented by the above formula (18) is applied. When the ultraviolet irradiation dose in the [II] step is within the range of 1% to 70% of the maximum ultraviolet irradiation dose for ΔA, the coating film 5 irradiated with polarized light is heated to be in a liquid crystal state. Thereby, as shown in FIG. 3(c), in the coating film 5, between the direction parallel to the polarization direction of the irradiated ultraviolet rays and the direction perpendicular to the polarization direction of the irradiated ultraviolet rays, the light Friese rearrangement occurs. The amount of response varies. At this time, the liquid crystal alignment force of the photo-Fries rearrangement body generated in the direction perpendicular to the polarization direction of the irradiated ultraviolet rays is stronger than that of the side chain before the reaction, so self-assembly occurs in the direction perpendicular to the polarization direction of the irradiated ultraviolet rays , the side chains 6 including the mesogen component undergo reorientation. As a result, the very small anisotropy of the coating film 5 induced by the photo-Fries rearrangement reaction is amplified by heat, and a larger anisotropy is imparted to the coating film 5 .
同样地,本实施的第2方式中,应用使用了具有上述式(19)所示的光弗利斯重排基团的结构的侧链型高分子的涂膜,[II]工序的紫外线照射量是使ΔA达到最大的紫外线照射量的1%~70%的范围内时,将偏振光照射后的涂膜7进行加热而制成液晶状态。由此,如图4的(c)所示那样,侧链型高分子膜7中,在平行于照射紫外线的偏振方向的方向与垂直于照射紫外线的偏振方向的方向之间,产生的光弗利斯重排反应的量不同。光弗利斯重排体8(a)的锚固力比重排前的侧链8强,因此产生某一定量以上的光弗利斯重排体时,平行于照射紫外线的偏振方向的方向发生自组装化,包含液晶原成分的侧链8进行再取向。其结果,因光弗利斯重排反应而诱发的涂膜7的较小的各向异性因热而放大,对涂膜7赋予更大的各向异性。Similarly, in the second mode of the present embodiment, the coating film using the side chain type polymer having the structure of the photofries rearrangement group represented by the above formula (19) is applied, and the ultraviolet irradiation in the step [II] When the amount is within the range of 1% to 70% of the ultraviolet irradiation amount that makes ΔA the maximum, the coating film 7 after polarized light irradiation is heated to be in a liquid crystal state. Thus, as shown in (c) of FIG. 4 , in the side chain type polymer film 7, the light generated between the direction parallel to the polarization direction of the irradiated ultraviolet rays and the direction perpendicular to the polarization direction of the irradiated ultraviolet rays The amount of the Lys rearrangement varies. The photo-Fries rearrangement body 8 (a) has stronger anchoring force than the side chain 8 before rearrangement, so when a certain amount or more of the photo-Fries rearrangement body is produced, the self-rearrangement occurs in a direction parallel to the polarization direction of the irradiated ultraviolet rays. Assembled, the side chains 8 including the mesogen component are re-aligned. As a result, the small anisotropy of the coating film 7 induced by the photo-Fries rearrangement reaction is amplified by heat, and a larger anisotropy is imparted to the coating film 7 .
因此,本发明的方法中使用的涂膜通过依次进行对涂膜照射偏振紫外线和加热处理,从而被高效地导入各向异性,能够制成取向控制能力优异的液晶取向膜。Therefore, anisotropy can be efficiently introduced into the coating film used by the method of this invention by sequentially irradiating a coating film with polarized ultraviolet rays and heat-processing, and can be made into the liquid crystal aligning film excellent in orientation control ability.
并且,对于本发明的方法中使用的涂膜而言,优化对涂膜照射的偏振紫外线的照射量和加热处理的加热温度。由此能够实现对涂膜高效地导入各向异性。In addition, for the coating film used in the method of the present invention, the irradiation amount of polarized ultraviolet rays irradiated to the coating film and the heating temperature of the heat treatment are optimized. This enables efficient introduction of anisotropy into the coating film.
对于向本发明中使用的涂膜高效地导入各向异性而言最佳的偏振紫外线的照射量对应于使该涂膜中的感光性基团发生光交联反应、光异构化反应或光弗利斯重排反应的量达到最佳的偏振紫外线照射量。对本发明中使用的涂膜照射偏振紫外线的结果,进行光交联反应、光异构化反应或光弗利斯重排反应的侧链的感光性基团少时,达不到充分的光反应量。此时,即使在其后进行加热也不会进行充分的自组装化。另一方面,对于本发明中使用的涂膜而言,对具有光交联性基团的结构照射偏振紫外线的结果,进行交联反应的侧链的感光性基团过量时,侧链间的交联反应会过度推进。此时,所得膜变得刚直,有时妨碍其后的通过加热的自组装化的推进。另外,对于本发明中使用的涂膜而言,对具有光弗利斯重排基团的结构照射偏振紫外线的结果,进行光弗利斯重排反应的侧链的感光性基团变得过量时,涂膜的液晶性会过分降低。此时,所得膜的液晶性也降低,有时妨碍其后的通过加热的自组装化的推进。进而,对具有光弗利斯重排基团的结构照射偏振紫外线时,若紫外线的照射量过多,则侧链型高分子发生光分解,有时妨碍其后的通过加热的自组装化的推进。For efficiently introducing anisotropy into the coating film used in the present invention, the optimal amount of irradiation of polarized ultraviolet light corresponds to causing photocrosslinking reaction, photoisomerization reaction or photosensitive group in the coating film. The amount of Fries rearrangement reaction achieves the optimal amount of polarized UV exposure. As a result of irradiating polarized ultraviolet rays to the coating film used in the present invention, if there are few photosensitive groups in the side chains that undergo photocrosslinking reaction, photoisomerization reaction, or photofries rearrangement reaction, sufficient photoreaction amount cannot be achieved . In this case, even if heating is performed thereafter, sufficient self-assembly will not proceed. On the other hand, for the coating film used in the present invention, as a result of irradiating polarized ultraviolet rays to a structure having a photocrosslinkable group, when the photosensitive group of the side chain undergoing a crosslinking reaction is excessive, the distance between the side chains The cross-linking reaction will be over-propelled. At this time, the resulting film becomes rigid, which may hinder subsequent progress of self-assembly by heating. In addition, for the coating film used in the present invention, as a result of irradiating polarized ultraviolet rays to the structure having the photo-Fries rearrangement group, the photosensitive group of the side chain that undergoes the photo-Fries rearrangement reaction becomes excessive. When , the liquid crystallinity of the coating film will decrease excessively. In this case, the liquid crystallinity of the obtained film is also lowered, and the subsequent progress of self-assembly by heating may be hindered. Furthermore, when polarized ultraviolet rays are irradiated to a structure having a photo-Fries rearrangement group, if the irradiation amount of ultraviolet rays is too high, the side chain type polymer may be photodecomposed, which may hinder the subsequent progress of self-assembly by heating. .
因此,在本发明所使用的涂膜中,侧链的感光性基团因偏振紫外线的照射而发生光交联反应、光异构化反应或光弗利斯重排反应的最佳量优选设为该侧链型高分子膜所具有的感光性基团的0.1摩尔%~40摩尔%、更优选设为0.1摩尔%~20摩尔%。通过使进行光反应的侧链的感光性基团的量为这种范围,其后的加热处理中的自组装化会高效推进,能够形成膜中的高效各向异性。Therefore, in the coating film used in the present invention, the optimal amount of the photosensitive group of the side chain to undergo photocrosslinking reaction, photoisomerization reaction or photofries rearrangement reaction due to the irradiation of polarized ultraviolet rays is preferably set to It is 0.1 mol% - 40 mol% of the photosensitive group which this side chain type polymer film has, More preferably, it is 0.1 mol% - 20 mol%. By setting the amount of the photosensitive group of the side chain that undergoes photoreaction within such a range, self-assembly in the subsequent heat treatment can be efficiently advanced, and efficient anisotropy in the film can be formed.
本发明的方法所使用的涂膜中,通过偏振紫外线的照射量的优化,从而优化侧链型高分子膜的侧链中的感光性基团的光交联反应、光异构化反应或光弗利斯重排反应的量。并且,与其后的加热处理一并实现向本发明所使用的涂膜中高效地导入各向异性。此时,针对适合的偏振紫外线量,能够基于本发明所使用的涂膜的紫外吸收的评价来进行。In the coating film used in the method of the present invention, by optimizing the irradiation amount of polarized ultraviolet rays, the photocrosslinking reaction, photoisomerization reaction or photosensitive group in the side chain of the side chain type polymer film are optimized. The amount of the Fries rearrangement reaction. In addition, efficient introduction of anisotropy into the coating film used in the present invention is realized together with subsequent heat treatment. In this case, the appropriate amount of polarized ultraviolet rays can be performed based on the evaluation of the ultraviolet absorption of the coating film used in the present invention.
即,针对本发明中使用的涂膜,分别测定在偏振紫外线照射后的、平行于偏振紫外线的偏振方向的方向的紫外线吸收和垂直于偏振紫外线的偏振方向的方向的紫外线吸收。由紫外吸收的测定结果评价ΔA,所述ΔA是该涂膜中的平行于偏振紫外线的偏振方向的方向的紫外线吸光度与垂直于偏振紫外线的偏振方向的方向的紫外线吸光度之差。并且,求出本发明所使用的涂膜中实现的ΔA的最大值(ΔAmax)和实现其的偏振紫外线的照射量。本发明的制造方法中,将该实现ΔAmax的偏振紫外线照射量作为基准,能够确定在液晶取向膜的制造中照射的优选量的偏振紫外线量。That is, for the coating film used in the present invention, the ultraviolet absorption in the direction parallel to the polarization direction of the polarized ultraviolet rays and the ultraviolet absorption in the direction perpendicular to the polarization direction of the polarized ultraviolet rays after irradiation with polarized ultraviolet rays were measured. ΔA, which is the difference between the ultraviolet absorbance in the direction parallel to the polarization direction of the polarized ultraviolet rays and the ultraviolet absorbance in the direction perpendicular to the polarization direction of the polarized ultraviolet rays in the coating film, was evaluated from the measurement results of ultraviolet absorption. Then, the maximum value (ΔAmax) of ΔA realized in the coating film used in the present invention and the irradiation amount of polarized ultraviolet rays to realize it were obtained. In the manufacturing method of this invention, the amount of polarized ultraviolet rays which realize|achieves this ΔAmax as a reference can determine the preferable amount of polarized ultraviolet rays irradiated in manufacture of a liquid crystal aligning film.
本发明的制造方法中,优选将对本发明所使用的涂膜照射的偏振紫外线的照射量设为会实现ΔAmax的偏振紫外线的量的1%~70%的范围内、更优选设为1%~50%的范围内。在本发明所使用的涂膜中,会实现ΔAmax的偏振紫外线的量的1%~50%的范围内的偏振紫外线的照射量相当于使该侧链型高分子膜所具有的感光性基团整体的0.1摩尔%~20摩尔%发生光交联反应的偏振紫外线的量。In the production method of the present invention, it is preferable to set the irradiation amount of polarized ultraviolet rays irradiated to the coating film used in the present invention within a range of 1% to 70%, more preferably 1% to 70% of the amount of polarized ultraviolet rays that will realize ΔAmax. 50% range. In the coating film used in the present invention, the amount of irradiation of polarized ultraviolet rays within the range of 1% to 50% of the amount of polarized ultraviolet rays that will realize ΔAmax corresponds to the photosensitive group that the side chain type polymer film has. The amount of polarized ultraviolet rays in which the photocrosslinking reaction occurs is 0.1 mol % to 20 mol % of the whole.
如上所述,在本发明的制造方法中,为了实现对涂膜高效地导入各向异性,以该侧链型高分子的液晶温度范围作为基准,确定上述那样的适合加热温度即可。因此,例如本发明所使用的侧链型高分子的液晶温度范围为100℃~200℃时,期望使偏振紫外线照射后的加热温度为90℃~190℃。通过这样设定,对本发明所使用的涂膜赋予更大的各向异性。As described above, in the production method of the present invention, in order to efficiently introduce anisotropy into the coating film, an appropriate heating temperature as described above may be determined based on the liquid crystal temperature range of the side chain type polymer. Therefore, for example, when the liquid crystal temperature range of the side chain type polymer used in the present invention is 100°C to 200°C, it is desirable to set the heating temperature after irradiation with polarized ultraviolet rays to 90°C to 190°C. By setting in this way, larger anisotropy is imparted to the coating film used for this invention.
通过这样操作,通过本发明而提供的液晶表示元件对光、热等外部应力显示高可靠性。By doing so, the liquid crystal display element provided by the present invention exhibits high reliability against external stresses such as light and heat.
如上那样操作,通过本发明方法而制造的横向电场驱动型液晶表示元件用基板或者具有该基板的横向电场驱动型液晶表示元件的可靠性优异,可适合地用于大画面且高清晰的液晶电视等。As above, the substrate for a lateral electric field driven liquid crystal display element manufactured by the method of the present invention or the lateral electric field driven liquid crystal display element having the substrate has excellent reliability and can be suitably used in a large-screen and high-definition liquid crystal television. Wait.
实施例Example
如下示出实施例中使用的简称。Abbreviations used in Examples are shown below.
(甲基丙烯酸类单体)(methacrylic monomer)
MA1通过专利文献(WO2011-084546)所述的合成方法来合成。MA1 was synthesized by the synthesis method described in the patent document (WO2011-084546).
MA2通过专利文献(日本特开平9-118717)所述的合成方法来合成。MA2 was synthesized by the synthesis method described in the patent document (Japanese Patent Laid-Open No. 9-118717).
(有机溶剂)(Organic solvents)
THF:四氢呋喃THF: Tetrahydrofuran
NMP:N-甲基-2-吡咯烷酮NMP: N-methyl-2-pyrrolidone
BC:丁基溶纤剂BC: Butyl cellosolve
(聚合引发剂)(polymerization initiator)
AIBN:2,2’-偶氮双异丁腈AIBN: 2,2'-Azobisisobutyronitrile
[相转变温度的测定][Measurement of Phase Transition Temperature]
通过实施例得到的聚合物的液晶相转变温度使用差示扫描量热测定(DSC)DSC3100SR(マック·サイエンス公司制)来测定。The liquid crystal phase transition temperature of the polymer obtained in the examples was measured using differential scanning calorimetry (DSC) DSC3100SR (manufactured by Mac Systems).
<合成例1><Synthesis Example 1>
将MA1(15.29g、46mmol)、MA2(56.37g、184mmol)溶解在THF(655.1g)中,用隔膜泵进行脱气后,添加AIBN(1.13g、6.9mmol)并再次进行脱气。此后,以60℃反应20小时而得到甲基丙烯酸酯的聚合物溶液。将该聚合物溶液滴加至二乙醚(7000ml),过滤所得沉淀物。将该沉淀物用二乙醚清洗,在40℃的烘箱中进行减压干燥,从而得到甲基丙烯酸酯聚合物粉末。该聚合物的数均分子量为15000、重均分子量为40500。MA1 (15.29 g, 46 mmol) and MA2 (56.37 g, 184 mmol) were dissolved in THF (655.1 g), and after degassing with a diaphragm pump, AIBN (1.13 g, 6.9 mmol) was added and degassed again. Then, it was made to react at 60 degreeC for 20 hours, and the polymer solution of the methacrylate was obtained. This polymer solution was added dropwise to diethyl ether (7000 ml), and the resulting precipitate was filtered. This deposit was wash|cleaned with diethyl ether, and it dried under reduced pressure in 40 degreeC oven, and obtained the methacrylate polymer powder. The polymer had a number average molecular weight of 15,000 and a weight average molecular weight of 40,500.
所得甲基丙烯酸酯聚合物的液晶相转变温度为120℃~185℃。The liquid crystal phase transition temperature of the obtained methacrylate polymer was 120°C to 185°C.
向所得甲基丙烯酸酯聚合物粉末(6.0g)中添加NMP(54.0g),以室温搅拌5小时而使其溶解。向该溶液中添加BC(40.0g)并搅拌,从而得到液晶取向剂(A)。NMP (54.0g) was added to the obtained methacrylate polymer powder (6.0g), and it stirred and melt|dissolved at room temperature for 5 hours. BC (40.0g) was added and stirred to this solution, and the liquid crystal aligning agent (A) was obtained.
<实施例1><Example 1>
(液晶单元的制作)(Production of liquid crystal unit)
使用合成例1中得到的液晶取向剂(A),按照下述示出的步骤进行液晶单元的制作。Using the liquid crystal aligning agent (A) obtained in the synthesis example 1, preparation of the liquid crystal cell was performed by the procedure shown below.
基板是尺寸为30mm×40mm、厚度为0.7mm的玻璃基板,使用配置有将ITO膜图案化而形成的梳齿状像素电极的基板。像素电极具有中央部分发生弯曲的“<”字形电极要素经多个排列而构成的梳齿状形状。各电极要素的宽度方向的宽度是10μm,电极要素间的间隔为20μm。形成各像素的像素电极由中央部分发生弯曲的“<”字形的电极要素经多个排列而构成,因此各像素的形状不是长方形状,而是具备与电极要素同样地在中央部分发生弯曲的、类似于粗体的“<”字的形状。并且,各像素以该中央的弯曲部分为界被上下分割,具有弯曲部分的上侧的第1区域和下侧的第2区域。对比各像素的第1区域和第2区域时,构成它们的像素电极的电极要素的形成方向不同。即,将后述液晶取向膜的取向处理方向作为基准时,在像素的第1区域中,以呈现+15°的角度(顺时针)的方式形成像素电极的电极要素,在像素的第2区域中,以呈现-15°的角度(顺时针)的方式形成像素电极的电极要素。即,各像素的第1区域与第2区域如下构成:通过在像素电极与对向电极之间施加电压而诱发的液晶的、基板面内的旋转动作(平面切换)的方向互为相反方向。The substrate was a glass substrate with a size of 30 mm×40 mm and a thickness of 0.7 mm, and a substrate on which comb-shaped pixel electrodes formed by patterning an ITO film were arranged was used. The pixel electrode has a comb-tooth shape formed by arranging a plurality of "<"-shaped electrode elements bent at the center. The width in the width direction of each electrode element was 10 μm, and the interval between electrode elements was 20 μm. The pixel electrode forming each pixel is formed by arranging a plurality of "<"-shaped electrode elements bent at the center. Therefore, the shape of each pixel is not a rectangular shape, but has an electrode element bent at the center, Similar to the bold "<" shape. Each pixel is divided up and down with the central curved portion as a boundary, and has a first region above the curved portion and a second region below the curved portion. When comparing the first region and the second region of each pixel, the formation directions of the electrode elements constituting the pixel electrodes are different. That is, when the alignment treatment direction of the liquid crystal alignment film described later is taken as a reference, in the first region of the pixel, the electrode element of the pixel electrode is formed to form an angle (clockwise) of +15°, and in the second region of the pixel In , the electrode elements of the pixel electrode are formed to form an angle of -15° (clockwise). That is, the first region and the second region of each pixel are configured such that directions of in-plane rotation (plane switching) of the liquid crystal induced by applying a voltage between the pixel electrode and the counter electrode are opposite to each other.
将合成例1中得到的液晶取向剂(A)旋涂在所准备的上述带电极的基板上。接着,用70℃的热板干燥90秒钟,形成膜厚为100nm的液晶取向膜。接着,隔着偏振板以10mJ/cm2对涂膜面照射313nm的紫外线后,用150℃的热板加热10分钟(1次烧成),将缓慢冷却(冷却)至室温的基板再次用150℃的热板加热10分钟(2次烧成),从而得到带液晶取向膜的基板。同样操作,关于紫外线的照射量,在10mJ/cm2~100mJ/cm2中以10mJ/cm2的间隔、在100mJ/cm2以上以50mJ/cm2的间隔,分别制作不同的基板。The liquid crystal aligning agent (A) obtained in the synthesis example 1 was spin-coated on the prepared said board|substrate with an electrode. Next, it dried for 90 second with the hot plate of 70 degreeC, and formed the liquid crystal aligning film with a film thickness of 100 nm. Next, after irradiating the coating film surface with 313nm ultraviolet rays at 10mJ/ cm2 through the polarizing plate, it was heated on a hot plate at 150°C for 10 minutes (first firing), and the substrate that was slowly cooled (cooled) to room temperature was heated again at 150°C. The substrate with a liquid crystal aligning film was obtained by heating on a hot plate at a temperature of 10° C. for 10 minutes (baking twice). In the same manner, different substrates were produced at intervals of 10 mJ/cm 2 between 10 mJ/cm 2 and 100 mJ/cm 2 , and at intervals of 50 mJ/cm 2 above 100 mJ/cm 2 .
另外,作为对向基板,对未形成电极且具有高度4μm的柱状间隔物的玻璃基板也同样地形成涂膜,实施取向处理。在一个基板的液晶取向膜上印刷密封剂(协立化学株式会社制、XN-1500T)。接着,以液晶取向膜面相对且取向方向达到0°的方式粘贴另一个基板后,使密封剂热固化而制作空单元。通过减压注入法向该空单元中注入液晶MLC-2041(MERCKCORPORATION制),密封注入口,得到具备IPS(In-PlanesSwitching,平面切换)模式的液晶表示元件构成的液晶单元。In addition, as a counter substrate, a coating film was similarly formed on a glass substrate having a columnar spacer having a height of 4 μm without forming an electrode, and an orientation treatment was performed. A sealing agent (manufactured by Kyoritsu Chemical Co., Ltd., XN-1500T) was printed on the liquid crystal aligning film of one board|substrate. Next, after affixing the other board|substrate so that the liquid crystal aligning film surface faced and the orientation direction became 0 degree|times, the sealant was heat-hardened, and the empty cell was produced. Liquid crystal MLC-2041 (manufactured by MERCK CORPORATION) was injected into the empty cell by a depressurized injection method, and the injection port was sealed to obtain a liquid crystal cell having a liquid crystal display element in an IPS (In-Planes Switching) mode.
(取向性观察)(orientation observation)
利用上述方法制作液晶单元。其后,在120℃的烘箱中进行60分钟的再取向处理。其后,通过将偏振板制成交叉棱镜状态的偏振光显微镜进行观察。旋转液晶单元而呈现表示黑色的状态时,不存在亮点、取向不良的状态视作良好。关于紫外线的照射量,如上所述,针对各不相同的基板观察取向性的结果,取向性良好的照射量边界如表1所示那样。A liquid crystal cell was produced by the method described above. Thereafter, a reorientation treatment was performed in an oven at 120° C. for 60 minutes. Thereafter, observation was performed with a polarizing microscope in which a polarizing plate was in a crossed prism state. When the liquid crystal cell was rotated to show black, the state in which there were no bright spots and poor orientation was regarded as good. Regarding the irradiation amount of ultraviolet rays, as mentioned above, the results of observing the orientation of each different substrate, the irradiation amount boundaries with good orientation are as shown in Table 1.
<实施例2><Example 2>
除了将2次烧成处理的温度设为130℃之外,利用与实施例1相同的方法制作液晶单元。使用所得液晶单元,利用与实施例1相同的方法,评价取向性。A liquid crystal cell was produced by the method similar to Example 1 except having set the temperature of the secondary baking process to 130 degreeC. Orientation was evaluated by the method similar to Example 1 using the obtained liquid crystal cell.
结果如表1所示那样。The results are shown in Table 1.
<比较例1~2><Comparative examples 1 to 2>
除了有无缓慢冷却工序和不含二次烧成处理之外,利用与实施例1相同的方法制作液晶单元。使用所得液晶单元,利用与实施例1相同的方法,评价取向性。A liquid crystal cell was produced by the same method as in Example 1 except that there was no slow cooling step and no secondary firing treatment. Orientation was evaluated by the method similar to Example 1 using the obtained liquid crystal cell.
将评价结果总结示于表1。The evaluation results are summarized in Table 1.
结果如表1所示那样。The results are shown in Table 1.
[表1][Table 1]
根据结果,在经由缓慢冷却工序并进行2次烧成的条件下,显示良好液晶取向性的UV照射量的边界扩大。According to the result, the boundary of the UV irradiation amount which showed favorable liquid-crystal orientation expanded on the conditions of performing 2nd baking through a slow cooling process.
推测这是因为:通过1次烧成而确定了主要的聚合物骨架的取向方位,但其后通过冷却至不足玻璃化转变温度,在1次烧成的温度下为透明点以上或透明点附近的寡聚物成分、低分子量成分在维持杂乱取向状态的情况下呈现玻璃状态(比较例1、2)。此处认为:可能是再次以玻璃化转变温度以上且液晶透明点以下的温度再次进行加热时,仅寡聚物成分、低分子量成分沿着由1次烧成确定的主要聚合物骨架的取向方位的形式进行重排,从而取向膜整体的取向性得以提高。(需要说明的是,这些是理论推测,并不限定本发明)。This is presumed to be because the orientation of the main polymer skeleton is determined by the first firing, but after cooling to a temperature lower than the glass transition temperature, the temperature of the first firing is higher than the clearing point or near the clearing point. The oligomer component and the low molecular weight component exhibited a glass state while maintaining a disordered orientation state (Comparative Examples 1 and 2). Here, it is thought that when heating again at a temperature above the glass transition temperature and below the liquid crystal clearing point, only oligomer components and low molecular weight components follow the orientation orientation of the main polymer skeleton determined by one firing rearrangement in the form of the alignment film, thereby improving the orientation of the entire alignment film. (It should be noted that these are theoretical speculations and do not limit the present invention).
附图标记说明Explanation of reference signs
图1figure 1
1侧链型高分子膜1 side chain type polymer membrane
2、2a侧链2. 2a side chain
图2figure 2
3侧链型高分子膜3 side chain type polymer membrane
4、4a侧链4. 4a side chain
图3image 3
5侧链型高分子膜5 side chain type polymer membrane
6、6a侧链6. 6a side chain
图4Figure 4
7侧链型高分子膜7 side chain type polymer membrane
8、8a侧链8. 8a side chain
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