CN105348446A - Preparation method of polystyrene/butyl acrylate-based composite core-shell emulsion and method for preparing high-hardness latex film of polystyrene/butyl acrylate composite core-shell emulsion - Google Patents
Preparation method of polystyrene/butyl acrylate-based composite core-shell emulsion and method for preparing high-hardness latex film of polystyrene/butyl acrylate composite core-shell emulsion Download PDFInfo
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Abstract
一种聚苯乙烯/丙烯酸丁酯基复合核壳乳液的制备方法及其高硬度乳胶膜的制备方法,属于核壳结构乳液领域。本发明要解决苯丙乳液胶膜抗张强度低,硬度差,机械性能差的缺陷。制备方法:制备St/BA核乳液;然后将St/BA核乳液温度维持在80-85℃,滴加壳单体,同时分批等量等时间间隔加入剩余的发剂水溶液,待壳单体滴加完毕后,马上滴加功能性单体,待功能单体滴加完后,升温,保温30-60min,冷却至室温,过滤出料。乳胶膜的制备方法如下:取上述方法制备的聚苯乙烯/丙烯酸丁酯基复合核壳乳液,加入离子型络合剂,搅拌均匀,平铺凹形玻璃器皿底部,在室温下干燥。本发明应用在建筑、表面施胶剂、造纸、涂料、胶黏剂等多个领域。
A preparation method of a polystyrene/butyl acrylate-based composite core-shell emulsion and a high-hardness latex film thereof belong to the field of core-shell structure emulsions. The invention aims to solve the defects of low tensile strength, poor hardness and poor mechanical properties of the styrene-acrylic emulsion film. Preparation method: Prepare the St/BA core emulsion; then maintain the temperature of the St/BA core emulsion at 80-85°C, add the shell monomer dropwise, and at the same time add the remaining hair agent aqueous solution in equal amounts in batches at equal time intervals, and wait for the shell monomer to After the dropwise addition is completed, immediately add the functional monomer dropwise. After the dropwise addition of the functional monomer is completed, heat up, keep the temperature for 30-60min, cool to room temperature, and filter out the material. The preparation method of the latex film is as follows: take the polystyrene/butyl acrylate-based composite core-shell emulsion prepared by the above method, add an ionic complexing agent, stir evenly, flatten the bottom of the concave glass vessel, and dry at room temperature. The invention is applied in various fields such as construction, surface sizing agent, papermaking, coating, adhesive and the like.
Description
技术领域 technical field
本发明属于核壳结构乳液领域。 The invention belongs to the field of core-shell structure emulsion.
背景技术 Background technique
苯丙乳液是苯乙烯与丙烯酸酯进行乳液聚合的产物。近年来苯丙乳液在很多领域有了越来越重要的应用,如建筑、表面施胶剂、造纸、涂料、胶黏剂等。苯丙乳液在保色、耐光、耐候、耐氧化、耐紫外辐射等方面拥有一定的优势,但存在抗张强度较低、低温变脆、高温变黏等问题,因而限制了其应用。 Styrene-acrylic emulsion is the product of emulsion polymerization of styrene and acrylate. In recent years, styrene-acrylic emulsions have become more and more important in many fields, such as construction, surface sizing agents, papermaking, coatings, adhesives, etc. Styrene-acrylic emulsion has certain advantages in color retention, light resistance, weather resistance, oxidation resistance, and ultraviolet radiation resistance, but has problems such as low tensile strength, brittleness at low temperature, and stickiness at high temperature, which limits its application.
如何改善常规的苯丙胶膜抗张强度较低,机械性能较差的缺陷,是苯丙乳液制备的一个关键问题。近来,关于苯丙乳液的改性研究有了较大突破。如在乳液制备过程中加入一些衣康酸等带有羧基的功能性单体,使得胶乳表面带有羧基基团,在固化过程中加入一些交联剂,从而乳液固化过程中发生一定的交联,从而提升胶膜的性能。然而,单纯的引入功能基团或者加入一些特殊的交联剂,只能在某一方面增加乳胶膜的性能。 How to improve the low tensile strength and poor mechanical properties of conventional styrene-acrylic films is a key issue in the preparation of styrene-acrylic emulsions. Recently, great breakthroughs have been made in the research on the modification of styrene-acrylic emulsions. For example, some itaconic acid and other functional monomers with carboxyl groups are added during the emulsion preparation process, so that the surface of the latex has carboxyl groups, and some cross-linking agents are added during the curing process, so that certain cross-linking occurs during the emulsion curing process. , thereby improving the performance of the film. However, simply introducing functional groups or adding some special cross-linking agents can only increase the performance of the latex film in a certain aspect.
发明内容 Contents of the invention
本发明要解决苯丙乳液胶膜抗张强度低,硬度差,机械性能差的缺陷,本发明在不影响苯丙乳液原有性能的基础上,通过改变核层或壳层的组分,实现不同组分的高效协同作用。同时在制备过程中引入一些特征的功能基团,对胶膜实现后固化作用,增大胶膜的交联程度,从而在内外协同作用下极大的改善乳胶膜的抗张强度,硬度以及机械性能等。 The present invention aims to solve the defects of low tensile strength, poor hardness and poor mechanical properties of the styrene-acrylic emulsion film. The present invention realizes the Efficient synergy of different components. At the same time, some characteristic functional groups are introduced in the preparation process to achieve post-curing effect on the film and increase the degree of crosslinking of the film, thereby greatly improving the tensile strength, hardness and mechanical properties of the latex film under the synergy of internal and external effects. performance etc.
本发明的通过半连续种子乳液聚合法制备一种小粒径均一分散的多组分核壳结构苯丙乳液,并通过离子型络合剂的添加,制备出具有较好抗张强度,高硬度,机械性能良好的胶膜,从而进一步改善苯丙乳液及其胶膜的性能,拓展其应用范围。 The present invention prepares a kind of small particle size and uniformly dispersed multi-component core-shell structure styrene-acrylic emulsion by semi-continuous seed emulsion polymerization method, and through the addition of ionic complexing agent, it has better tensile strength and high hardness. , a film with good mechanical properties, thereby further improving the performance of the styrene-acrylic emulsion and its film, and expanding its application range.
本发明中一种聚苯乙烯/丙烯酸丁酯基复合核壳乳液的制备方法是按下述步骤进行的: A kind of preparation method of polystyrene/butyl acrylate base composite core-shell emulsion among the present invention is carried out according to the following steps:
步骤一、按反应总单体量为基准计,原料的质量百分含量配比如下: Step 1, based on the total monomer weight of the reaction, the mass percentage proportioning of raw materials is as follows:
去离子水:130%~170% Deionized water: 130% to 170%
丙烯酸丁酯(BA):30%~45% Butyl Acrylate (BA): 30%~45%
苯乙烯(St):20%~50% Styrene (St): 20% to 50%
甲基丙烯酸甲酯(MMA):0%~35% Methyl methacrylate (MMA): 0% to 35%
功能性单体:1.0%~4.0% Functional monomer: 1.0%~4.0%
复合乳化剂:3%~5% Composite emulsifier: 3% to 5%
过硫酸铵:0.3%~0.6% Ammonium persulfate: 0.3%~0.6%
NaHCO3:0.3%~0.8%; NaHCO 3 : 0.3% to 0.8%;
步骤二、将步骤一称取过硫酸铵加入到占步骤一称取去离子水总质量20%-25%的去水离子水配成引发剂水溶液,将步骤一称取苯乙烯与占步骤一称取丙烯酸丁酯总质量15%-25%的丙烯酸丁酯混合得到混合单体A,将剩余的丙烯酸丁酯与步骤一称取的甲基丙烯酸甲酯混合配置壳单体; Step 2, add the ammonium persulfate weighed in step 1 to the dehydrated ionized water that accounts for 20%-25% of the total mass of deionized water taken in step 1 to make an aqueous initiator solution, and styrene in step 1 is weighed and Weigh butyl acrylate with a total mass of 15%-25% of butyl acrylate and mix to obtain mixed monomer A, and mix the remaining butyl acrylate with the methyl methacrylate weighed in step 1 to configure a shell monomer;
步骤三、向剩余的去离子水中加入步骤一称取NaHCO3和复合乳化剂,升温至55-65℃,搅拌10-20min,加入步骤二配置的混合单体A总质量的10%~20%(作为种子单体)混合单体A,预乳化30min,加入占步骤二配置引发剂水溶液总质量10%~20%的引发剂水溶液,升温至70-80℃,反应25-35min后,制得种子乳液,然后将种子乳液的温度控制在70-80℃,再逐滴滴加剩余的混合单体A(滴加速率控制在0.2ml/min~0.6ml/min),同时分四批等量等时间间隔加入引发剂水溶液,确保混合单体A在2h内滴加完毕,最终制得St/BA核乳液; Step 3: Add step 1 to the remaining deionized water, weigh NaHCO 3 and compound emulsifier, heat up to 55-65°C, stir for 10-20min, add 10% to 20% of the total mass of mixed monomer A configured in step 2 (As a seed monomer) mix monomer A, pre-emulsify for 30 minutes, add an initiator aqueous solution accounting for 10% to 20% of the total mass of the initiator aqueous solution configured in step 2, heat up to 70-80°C, and react for 25-35 minutes to obtain Seed emulsion, then control the temperature of the seed emulsion at 70-80°C, then add the remaining mixed monomer A drop by drop (control the drop rate at 0.2ml/min~0.6ml/min), and divide it into four equal batches at the same time Add the initiator aqueous solution at equal time intervals to ensure that the mixed monomer A is added dropwise within 2 hours, and finally the St/BA nuclear emulsion is obtained;
步骤四、将步骤三制得的St/BA核乳液反应温度维持在80-85℃,以0.4ml/min~1.0ml/min的滴加速率向核乳液中滴加壳单体,同时分六批等量等时间间隔加入剩余的引发剂水溶液,待壳单体滴加完毕后,马上以滴加壳单体相同的滴加速率滴加功能性单体,待功能单体滴加完后(滴加时间为3h),升温至85-95℃,保温30-60min,冷却至室温,过滤出料;即得到聚苯乙烯/丙烯酸丁酯基复合核壳乳液; Step 4. Maintain the reaction temperature of the St/BA core emulsion prepared in step 3 at 80-85°C, add the shell monomer dropwise to the core emulsion at a rate of 0.4ml/min to 1.0ml/min, and divide it into six parts at the same time. Add the remaining initiator aqueous solution in batches of equal time intervals. After the addition of the shell monomer is completed, immediately add the functional monomer dropwise at the same rate of addition of the shell monomer. After the addition of the functional monomer ( The dropwise addition time is 3h), the temperature is raised to 85-95°C, the temperature is kept for 30-60min, cooled to room temperature, and the material is filtered to obtain a polystyrene/butyl acrylate-based composite core-shell emulsion;
步骤三中在开始滴加混合单体A的时候第一次加入引发剂水溶液,之后每隔半小时加一次,引发剂水溶液的总加入量是步骤二配置引发剂水溶液总质量的30%~40%; In step 3, add the initiator aqueous solution for the first time when starting to drop the mixed monomer A, and then add it every half an hour. The total amount of the initiator aqueous solution is 30% to 40% of the total mass of the initiator aqueous solution configured in step 2 %;
步骤四中在开始滴加壳单体的时候第一次加入引发剂水溶液,之后每隔半小时加一次。 In step 4, the aqueous solution of the initiator is added for the first time when the dropwise addition of the shell monomer is started, and then added every half hour thereafter.
步骤一所述复合乳化剂是乳化剂OP-10与十二烷基磺酸钠SDS按(1~2):(1~3)的质量比的混合而成的。 The composite emulsifier described in step 1 is formed by mixing emulsifier OP-10 and sodium dodecylsulfonate SDS according to the mass ratio of (1-2): (1-3).
步骤一所述功能性单体为含羧基的烯烃类单体,可选用丙烯酸或甲基丙烯酸。 The functional monomer described in step 1 is a carboxyl-containing olefinic monomer, and acrylic acid or methacrylic acid can be selected.
本发明中聚苯乙烯/丙烯酸丁酯基复合核壳乳液高硬度乳胶膜的制备方法是按下述操作进行的:取上述方法制备的聚苯乙烯/丙烯酸丁酯基复合核壳乳液,然后加入离子型络合剂,搅拌均匀,平铺凹形玻璃器皿底部,在室温下干燥24~48h,即得到高硬度乳胶膜。 The preparation method of polystyrene/butyl acrylate based composite core-shell emulsion high-hardness latex film among the present invention is carried out as follows: get the polystyrene/butyl acrylate based composite core-shell emulsion prepared by the above method, then add Ionic complexing agent, stir evenly, flatten the bottom of concave glassware, and dry at room temperature for 24-48 hours to obtain a high-hardness latex film.
其中离子型络合剂与聚苯乙烯/丙烯酸丁酯基复合核壳乳液原料中的功能单体的摩尔比为(0~0.5):1。所述离子型络合剂为ZnCl2水溶液、己二胺水溶液和CaCl2水溶液。 The molar ratio of the ionic complexing agent to the functional monomer in the polystyrene/butyl acrylate-based composite core-shell emulsion raw material is (0-0.5):1. The ionic complexing agent is ZnCl 2 aqueous solution, hexamethylenediamine aqueous solution and CaCl 2 aqueous solution.
其中ZnCl2水溶液的质量百分比浓度为0.15%-0.45%,CaCl2水溶液的质量百分比浓度为0.20%-0.46%,己二胺水溶液的质量百分比浓度为0,14%-0,40%。 The mass percent concentration of the ZnCl2 aqueous solution is 0.15%-0.45 % , the mass percent concentration of the CaCl2 aqueous solution is 0.20%-0.46%, and the mass percent concentration of the hexamethylenediamine aqueous solution is 0.14%-0.40%.
采用本发明公开的方法,以苯乙烯和丙烯酸丁酯聚合物为核,甲基丙烯酸甲酯和丙烯酸丁酯为壳,少量丙烯酸为功能单体,成功制备出具有小粒径,均一分散的带有特殊功能基团的核壳型苯丙多组分复合乳液。该乳液在原有苯丙乳液的基本性能的前提下,通过调整乳胶粒的组成成分和配比,从而在很大程度上改善了粒子的均一分散性以及粒子刚性。同时,功能基团以及络合剂的加入,能够极大的改善乳胶膜的硬度、透明性以及吸水率。苯丙乳液作为一种环保,高性能的乳液,制备工艺简单,可室温固化,生产成本低。本发明所制备的多组分核壳型苯丙复合乳液无毒,无有害物质释放,乳胶膜强度较大,吸水率较低,可直接应用在建筑、表面施胶剂、造纸、涂料、胶黏剂等多个领域。 By adopting the method disclosed in the present invention, using styrene and butyl acrylate polymers as cores, methyl methacrylate and butyl acrylate as shells, and a small amount of acrylic acid as functional monomers, a tape with small particle size and uniform dispersion is successfully prepared. A core-shell type styrene-acrylic multi-component composite emulsion with special functional groups. On the premise of the basic properties of the original styrene-acrylic emulsion, the emulsion improves the uniform dispersion and rigidity of the particles to a large extent by adjusting the composition and proportion of the latex particles. At the same time, the addition of functional groups and complexing agents can greatly improve the hardness, transparency and water absorption of the latex film. Styrene-acrylic emulsion is an environmentally friendly, high-performance emulsion with simple preparation process, room temperature curing and low production cost. The multi-component core-shell type styrene-acrylic composite emulsion prepared by the present invention is non-toxic, has no release of harmful substances, has high latex film strength and low water absorption rate, and can be directly applied in construction, surface sizing agent, papermaking, coating, glue, etc. Adhesives and many other fields.
对比现有产品,采用本方法制备的多组分核壳型苯丙复合乳液具有以下优点: Compared with existing products, the multi-component core-shell type styrene-acrylic composite emulsion prepared by the method has the following advantages:
1、乳胶膜的强度较高,在实际涂料等方面的应用有较大意义; 1. The strength of the latex film is high, and it is of great significance in the application of actual coatings;
2、原料价格低廉,制备工艺简单,对实际生产极为有利; 2. The price of raw materials is low, and the preparation process is simple, which is extremely beneficial to actual production;
3、乳胶粒粒径大小均一,粒径分布窄,对胶接性能以及实际施胶极为有利; 3. The latex particle size is uniform and the particle size distribution is narrow, which is extremely beneficial to the bonding performance and actual sizing;
4、多组分核壳型苯丙乳液性能的提升有利于其应用领域的拓展,扩大市场; 4. The improvement of the performance of the multi-component core-shell type styrene-acrylic emulsion is conducive to the expansion of its application field and the expansion of the market;
5、多组分核壳型苯丙乳液的功能化有助于在胶接、涂料等特殊需求的领域的应用; 5. The functionalization of multi-component core-shell styrene-acrylic emulsion is helpful for the application in the fields of special needs such as bonding and coating;
6、该乳液无毒,无有害气体释放,属于环保型产品; 6. The emulsion is non-toxic, has no harmful gas release, and is an environmentally friendly product;
7、可以室温固化,使用工艺简单; 7. It can be cured at room temperature, and the use process is simple;
8、直接用做水性胶黏剂或者涂料等,应用在建筑、表面施胶剂、造纸、涂料、胶黏剂等多个领域。 8. Directly used as water-based adhesives or coatings, etc., used in many fields such as construction, surface sizing agents, papermaking, coatings, and adhesives.
附图说明 Description of drawings
图1是苯丙复合乳液红外谱图(a不含MMA;bMMA含量为29%); Fig. 1 is the infrared spectrogram of styrene-acrylic composite emulsion (a does not contain MMA; bMMA content is 29%);
图2是复合乳液DSC曲线; Fig. 2 is composite emulsion DSC curve;
图3是复合乳液的扫描电镜(SEM)图; Fig. 3 is the scanning electron microscope (SEM) figure of composite emulsion;
图4是壳层不同MMA含量的乳胶粒粒径分布,1-4分别表示甲基丙烯酸甲酯(MMA)质量百分比含量是:0%、5%、19%、29%; Fig. 4 is the latex particle size distribution of shell layer different MMA content, and 1-4 represent methyl methacrylate (MMA) mass percentage content respectively: 0%, 5%, 19%, 29%;
图5是MMA含量为29%的复合乳液乳液样品图片; Fig. 5 is that MMA content is the composite emulsion emulsion sample picture of 29%;
图6是MMA含量为29%的复合乳液乳液无外加后固化剂的乳胶膜成膜图片; Fig. 6 is that MMA content is the latex film film-forming picture of 29% composite emulsion emulsion without adding post-curing agent;
图7是MMA含量为29%的复合乳液乳液中加一定量后加固化剂后的乳胶膜成膜图片。 Fig. 7 is the film-forming picture of latex film after adding a certain amount of curing agent in the composite emulsion with MMA content of 29%.
具体实施方式 detailed description
具体实施方式一:本实施方式中一种聚苯乙烯/丙烯酸丁酯基复合核壳乳液的制备方法是按下述步骤进行的: Specific embodiment one: the preparation method of a kind of polystyrene/butyl acrylate base composite core-shell emulsion in this embodiment is carried out according to the following steps:
步骤一、按反应总单体量为基准计(即以丙烯酸丁酯、苯乙烯、甲基丙烯酸甲酯和功能性单体总质量为基准计),原料的质量百分含量配比如下: Step 1, based on the total monomer amount of the reaction (i.e. based on the total mass of butyl acrylate, styrene, methyl methacrylate and functional monomers), the mass percentage ratio of raw materials is as follows:
去离子水:140% Deionized water: 140%
丙烯酸丁酯(BA):30% Butyl Acrylate (BA): 30%
苯乙烯(St):30% Styrene (St): 30%
甲基丙烯酸甲酯(MMA):0%、5%、19%或者29% Methyl methacrylate (MMA): 0%, 5%, 19% or 29%
功能性单体:2.5% Functional monomers: 2.5%
复合乳化剂:4% Complex emulsifier: 4%
过硫酸铵:0.45% Ammonium persulfate: 0.45%
NaHCO3:0.5%; NaHCO 3 : 0.5%;
步骤二、将步骤一称取过硫酸铵加入到占步骤一称取去离子水总质量25%的去水离子水配成引发剂水溶液,将步骤一称取苯乙烯与占步骤一称取丙烯酸丁酯总质量20%的丙烯酸丁酯混合得到混合单体A,将剩余的丙烯酸丁酯与步骤一称取的甲基丙烯酸甲酯混合配置壳单体; Step 2, add the ammonium persulfate taken in step 1 to the dehydrated ionized water which weighs 25% of the total mass of deionized water taken in step 1 to make an aqueous initiator solution, and the styrene taken in step 1 and the acrylic acid taken in step 1 20% of the total mass of butyl acrylate is mixed to obtain a mixed monomer A, and the remaining butyl acrylate is mixed with the methyl methacrylate weighed in step 1 to configure a shell monomer;
步骤三、向剩余的去离子水中加入步骤一称取NaHCO3和复合乳化剂,升温至60℃,搅拌20min,加入步骤二配置的混合单体A总质量的16%(作为种子单体)混合单体A,预乳化30min,加入占步骤二配置引发剂水溶液总质量20%的引发剂水溶液,升温至75℃,反应30min后,制得种子乳液,然后将种子乳液的温度控制在75℃,再逐滴滴加剩余的混合单体A(滴加速率控制在0.2ml/min~0.6ml/min),同时分四批等量等时间间隔加入引发剂水溶液,确保混合单体A在2h内滴加完毕,最终制得St/BA核乳液; Step 3: Add step 1 to the remaining deionized water, weigh NaHCO 3 and compound emulsifier, heat up to 60°C, stir for 20 minutes, add 16% of the total mass of the mixed monomer A configured in step 2 (as a seed monomer) and mix Monomer A, pre-emulsified for 30 minutes, adding an initiator aqueous solution accounting for 20% of the total mass of the initiator aqueous solution configured in step 2, raising the temperature to 75° C., and reacting for 30 minutes to prepare a seed emulsion, and then controlling the temperature of the seed emulsion at 75° C. Then add the remaining mixed monomer A drop by drop (the drop rate is controlled at 0.2ml/min~0.6ml/min), and add the initiator aqueous solution in four batches at equal intervals at the same time to ensure that the mixed monomer A is within 2h After the dropwise addition is completed, the St/BA nuclear emulsion is finally obtained;
步骤四、将步骤三制得的St/BA核乳液反应温度维持在80℃,以0.4ml/min的滴加速率向核乳液中滴加壳单体,同时分六批等量等时间间隔加入剩余的引发剂水溶液,待壳单体滴加完毕后,马上以0.4ml/min的滴加速率滴加功能性单体,待功能单体滴加完后(滴加时间约为3h),升温至95℃,保温45min,冷却至室温,过滤出料;即得到聚苯乙烯/丙烯酸丁酯基复合核壳乳液; Step 4. Maintain the reaction temperature of the St/BA core emulsion prepared in step 3 at 80°C, add the shell monomer dropwise to the core emulsion at a rate of 0.4ml/min, and add it in six batches at equal intervals For the remaining initiator aqueous solution, after the addition of the shell monomer is completed, immediately add the functional monomer dropwise at a rate of 0.4ml/min. to 95°C, keep warm for 45min, cool to room temperature, filter and discharge; the polystyrene/butyl acrylate-based composite core-shell emulsion is obtained;
步骤三中在开始滴加混合单体A的时候第一次加入引发剂水溶液,之后每隔半小时加一次,引发剂水溶液的总加入量是步骤二配置引发剂水溶液总质量的25%; In step 3, add the initiator aqueous solution for the first time when starting to drop the mixed monomer A, and then add it every half an hour. The total amount of the initiator aqueous solution is 25% of the total mass of the initiator aqueous solution configured in step 2;
步骤四中在开始滴加壳单体的时候第一次加入引发剂水溶液,之后每隔半小时加一次。 In step 4, the aqueous solution of the initiator is added for the first time when the dropwise addition of the shell monomer is started, and then added every half hour thereafter.
步骤一所述复合乳化剂是乳化剂OP-10与十二烷基磺酸钠SDS按1:3的质量比的混合而成的。 The composite emulsifier described in step 1 is formed by mixing emulsifier OP-10 and sodium dodecylsulfonate SDS at a mass ratio of 1:3.
功能性单体为丙烯酸。 The functional monomer is acrylic acid.
采用下述实验验证发明效果。 Adopt the following experiments to verify the inventive effect.
苯丙复合乳液红外谱图见图1,由图1可以看出,在2957.8cm-1和2929.6cm-1处出现CH3、CH2伸缩振动吸收峰;1728.4cm-1处有C=O伸缩振动吸收峰;1452.0cm-1为C-H面内弯曲振动吸收峰;1242.1cm-1、1158.8cm-1和1064.4cm-1处有明显的伸缩振动吸收峰可认为是BA、MMA和AA三者上C-O叠加峰;在961.9cm-1处出现丙烯酸丁酯的特征吸收峰;757.0cm-1和697.4cm-1处吸收峰属于单取代苯乙烯特征吸收峰。通过图1说明苯乙烯、丙烯酸丁酯,丙烯酸和丙烯酸四者存在于同一体系中。 The infrared spectrogram of styrene-acrylic composite emulsion is shown in Figure 1. It can be seen from Figure 1 that CH 3 and CH 2 stretch vibration absorption peaks appear at 2957.8cm -1 and 2929.6cm -1 ; there is C=O stretching vibration at 1728.4cm -1 Vibration absorption peak; 1452.0cm -1 is CH in-plane bending vibration absorption peak; there are obvious stretching vibration absorption peaks at 1242.1cm -1 , 1158.8cm -1 and 1064.4cm -1 which can be considered to be the top of BA, MMA and AA The superposition peak of CO; the characteristic absorption peak of butyl acrylate appeared at 961.9cm -1 ; the absorption peaks at 757.0cm -1 and 697.4cm -1 belonged to the characteristic absorption peaks of monosubstituted styrene. Figure 1 shows that styrene, butyl acrylate, acrylic acid and acrylic acid exist in the same system.
核壳聚合物由于核层与壳层的聚合物成分不同,故而存在两个不同的玻璃化转变温度(Tg),且随着乳胶粒组成成分的复杂化,其玻璃化转变温度与纯物质的玻璃化转变温度存在差异,会出现玻璃化转变温度迁移的现象。图2为壳层MMA含量变化的复合乳液DSC曲线。由图2可以看出,所制备的复合乳液存在两个明显的玻璃化转变温度,说明所制备的乳胶粒存在明显的相分离情况,从而可以间接证明所制备的乳胶粒具有核壳结构。结合实验制备条件,可以确定两个玻璃化转变温度分别对应于高温区的苯乙烯-丙烯酸丁酯核层聚合物以及低温区丙烯酸丁酯-甲基丙烯酸甲酯壳层聚合物。 The core-shell polymer has two different glass transition temperatures (Tg) due to the different polymer compositions of the core layer and the shell layer. There is a difference in glass transition temperature, and the phenomenon of glass transition temperature migration will appear. Figure 2 is the DSC curve of the composite emulsion with the change of MMA content in the shell. It can be seen from Figure 2 that there are two obvious glass transition temperatures in the prepared composite emulsion, indicating that the prepared latex particles have obvious phase separation, which can indirectly prove that the prepared latex particles have a core-shell structure. Combined with the experimental preparation conditions, it can be determined that the two glass transition temperatures correspond to the styrene-butyl acrylate core layer polymer in the high temperature region and the butyl acrylate-methyl methacrylate shell polymer in the low temperature region, respectively.
对样品的形貌采用扫描电镜(SEM)分析。图3所示为稀释10000倍后的复合乳液的扫描电镜图。由图可以看出,复合乳液的乳胶粒呈球形结构,粒径大小均一,分散均匀,乳胶粒之间没有粘连。 The morphology of the samples was analyzed by scanning electron microscopy (SEM). Figure 3 shows the scanning electron micrograph of the complex emulsion diluted 10000 times. It can be seen from the figure that the latex particles of the composite emulsion have a spherical structure, uniform particle size, uniform dispersion, and no adhesion between the latex particles.
为了进一步确认乳胶粒的粒径大小,对不同MMA含量的乳液样品的平均粒径大小以及粒径分布进行测定。图4为壳层不同MMA含量的乳胶粒粒径分布。从图4可以看出,乳胶粒的粒径大小均一,呈单峰分布,且平均粒径大小为80~100nm。由图4可知,当MMA含量为0%时,乳胶粒的平均粒径为80nm左右。随壳层MMA用量的增大,乳胶粒粒径逐渐增大。 In order to further confirm the particle size of latex particles, the average particle size and particle size distribution of emulsion samples with different MMA contents were measured. Fig. 4 is the particle size distribution of latex particles with different MMA contents in the shell. It can be seen from Figure 4 that the particle size of the latex particles is uniform, showing a unimodal distribution, and the average particle size is 80-100nm. It can be seen from Figure 4 that when the MMA content is 0%, the average particle diameter of latex particles is about 80nm. With the increase of the amount of MMA in the shell layer, the particle size of latex particles increases gradually.
图5-7是乳液样品及成膜图片。图5是制得的MMA含量为29%的苯丙乳液,乳液呈白色,略微泛蓝。图6和图7分别是在无固化剂和有固化剂的条件下制得的乳胶膜。对比发现,无固化剂时制得的乳胶膜较软,透明度较差;加入一定量的固化剂后,乳胶膜的透明度和硬度有了很大提高。 Figures 5-7 are emulsion samples and film formation pictures. Fig. 5 is the styrene-acrylic emulsion that the MMA content that makes is 29%, and the emulsion is white, slightly pan blue. Figure 6 and Figure 7 are the latex films prepared without curing agent and with curing agent, respectively. By comparison, it was found that the latex film prepared without curing agent was soft and poor in transparency; after adding a certain amount of curing agent, the transparency and hardness of the latex film were greatly improved.
粒径大小及其分布用动态力学光散射仪(DLS,美国Brookhaven)测定,测试前需将样品稀释至0.005-0.01wt%。 The particle size and its distribution are measured by a dynamic mechanical light scattering instrument (DLS, Brookhaven, USA), and the sample needs to be diluted to 0.005-0.01 wt% before testing.
乳胶膜的硬度依据GB/T6739-2006《涂膜硬度铅笔测定法》进行测定. The hardness of the latex film is measured according to GB/T6739-2006 "Pencil Test Method for Coating Film Hardness".
乳胶膜的吸水率依据ASTMD6015-14标准进行测定。取乳胶膜样品0.01g左右,将其完全浸置于装有去离子水的,温度为23±2℃的1000mL烧杯中24h后,将浸置样品取出,在称量前用吸水纸将表面水分吸除。每组至少三个样。吸水率的具体计算如下所示: The water absorption of latex film is measured according to ASTM D6015-14 standard. Take about 0.01g of a latex film sample, and completely immerse it in a 1000mL beaker filled with deionized water at a temperature of 23±2°C for 24 hours, then take out the immersion sample, and remove the surface moisture with absorbent paper before weighing. Suction. Each group had at least three samples. The specific calculation of water absorption is as follows:
其中,W1为吸水前的质量,W2为吸水后的质量。 Among them, W 1 is the mass before water absorption, and W 2 is the mass after water absorption.
结果见表1 The results are shown in Table 1
表1不同MMA含量变化的乳胶膜铅笔硬度和吸水率。由表1可以看出,随着MMA含量的增加,乳胶膜的铅笔硬度变化不太明显,当MMA含量超过29%时,乳胶膜的硬度从2B提升为B。随着MMA含量的增加,乳胶膜的吸水率变化明显,吸水率呈逐渐下降的趋势。 Table 1 Pencil hardness and water absorption of latex films with different MMA contents. It can be seen from Table 1 that as the MMA content increases, the pencil hardness of the latex film does not change significantly. When the MMA content exceeds 29%, the hardness of the latex film increases from 2B to B. With the increase of MMA content, the water absorption rate of the latex film changed obviously, and the water absorption rate showed a trend of decreasing gradually.
表1不同MMA含量变化的乳胶膜铅笔硬度和吸水率 Table 1 Pencil hardness and water absorption of latex film with different MMA content changes
由表1可知,乳胶粒粒径较小,分布均一。但乳胶膜的吸水率较高,乳胶膜硬度较差。 It can be seen from Table 1 that the particle size of the latex particles is small and the distribution is uniform. However, the water absorption rate of the latex film is relatively high, and the hardness of the latex film is poor.
具体实施方案二:本实施方式中MMA单体含量为29%(制备方法参见具体是方式一),后加不同含量的Zn2+离子的乳胶膜的具体制备方法如下: Specific embodiment two: in the present embodiment, MMA monomer content is 29% (preparation method is referring to specifically mode one), and the specific preparation method of the latex film that adds the Zn of different content afterwards ions is as follows:
(一)乳胶膜的制备 (1) Preparation of latex film
乳胶膜的制备方法是按下述操作进行的:取权利要求上述方法制备的聚苯乙烯/丙烯酸丁酯基复合核壳乳液,然后加入Zn2+离子型络合剂(具体是质量百分比浓度为0.38%的ZnCl2水溶液),搅拌均匀,取出7.5g平铺在培养皿底部(表面积为40cm2),在室温下干燥24h,即得到乳胶膜(厚度约为400μm)。 The preparation method of latex film is carried out as follows: get the polystyrene/butyl acrylate based composite core-shell emulsion that claims above-mentioned method preparation, add Zn then ionic complexing agent (specifically mass percent concentration is 0.38% ZnCl 2 aqueous solution), stirred evenly, took out 7.5g and spread it on the bottom of the petri dish (surface area is 40cm 2 ), dried at room temperature for 24h to obtain a latex film (thickness is about 400μm).
(二)乳胶膜的性能测定 (2) Determination of properties of latex film
乳胶膜的硬度依据GB/T6739-2006《涂膜硬度铅笔测定法》进行测定. The hardness of the latex film is measured according to GB/T6739-2006 "Pencil Test Method for Coating Film Hardness".
乳胶膜的吸水率依据ASTMD6015-14标准进行测定。取乳胶膜样品0.01g左右,将其完全浸置于装有去离子水的,温度为23±2℃的1000mL烧杯中24h后,将浸置样品取出,在称量前用吸水纸将表面水分吸除。每组至少三个样。吸水率的具体计算如下所示: The water absorption of latex film is measured according to ASTM D6015-14 standard. Take about 0.01g of a latex film sample, and completely immerse it in a 1000mL beaker filled with deionized water at a temperature of 23±2°C for 24 hours, then take out the immersion sample, and remove the surface moisture with absorbent paper before weighing. Suction. Each group had at least three samples. The specific calculation of water absorption is as follows:
其中,W1为吸水前的质量,W2为吸水后的质量。 Among them, W 1 is the mass before water absorption, and W 2 is the mass after water absorption.
具体实验结果见表2 The specific experimental results are shown in Table 2
表2 Table 2
由表2可知,不加入Zn2+作为后固化促进剂时,乳胶膜的硬度只有B,吸水率较高,随着Zn2+含量的增加,乳胶膜的硬度逐渐增大,最大达到3H。乳胶膜的吸水随Zn2+含量的增加呈逐渐降低的趋势。 It can be seen from Table 2 that when Zn 2+ is not added as a post-curing accelerator, the hardness of the latex film is only B, and the water absorption rate is high. With the increase of Zn 2+ content, the hardness of the latex film gradually increases, reaching a maximum of 3H. The water absorption of latex film decreased gradually with the increase of Zn 2+ content.
具体实施方案三:本实施方式中MMA单体含量为29%(制备方法参见具体是方式一),后加不同含量的己二胺的乳胶膜的具体制备方法如下: Specific embodiment three: in the present embodiment, MMA monomer content is 29% (preparation method is referring to specifically mode one), the concrete preparation method of the latex film that adds the hexamethylenediamine of different content is as follows:
(一)乳胶膜的制备 (1) Preparation of latex film
乳胶膜的制备方法是按下述操作进行的:取权利要求上述方法制备的聚苯乙烯/丙烯酸丁酯基复合核壳乳液,然后加入质量百分比浓度为0.33%的己二胺水溶液,搅拌均匀,取出7.5g平铺在培养皿底部(表面积为40cm2),在室温下干燥24h,即得到乳胶膜(厚度约为400μm)。 The preparation method of the latex film is carried out according to the following operations: take the polystyrene/butyl acrylate base composite core-shell emulsion prepared by the above-mentioned method of the claim, then add the hexamethylenediamine aqueous solution with a mass percentage concentration of 0.33%, stir evenly, 7.5 g was taken out and spread on the bottom of a petri dish (with a surface area of 40 cm 2 ), and dried at room temperature for 24 hours to obtain a latex film (about 400 μm in thickness).
(二)乳胶膜的性能测定 (2) Determination of properties of latex film
乳胶膜的硬度依据GB/T6739-2006《涂膜硬度铅笔测定法》进行测定. The hardness of the latex film is measured according to GB/T6739-2006 "Pencil Test Method for Coating Film Hardness".
乳胶膜的吸水率依据ASTMD6015-14标准进行测定。取乳胶膜样品0.01g左右,将其完全浸置于装有去离子水的,温度为23±2℃的1000mL烧杯中24h后,将浸置样品取出,在称量前用吸水纸将表面水分吸除。每组至少三个样。吸水率的具体计算如下所示: The water absorption of latex film is measured according to ASTM D6015-14 standard. Take about 0.01g of a latex film sample, and completely immerse it in a 1000mL beaker filled with deionized water at a temperature of 23±2°C for 24 hours, then take out the immersion sample, and remove the surface moisture with absorbent paper before weighing. Suction. Each group had at least three samples. The specific calculation of water absorption is as follows:
其中,W1为吸水前的质量,W2为吸水后的质量。 Among them, W 1 is the mass before water absorption, and W 2 is the mass after water absorption.
具体实验结果见表3 The specific experimental results are shown in Table 3
表3 table 3
由表3可知,不加入己二胺作为后固化促进剂时,乳胶膜的硬度只有B,吸水率较高,随着己二胺含量的增加,乳胶膜的硬度逐渐增大,最大达到2H。乳胶膜的吸水随己二胺含量的增加呈逐渐降低的趋势。 It can be seen from Table 3 that when hexamethylenediamine is not added as a post-curing accelerator, the hardness of the latex film is only B, and the water absorption rate is high. With the increase of the content of hexamethylenediamine, the hardness of the latex film gradually increases, reaching a maximum of 2H. The water absorption of latex film decreased gradually with the increase of hexamethylenediamine content.
具体实施方式四:本实施方式中MMA单体含量为29%(制备方法参见具体是方式一),后加不同含量的CaCl2的乳胶膜的具体制备方法如下: Specific embodiment four: in the present embodiment, MMA monomer content is 29% (preparation method is referring to specifically mode one), adds the CaCl of different content afterwards The concrete preparation method of the latex film is as follows:
(一)乳胶膜的制备 (1) Preparation of latex film
乳胶膜的制备方法是按下述操作进行的:取权利要求上述方法制备的聚苯乙烯/丙烯酸丁酯基复合核壳乳液,然后加入Ca2+离子型络合剂(质量百分比浓度为0.39%的CaCl2),搅拌均匀,取出7.5g平铺在培养皿底部(表面积为40cm2),在室温下干燥24h,即得到乳胶膜(厚度约为400μm)。 The preparation method of latex film is to carry out as follows: get the polystyrene/butyl acrylate base composite core-shell emulsion that claim above-mentioned method prepares, then add Ca 2+ ionic complexing agent (mass percentage concentration is 0.39% CaCl 2 ), stirred evenly, took out 7.5g and spread it on the bottom of the petri dish (with a surface area of 40cm 2 ), and dried it at room temperature for 24h to obtain a latex film (thickness about 400μm).
(二)乳胶膜的性能测定 (2) Determination of properties of latex film
乳胶膜的硬度依据GB/T6739-2006《涂膜硬度铅笔测定法》进行测定. The hardness of the latex film is measured according to GB/T6739-2006 "Pencil Test Method for Coating Film Hardness".
乳胶膜的吸水率依据ASTMD6015-14标准进行测定。取乳胶膜样品0.01g左右,将其完全浸置于装有去离子水的,温度为23±2℃的1000mL烧杯中24h后,将浸置样品取出,在称量前用吸水纸将表面水分吸除。每组至少三个样。吸水率的具体计算如下所示: The water absorption of latex film is measured according to ASTM D6015-14 standard. Take about 0.01g of a latex film sample, and completely immerse it in a 1000mL beaker filled with deionized water at a temperature of 23±2°C for 24 hours, then take out the immersion sample, and remove the surface moisture with absorbent paper before weighing. Suction. Each group had at least three samples. The specific calculation of water absorption is as follows:
其中,W1为吸水前的质量,W2为吸水后的质量。 Among them, W 1 is the mass before water absorption, and W 2 is the mass after water absorption.
具体实验结果见表4 The specific experimental results are shown in Table 4
表4 Table 4
由表4可知,不加入Ca2+作为后固化促进剂时,乳胶膜的硬度只有B,吸水率较高,随着Ca2+含量的增加,乳胶膜的硬度逐渐增大,最大达到2H。乳胶膜的吸水随Ca2+含量的增加呈逐渐降低的趋势。 It can be seen from Table 4 that when Ca 2+ is not added as a post-curing accelerator, the hardness of the latex film is only B, and the water absorption rate is high. With the increase of Ca 2+ content, the hardness of the latex film gradually increases, and the maximum reaches 2H. The water absorption of latex film decreased gradually with the increase of Ca 2+ content.
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CN106496426A (en) * | 2016-10-14 | 2017-03-15 | 武汉工程大学 | A kind of preparation method of hud typed acrylic cationic resin |
CN106496426B (en) * | 2016-10-14 | 2019-05-03 | 武汉工程大学 | A kind of preparation method of core-shell type cationic acrylic resin |
CN108192430A (en) * | 2018-02-01 | 2018-06-22 | 东北林业大学 | Styrene-acrylate core/shell type waterborne radiation curable coating and preparation method thereof and its it is light-cured into film method |
CN108276536A (en) * | 2018-02-01 | 2018-07-13 | 东北林业大学 | A kind of GMA graft modifications polyvinyl acetate ester group inverse kernel shell lotion and preparation method thereof |
CN108276536B (en) * | 2018-02-01 | 2020-05-19 | 东北林业大学 | GMA graft modified polyvinyl acetate based reverse core-shell emulsion and preparation method thereof |
CN109942756A (en) * | 2018-05-17 | 2019-06-28 | 北京化工大学 | A kind of styrene-acrylic emulsion with gradient damping structure and bakeable high build water-based damping coating and preparation |
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